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Forged Steel Valves

GENERAL INFORMATION

The CESARE BONETTI make API 602 GGC valves are robust
in design, highly durable and known for Quality, HIGH
PERFORMANCE and service. They are designed for tight
sealing and low torque for operation.

DESIGN

• Gate valves are of solid wedge and bolted bonnet


construction. Valve conforms to API 602 standard including
shell thickness.
• Globe valve are of flat as well as ball type disc, outside
screw-and-Yoke, and bolted bonnet construction. Check
valves are of piston lift type and bolted cover construction.

APPLICATION RANGE

Our GGC Valves are used in many process lines containing


many different fluids such as

• Steam
• Superheated water
• Thermal transfer fluids
• Ammonia
• LPG
• Hydrocarbons
Fig. No. 01
• Acids
• Alkaloids etc.
RATING
They have ability to provide perfect seat shut off and packing
CESRAE BONETTI Forged Steel GGC valves are designed in
tightness and are used for long term trouble free operation.
Check valves are used where self-actuation is required. compliance with ASME B16.34 Pressure and Temperature
They are generally used in ratings.

APPROVALS
• Industrial plants
• Power plants
CESARE BONETTI Forged Steel GGC valves are
• Process engineering refineries
• Oil and marine engineering manufactured in accordance to ISO 9001:2008 and
• Steam gas approved according to
• Oil and other non-aggressive media. - Pressure Equipment Directive (“PED”)
- Indian Boiler Regulations-1950
CONNECTIONS
ACTUATED VALVES
- Socket Weld according to ASME B16.11
- Butt Weld according to ASME B16.25 CESARE BONETTI Valves can be equipped with pneumatic,
- Female Screwed NPT or BSP hydraulic or electric actuator for remote control.

SIZES SHIPPING PREPARATION

Standard Sizes are NPS 1/2” to NPS 2”.


• CESARE BONETTI Valves are shipped only after they
have passed all required dimensional and functional tests.
STANDARD
• The valve are supplied with each valve individually packed
in separate corrugated box.
CESARE BONETTI forged steel valves are designed
according to API 602.

01
1 BODY
Available in Forged Carbon Steel, alloy steels and stainless steel materials. Body is designed as
per the dimensional requirements of standards such as API 602, ISO 15761 and ASME 16.34.
Body is available in standard port and reduced port.

2 Bonnet
The bonnet is forged steel with integral backseat and consists of stuffing box, designed as per
specifications of API 602 & ISO 15761.

Body 3 Stem
Stem is part of valve trim. Stem is provided with integral backseat shoulder which mates with
the integral backseat of bonnet. Stem has double start acme thread for smooth & fast
operation.

4 Seat Ring
Seat rings are part of valve trim. They are flared into the valve body and fitted into place, thus
forming seal with body. Seating surfaces are ground and lapped. Seat rings are integral in
globe and check valve.

5 Cover
The cover is forged steel and is designed as per the dimensional requirements of the standards
API 602, ISO 15761 & ASME 16.34.

6 Plug
The plug for globe valve is made of investment casting and is part of valve trim. Plug is of
Bonnet tapered type design. Plug is attached to the stem by means of swivel type arrangement.

7 Wedge
Wedge for Gate valve is made of Investment casting and is part of valve trim. Seating surfaces
are ground and lapped. Wedge opens the full port thus avoiding any flow loss or wedge wear.

8 Gasket
Bonnet and body are connected by means of bolted bonnet joint. This bolted bonnet joint
design consists of enclosed, precise compression & spiral wound type gasket. Gasket provides
positive seal and avoids overstressing of flange.

9 Bolting
Gland bolt and nut assembly is a stud, double nut arrangement. This design is having flexibility
of complete withdrawal from the valve when any service work is needed. The standardization of
bolt allows easy replacement of nut and bolts in case of these items are lost or need any
replacement.

Wedge 10 Gland flange


The gland, gland flange assembly is having separate two piece design. This design allows the
flange to be evenly tightened while gland is constrained to maintain its parallel alignment with
stem and stuffing box.

11 Handwheel
The hand wheel is of cast SG iron of an open spoke design. This design is made considering
ergonomics allows the ease of hand wheel operation.

12 Yoke sleeve/ Bush


The yoke sleeve is of stainless steel material having resistance to wear and corrosion.

13 Body-bonnet joint
The joint between body and bonnet is of bolted bonnet type with spiral wound and graphite
filler for maximum protection against leak. The bonnet bolting is of alloy steel as per the
requirements of API 602, ASME 16.34 and ASME SEC VIII.

