m0602-010-1

E2841-M0602 / PK-750
PU 1595 CP Chem C3 Splitter CP Chem

NDE Procedures
(Crane)
Customer: S&B Engineers and Constructors, Ltd.
Owner: Chevron Phillips Chemical Company LP
Description: Bridge Crane, 20 US Ton
Tag Number: PK-750
TYPE / SEQ: TFP / 221
DRT Doc. No.: SBEC-ANG-SO035076-TFP-00002
S&B Doc. No.:
A 19-Apr-2022 ISSUED FOR REVIEW TW TW TW

REV DATE DESCRIPTION/ISSUE PURPOSE ORIG CHK APPR
JOB: E2841 PKG: 1721 CNTRL NO: M0602-010 RCPT: 1 PG. 1 OF 13

Rev. A NDE Procedures (Crane)
19-Apr-2022 SBEC-ANG-SO035076-TFP-00002
Oilfield Inspection
Services, Inc.
Standard Operating Procedure Annual Review
Review Year: 2021
Document Name Review Date Additions Comments Approved By

Intro-001 3/5/21 AJ
MT-001 3/5/21 AJ
MT-002 3/5/21 AJ
MT-003 3/5/21 AJ
MT-004 3/5/21 AJ
MT-005 5/28/21 Scope,8.10,9.1,14.2, Changes Highlighted AJ
addendum A added (Acceptance criteria added)
Revision C
MT-006 3/5/21 AJ
PT-001 3/5/21 AJ
PT-002 3/5/21 AJ
PT-004- 3/5/21 AJ
AWS
UTSW-001 6/1/21 5.1,7.2,addendum A Changes Highlighted AJ
& B added (Acceptance criteria added)
Revision B
UTSW-002 3/5/21 AJ
UTTW-001 3/5/21 AJ
DT-001 3/5/21 AJ
QP 6.2.1 3/5/21 AJ
All the above documents have been reviewed by a Level 3 Technician for accuracy
and are up to date with current standards. All changes shall be noted here as well as
on the master document.
Reviewed By: Aaron M Johnson
Signature: __________________________________
ASNT Level 3 #213323
Mailing Address: P.O. Box 695  Broussard, LA 70518-0695

Physical Address: 307 Highway 96  Broussard, LA 70518
Phone Number: 1-800-259-4230 or (337) 837-4230
Fax Number: (337) 837-4239 Email: eagleoilfield@aol.com
JOB: E2841 PKG: 1721 CNTRL NO: M0602-010 RCPT: 1 PG. 2 OF 13 Page 1 of 12
EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOIS-MT-005

STANDARD OPERATING PROCEDURE September 1, 2010 Original
PREPARED BY: Leonard Plaunty REVISION: C (2020)
REVISED BY: Aaron Johnson/Level 3
APPROVED BY: Mike Johnson/President PAGE 1 OF 5
MAGNETIC PARTICLE INSPECTION OF WELDMENTS
1.0 SCOPE AND PURPOSE
This procedure defines the requirements and specifies responsibilities for performing
magnetic particle examinations on weldments to identify surface and near surface
transverse flaws and longitudinal flaws. This procedure shall be used to inspect all structural
welds.
This procedure will be performed using the continuous technique.
2.0 TEST EQUIPMENT
2.1 AC Yoke or DC Yoke

2.2 Cable Powered by an AC/HWDC or DC capacitor discharge.
2.3 DC Coil
2.4 Dry Visible Magnetic Particles
2.5 High Speed Grinder
2.6 Ultraviolet Light Source (Black light)
2.7 Wet Magnetic Visible Particle or Wet Fluorescent Magnetic Particles
All equipment requiring calibration shall be certified by a qualified source. A letter of

certification will be kept on the equipment, and a calibration sticker will be secured to the
equipment listing the serial number, calibration date, due date, and certifying technician.
3.0 DEFINITIONS
3.1 CONTINUOUS METHOD -The process in which the magnetic particle

