Professional Documents
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Working at Height_Print
Working at Height_Print
Working at Height_Print
Any work which is performed 2 meters or more above the ground level or below the ground level is
known as work at heights. Most of the fall accidents happen while working at heights and most of
them prove fatal. Working at heights is a high-risk activity. Every year workers are injured or die as a
result of falling from ladders, scaffolds, roofs, etc. Falling is a risk faced by construction workers,
painters, windows washers, firefighters, and others who work at heights.
According to some studies, approximately 40 percent of industrial accidents are happened during
working at heights. So, it is very important to create a safe working environment and follow safe
operating procedures while working at heights. Working at heights means working above or below (2
meters or more) from the ground level and also if precautions are not taken the worker may get
injured by falling from height.
The purpose of this article is to ensure safety while working at heights and some safety precautions
to reduce deaths and injuries at work caused by height work or minimize risks from working at
height.
Collisions.
Entanglement.
Electrocution.
Suspension trauma.
Incorrect operation.
Make sure that the work platforms have guard rails and toe boards.
Check whether the scaffold and ladder are as per the standards.
Check that the tools/equipment and body harness are in good condition.
Workers suffering from balance disorders, vertigo, epilepsy, blackouts, etc. should not be employed
for height work.
Workers must be trained to know how to check, wear and adjust before they start work and how to
connect themselves to the structure or safety line.
Make sure that the person is trained and aware of their work.
Check for suitability of approaches like the physical condition of steps, rung ladders, and suitability of
scaffolding, ramps, stairs, etc. With respect to load.
Ensure availability of personal protective equipment like helmets with chin strips & safety belts with
arrangement for lifeline support.
Communicate with the person, working at heights, about the hazards identified nearby.
Ensure that the area below the working platform is barricaded indicating danger.
Use equipment that protects the largest number of people in preference to individual equipment
Maintain 3 points of contact when using a ladder (i.e. Two legs and one hand).
Tools should be attached by lanyard to the belt to prevent their fall on others.
All workers working at a height 2meters or more must undergo height work training. Prior to start of
the activity.
All the workers will be explained a safe work execution plan and related safety precautions to be
adopted.
Proper usage of personal protective equipment (full body harness with proper anchorage & Safety
Helmet with a chin strap in place) shall be ensured at the time of working.
The area below the workplace shall be barricaded as per the site rules, especially below hot- works.
Workmen provided with bag/ box to carry bolt, nuts, and hand tools.
All work platforms to be of adequate strength and ergonomically suitable (i.e. if 32 mm Wooden
board is used for the platform, adequate support to be provided in every 1meters, for 38 mm. board
maximum span length should not exceed 1.5 meters)
Fabricated makeshift arrangements are checked for quality and type of material welding, anchoring,
etc.
Workmen are instructed to strict compliance to anchor the safety belt during higher elevation (more
than 2 meters) jobs.
A proper arrangement was made (lifeline etc.) for anchoring the safety belt.
Fall protection device (Fall arrestor) to be used for height work wherever required.
heck that workmen and equipment are not exposed to adverse weather like high wind, storm,
lightning, etc.
Ensure that the job is carried in presence of a competent Supervisor, who knows to deal with
emergencies.
Hearing protection
Eye protection
Hand protection
Full body harness with a short restraint type lanyard that can be connected to designated anchor
points.
Not more than two persons shall be permitted to attach their lanyards to a single horizontal lifeline,
at one time
The lifeline shall be anchored between two posts/supports not more than six meters apart
The lanyard shall meet the requirement of IS: 3521 (Or equivalent).
Instruct the workers about the use and care of the same.
Working on a ladder.
Working on trestle.
Types of Falls:
Fall of persons:
Falling objects:
Falls of objects from height viz. tools, machine part, equipment, material.
Falls of objects from the hands of the same person viz. tool, equipment, material being handled.
Structural collapse viz. wall, building, ceiling, pipe, ladder, scaffold, beam, truss, etc.
Material collapses viz. falling of piles of goods, layers of bags, cloth, paper rolls, carton boxes, grain
cement, and fertilizer.
Slides and cave-ins viz. earth, rock, sand, stones, snow, ice, etc.
Most serious accidents due to falls and struck by falling bodies take place in mining and quarrying,
building and construction, structural repair, alteration, cleaning, painting, demolition, maintenance,
and unsafe use of lifting and other equipment.
