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Ss304 Valves for Duplex Stl
Ss304 Valves for Duplex Stl
PART 1 GENERAL
1.1 SCOPE
A. This specification covers 304L stainless steel piping. Some applications are for Tennessee
Operations (TNO) Coal Gas area: process condensate, process gases, slag slurry, soot slurry, coal
slurry, seal water.
B. Design Limits based on ASME B16.5 Class 900, Type 304L SS flanges:
Maximum Pressure Design Temperature
2
Sizes, NPS psig kPag barg kg/cm °F °C
1/2" - 6" 1800 12411 124 127 -20 to +100 -29 to +38
1520 10480 105 107 200 93
1360 9377 94 96 300 149
1240 8550 86 87 400 204
1145 7895 80 81 500 260
1080 7447 74 76 600 316
1050 7240 72 74 650 343
1030 7102 71 72 700 371
1010 6964 70 71 750 399
Original TED Project, 1100 7585 76 77 558 292
Coal-Gas Plant-12
prior to August 1998:
1.3 REFERENCES
This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
SPECIFICATION
PART 2 PRODUCTS
ITEM, NPS DESCRIPTION NOTES CODE
Pipe: 02
1/2 - 6 ASTM A312-TP304L SS SMLS 80S BE 04 205592
Fittings: 02
1/2 - 6 CAP ASTM A403-WP304L-S SS BW 80S ASME B16.9 05 205587
1/2 - 6 CROSS ASTM A403-WP304L-S SS BW 80S ASME B16.9 05 204266
1/2 - 6 ELL 45 LR ASTM A403-WP304L-S SS BW 80S ASME B16.9 05 112168
1/2 - 6 ELL 90 LR ASTM A403-WP304L-S SS BW 80S ASME B16.9 05 112167
1/2 - 6 RED CONC ASTM A403-WP304L-S SS BW 80S ASME B16.9 05 112173
1/2 - 6 RED ECC ASTM A403-WP304L-S SS BW 80S ASME B16.9 05 112171
1/2 - 6 TEE ASTM A403-WP304L-S SS BW 80S ASME B16.9 05 112172
1/2 - 6 TEE RED ASTM A403-WP304L-S SS BW 80S ASME B16.9 05 112174
Swages, Nipples, Threaded Items: 02
1/2 - 1 1/2 CAP ASTM A182-F304 SS 3000 THD NPT ASME B16.11 06 207213
1/2 - 1 1/2 PIPE NIPPLE ASTM A312-TP304L SS SMLS 160 POE-TOE NPT 06 207143
1/2 - 1 1/2 PLUG ASTM A182-F304 SS THD NPT ASME B16.11 06 207355
1/2 - 2 SWAGE NIPPLE CONC ASTM A403-WP 304L-S SS 80S PE 208972
1/2 - 2 SWAGE NIPPLE CONC ASTM A403-WP 304L-S SS 160 PLE-TSE NPT 06 ______
O’lets: (Branch sizes shown) 02
1 1/2 ELBOLET ASTM A182-F304L SS BW 80S 30 204127
1/2 - 4 WELDOLET ASTM A182-F304L SS BW 80S MSS SP-97 81 204115
Flanges: 02
1/2 - 2 1/2 BLIND ASTM A182-F304L SS ASME B16.5-1500 RJ 112342
3 - 18 BLIND ASTM A182-F304L SS ASME B16.5-900 RJ 209220
1/2 - 2 1/2 WN ASTM A182-F304L SS ASME B16.5-1500 RJ 80S 205411
3-6 WN ASTM A182-F304L SS ASME B16.5-900 RJ 80S 206480
Flanges, Orifice: 02
2 - 2 1/2 ORIFICE WN ASTM A182-F304L SS ASME B16.36-1500 RJ 80S SW TAPS 204268
3-6 ORIFICE WN ASTM A182-F304L SS ASME B16.36-900 RJ 80S SW TAPS 204269
Gaskets:
1/2 - 2 1/2 OVAL RING ASME B16.5-1500 RJ 316 SS ASME B16.20, 160 BR 206046
3 - 18 OVAL RING ASME B16.5-900 RJ 316 SS ASME B16.20, 160 BR 206046
Gaskets, Alternate:
1/2 - 2 1/2 OVAL RING ASME B16.5-1500 RJ 347 SS ASME B16.20, 160 BR 206047
3 - 18 OVAL RING ASME B16.5-900 RJ 347 SS ASME B16.20, 160 BR 206047
Gaskets- Alternates to satisfy frequent maintenance (Limited to Temp ≤ 750 ˚F):
1/2 - 2 1/2 SPIRAL-WD SPECIAL FOR RJ ASME B16.5-1500 304SS/GRAPH/304 ER/304 10 204267
IR ASME B16.20
3 - 18 SPIRAL-WD SPECIAL FOR RJ ASME B16.5-900 304SS/GRAPH/304 ER/304 10 205960
IR ASME B16.20
This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
SPECIFICATION
This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
SPECIFICATION
This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
SPECIFICATION
NOTES:
02 Plain grade or dual grade (304/304L stainless steel) materials are permitted. The design
allowable stress shall be for ASTM A312-TP304 "plain" grade stainless steel pipe per ASME
B31.3 piping code.
03 Pipe material ASTM A358 Class-1 TP304L SS 100% radiographed, may be substituted by
seamless or by ASTM A312-TP304L SS seamless or 100% radiographed (Joint Factor, E = 1.00).