14 Spring
Spring for Check valve is made of Cold drawn Stainless steel with high resistance to corrosion
and able to resist high temperature.
Plug
02
Forged Steel Gate Valves

ØV

RATING : ASME Class 800 and 1500


Size : NPS 1/2” TO 2”

1 Design Standard
Socket weld ends
- API 602, ISO-15761, ASME B 16.34 Socket weld (stub pipe)

2 Standard Female Screwed Ends to:

G
- B.S.P - B.S 21 – NPT- ASME B1.20.1

3 Socket Weld Ends – SW to:


- ASME B16.11 Butt weld end Screwed Ends

4 Butt Weld Ends to:


- ASME B16.25

ØC

ØB
5 Testing Standard: API 598

Fig. No. 02
Class 800 Class 1500
Size Dimensions Material Weight Size Dimensions Material Weight
A A1 B C G V Schedule (Kg) A A1 B C G V Schedule (Kg)
1/2" 80 130 16 22.2 138 90 CS-AS-SS 1.7 1/2" 90 140 9.6 38 152 88 CS-AS-SS 2.2
3/4" 85 130 21 27.6 144 90 CS-AS-SS 2.1 3/4" 110 185 14 48 190 97 CS-AS-SS 3.9
1" 100 150 27 34 174 102 CS-AS-SS 3.5 1" 127 200 18 56 220 138 CS-AS-SS 6.3
11/2" 125 180 41 48.8 223 140 CS-AS-SS 6.6 11/2" 127 200 30 78 282 138 CS-AS-SS 10.6
2" 130 200 52.5 61.2 244 185 CS-AS-SS 10 2" 210 310 36.5 85 345 138 CS-AS-SS 20.1

Part For fig Carbon Steel Alloy Steel Stainless Steel 17


1. Body ASTM A105 ASTM A182 F22 ASTM A182 F316 14 16

2. Bonnet ASTM A105 ASTM A182 F22 ASTM A182 F316 15


13
3. Stem ASTM A479 T 410 ASTM A479 T410 ASTM A479 T316 11
4. Seat-ring ASTM A479 T 410 ASTM A479 T410 ASTM A479 T 316 12
5. Wedge ASTM A217 CA15 ASTM A217 CA15 ASTM A351 CF8 10
6. Gasket SWG SS304+GRAPHITE SWG SS304+GRAPHITE SWG SS316+GRAPHITE 9
7. Bolt ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
8. Stem Packing 8
GRAPHITE MOLDED GRAPHITE MOLDED GRAPHITE MOLDED
RINGS WITH BRAIDED RINGS WITH BRAIDED RINGS WITH BRAIDED
TOP & BOTTOM RINGS TOP & BOTTOM RINGS TOP & BOTTOM RINGS
3

9. Gland Bush ASTM A479 T 410 ASTM A479 T410 ASTM A479 T316 2
7
10. Gland Flange ASTM A 105 ASTM A182 F22 ASTM A182 F316 1
11. Gland Stud ASTM A193 B7 ASTM A193 B8 ASTM A193 B8 6
12. Nut ASTM A194 2H ASTM A194 8M ASTM A194 8M
5
13. Hand wheel SG IRON SG IRON SG IRON
14. Hand wheel Nut ASTM A194 2H ASTM A194 2H ASTM A194 2H 4

15. Nameplate ALUMINIUM ALUMINIUM ALUMINIUM


16. Lock Washer SPRING STEEL SPRING STEEL SPRING STEEL
17. Yoke SLEEVE ASTM A582 T 416 ASTM A582 T416 ASTM A582 T416

Fig No. 180


03
Forged Steel Globe Valves

ØV

RATING : ASME Class 800 and 1500


Size : NPS 1/2” TO 2”

1 Design Standard
Socket weld ends
- API 602, ISO-15761, ASME B 16.34 Socket weld (stub pipe)

G
2 Standard Female Screwed Ends to:
- B.S.P - B.S 21 – NPT- ASME B1.20.1

3 Socket Weld Ends – SW to:


- ASME B16.11 Butt weld end Screwed Ends

4 Butt Weld Ends to:


- ASME B16.25

ØC

ØB
5 Testing Standard: API 598

Fig. No. 03
Class 800 Class 1500
Size Dimensions Material Weight Size Dimensions Material Weight
A A1 B C G V Schedule (Kg) A A1 B C G V Schedule (Kg)
1/2" 80 130 9 22.2 139 90 CS-AS-SS 1.7 1/2" 90 140 9 38 166 88 CS-AS-SS 2.2
3/4" 85 130 12 27.6 152 90 CS-AS-SS 2.2 3/4" 110 185 12 48 210 97 CS-AS-SS 3.8
1" 100 150 17.5 34 181 102 CS-AS-SS 3.4 1" 127 200 15 56 250 138 CS-AS-SS 6.3
11/2" 150 230 29.5 48.8 208 140 CS-AS-SS 7.8 11/2" 180 270 27 78 300 172 CS-AS-SS 13
2" 170 250 36 61.2 235 185 CS-AS-SS 11.4 2" 210 310 32 85 375 172 CS-AS-SS 21.7