solution is applied to the tool while the magnetizing current is flowing.
3.2 DRY VISIBLE MAGNETIC PARTICLES - Dry finely divided
ferromagnetic powders. Dry powder is available is several colors to provide
contrast to the part being inspected.
3.3 WET FLUORESCENT MAGNETIC PARTICLES - Magnetic particles
suspended in a water vehicle with a conditioner or a solvent vehicle that will
glow a bright greenish-yellow when viewed with a black light.
3.4 WET VISIBLE MAGNETIC PARTICLES - Dyed magnetic particles
suspended in a water or solvent vehicle that will have a contrasting color to
the part inspected.
4.0 PERSONNEL
4.1 Personnel shall be qualified and certified in accordance with Eagle Oilfield
Inspection Service, Inc. Quality Assurance Manual and ASNT SNT-TC-1 A.

4.2 This procedure shall be conducted by certified Level II personnel or by

Level I personnel under the direct supervision of a Level II technician.
5.0 STANDARDIZATION OF EQUIPMENT

5.1 Prior to any test requiring the ultraviolet light source, it shall be allowed to
warm up for a minimum of five (5) minutes. The light will then be tested
with a UV meter to verify that it has minimum intensity of 1000 micro
watts/cm2 •
5.2 A sufficient magnetic field must be established in the tool, before
commencing inspection, to clearly develop the test pattern with a field
indicator or Castrol strip.
5.3 Prior to any test, the magnetic particle solution, if used, should be tested. A
100ml centrifuge tube shall be filled with the magnetic particle solution and
allowed to settle undisturbed for not less than thirty (30) minutes.
Acceptable particle concentration for non-fluorescent particles is 1.2 to
2.4ml per 100ml. Acceptable particle concentration for fluorescent particles
is 0.2 to 0.4ml per 100ml. If contaminants are found in the solution, the
solution must be discarded and a new solution prepared.
5.4 All equipment must be checked for current calibration.
6.0 PREPARATION OF WELD

6.1 All areas to be inspected must be free of dirt, grease, paint, pipe dope, rust,
and other contaminants. This will be accomplished by cleaning the parts with
soap or solvent.
6.2 The area to be inspected shall be buffed using a wire wheel attached to a
grinder to remove any excess paint, rust, and other contaminants that cannot
be removed using soap by itself.
6.3 The area shall be cleaned again using soap to remove any remaining
sediment from the buffing process.
6.4 The area shall be washed with water to remove any soap residue.
6.5 A weldment may be inspected after the welding has cooled.
6.6 A weldment shall be inspected after any stress causing test has been
instituted on the weldment.
7.0 MAGNETIZATION OF TOOL
7.1 Since discontinuities can occur in any orientation, it is necessary to

magnetize the part or area of inspection more than once, in different
directions. This can be accomplished by several different methods.
7.2 A minimum of two (2) inches around the heat-treated area (weldment) must

also be inspected.
7.3 The magnetic field strength must be of sufficient strength to indicate
unacceptable discontinuities, but not too strong that an excess of particles
accumulates and masks any relevant indications.
7.4 The continuous method shall be used in all inspection of weldments.
8.1 INSPECTION
8.2 If using the dry visible or wet visible magnetic particles, spray the area of
inspection with a contrast paint before magnetization of the part. A contrast
is a color that will allow the particles to be easily visible when applied
(normally white).
8.3 While magnetizing the part, apply the dry magnetic particles or magnetic
particle solution.
8.4 Allow the particles to settle before turning off the magnetizing current. In
the case of dry magnetic particles, gently blow off the excess particles, and
inspect the area while the current is flowing.
8.5 If fluorescent particles are used, use a 100-watt black light bulb to inspect the
area. A black cape shall be used to block sunlight or artificial light while
inspecting. Eyes shall adjust to the darkness for a minimum of five (5) minutes
before inspecting.
8.6 Mark all indications and evaluate according to customer specifications.
8.7 Magnetize the part in a direction 90° from the previous direction.
8.8 Repeat Steps 8.2 through 8.5.
8.9 Repeat if necessary.
8.10 All cracks are cause for rejection in accordance with Table 8.1 or 10.15(for tubular
connections) using Visual Acceptance criteria as per 2020 AWS D1.1 Section 8.10.
9.0 VISUAL INSPECTION

