TOOLS IN WELDING

Ball pen hammer – Sledge hammer – Chipping

hammer – Steel rule – Welding table - Tester
Anvil – Scriber – Sprit level – Line dory – Swage
block – Apron – Leather Gloves – Leg guard
Measuring tape - wire Brush - Screw spanner
Hexa farm

-File – Divider - white goggle – Face shield - Helmet

– hand shield - Chisel – Center punch – Caliper –
Hand sleeve – Spanner set – Cutting plair – Screw
driver – Tong – Base Plate – Bench wise – Pipe wise

POWER TOOLS
Drilling machine – Grinding machine – Cutting
machine - Sheet cutting machine - Blower .

TYPES OF ELECTRIC ARC WELDING MECHINES

AC TRANSFORMER – DC GENERATOR – DC
RECTIFIER - DC INVERTER AND LAGER WELDING
COMMON TYPES OF WELDING
GAS WELDING – ARC WELDING – MIG WELDING
TIG WELDING – SPOAT WELDING – SEAM WELDING
- PROJECTION WELDING – SUBMERGED ARC
WELDING - FLASH BUT WELDING - STUD WELDING
– FRICTION WELDING – ORBITAL PIPE WELDING etc

USES WELDING
Welding is very important role in every industry
without welding any country development is not
possible, mainly important sector given bellow.
General engineering - Heavy engineering
Earth moving equipment - Chemical equipment
Pharma equipment’s – Air craft maintance
Space ships – Ship building - House Construction
Automobile industry – heavy malls construction,
etc.
GAS WELDING EQUIPMENT AND ACCESSORIES
OXYGEN CYLINDER - O2
DA CYLINDER - C2, H2 –DISSOLVED ACETYLENE
DA REGULATOR – OXYGEN REGULATOR
DA HOSE PIPE - OXYGEN HOSE PIPE – HOSE CLIPS
SPARK LIGHTER – WATER TUB – CYLINDER KEY
GAS WELDING BLOW PIPE – GAS CUTTING TORCH
NRV VOLVE - CYLINDER TRALLY – WHITE GOGGLE
BLUE GOGGLE - FILLER WIRE - RAW MATERIAL- FIRE
BRICKS
P P E – PERSONEL PROTECTIVE EQUIPMENT.

TYPES OF METELS AND MELTING TEMPERATURE

MILD STEEL - MS - 1680 TO 2000 Degree .c
STAINLESS STEEL – SS - 14400
CAST IRON CI - 12400
COPPER - 10830
ALUMINIUM - 6490
( Types of SS – 202 – 304 – 308 – 316 – 316 L )

COMMON TYPES OF GASES IN WELDING

OXYEN GAS - D.A GAS – (DISSOLVED ACETYLENE)
for gas welding and cutting
CO 2 – CARBONDIOXIDE GAS FOR MIG WELDING
ARGON GAS FOR TIG WELDING
LPG (liquid petroleum gas) for gas cutting

COMMON TYPES OF ELECTRODES

Electrodes are commonly two types Consumable
electrodes and Non consumable electrodes.
Non consumable electrodes
Tungsten electrode for tig welding,spoat welding
electrode for spot welding and Seam welding
electrode for seam welding (round type) Projection
welding electrode ( for sheet and nut joint-v shap )
MS electrodes - E 6013 and E 7018
SS electrodes – Cast iron electrodes
Carbon electrodes – Manganese electrodes
Special alloy electrodes – Hard facing electrodes
Cutting electrodes - Nonferrous electrodes
Filler wires for gas and TIG welding
MS filler wire - SS filler wire
Copper filler wire - Brass filler wire -
Silicon filler wire etc. size of filler wire 1.2 mm to 4.0
mm
Types of Stainless Steel electrode and filler wire for
TIG welding – 202 – 304 – 308 – 316 – 316 L and
E .309 electrode and filler wire for MS to ss joint.

WELDING INTRODUCTION
 Welding is joining process of any two metals,
(Similar and De similar metals) welding is
permanent joint , welding is used mainly
production of new machinery, maintenance
department, electric arc welding is started
1885 ,Gas welding is started 1890 ,MIG and TIG
welding started 1940 onwards. Commonly welding
is two types Fusion and non fusion welding.
WELDING IMPORTANT THINGS
1-WELDING IS TWO TYPES – FUSSION AND NON
FUSSION
2-METAL ARE TWO TYPES FERROUS AND NON
FERROUS
3-ELCTRODES ARE TWO TYPES CONJUMABLE AND
NON CONJUMABLE
4-ELECTRODE DRAVEN OVEN ARE TWO TYPES
PORTABLE AND STATIONERY
5-GAS WELDING FLAMES 3 TYPES NEUTRAL-
CORBURIGING AND OXYDIGING FLAME
 6-ARC LENGTH 3 TYPES SHORTH-MEDIUM AND
LONGTH ARC LENGTH
7-WELDING LAYERS 3 TYPES ROOT RUN-MULTY
RUN-FINISHING LAYER
8-WELDING POSITIONS 5 TYPES-DHP-HP-VP-OHP-
INCLIENED 450 AND 1F-2F-3F-4F AND 450
9-WELDING JOINTS 5 TYPES-BUTT JOINT-LAP
JOINT-T JOINT-CORNER JOINT-EDGE JOINT AND
BOX OR PLUG JOINT
10-WELDING INSPECTION TWO TYPES –
DESTRUCTIVE AND NON DESTRUCTIVE
11- ROOT GAP AND ROOT FACE 1.5 mm to 2.5
mm DEPEND UP ON JOB THICKNESS (for good
penetration and job strength)
12- WELDING IS SIMILAR AND De-SEMILER
METALS JOINT- IT IS PERMANENT JOINT-
BRAGING IS SEMI PERMANENT AND SOLDERING
IS TEMPERARY JOINT