14
Part for fig Carbon Steel Alloy Steel Stainless Steel 15
1. Body ASTM A105 ASTM A182 F22 ASTM A182 F316 13 16
2. Bonnet ASTM A105 ASTM A182 F22 ASTM A182 F316
3. Stem 12
ASTM A479 T 410 ASTM A479 T410 ASTM A479 T316 10
4. Plug ASTM A217 CA15 ASTM A217 CA15 ASTM A351 CF8M
11 9
5. Gasket SWG SS304+ SWG SS304+ SWG SS316+
GRAPHITE GRAPHITE GRAPHITE 8
6. Bolt ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
7. Stem Packing GRAPHITE MOLDED GRAPHITE MOLDED GRAPHITE MOLDED 7
RINGS WITH BRAIDED RINGS WITH BRAIDED RINGS WITH BRAIDED
TOP & BOTTOM RINGS TOP & BOTTOM RINGS TOP & BOTTOM RINGS 3
8. Gland Bush ASTM A479 T410 ASTM A479 T 410 ASTM A479 T 316 6
9. Gland Flange ASTM A105 ASTM A182 F22 ASTM A182 F316 2
5
10. Gland Stud ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
11. Nut ASTM A194 2H ASTM A194 8M ASTM A194 8M 1
12. Hand wheel SG IRON SG IRON SG IRON 4
13. Hand wheel Nut ASTM A194 2H ASTM A194 2H ASTM A194 2H
14. Lock Washer SPRING STEEL SPRING STEEL SPRING STEEL
15. Nameplate ALUMINIUM ALUMINIUM ALUMINIUM
16. Yoke Bush ASTM A582 T 416 ASTM A582 T 416 ASTM A582 T 416

Fig No. 280


04
Forged Steel Check Valves

RATING : ASME Class 800 and 1500


Size : NPS 1/2” TO 2”

G
1 Design Standard

ØC
- API 602, ISO-15761, ASME B 16.34

ØB
2 Standard Female Screwed Ends to:
- B.S.P - B.S 21 – NPT- ASME B1.20.1

3 Socket Weld Ends – SW to: A

- ASME B16.11 Fig. No. 03

4 Butt Weld Ends to:


- ASME B16.25

5 Testing Standard: API 598

Socket weld ends Socket weld (stub pipe) Butt weld end Screwed Ends

Class 800 Class 1500


Size Dimensions Material Weight Size Dimensions Material Weight
A A1 B C G Schedule (Kg) A A1 B C G Schedule (Kg)
1/2" 80 130 9 22.2 52 CS-AS-SS 1.12 1/2" 90 140 9 38 60 CS-AS-SS 1.5
3/4" 85 130 12 27.6 62 CS-AS-SS 1.49 3/4" 110 185 12 48 78 CS-AS-SS 3.0
1" 100 150 17.5 34 67 CS-AS-SS 2.3 1" 127 200 15 56 88 CS-AS-SS 4.2
11/2" 150 230 29.5 48.8 83 CS-AS-SS 5.5 11/2" 180 270 27 78 108 CS-AS-SS 9.9
2" 170 250 36 61.2 104 CS-AS-SS 8.91 2" 210 310 32 85 145 CS-AS-SS 17.5

8
Part for fig Carbon Steel Alloy Steel Stainless Steel
7
3
1. Body ASTM A105 ASTM A182 F22 ASTM A182 F316
6
2
2. Cover ASTM A105 ASTM A182 F22 ASTM A182 F316
5
1
3. Bolt ASTM A193 B7 ASTM A193 B8 ASTM A193 B8
4
4. Plug ASTM A479 T 410 ASTM A479 T 410 ASTM A479 T316
5. Spring ASTM A313 T 302 ASTM A313 T 302 ASTM A313 T 302
6. Gasket SWG SS304+GRAPHITE SWG SS304+GRAPHITE SWG SS316+GRAPHITE
7. Nameplate Aluminium Aluminium Aluminium
8. Rivet Aluminium Aluminium Aluminium
Fig No. 380