9.1 All areas of inspection shall be visually checked for any damages and accepted
or rejected as per 2020 AWS D.1 acceptance criteria using Table 8.1 or 10.15(for
tubular connections)
10.0 POST CLEANING
10.1 Upon completion of the inspection, all tools should be cleaned to remove any
magnetic particles if the magnetic particle material could interfere withthe
service of the part.
11.0 DEMAGNETIZATION
11.1 If required, demagnetization of the part shall be performed in accordance
with EOIS-DM-001.
EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOTS-MT-005

12.0 EXAMINATION RECORDS
12.1 An inspection report will be prepared at the end of each job and provided to
the customer. It will include, at minimum, the following information:
a. serial numbers
b. description of tools
c. customer job number
d. quantity
e. date of examination
f. name of NDE technician and ASNT Level
g. examination parameter
h. scope of examination
1. location and size of any defects
J. any other information required by the customer (i.e., P.O. numbers)
k. cost of services
13.0 COMPLIANCE
13.1 All personnel at EAGLE OILFIELD INSPECTION SERVICES, Inc. shall

comply with this procedure in its entirety.
13.2 Any deviation from this procedure will be at the sole discretion of the
President of EAGLE OILFIELD INSPECTION SERVICES, Inc.
14.0 REFERENCE DOCUMENTS
14.1 Refer to introduction chapter in this manual for a complete listing of

reference documents.
14.2 2020 AWS D1.1 is used for Acceptance Criteria.
Procedure Review/Revision Date: 5 / 28 / 2021

Aaron M Johnson ASNT NDT Level III 213323
EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOTS-MT-005

ADDENDUM A
EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOIS-UTSW-001
STANDARD OPERATING PROCEDURE

JUNE 1, 2021
PREPARED BY: Leonard Plaunty
APPROVED BY: Mike Johnson/President REVISION: B
REVISED BY: Aaron Johnson/Level III PAGE 1 OF 4
ULTRASONIC SHEARWAVE EXAMINATION OF GROOVE WELDS
1.0 Scope
0.1 This procedure covers the Ultrasonic Shearwave examination of groove welds. This
procedure and standards are not to be used for testing tube to tube T, K, or Y member
connections.
1.0 Equipment
1.1 The ultrasonic scanning instrument used for both scanning and prove-up:
1.1.1 Be the pulse echo type with an A-scan presentation and gain control increments
no greater than 2 Db.
1.1.2 Have both visible and audible alarms.
1.1.3 The horizontal linearity of the unit shall be requalified after each 40 hours of
instrument use in each of the distance ranges that the unit will be used in.
1.1.4 The units gain control (attenuator) adjustable in increments of 1 or 2 Db steps

over arange of at least 60 Db. The accuracy of the attenuator settings shall be
within
+/- 1 Db.
1.1.5 Maximum internal reflections from the unit shall be verified at a maximum time
interval of 40 hours of instrument use.
1.2 The transducer crystal shall be square or rectangular in shape and may vary from 5/8" to
13/16" (16 to 21 mm) in height. The transducer frequency shall be between 2 and 2.5 MHz
inclusive.
1.3 The search unit shall produce a sound beam in the material being tested within +/- 2 degrees
of the following angles 45°, 60°, and 70°.
1.4 Each search unit shall be marked to clearly indicate the frequency of the transducer, nominal
angle of refraction and index point.
1.5 A couplant material shall be used between the search unit and the test material. The
couplant shall be either glycerin, cellulose/ water mixture, or light oil of a suitable
consistency.
EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOIS-UTSW-001
STANDARD OPERATING PROCEDURE

