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DIY Adjustable Bed Frame Manual
DIY Adjustable Bed Frame Manual
DIY Adjustable Bed Frame Manual
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Copyright Text © Rob Sutton 2020
All Rights Reserved
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Table of Contents
Chapter 1 – Tools Required . . . . . . . . . . . . . . . . . . . . . . . . . . . 1
Chapter 4 – Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13
Chapter 6 – Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Wood Material Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54
Material List Table . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Materials available on Amazon . . . . . . . . . . . . . . . . . . . . . 57
3.5-In Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .57
#8 x 2 ½-In Coarse Thread Drywall Screws . . . . . . . . . 57
#8 x 3-In Coarse Thread Drywall Screws . . . . . . . . . . . 57
2-In Loose Pin Hinges . . . . . . . . . . . . . . . . . . . . . . . . . . 58
3 ½-In Chest Handles . . . . . . . . . . . . . . . . . . . . . . . . . . .58
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Wood Glue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 58
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Chapter 1 – Tools Required
Table Saw
1
Miter Saw
2
Electric Drill
3
Electric Palm Sander
4
25-Foot Tape Measure
5
Phillips Screwdriver
6
7-Inch Speed Square
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Chapter 2 – Suggested Tools Available on Amazon
Table Saws
DeWalt DWE7485 8-1/4 in. Compact Jobsite Table Saw
https://tinyurl.com/DeWalt-Table-Saw
Miter Saws
DeWalt Miter Saw, Single Bevel, Compound, 10-Inch, 15-Amp
(DWS713)
https://tinyurl.com/DeWalt-Miter-Saw
Electric Drills
Black + Decker 20V MAX Matrix Cordless Drill/Driver
(BDCDMT120C)
https://tinyurl.com/Black-Decker-Cordless-Drill
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Black + Decker Corded Drill, 5.2-Amp, 3/8-Inch (DR260C)
https://tinyurl.com/Black-Decker-Corded-Drill
Skil 7292-02 2.0 Amp 1/4 Sheet Palm Sander with Pressure
Control
https://tinyurl.com/Skil-Palm-Sander
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Phillips Screwdrivers
AmazonBasics 51-Piece Precision Screwdriver Bit Set
https://tinyurl.com/AmazonBasics-Screwdriver-Set
Swanson Tool S0101 7-inch Speed Square Layout Tool with Blue
Book
https://tinyurl.com/Swanson-Speed-Square
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Chapter 3 – Design Dimensions
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Member Size Table
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Chapter 4 – Assembly
Step 1. Lay the side frame members and legs on a flat surface.
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Step 2. Drill, glue, and screw (#8 x 3-In Coarse Thread Drywall
Screws) the frame sides together (end frame members inside of
side frame members).
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Step 3. Continued… Drill, glue, and screw (#8 x 3-In Coarse
Thread Drywall Screws) the frame sides together (end frame
members inside of side frame members).
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Step 4. Measure each diagonal; adjust so they are equal to make
the frame square.
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Step 5. Screw temporary blocking at corners to hold frame square.
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Step 6. Layout legs at each corner.
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Step 7. Attach legs with glue and 2 - #8 x 2 ½–In and 2 - #8 x 3-In
Coarse Thread Drywall Screws.
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Step 8. After the legs are attached, turn the bed frame over.
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Step 9. Close up view of leg attachment to bed frame.
Note: 2 - #8 x 3-In (on the left, into the side frame member) and 2
- #8 x 2 ½–In (on the right, into the end frame member) Coarse
Thread Drywall Screws.
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Step 10. Center support layout.
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Step 11. Center support assembly.
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Step 12. Attach center support, flush with frame bottom, with glue
and 6 to 8 #8 x 2 ½–In Coarse Thread Drywall Screws each side.
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Step 13. Head end - attach support railing along bottom of side
frame members with #8 x 2 ½–In Coarse Thread Drywall Screws
on 6-In centers. The support railing is a 2-In x 2-In ripped to 1-In
thickness.