API TRIM MATERIALS


BODY TRIM COMBINATIONS
Trim No. Seating Surfaces
(API 602) Stem Material Disc Body Seat Body & Bonnet/Cover API Trim Numbers

1 ASTM A479 T 410 13% Cr. STEEL 13% Cr. STEEL ASTM A105 01/ 08/ 05

5 ASTM A479 T 410 HF HF ASTM A182 GR. F5 08 / 05

8 ASTM A479 T 410 13% Cr. STEEL HF ASTM A182 GR. F9 08 / 05

2 ASTM A479 T 304 SS 304 SS 304 ASTM A182 GR. F11 08 / 05

10 ASTM A479 T 316 SS 316 SS 316 ASTM A182 GR. F22 08 / 05

12 ASTM A479 T 316 SS 316 HF ASTM A182 GR. F304 08 / 05

15 ASTM A479 T 304 SS 304 + HF HF ASTM A182 GR. F316 10/ 12/ 16

16 ASTM A479 T 316 SS 304 + HF HF ASTM A350 GR. LF2 08/ 16

05
ORDERING CODE INFORMATION
While ordering Bonetti® Forged Steel GGC Valves please specify following information.

A TYPE OF VALVE WA
WA=GATE
WE=GLOBE
WK=CHECK

B VALVE SIZE H1
H1=1/2" 1H=1 1/2"
7X=3/4" X2=2"
X1=1"

C CLASS & END DETAIL 23


23=800# SOCKET WELD 27=800# SCREWED BSP 36=1500# SCREWED NPT
24=800# BUTT WELD 33=1500# SOCKET WELD 37=1500# SCREWED BSP
26=800# SCREWED NPT 34=1500# BUTT WELD

D BODY & BOLTING MATERIAL 03


03=A105,A193 B7/A194 2H; 06=A182 F11,A193 B7/A194 2H 45=A182 F22 A193 B16/A194 8M
04=A350 LF2 A193 B7/A1942H; 07=A182 F22 A193 B7/A194 2H 47=A182 F316 A193 B8/A194 8M
05=A182 F316, A193B7/A194 2H 08=A182 F91 A193 B8/A194 8M 51=A182 F316 A193 B8M/A194 8M

E TRIM A1
A1=API TRIM 1 A4=API TRIM 8 A7=API TRIM 12
A2=API TRIM 2 A5=API TRIM 9 A8=API TRIM 16
A3=API TRIM 5 A6=API TRIM 10 C7=API TRIM 15

F GASKET MATERIAL D1
D1=SWG 304 GRAPHITE
17=SWG 316 GRAPHITE

G STEM MATERIAL 2
2=A479 T410
7=A479 T316

H ACTUATOR & ACCESSORIES 02


02=HANDWHEEL
03=HANDWHEEL &POSITION INDICATOR
34=PNEUMATIC ACTUATOR
38=ELECTRIC ACTUATOR
76=HANDWHEEL+LOCKING DEVICE

I INSPECTION 0
0=STANDARD F=FIRE SAFE TEST
2= IBR 9=ULTRASONIC TEST
3=API T= CUSTOMER QAP
8=RADIOGRAPHY B=MAGNETIC PARTICLE INSPECTION AND DYE PENETRANT