JUNE 1, 2021
PREPARED BY: Leonard Plaunty
APPROVED BY: Mike Johnson/President REVISION: B
REVISED BY: Aaron Johnson/Level III PAGE 2 OF 4
1.5.1 The couplant shall not contain any material or contaminants which may be
injurious to the material being tested.
1.5.2 Any UT couplant to be used on temperatures in excess of 120°F shall be certified

by the manufacturers for the use in higher temperatures.
2.0 CALIBRATION
2.1 The ultrasonic pulse echo unit shall be warmed up for a period of not less than 3 minutes
prior to calibration or when the unit was turned off then turned back on.
2.2 Calibration of angle beam search units shall be checked after each eight hours of use to
determine that the contact face if flat, that the sound entry point is correct and that the beam
angle is within the permitted +/- 2° tolerance with the use of an approved calibration block.
2.3 All calibrations and test shall be made with the reject control turned off. Use of this control
may alter the amplitude linearity of the instrument and invalidate test results.
2.4 Calibration for sensitivity and horizontal sweep (distance) shall be made by the operator just
prior to and at the location of testing of each weld.
2.5 Recalibration shall be made after a change of operators, each 30 minute maximum time
interval, or when the electrical circuitry is disturbed in any way which include the
following:
2.5.1 Transducer change
2.5.2 Battery change
2.5.3 Electrical outlet change
2.5.4 Coaxial cable change
2.5.5 Power outage (Failure)
2.6 The horizontal sweep shall be adjusted to represent the actual sound path distance by using
the IIW block or alternative blocks. The distance calibration shall be made using either the
5"(130mm) scale or 10” (255mm) scale on the display, whichever is appropriate. If, however,
the joint configuration or thickness prevents full examination of the weld at either of these
settings, the distance calibration shall be made using 15"(380111111) or 20"(510mm) scale as
required in AWS D1.1 section 6
EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure # EO/S-UTSW-001
STANDARD OPERATING PROCEDURE SEPTEMBER 1, 2010
PREPARED BY: Leonard Plaunty REVISION: 1
3.0 PREPARATION
3.1 All surfaces to which a search unit is applied shall be free of weld splatter, dirt, grease, oil
(other than that used as a couplant), paint and loose scale and shall have a contour
permitting intimate coupling.
4.0 SCANNING
4.1 Scanning from both sides of the weld axis is to be made whenever mechanically possible.
4.2 Scanning patterns are all symmetrical around the weld axis except for scanning directing
over the weld axis.
5.0 ACCEPTANCE I REJECTION CRITERIA
5.1 Each weld discontinuity shall be accepted or rejected based on its indication rating andits
length as per AWS D1.1 2020 Table 8.2 (statically loaded) and Table 8.3 (cyclically
loaded). Only those discontinuities which are rejectable will be recorded on the test report,
except for welds designated as "Fracture Critical" acceptable ratings that are within 6 Db,
inclusive, of the minimum rejectable rating shall be recorded on the test report.
5.2 Each rejectable discontinuity shall be indicated on the weld by a mark directly over the
discontinuity for its entire length. The depth from the surface and indication rating shall be
noted on nearby base metal and on the test report.
5.3 Welds found unacceptable shall be repaired and then retested ultrasonically with the results
tabulated on the original form (if available) or on an additional form.
6.0 REPORTING
6.1 A written report shall be prepared by the inspector. The written report shall include at least
the following:
6.1.1 Name of the inspector and NDT Level
6.1.2 Date of test
6.1.3 Name of customer
6.1.4 Description of material being tested and/ or drawing.
6.1.5 Description of testing instrument, transducer, and angle used.
EAGLE OILFIELD INSPECTION SERVICES,INC. Procedure# EOIS-UTSW-001
6.1.6 Specification used for testing.
7.0 REFERENCE
7.1 Refer to introduction chapter in this manual for a complete listing of the reference
documents.
7.2 AWS D1.1 2020 used for acceptance criteria and addendum A and B.
8.0 COMPLIANCE
8.1 All personnel at EAGLE OILFIELD INSPECTION SERV IC ES, Inc. shall comply with thi s
procedure in its entirety.
8.2 Any deviation from this procedure will be at the sole discretion of the President of EAGLE
OILFIELD INSPECTION SERVICES, Inc.
9.0 PERSONNEL
9.1 Personnel shall be qualified and certified in accordance with EAGLE OILFIELD
INSPECTION SERVICES, Inc.
Revision 1 Approved Date: 9/1/2010

