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Airfin-Brochure
Airfin-Brochure
Airfin-Brochure
PRODUCT CATALOGUE
ABOUT
• EPDM/Silicon and other specially compounded • Mechanical/chemical cleaning system for clogged
material diffusers
• Heavy duty full membrane support non - • Factory assembled diffuser for ease of operation
corrosive accessories
• System expandability in field without special tools
• Maximum oxygen transfer efficiency 0.60, 1.0, 1.2 requirement
mm pore size available
• Partial / complete replacement systems
• Backflow prevention features
• Self purging system
• Buoyant/Non buoyant designs
• Fixed / floating(retrievable) design
• Maximum life expectancy @7 -8 years
• Light weight for ease of installation
with Regular cleaning frequency
• Material properties tested by CIPET
• Compatible with any basin or tank configuration and geometry. • Sewage treatment plant
• Permits deeper tanks and saving more land requirement. • Pharmaceutical industries
• Gives uniform distribution of dissolved oxygen all over the tank. • Pulp and paper industries
• The supply of air volume can be adjusted according to biological loads and flow. • Food and beverages industries
• Adaptability of the system to existing pneumatic circuits eliminates the need for additional air generators. • Chemical industries Diffused Aeration System
• Can be used to retrofit existing aeration system. • Leather industries
• Low investment and operation cost, with minimum and easy maintenance.
FINE BUBBLE TUBULAR DIFFUSER MATERIAL AND MECHANICAL PROPERTIES FOR
EPDM AND SILICON TUBULAR DIFFUSER
AIRFIN® Tubular Diffusers are designed to handle high volumetric air discharge with ease. Our Diffuser Membranes are
specially formulated to handle high pressure air discharge without stressing the membrane and comes with
Mechanical Parameters EPDM SILICON
perforations that are MICROSTRESS Resistant Technology™ that significantly lessens rupture in membranes even in
above average conditions and prevent back flow and simultaneously providing higher oxygen transfer efficiency. Its Material Make up Polymer 20-22% Carbon Black 45-50% Polymer 99%
sturdy structural design prevents diffuser damage during and before use. Plasticizer 22-23% Others 3% Colour additives 0.1%
Colour black Opaque white
Milky white
Aqua blue
TYPES OF MEMBRANE MATERIAL Wall Thickness 1.8 ± 0.2 mm overall 1.8 ± 0.2 mm overall
Hardness 45 ± 6 shore “A” 60 ± 5 shore “A”
AIRFIN®Tubular Diffusers Membranes comes with choice of membrane material to better fit different usage
(ASTM D-2240) 50± 6 shore “A” 50 ± 5shore “A”
conditions.
Tensile strength at 99 kg/cm2 90 kg/cm2
• EPDM (ethylene propylene diene monomer)- “EPNOL”: Manufactured with high grade Dupont™ Rubber break -KG/CM2
Technology with low plasticizer content and quality in mind. These membranes are suitable for most municipal (ASTM D - 412)
and industrial application such as waste water treatment plants. Elongation at break 400% 900%
(ASTM D - 412)
• Silicon - “SILCOX” : Made using specially crafted and industry leading Dow Corning™ Silicon with unparalleled