Major causes of work at height accidents are makeshift arrangement, unsafe floor, unsafe work
practices, not using a helmet, safety belt, safety shoes, unsafe use of vehicles, poor supervision, poor
lighting, etc.
Carrying too much load making it difficult to see over the load.
Ladders, ramps, planks, and platforms are not rigid or safe for the job.
No or inadequate handrails.
Not using a safety belt or using it in the wrong way, e.g. not tying its free end or tying it with weak
support.
Allowing roof work and floor work at a time in the same vertical plane.
Safe, sound, and dry non-slippery surfaces for walking, and working added with fencing, guarding
and toe-boards.
Use of crawling board, cat ladder, fall arrester net, etc. while working on fragile roofs, etc.
Good lighting and supervision, cutting off the power supply in overhead electric lines.
Safety cordon to disallow persons in the area where an object may fall from height.
17% Other .
All workers working at a height of more than 2 m must wear safety harnesses i.e. safety belts
connected with ropes. The belt should be tied with the body while the free end of the rope should
be anchored with a fixed unbreakable sound structure or should be held by another person standing
outside a confined space when the wearer is working inside. The belt and rope should be of sound
material, examined by a competent person every six months and maintained in very good condition.
Workers should be trained, encouraged, and supervised to wear a safety belt properly because it can
save their precious lives. All safety equipment is to be freely supplied by the employer and it should
be seen that workers use them. Safety belts are required for workers working on towers, masts,
windows, and building projects and also in confined spaces like tanks, boilers, gutters, etc.
The free end of the rope shall never be anchored on a structural member being placed or any loose
or weakened structure. The supervisor and the worker must ensure this. Wrapping the free end
(rope) on the waist is a wrong practice. Increasing the length of the rope without permission can also
lead to hazards. Anchorage point should be at such height so that there shall be minimum slackness
in the line. It shall never be lower than the belt attachment to the restraining line.
Safety block (like chain pulley block or hoisting drum block) is used to connect the wire rope with the
safety belt to allow more freedom of movement. A sudden pull operates lock or brake to stop the
rope. Because of a friction brake on the rope drum, the jolt is avoided and the falling person is
stopped smoothly. In another design, a centrifugal brake is applied to the drum so that the person
descends slowly to reach the ground.
Tensile tests and drop tests are carried out on safety belts and apparatus used with them. Safety
belts should be kept in a cool, dry, and well-ventilated place. Regular cleaning, visual inspection for
defects, and repair only by a competent person are necessary for good maintenance. Falls happen
due to falling from stairways, runs, ramps, gangways, floors, and ladders, etc.
Stairways:
The slope of stairways should be 30 – 35 degrees with the horizontal. The tread width should not be
less than 24 cm plus a non-slip nosing of 2.5 cm. the riser height should not be more than 20 cm and
not less than 12.75 cm and should be constant for each flight. All stairways should be fitted with
railings on the open sides and handrails on sides that are otherwise enclosed. The height of the
railings at the stairs should be not less than 75 cm or more than 90 cm measured from the top
surface of the stair tread. The stair landings should be protected by railings and toe-boards. Non-skid
strips on stair treads can prevent slipping.
The slope of ramps, runways and gangways, etc. should be as small as possible and the
recommended maximum is 15 degrees to the horizontal.
Cleats not more than 40 cm apart, should be provided on-ramps with steep slopes.
Toe boards should be provided where a ramp extends over a workplace or a passage.
Wire screens are necessary on the sides if there is a risk of materials falling through the sides.
Runways are long with the uniform slope as they are at aerodrome.
The design should consider all types of loads from materials, persons, and other forces.
Unprotected floor edges situated at heights and openings, sumps, pits, etc., in platforms, or floors
should be protected by railings, toe-boards or guards.
Floors should be of sufficient strength and shall never be overloaded and should be non-slippery,
free from holes, openings, pinch points, uneven surfaces, free from all dust.
The slope is an important factor in floor design. 1 – 2 % gradient towards drain helps ensure to flow
away water and keep the surface dry.
Ladders:
side rails of metal ladders shall be of sufficient cross-section to prevent excessive deflection in use.
Slip-resistant shoes, lashing or other effective means shall be used to avoid the danger of slipping.
Scafolding
All tubes and coupler scaffoldings shall be constructed and erected to support 4 times the maximum
intended loads.