Joseph Bush, Level III #1789
Revision B Approved Date: 6/1/2021

Aaron M Johnson, Level III #213323
Addendum A
Addendum B

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E2841-M0602 / PK-750

PU 1595 CP Chem C3 Splitter CP Chem

Owner: Chevron Phillips Chemical Company LP

Description: Bridge Crane, 20 US Ton

Tag Number: PK-750

TYPE / SEQ: TFP / 221

DRT Doc. No.: SBEC-ANG-SO035076-TFP-00002

S&B Doc. No.:

A 19-Apr-2022 ISSUED FOR REVIEW TW TW TW

JOB: E2841 PKG: 1721 CNTRL NO: M0602-010 RCPT: 1 PG. 1 OF 13

Document Name Review Date Additions Comments Approved By

Reviewed By: Aaron M Johnson

Mailing Address: P.O. Box 695  Broussard, LA 70518-0695

EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOIS-MT-005

1.0 SCOPE AND PURPOSE

This procedure will be performed using the continuous technique.

2.0 TEST EQUIPMENT

2.1 AC Yoke or DC Yoke

All equipment requiring calibration shall be certified by a qualified source. A letter of

3.1 CONTINUOUS METHOD -The process in which the magnetic particle

EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOIS-MT-005

4.2 This procedure shall be conducted by certified Level II personnel or by

5.0 STANDARDIZATION OF EQUIPMENT

6.0 PREPARATION OF WELD

7.0 MAGNETIZATION OF TOOL

7.1 Since discontinuities can occur in any orientation, it is necessary to

EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOIS-MT-005

9.0 VISUAL INSPECTION

10.0 POST CLEANING

EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOTS-MT-005

12.0 EXAMINATION RECORDS

13.1 All personnel at EAGLE OILFIELD INSPECTION SERVICES, Inc. shall

14.0 REFERENCE DOCUMENTS

14.1 Refer to introduction chapter in this manual for a complete listing of

Procedure Review/Revision Date: 5 / 28 / 2021

EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOTS-MT-005

EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOIS-UTSW-001

STANDARD OPERATING PROCEDURE

REVISED BY: Aaron Johnson/Level III PAGE 1 OF 4

ULTRASONIC SHEARWAVE EXAMINATION OF GROOVE WELDS

1.1.2 Have both visible and audible alarms.

1.1.4 The units gain control (attenuator) adjustable in increments of 1 or 2 Db steps

EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure# EOIS-UTSW-001

STANDARD OPERATING PROCEDURE

REVISED BY: Aaron Johnson/Level III PAGE 2 OF 4

ULTRASONIC SHEARWAVE EXAMINATION OF GROOVE WELDS

1.5.2 Any UT couplant to be used on temperatures in excess of 120°F shall be certified

2.5.1 Transducer change

2.5.2 Battery change

2.5.3 Electrical outlet change

2.5.4 Coaxial cable change

2.5.5 Power outage (Failure)

EAGLE OILFIELD INSPECTION SERVICES, INC. Procedure # EO/S-UTSW-001

STANDARD OPERATING PROCEDURE SEPTEMBER 1, 2010

PREPARED BY: Leonard Plaunty REVISION: 1

APPROVED BY: Mike Johnson/President PAGE 3 OF 4

ULTRASONIC SHEARWAVE EXAMINATION OF GROOVE WELDS

5.0 ACCEPTANCE I REJECTION CRITERIA

6.1.1 Name of the inspector and NDT Level

6.1.2 Date of test

6.1.3 Name of customer

6.1.4 Description of material being tested and/ or drawing.

6.1.5 Description of testing instrument, transducer, and angle used.

EAGLE OILFIELD INSPECTION SERVICES,INC. Procedure# EOIS-UTSW-001