quality. Our silicon membranes are suitable for application where fouling and chemical oxidation due to solvent Tear strength “die-T” 7.5 N/mm 9 N/mm
(ASTM D - 624)
exposure, High temperatures occur and specific chemical compatibilities are required. Outperforming others in
durability and elasticity making it a very sought-after product. Environmental Resistance Test
Ozone resistance 75hrs, 40ºC, Pass Pass
• Viton® : Suitable for applications where resistivity to most chemicals and foulants is required. Our Viton®
50mPa partial Ozone Pressure
membranes although not cost effective have been proven to be an excellent choice to such applications. Non-cracking
(ASTM D 1171 - 94)
• PU(Polyurethane) - “TPU”: Our PU membranes are used in applications where EPDM are not a feasible option
due to presence of hydrocarbon oils and aromatic solvents and are generally used in industrial waste treatments Low Temp. property -40ºC, Pass Pass
such as pulp and paper, food processing application etc. Non brittle
(ASTM D 832 - 92)
Density 1.2 g/cm3 ± 0.5 1.25 g/cm3 ± 0.5
MAX. Operating 60 95
Air Temperature ºC
compounding codewith DOW CORNING-DUPONT(world leader in advanced rubber technology) raw material. Oxygen transfer per : up to 3 10
900
800
diffuser (SOTR) SAE
700
SOTE [%/m]
of rubber due to solvent exposure. silicone have a tendency over time to suffer from tearing due to flexure failure, which Connection size : ¾ BSP male 6 500
400
is something that does not significantly afflict EPDM membranes. Silicone is suited to cyclical operation, and does not Working area : 0.3 - 1 m2 4
300
AIRFIN 100
0
2 4 6 8 10
Spanner Slot
Ø67 mm
Silicon/EPDM Membrane
25
45 600
Bubble size : 0.75 - 1.9 mm Bubble size : 0.75 - 1.9 mm SOTE [%/m]
Standard oxygen transfer efficiency (SOTE) and headloss Headloss [mm W.G]
2 2
Max. allowable air pressure : 1.5Kg/cm for AIRFIN-1 (65x1020mm) performance Max. allowable air pressure : 1.5Kg/cm 12 1000
900
Max. permissible tank depth : 9m SOTE [%/m] Max. permissible tank depth : 9m 10
800
Headloss [mm W.G]
Oxygen transfer per : up to 4 Oxygen transfer per : up to 4 700
SOTE [%/m]
900
6 500
10
in O2 Kg / Kw /hr 800
O2 Kg / Kw /hr /mtr 400
700 4
200
2 R
6 500
2 AIRFIN
Working area : 0.4 - 1.5 m 400
Weight : 4.3 Kg 100
4 0
300 2 4 6 8 10 12 14 16
Weight : 1.8 Kg Air Flow Rate [m3/h]
200
2 R
AIRFIN 100
0
2 4 6 8 10 12 14 16
Air Flow Rate [m3/h]
3/4" NIPPLE
2200
1000
67 MM
Ø67
45 EPDM/SILICON MEMBRANE Ø38
HUB DIFFUSERS UNIT
AIRFIN-1 EPDM / SILICON MEMBRAEN
DIFFUSER
SS-304 CLAMP
80 NB PIPE
O2 Kg / Kw /hr 10
800 SAE in O2 12 1000
900
700
700
0.75 - 2.5 m2 1 - 3 m2
600
SOTE [%/m]
400
4 6 500
300
400
200
Weight : 2.2 Kg 2
AIRFIN
R
100
Weight : 2.5 Kg 4
300
200
0 0 2
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 R
100
Air Flow Rate [m3/h] AIRFIN
0 0
0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Air Flow Rate [m3/h]
Ø94
45 1000 MM 50 1000 MM
Bubble size : 1,0 - 2.0 mm Material Make up Polymer 20-22% Polymer 99%
Perforation size and no. : 0.6/1 mm and 7380 no. of slits Carbon Black 45-50% Colour additives 0.1%
Plasticizer 22-23%
Tube material : EPDM/SILICON Others 3%
Tube Description : Tube Ø90 mm with staggered horizontal
Colour black Opaque white
