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SiX Sigma-DMAIC
SiX Sigma-DMAIC
DMAIC
Approach
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6 Ways to use Six Sigma DMAIC Approach for Business in 2020 -
You can use Six Sigma (6σ) as part of your process improvement to
reduce the defects. Six Sigma has been an integral part of process
improvement since 1986, when an American Engineer named Bill Smith
introduced it in Motorola.
It is commonly used by Manufacturing and Business processes, but is
continually expanding into other industries as well, due to its strive for
perfection, as it aims for 99.999666 percent accuracy. It allows for only
3.4 defects per million opportunities. Here the defect can be anything
from a faulty item to an incorrect customer bill.
DMAIC
DMAIC (De ne, Measure, Analyse, Improve, Control) is one of the
prominent data-driven methodologies which de nes the Six Sigma
Process. You can use DMAIC for enhancing,optimizing and stimulating
your Business.
DMAIC follows a ve-phase approach to achieve the six sigma state.
Therefore, let me explain each of them in detail.
Phase 1# De ne
By De ne, the DMAIC approach aims at determining the benchmarks or
setting the baselines. The customer requirements and commitments are
also de ned in this phase. At the end of this phase, it is very important to
map the benchmark to the existing process ow.
Phase 2# Measure
The main objective of this phase is to develop defect measurement. It
also comprises a data development process which involves, collection of
data, creation of form, compilation and display of data.
Phase 3# Analyse
This very important phase involves verification of data and drawing
conclusions from the verified data. It is really necessary to test the
conclusions to determine any improvement opportunities in the
process. Determination of root causes is also a part of this phase after
which the root causes are mapped to the effects that deter the
process.
Phase 4# Improve
The primary objective of this phase is to create improvement ideas. This
phase involves creation of models and experiments with the data
collected from the previous phase. Goal setting with problem and
solution statements will improve the process. All these steps will be
followed by the implementation of improvement methods.
Phase 5# Control
By Control, the DMAIC approach means monitoring the improvement
progress and measuring it statistically. This phase involves assessing
the effectiveness and making the needed adjustments to sustain the
improvements in the process.
Watch the video below to get a detailed explanation on the Six Sigma
DMAIC approach.
Now let us see the 6 ways in which the Six Sigma DMAIC approach is put
to use for maximum bene t.
This in turn helps you to create a process that is to suit your business
structure, culture and need. It is important to jot what you know of the
existing process, verify the facts and set objectives before de ning the
process. This is achieved by using the Six Sigma DMAIC approach.
One of the dmaic methodology examples is implementation of the
approach in the manufacturing companies. The reason why the
manufacturing companies use the DMAIC approach is because this ve
phase approach helps in de ning the thumb rule to:
Increased productivity.
Improvement in pro tability ratio.
5. Reduce Costs
What is missed often, is the cost that is lost due to poor quality. It is
important to prevent poor quality from arising in products or services.
The need to control products and services, to ensure high quality at all
levels is important. Because de ciencies caused by both de ciencies in
the products and inef ciencies in processes will lead to costs, which in
turn can lead to customer dissatisfaction.
One of the examples of dmaic methodology is implementation of the
approach in General Electric. This is one of the most successful
implementation of the Six Sigma. The company introduced the Six Sigma
approach and considered the goal of increased revenue. Due to DMAIC
approach the company has streamlined:
Manufacturing costs.
Productivity cost.
Operational costs.
Material costs and
Waste costs.
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