04 Pipe bending shall be used only where specified on the drawings or where approved in writing by
the Eastman project engineer.
05 Either Seamless or Radiographed fittings may be used.
06 Threaded items shall be limited for use after terminal valves at vent and drain assemblies,
pressure and temperature connections, and connections to equipment. Primary runs of piping are
to be welded. Thread cutting tools must be renewed often to produce good quality cuts on SS
pipe. Proper threading practice is a must.
08 Reducing fittings that have ends of differing thickness shall show thickness (e.g., Conc Red - Sch
80S x Sch 40S).
09 Special gasket with PTFE fill to have maximum temperature of 350°F (177°C).
10 Special gasket with Flexible Graphite fill to have maximum temperature of 750°F (399°C).
11 These items are only for replacing like for like in old lines.
15 Line blinds, spacers, restricting orifices, and spectacle blinds (RJ) shall be per Standard Detail
15480.2503.
16 Thread sealant to be used on all thread joints except if to be seal welded. Refer to Specification
15480.0208.
18 To be used as temporary suction strainer at pumps.
19 Install in horizontal position with cover up or in vertical position with upward flow.
20 Install in horizontal position with hinge pin vertical or in vertical position with upward flow.
21 Install in horizontal position with cover up.
22 These items have no flanges but are installed between line flanges with extra length bolts.
23 Replaces valves VGS904, VGS904C, VGS904G, VGS921 and VGS922 used in Coal Gas I and
II.
29 Use for vents and drains (in old systems).
30 Thermowells shall be of the flanged type.
This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
SPECIFICATION
PART 3 EXECUTION
3.1 See Specification 15480.0001, "Piping, General Notes"
3.2 Assembly Details - Following are recommended vent/drain and instrument connections. Other
connections may be shown on design:
HDR SIZE DESCRIPTION DETAIL
Vent/Drain Assembly Connections (Standard Details 15480.2001):
1/2 UNVALVED VENT/DRAIN 1/2" TEE FLG, BLIND U31
3/4 UNVALVED VENT/DRAIN 3/4" TEE FLG, BLIND U31
1 - 1 1/2 UNVALVED VENT/DRAIN TEE/RED 3/4" FLG, BLIND U32
2-6 UNVALVED VENT/DRAIN 3/4" BW WOL FLG, BLIND U34
8 - 18 UNVALVED VENT/DRAIN 1" BW WOL FLG, BLIND U34
1/2 VALVED VENT/DRAIN 1/2" TEE FLG GATE VALVE, BLIND V92
3/4 VALVED VENT/DRAIN 3/4" TEE FLG GATE VALVE, BLIND V92
1 - 1 1/2 VALVED VENT/DRAIN TEE/RED 3/4" FLG GATE VALVE, BLIND V44
2-6 VALVED VENT/DRAIN 3/4" BW WOL FLG GATE VALVE, BLIND V91
8 - 18 VALVED VENT/DRAIN 1" BW WOL FLG GATE VALVE, BLIND V91
(Use for hydrostatic vents or drains)
8 - 18 VALVED VENT/DRAIN 3/4" BW WOL FLG GATE VALVE, BLIND V91
(Use where P&ID specifies 3/4" process vents or drains)
Pressure Connection Assemblies (Standard Details 15480.2002):
1/2 PRESS CONN 1/2" TEE FLG GATE VALVE P38
3/4 PRESS CONN 3/4" TEE FLG GATE VALVE P38
This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
SPECIFICATION
3.3 FABRICATION
A. See Specification 15480.0100, "Piping, General Fabrication"
B. Welding: See Specification 15480.0400, "Piping, General Welding"; Specification 15480.0402,
"Piping, Stainless Steel Welding"; and Specification 15480.0450, "Pipe Weld Inspection &
Testing"
3.4 INSTALLATION
A. See Specification 15480.0200, "Piping, General Installation"
B. Bolting:
1. Lubricant is required and shall be applied evenly on the bolt threads and all other mating
surfaces of the nut, washer, and bolt (e.g., the face of the washers, the inner face of the nuts,
and the inner face of the bolt head if applicable). See Specification 15480.0207, "Lubricants
for Bolting" to determine the correct lubricant to use.
2. See Specification 15480.0210, "Flange Assembly Guidelines for Bolted Joints in Piping", for
the assembly of bolted flange connections on piping systems.
3.5 TESTING
A. See Specification 15480.0300, "Piping, General Testing"
B. Apply a Hydrostatic Leak Test:
Design Conditions Maximum Hydrostatic Test Pressure
psig Temperature psig kPag barg kg/cm2
New Designs after
1800 Ambient 2700 18617 186 190
August 1998:
Old Design prior to
1100 558°F (292°C) 1917 13218 132 135
August 1998:
3.6 CLEANING
A. See Specification 15480.0500, "Piping, General Cleaning"
This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.
SPECIFICATION
3 W W W D D T
4 W W W W D D T
6 W W W W W D D T
8 W W W W W W D D T
10 W W W W W W W D D T
12 W W W W W W W W D D T
14 W W W W W W W W W D D T
16 W W W W W W W W W W D D T
18 W W W W W W W W W W W D D T
20
24
1/2 3/4 1 1 1/2 2 3 4 6 8 10 12 14 16 18 20 24
Branch Sizes, NPS
END OF SPECIFICATION
This document is the property of Eastman Chemical Company and must only be used in connection
with work done for this company.