J SPECIAL REQUIREMENT 00
00=NONE

Example:
WAH12303A1D1702000 : Gate Valve 1/2" Class 800 Socket weld ,MOC 105,API Trim 1, Gasket material SWG 304 GRAPHITE,
Stem material A479 T410, handwheel operated with no special requirements.
1.CESARE BONETTI RESERVES THE RIGHT TO CARRY OUT NECESSARY AMENDMENTS TO PRODUCT, MATERIALS & SPECIFIED DIMENSION.
2.AMENDMENTS OR MODIFICATIONS TO DRAWING AND MATERIALS CAN BE DONE TO COMPLY WITH PARTICULAR CUSTOMER'S REQUEST OR TECHNICAL SPECIFICATION.
3.FOR SPECIAL REQUIREMENTS PLEASE CONTACT BONETTI SALES TEAM.
06
CESARE BONETTI INTERNATIONAL PVT. LTD. E-mail: cbindia@c-bonetti.com
(Campus Unique Handlers) Internet web site: http://www.c-bonetti.com
Gat No. 135 To 140 & 142 To 148,
At Village Gonde Dumale,Taluka Igatpuri,
Dist. Nashik - 422403 INDIA
GENERAL INFORMATION APPLICATION RANGE
The BONETTI make API 602 / ASME B16.34 GGC Our GGC valves are used in many process lines
valves are robust in design, highly durable and containing many different fluids such as
known for Quality, High Performance and
service. They are designed for tight sealing and  Steam
low torque operation.  Superheated water
 Thermal transfer fluids
DESIGN  Ammonia
 LPG
 FOR CLASSESANSI # 800 & #900.  Hydrocarbons
 Acids
 Gate valves are solid wedge and bolted  Alkaloids etc.
bonnet construction. Valve conforms to API
602 standard including shell thickness. They have the ability to provide perfect shut off
 Globe valves are of flat as well as ball type and packing tightness and are used for long
disc (parabolic disc?), outside screw and term trouble free operation. Check valves are
yoke & bolted bonnet construction. used where self-actuation is required.
 Check valves are of piston lift type and They are generally used in:
bolted cover construction.  Industrial Plants
 Power Plants
 FOR ANSI #1500 CLASS  Process engineering refineries
 Oil and marine engineering
 Gate valves are of solid wedge and welded  Steam Gas
bonnet construction. Valve conforms to API  Oil and other non-aggressive media.
602 standard including shell thickness.
 Globe valves are of flat as well as ball type
disc (parabolic disc?), outside screw and CONNECCTIONS
yoke & welded bonnet construction.
 Socket weld according to ASME B16.11
 Check valves are of piston lift type and
welded cover construction.  Butt weld according to ASME B16.25
 Female screwed NPT or BSP
 FOR ANSI #2500 CLASS

SIZES
 Gate valves are of solid wedge and welded
bonnet construction. Valve conforms to Standard sizes are NPS 1/2” to NPS 2”.
ASME B16.34 standard including shell
thickness.
 Globe valves are of flat as well as ball type
disc (parabolic disc?), outside screw and
yoke & welded bonnet construction.
 Check valves are of piston lift type and
welded cover construction.
BOLTED BONNET CONSTRUCTION IN CASE OF WELDED BONNET CONSTRUCTION IN CASE OF
FORGED VALVES OF ANSI #800 & #900 CLASS. FORGED VALVES OF ANSI #1500 & #2500 CLASSES
 Pressure Equipment Directive 2014/68/EU
(PED)
STANDARD  Indian Boiler Regulations-1950 (IBR)
 FOR CLASSES ANSI #800, #900 & #1500
ACTUATED VALVES
Bonetti forged steel valves are designed
according to API 602. BONETTI valves can be equipped with
pneumatic, hydraulic or electric actuator for
 FOR CLASS ANSI #2500 remote control.

Bonetti forged valves are designed according to SHIPPING PREPARTION


ASME B16.34
 BONETTI valves are shipped only after they
RATING have passed all required dimensional and
functional tests.
BONETTI Forged steel GGC valves are designed
 The valve are supplied with each valve
in compliance with ASME B16.34 Pressure and
individually packed in separate corrugated
Temperature ratings.
box.
APPROVALS 

BONETTI Forged valves are manufactured in


accordance with ISO 9001:2008 and approved
according to:
1. BODY

 FOR VALVES OF CLASSES ANSI #800 & #900  FOR VALVES OF CLASSES ANSI #1500 &
#2500

BODY

Available in forged carbon steel, alloy steels and


Available in forged carbon steel, alloy steels and
stainless steel materials. Body is designed as per
stainless steel materials. Body is designed as per
the dimensional requirements of standards
the dimensional requirements of standards
such as API 602, ISO 15761 and ASME 16.34.
such as API 602, ISO 15761 and ASME 16.34.
Body is available in standard port and reduced
Body is available in standard port and reduced
port.
port.

