MAINTENANCE PLAN

Machine Name DOOR GLASS CUTTING

Maintenance Month Sep-23 Oct-23
Maintenance Date 45180 14/10/2023
S.No CHECK ITEMS FREQ Status Action Remarks Status Action Remarks

1 SERVO TIMING BELTS AND GEAR 60 OK OK

Change Cylinder of Air

2 ALL AIR CYLINDER SERVICE 30 Not OK Regulator
OK OK

3 AIR SOV SERVICE 30 OK OK

4 GEAR OIL LEVEL 30 OK OK

5 CARPET CHECK 60 OK OK

6 BLOWER SERVICE 30 OK OK

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Remarks
MAINTENANCE PLAN
Machine Name BYRONIC GRINDING
Maintenance Month Sep-23 Oct-23
Maintenance Date 16-Sep-23 14-Oct-23
FREQ
S.No CHECK ITEMS Status Action Remarks Status
(Days)

1 LINEAR BEARING GREASING 30 OK OK

2 AIR PIPE LINES CHECK 30 OK OK

3 ALL SOV CHECK AND SERVICE 30 Not OK Service of SOV and change coil. OK OK

4 WATER NOZZLES COVER 30 Not OK

Main Water valve pressure low, clean the valve. OK OK

5 WATER TUB CLEANING 30 OK OK

6 SUCTION CUP SERVICE 30 OK OK

7 OIL PUMP SERVICE 60 OK OK

8 WATER PUMP SERVICE 60 Not OK Water pump burn change it. OK OK

MAIN AIR BLOW CHECK(WATER BACK OK OK

9 DRAIN) 60

10 MOVING TABLE CHECK AND SERVICE 60 OK OK

11 TIMING BELT OF SERVO MOTOR 60 OK OK

12 LOADING TABLE CARPET 90 OK OK

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Remarks
 Oct-23
14-Oct-23

Action Remarks
MAINTENANCE PLAN
Machine
Name
OEM WASHING
Maintenance Month Oct-23
Maintenance Date 14/10/2023
S.No WORK ITEMS FREQ Status Action Remarks

1 BRUSH ROLLER CLEANING 30 OK

2 RUBBER ROLLER CLEANING 60 OK

3 FOAMING ROLLERS CLEANING 60 OK

4 ALL ROLLERS BEARING GREASING 60 OK

5 ALL ROLLERS WATER SEAL SERVICE 60 OK

6 WATER PUMP SERVICE 30 OK

7 WATER LINE SERVICE 30 OK

8 BLOWER SERVICE 30 OK

9 HEATER CHECK AND SERVICE 60 OK

10 CHAIN GREASING AND OILING 30 OK

11 GEAR OIL LEVEL CHECK AND GREASING 30 OK

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Remarks
 Preventive Maintenance Plan
Name: GX (DGF) GX DGF
MachineName
Machine

Maintenance Month Oct-23

Maintenance Date 12-Oct-23
Freq
Sr. # Work Items Status Action Remarks
(Days)

1 Rollers sleeve check and change 7 OK

2 Gear box oil quality, level and seal check and service 30 OK
Motor Bearing, Connection, Shaft Coupling, Chain Oil & Grease, OK
3 30
Power Load

4 Air pipe lines check 30 OK

Air Cylinder Service & it's SoV's / Sensors Checking OK

5 30
(Fitting / Position, Connections, Working & Service)
6 Heaters Checking (Wiring, Connections, Condition of Heaters) 60 OK

7 Thermocouple Response, Connections & Service 60 OK

8 Air jackets check 30 OK

9 Air regulator service 30 OK

10 SSR's Checking (Wiring, Connections, Condition) 30 OK

11 Electric Panel Service 30 OK

12 Ceramic roller bearing washing and greasing 60 OK

13 Ceramic roller cleaning 60 OK

14 Green belt check and change 60 OK

15 Q-Section green pipes check and service 60 OK

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 Preventive Maintenance Plan
Machine
Machine Name Name: GX (DGF)
GX BLOWER - 2 Blower

Maintenance Month Sep-23 Oct-23

Maintenance Date 12-Sep-23 18-Oct-23
Freq
Sr. # Check Items Status Action Remarks Status Action Remarks
(Days)
1 Blower Oil Level Check 30 Ok Ok

2 Blower Impeller Nut Bolt Check 30 Ok Ok

Air Cylinder Service & it's SoV's /

3 Sensors Checking (Fitting / Position, 30 Ok Ok
Connections, Working & Service)

4 Motor bearing greasing 30 OK OK

5 Suction Gate Check And Service 30 OK OK

6 Main Motor Cooling Fan Check 30 OK OK

7 All Blower Nut Bolt OK OK

30
8 Motor coupler pin and rubber OK OK

9 Blower Air Duct Nut Bolt 30 OK OK

10 Blower air jacket check (leakage) 30 OK OK

11 Main Motor Connection 30 OK OK

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