special perforation, Aeration zone
Milky white
approx. 550 cm2/per piece
Aqua blue
Unperforated zone with valve effect allows
intermittent operation Wall Thickness 2 mm overall 2 mm overall
Tube endurance : Constant quality for many years Hardness 55± 5 shore “A” 60± 5 shore “A”
Operation times of 7 - 10 years are usual, up to (ASTM D-2240) 50± 5 shore “A”
12 years of operation
have been reached, good resistance against Tensile strength at break - 70 kg/cm2 60 kg/cm2
ozone, weather influence, aging various KG/CM2 (ASTM D - 412)
acids and lye Elongation at break 450% 600%
Oxygen transfer : OTE valve up to 24g O2 / Nm3 X m have been (ASTM D - 412)
efficiency measured by an independent institute for the
Tear strength “die-T” 7 N/mm 35 N/mm
VMD diffusers
(ASTM D - 624)
OTE values depend on diffuser density, depth of
air introduction and the air flow rate Environmental Resistance Test
3
Air-flow range : 0 - 10 m / h X m (excellent air controllability) Ozone resistance 75hrs, 40ºC, No Cracks Pass
per diffuser Suitable for intermittent operation 50mPa partial Ozone Pressure
Optimal fumigation range 2 - 6 m3 / hr. per Non-cracking (ASTM D 1171 - 94)
diffuser
Low Temp. property -40ºC, Pass Pass
Head loss : 45 - 92 mbar +/- 10 mbar Non brittle (ASTM D 832 - 92)
Connection : Nipple 3/4” thread
Density 1.2 g/cm3 ± 0.5 1.25 g/cm3 ± 0.5
Application : Ideal for SAFF System, for high TDS, SS
contained effluent MAX. Operating Air 60 95
Temperature ºC
Tension Set @ 100% elongation% <1.7% <1.8%
(ASTM D - 412.92)
Standard oxygen transfer efficiency (SOTE) and headloss Standard oxygen transfer efficiency (SOTE) and headloss
for AIRFIN-DISC-270 performance for AIRFIN-DISC-350 performance
Membrane Ø225 Membrane Ø300
SOTE [%/m] Membrane SOTE [%/m] Membrane
Retaining Ring Retaining Ring (Silicon/EPDM/PTFE
Headloss [mm W.G] (Silicon/EPDM/PTFE Headloss [mm W.G]
12 1000
Lined) 12 1000 Lined)
900 900
10 10
800 800
70
700 700
Base
70
Headloss [mm W.G]
0
0
2 3 4 5 6 7 8 9 10
2 3 4 5 6 7 8 9 10
Air Flow Rate [m3/h] Air Flow Rate [m3/h]
Headloss [hpa]
Air discharge from : Bottom
SOTE [%]
• Activated sludge waste water treatment SOTE [%]
10 20
Headloss [hpa]
Air discharge ports : 16 5
5M Depth
10
• Equalization basin mixing / aeration 3 R
2M Depth
Standard Airflow/diffuser : 10 Nm /hr 0
AIRFIN
0
• Industrial waste water treatment 0 6 12 18 24
20 40
Air flow Range/diffuser : 2 - 25Nm3/hr 3
Air Flow Rate [m /h]
Headloss [hpa]
• Aeration of pond and streams End connection male thread : ¾” NPT
SOTE [%]
10 20 Membrane
• Aerobic digestors 5
5M Depth
Special arrangement : Non clog Ø102
10
R
AIRFIN 2M Depth 2
• Treated water tank agitation 0 0
Max pressure allowed : 1.5 Kg/cm
0 6 12 18 24
3
Air Flow Rate [m /h] Weight : 100 gm
• Mixing purpose for effluent and dozing liquid like Lime,
17
1.8
Ferrous, Sulphur solution
47
42
DIFFUSER BASE
28
JCB 80
MEMBRANE (SILICON/EPDM)
Ø16
Ø75
3/4" NPT THD.
Ø27
1.5
Specifications: Ø24
Shape : Disc
6.5
Bubble size : 4 - 5 mm
41.5
38.5
40
Membrane material : EPDM / Silicon
DIFFUSER BASE
18
Headloss [hpa]
SOTE [%]
10 20
4
Air discharge from : Peripheral 5M Depth
5 10
3
Weight : 120 gm
73.5
JCB-150 DIFF. BASE 14
22
200
0
200 25