2. BONNET

The bonnet is forged steel with integral backseat and consists of stuffing box, designed as per
specifications of API 602 & ISO 15761.The bonnet construction is of bolted bonnet type in case of GGC
valves of ANSI #800 & #900 class and of the welded bonnet type in case of GGC valves of ANSI # 1500 &
2500 class as shown in the figures below
3. STEM 9. BOLTING (Only in case of bolted bonnet
construction i.e. GGC valves of classes #800
Stem is a part of valve trim. Stem is provided
& #900)
with integral backseat shoulder which mates
with the integral backseat of the bonnet. Gland bolt and nut assembly is – a stud &
double nut arrangement. This design is having
4. SEAT RING flexibility of complete withdrawal from the
Seat rings are part of valve trim. They are flared valve when any service work is needed. The
into the valve body and fitted into place, thus standardization of bolt allows easy replacement
forming seal with the body. Seating surfaces are of nut and bolts in case these items are lost or
ground and lapped. Seat rings are integral in need any replacement.
globe and check valves. 10. GLAND FLANGE
5. COVER The gland , gland flange assembly is having
The cover is forged steel and is designed as per separate two piece design. This design allows
the dimensional requirements of the standards the flange to be evenly tightened while gland is
API 602, ISO 15761 & ASME B16.34. constrained to maintain its parallel alignment
with stem and stuffing box.
6. PLUG
11. HANDWHEEL
The plug for globe valve is made of investment
casting and is a part of the valve trim. Plug is of The handwheel is of cast SG iron of an open
tapered type design. Plug is attached to the spoke design. This design is made considering
stem by means of swivel type arrangement. ergonomics and allows the ease of handwheel
operation.
7. WEDGE
12. YOKE SLEEVE / YOKE BUSH
Wedge of gate valve is made of investment
casting and is a part of the valve trim. Seating The yoke sleeve is of stainless steel material
surfaces are ground and lapped. Wedge opens having resistance to wear and corrosion.
the full port thus avoiding any loss or wedge
13. BODY-BONNET JOINT
wear.
The joint between body and bonnet is both
8. GASKET (Only in case of bolted bonnet bolted bonnet as well as welded bonnet
construction i.e. GGC valves of classes #800 depending on the class of the valves. For #800
& #900) and # 900 class valves we have a bolted type
Bonnet and body are connected by means of joint between the body and the bonnet with a
bolted bonnet joint. The bolted bonnet joint spiral wound gasket and graphite filler for
design consisits of enclosed, precise maximum protection against leak. This bonnet
compression & spiral wound gasket. Gasket bolting is of alloy steel as per the requirements
provides positive seal and avoids overstressing of API 602, ASME B16.34 and ASME SEC.VII.
of flanges. Whereas for #1500 & #2500 class valves we
have a welded bonnet design along with a
treaded joint between the body and the bonnet
RATING : ASME Class 800
Size : NPS 1/2” to 2”

1. Design Standard
 API 602, ISO – 15761, ASME B16.34

2. Standard female Screwed Ends to


 B.S.P. – B.S 21 – NPT – ASME B 1.20.1

3. Socket weld ends –SW to:


 ASME B16.11

4. Butt weld ends to


 ASME B16.25

5. Fig. 180 is the standard execution.


Length of body A1 is not binding

6. Testing Standard: API 598

800 GATE
Dimensions Material Weight
Size
A A1 B C G V Schedule (kg)
1/2" 80 130 16 22.2 138 90 CS-AS-SS 1.7
3/4" 85 130 21 27.6 144 90 CS-AS-SS 2.1
1" 100 150 27 34 174 102 CS-AS-SS 3.5
1-1/2" 125 180 41 48.8 223 140 CS-AS-SS 6.6
2" 130 200 52.5 61.2 244 185 CS-AS-SS 10
RATING : ASME Class 1500
Size : NPS 1/2” to 2”

1. Design Standard
 API 602, ISO – 15761, ASME B16.34

2. Standard female Screwed Ends to


 B.S.P. – B.S 21 – NPT – ASME B 1.20.1

3. Socket weld ends –SW to:


 ASME B16.11

4. Butt weld ends to


 ASME B16.25

5. Fig. --- is the standard execution.


Length of body A1 is not binding

6. Testing Standard: API 598

1500 GATE VALVE


Dimensions Material
Size Weight (kg)
F/F ØP (STD. PORT) ØP (FULL PORT) ØA H ØWH Schedule
1/2" 78 9 12 22.2 210 150 CS-AS-SS 2.3
3/4" 86 12 15 27.6 250 175 CS-AS-SS 4.7
1" 130 15 22 33.9 300 175 CS-AS-SS 7.5
1-1/2" 142 27 34 48.8 340 225 CS-AS-SS 10.5
2" 188 34 38 61.2 420 275 CS-AS-SS 19.2
RATING : ASME Class 2500
Size : NPS 1/2” to 2”

1. Design Standard
 ASME B16.34

2. Standard female Screwed Ends to


 B.S.P. – B.S 21 – NPT – ASME B 1.20.1

3. Socket weld ends –SW to:


 ASME B16.11

4. Butt weld ends to


 ASME B16.25

5. Fig. --- is the standard execution.


Length of body A1 is not binding

6. Testing Standard: API 598

2500 GATE
Size Dimensions Material Weight
F/F ØP ØA H ØWH Schedule (kg)
1/2" 86 10.5 22.2 250 175 CS-AS-SS 4.8
3/4" 130 14.2 27.5 300 175 CS-AS-SS 7.7
1" 142 19.1 33.9 340 225 CS-AS-SS 11.5
1-1/2" 188 28.4 48.8 415 275 CS-AS-SS 20
2" 200 38.1 61.2 460 300 CS-AS-SS 35
RATING : ASME Class 800
Size : NPS 1/2” to 2”