All posts shall be accurately spaced, erected on suitable bases (footplate / sole plate), and
maintained plumb.
Runners shall be erected along the length of the scaffolding located on both the inside and the
outside posts at even height. Runners shall be interlocked to form continuous lengths and coupled to
each post. The bottom runners shall be located as close to the base as possible. Runners shall be
placed not more than 6.5 feet on centers.
Bearers shall be installed transversely between posts and shall be securely coupled to each post
bearing on the runner coupler. When directly coupled to the runners, the coupler shall be as close to
the post as possible.
Bearers shall be at least 4 inches but not more than 12 inches longer than the post spacing or runner
spacing.
Cross bracing shall be installed across the width of the scaffold at least every third set of posts
horizontally and every fourth runner vertically. Such bracing shall extend diagonally from the inner
and outer runners upward to the next outer and inner runners.
Longitudinal diagonal bracing on the inner and outer rows of poles shall be installed at approximately
a 45 degrees angle from near the base of the first outer post upward to the extreme top of the
scaffolding. Where the longitudinal length of the scaffold permits such bracing shall be duplicated
beginning at every fifth post.
Similarly, longitudinal diagonal bracing shall also be installed from the last post extending bracing
and upward toward the first posts, it may be attached to the runners.
The entire scaffold shall be tied to and securely breast against the building at intervals not to exceed
9 M (30 feet) horizontally and 8 M (26 feet) vertically.
Working Platform:
A working platform shall be designed to support the weight of the personnel and equipment to be
used.
Every working platform shall be provided with a ladder or any other safe means of access.
Edges of the platform shall be provided with a guardrail. The height of the top rail shall be from 900 –
1200 mm. the mid-rail shall be provided halfway between the platform and the top rail on the inside
of the posts. The toe guard shall be of a minimum of 100 mm height.
Posts and rails shall be capable of withstanding a force of at least 900 N (22 lb) applied at any point
or withstanding any load likely to be applied.
Barriers shall be provided on open edges, holes, and openings of the platform.
The minimum width of the working platform shall be as follows: 1. Only workmen – 600 mm. 2. men,
tools, and materials – 900 mm. 3. men, tools, materials, and wheelbarrows – 1200 mm.
Safety belts of various types are available. Pole safety belt, general-purpose safety belt with or
without remote anchorage, and harness (man hoisting by another man) type safety belt are in
common use. They are available in leather and webbing of natural and man-made fibers, of which,
webbing is superior to leather. Webbing can withstand loads 3 to 4 times that of leather of the same
size. Web material may be cotton, nylon, or dacron. While selecting a belt, its normal and emergency
use should be considered. Life Lines of manila rope of 19 mm diameter or nylon rope of 13 mm
diameter are suitable provided a shock-absorbing device is available. Care of belts is always
necessary.
It consists of a waist belt, a restraining line (lifeline), and metal components. Straps covering
shoulders, chest, waist, and hips are preferable as by wearing it the forces during fall will be
absorbed not only by the trunk but also by the legs. Choice of the model depends on the working
method, time of work, environmental factors, etc. The rope (normally 2 m) is attached to the D ring
secured to the waist belt.
For window cleaning, straps are long enough to fit windows and terminate in snap hooks for an
anchor on each side of the window. Two restraining lines are used for the window cleaner’s belt.
To climb on poles, towers, masts, trees, etc. these belts are used. They are used as support while
climbing and protection while falling. Here waist belt is fitted with 2 D-rings at different points. The
length of the restraining line is adjustable by a buckle. Generally, fall is restricted to 60 cm.
It is used for working in a confined space, silo, tank, vessel, etc. The lifeline is held by a person
standing outside to rescue the wearer when he is unable to come out by his own efforts. On the
rescue line, there is a wrist strap by which the wearer can be hauled up through a manhole or other
opening.
A system is used to arrest a fall from a working level. A personal fall arrest system consists of an
anchorage, connectors, a body harness, and may include a lanyard with a locking snap hook,
deceleration device, lifeline, or a suitable combination of these. Here waist belt is connected to a
sliding anti-fall device that automatically stops while moving in a fall direction.
With a sliding and blocking device on a vertical safety support (pole, cable rail).
With an automatic catching device for rolling, unrolling and blocking a tether (cable, rope, strap).