Note: Support railing was attached to the head end frame member
later on during assembly. You could go ahead and attach it now if
you prefer rather than waiting.
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Step 14. Foot end - attach support railing along bottom of side
frame members with #8 x 2 ½–In Coarse Thread Drywall Screws
on 6-In centers. The support railing is a 2-In x 2-In ripped to 1-In
thickness.
Note: Support railing was attached to the foot end frame member
later on during assembly. You could go ahead and attach it now if
you prefer rather than waiting.
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Step 15. Head end adjustable frame piece.
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Step 16. Foot end adjustable frame pieces.
Note 2: Ignore the beveled edge on the smaller piece. This was a
prototype, and the bevel was not needed in the final design.
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Step 17. Head end adjustable frame piece in position.
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Step 18. Foot end adjustable frame pieces in position.
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Step 19. Attaching hinges for head end adjustable frame piece.
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Step 20. Head end adjustable frame piece attachment with hinges
complete.
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Step 21. Foot end adjustable frame pieces assembly.
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Step 22. First adjustable foot frame piece hinge flush with top of
frame; next adjustable foot frame piece hinge will be flush with
bottom of frame.
Note: See Chapter 3 for proper placement of hinges, i.e. flush with
top or flush with bottom of frame piece.
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Step 23. Attaching 1-In x 4-In top boards spaced approximately 1-
In apart to center support and adjustable frame members.
Countersink #8 x 2½–In Coarse Thread Drywall Screws, 2 screws
per each end.
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Step 24. Support railing attached to bottom edge of head end
frame member with #8 x 2 ½–In Coarse Drywall Screws on 6-In
centers. The support railing is a 2-In x 2-In ripped to 1-In
thickness.
Note: This could have been done during Step 13 rather than
waiting until now.
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Step 25. Support railing attached to bottom edge of foot end frame
member with #8 x 2 ½–In Coarse Drywall Screws on 6-In centers.
The support railing is a 2-In x 2-In ripped to 1-In thickness.
Note: This could have been done during Step 14 rather than
waiting until now.
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Step 26. Ready to install head and foot riser pieces.
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Step 27. Head riser piece installed with two 2-In loose pin hinges.
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Step 28. Head riser piece in “UP” position.
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Step 29. Underside view of head riser supporting head end
adjustable frame piece.
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Step 30. Foot riser piece installed with two 2-In loose pin hinges.
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Step 31. Foot riser piece in “UP” position.
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Step 32. Underside view of foot riser piece supporting foot end
adjustable frame pieces.
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Step 33. 3 ½–In Zinc Coated Chest Handles to ease lifting of head
and foot adjustable pieces.
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Step 34. Completed adjustable bed frame with lifting handles
installed on head and foot adjustable pieces.
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Chapter 5 – Completed Project
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Head and foot raised position.
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Head raised position with mattress in place.
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Head and foot raised position with mattress in place.
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Head and foot raised position with mattress in place.
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Head raised position with mattress and bedspread in place.
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Head raised position with mattress and bedspread in place.
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Chapter 6 – Materials
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Wood Material Table (continued)
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Material List Table
Quantities Required
Item Description Full Queen King Cal King
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Materials available on Amazon
3.5-In Hinges
Design House 181412 3-Pack Hinge 3.5", Satin Nickel
https://tinyurl.com/Design-House-Hinge-Pack
Global Door Controls 3.5 in. x 3.5 in. Satin Nickel Full Mortise
Plain Bearing Hinge with 1/4 in. Radius - Set of 2
https://tinyurl.com/Global-Door-Controls-Hinge
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Materials available on Amazon (continued)
Wood Glue
Elmer's Products, Inc Elmer's E7300 Carpenter's Wood Glue Max,
8 Ounces, 8 oz
https://tinyurl.com/Elmers-Wood-Glue
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Back Matter
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