1. Design Standard
 API 602, ISO – 15761, ASME B16.34

2. Standard female Screwed Ends to


 B.S.P. – B.S 21 – NPT – ASME B 1.20.1

3. Socket weld ends –SW to:


 ASME B16.11

4. Butt weld ends to


 ASME B16.25

5. Fig. 280 is the standard execution.


Length of body A1 is not binding

6. Testing Standard: API 598

800 GLOBE
Dimensions Material Weight
Size
A A1 B C G V Schedule (kg)
1/2" 80 130 9 22.2 139 90 CS-AS-SS 2.3
3/4" 85 130 12 27.6 152 90 CS-AS-SS 4.7
1" 100 150 17.5 34 181 102 CS-AS-SS 7.5
1-1/2" 150 230 29.5 48.8 208 140 CS-AS-SS 10.5
2" 170 250 36 61.2 235 185 CS-AS-SS 19.2
RATING : ASME Class 1500
Size : NPS 1/2” to 2”

1. Design Standard
 API 602, ISO – 15761, ASME B16.34

2. Standard female Screwed Ends to


 B.S.P. – B.S 21 – NPT – ASME B 1.20.1

3. Socket weld ends –SW to:


 ASME B16.11

4. Butt weld ends to


 ASME B16.25

5. Fig. --- is the standard execution.


Length of body A1 is not binding

6. Testing Standard: API 598

1500 GLOBE VALVE


Dimensions
Material Weight
Size ØP ØP
F/F ØA H ØWH Schedule (kg)
(STD. PORT) (FULL PORT)
1/2" 78 8 9 22.2 195 150 CS-AS-SS 2.4
3/4" 86 9 14 27.6 250 175 CS-AS-SS 4.8
1" 130 14 19 33.9 295 175 CS-AS-SS 7.7
1-1/2" 142 25 26 48.8 320 225 CS-AS-SS 11.5
2" 188 27 34 61.2 400 275 CS-AS-SS 20.5
RATING : ASME Class 2500
Size : NPS 1/2” to 2”

1. Design Standard
 ASME B16.34

2. Standard female Screwed Ends to


 B.S.P. – B.S 21 – NPT – ASME B 1.20.1

3. Socket weld ends –SW to:


 ASME B16.11

4. Butt weld ends to


 ASME B16.25

5. Fig. --- is the standard execution.


Length of body A1 is not binding

6. Testing Standard: API 598

2500 GLOBE
Size Dimensions Material Weight
F/F ØP ØA H ØWH Schedule (kg)
1/2" 86 11.2 22.2 250 175 CS-AS-SS 4.9
3/4" 130 14 27.6 295 175 CS-AS-SS 7.7
1" 142 19.1 34 325 225 CS-AS-SS 12.3
1-1/2" 188 28.4 48.8 405 275 CS-AS-SS 19
2" 200 38.1 61.2 460 300 CS-AS-SS 36.5
RATING : ASME Class 800
Size : NPS 1/2” to 2”
800 CHECK VALVE
Dimensions Material Weight
SizeDesign Standard
1.
A A1 B C G Schedule (kg)
 API 602, ISO – 15761, ASME B16.34
1/2" 80 130 9 22.2 52 CS-AS-SS 1.12
3/4" 85 130 12 27.6 62 CS-AS-SS 1.49
2. Standard female Screwed Ends to
1" 100 150 17.5 34 67 CS-AS-SS 2.3
 B.S.P. – B.S 21 – NPT – ASME B 1.20.1
1-1/2" 150 230 29.5 48.8 83 CS-AS-SS 5.5
2" 170 250 36 61.2 104 CS-AS-SS 8.91
3. Socket weld ends –SW to:
 ASME B16.11

4. Butt weld ends to


 ASME B16.25

5. Fig. 380 is the standard execution.


Length of body A1 is not binding

6. Testing Standard: API 598


RATING : ASME Class 1500
Size : NPS 1/2” to 2”