Anchorage:
A secure point of attachment to which lifeline or lanyard are affixed (Capacity > 2000 Kilogram).
Connector:
A device for attaching a lifeline/lanyard etc. to the anchorage. A carabineer is an oval or trapezoidal-
shaped connector with a gate/locking arrangement.
Lifeline:
A flexible vertical or horizontal line is secured to the anchorage to which a lanyard is attached.
Harness
The harness consists of a safety belt and rope or lifeline. It can stop a person from falling or he can be
pulled out if working below in a confined space.
A device with straps that can be attached to a personal fall-arrest system. The straps are fastened
around a person’s body to contain the torso and distribute fall arrest forces over at least the upper
thighs, pelvis, chest, and shoulders.
Retractable lifeline:
A fall-arrest device that allows free travel without a slack rope, but locks instantly when a fall begins.
Retractable lifelines may be used when vertical movement is required but must be limited, such as in
tanks, manholes, and pressure vessels, or on roofs.
Safety net
A safety net system is the least desirable fall-arrest system. If used below a work area where no gas
cutting & welding jobs are involved, the system must be installed as close as practical under the
walking or working surface. For overhead gas cutting & welding, fireproof tested nets are to be used,
otherwise, all other means of fall arrest systems are to be used strictly. A safety net system must
never be more than 30 feet (9.1 m) below the working surface.
Safety nets shall be capable of absorbing an impact force equal to that produced by a drop test. The
test if practicable & safe to drop a bag of sand as specified shall be conducted by dropping a 400-
pound (180 kg) bag of sand 30 ± 2 inches (76 ± 5 cm) in diameter into the net from the highest
walking or working surface at which employees are exposed to fall hazards. The drop distance shall
never be less than 42 inches (1.1 m) above the net level.
A drop test must be conducted after initial installation and before use, whenever relocated, after
major repair, and at six-month intervals, if left in one place. Safety nets shall be inspected at least
once a week for wear, damage, and other deterioration. Materials, scrap pieces, and equipment and
tools, which have fallen into the safety net, shall be removed as soon as possible but at least before
the next work shift.
Check clearance with any power line or mobile equipment in the vicinity?
Communicate to the workmen about the possible hazards in the working area, like gas lines, power
lines etc.
To be placed away from the power line (>3.0m) and vehicular traffic approach.
The work platform is provided with guard rails and toe boards or other suitable barriers.
Everyone knows what to do if the machine fails with the platform in the raised position.
Safe methods for lifting the screw machine and other tools while working heights:
Each machine such as Screw-Machine, Rivet Gun, Sheet Cutter, etc. each to be placed in Separate
appropriate bags. The small portion of the open end of the PP rope, provided with the machine, is to
be hung outside the bag to facilitate holding while fixing to structure.
These bags are to be lifted to the required height by means of the rope and Pulley’s system used for
lifting the machine.
When these bags reach the required height, the open end of the PP rope tied to the machine is to be
anchored first to the structure above by means of a self-locking hook.
After anchoring the machine to the structure, the machine is taken out from the bag for use.
The same system has to be followed for lifting machines by all the people working at different levels
of the portable scaffolding.
When the machine is not in use, it is to be hung with the full-body harness of the person with the 3rd
latch provided with the machine, or else it is to be kept in the covered box provided in the portable
scaffolding.
While lowering the Screw-Machine, Rivet Gun, Sheet Cutter, etc. the machines are to be placed in
the bag first, and then only the two safety hooks are to be untied from the structure.
Ensure workers can get safely to and from where they work at height.
Ensure equipment is suitable, stable, and strong enough for the job, maintained and checked
regularly.
Overload ladders – consider the equipment or materials workers are carrying before working at
heights. Check the pictogram or label on the ladder for information.
Rest a ladder against weak upper surfaces, e.g., glazing or plastic gutters.
Use ladders or stepladders for strenuous or heavy tasks, only use them for light work of short
duration (a maximum of 30 minutes at a time).
Let anyone who is not competent (who doesn’t have the skills, knowledge, and experience to do the
job) work at height.
6. Workmen provided with bag/box to carry bolt, nuts, and hand tools.
10. Work at more than one elevation at the same segment is restricted.
13 Are landings provided with handrails, knee rails, toe boards, etc?
Sl.No
. Points to Check (HOUSEKEEPING) Y N NA