1. Design Standard
 API 602, ISO – 15761, ASME B16.34

2. Standard female Screwed Ends to


 B.S.P. – B.S 21 – NPT – ASME B 1.20.1

3. Socket weld ends –SW to:


 ASME B16.11

4. Butt weld ends to


 ASME B16.25

5. Fig. --- is the standard execution.


Length of body A1 is not binding

6. Testing Standard: API 598

1500 CHECK VALVE


Dimensions
Material Weight
Size ØP ØP
F/F ØA H Schedule (kg)
(STD. PORT) (FULL PORT)
1/2" 78 8 9 22.2 70 CS-AS-SS 1.5
3/4" 86 9 14 27.6 85 CS-AS-SS 3
1" 130 14 19 33.9 105 CS-AS-SS 6
1-1/2" 142 25 26 48.8 135 CS-AS-SS 10
2" 188 27 34 61.2 140 CS-AS-SS 15.5
RATING : ASME Class 2500
Size : NPS 1/2” to 2”

1. Design Standard
 ASME B16.34

2. Standard female Screwed Ends to


 B.S.P. – B.S 21 – NPT – ASME B 1.20.1

3. Socket weld ends –SW to:


 ASME B16.11

4. Butt weld ends to


 ASME B16.25

5. Fig. --- is the standard execution.


Length of body A1 is not binding

6. Testing Standard: API 598

2500 CHECK VALVE


Dimensions Material Weight
Size
F/F ØP ØA H Schedule (kg)
1/2" 86 11.2 22.2 85 CS-AS-SS 3
3/4" 130 14 27.5 105 CS-AS-SS 6
1" 142 19.1 34 135 CS-AS-SS 10
1-1/2" 188 28.4 48.8 140 CS-AS-SS 15.5
2" 200 38.1 61.2 170 CS-AS-SS 25
A. TYPE OF VALVE C. CLASS & END DETAIL
WA= GATE 23= 800# SOCKET WELD

WE= GLOBE 24= 800 # BUTT WELD

WK= CHECK 26= 800 # SCREWED NPT

WX= GLV WELDED BONNET FORG- STANDARD 27= 800 # SCREWED BSP
BORE
33= 1500 # SOCKET WELD
WY= CKV-PL. WELDED BONNET FORG-
STANDARD BORE 34= 1500 # BUTT WELD

WZ= GTV WELDED BONNET FORG- STANDARD 36= 1500 # SCREWED NPT
BORE 37= 1500 # SCREWED BSP
YX= GLV WELDED BONNET FORG- FULL BORE 43= #2500 SOCKET WELD
YY= CKV-PL. WELDED BONNET FORG- FULL 46= #2500 NPT
BORE
47= #2500 BSP
YZ= GTV WELDED BONNET FORG- FULL BORE
N9= #2500 BW SCH. 160
YW= GLV WELDED BONNET FORG- STANDARD
BORE, REGULATING DISC D. BODY & BOLTING MATERIAL
X1= CKV, BB.FORG.; FULL BORE 03= A105 B7/2H;

04= A350 LF2 B7/2H;

B. VALVE SIZE 05= F316 B7/2H;

H1= 1/2” 06= F11 B7/2H;

7X= 3/4” 07= F22 B7/2H;

X1= 1” 08= F91 B8/Gr.8;

1H= 1-1/2” 45= F22 B16/8M

X2= 2” 47= F316 B8/8M

51= F316 B8M/8M


E. TRIM I. INSPECTION
A1= API TRIM 1 0= STANDARD

A2= API TRIM 2 2= IBR

A3= API TRIM 5 3= API

A4= API TRIM 8 8= RADIOGRAPHY

A5= API TRIM 9 F= FIRE SAFE TEST

A6= API TRIM 10 9= ULTRASONIC TEST

A7= API TRIM 12 T= CUSTOMER QAP

A8= API TRIM 16 B= MAGNETIC PARTICLE INSPECTION & DYE


PENETRANT
C7= API TRIM 15
J. SPECIAL REQUIREMENT
00=NONE
F. GASKET MATERIAL (ONLY FOR
#800 & #900 CLASS VALVES K. EXAMPLE
D1= SWG 304 GRAPHITE CODE: WAH12303A1D1702000

17= SWG 316 GRAPHITE DESCRIPTION: Gate Valve 1/2” Class 800
Socket weld, MOC 105, API Trim 1, Gasket
material SWG 304 Graphite, Stem material
G. STEM MATERIAL A479 T410, handwheel operated with no
special requirements.
2= A479 T410

7= A479 T316

E= 17-4-PH

H. ACTUATOR & ACCESSORIES


02= HANDWHEEL

03=HANDWHEEL & POSITION INDICATOR

34= PNEUMATIC ACTUATOR

38= ELECTRIC ACTUATOR

76= HANDWHEEL + LOCKING DEVICE

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