ACS800

Manual Supplement
ACS800-304 and ACS800-704 Diode Supply Modules (+V991)
ACS800 multidrive modules manuals
GENERAL DRIVE MANUALS Code (EN)
ACS800 Multidrive and Multidrive Modules Safety Instructions 3AFE64760432 1)
ACS800 Multidrive and Multidrive Modules Planning the Electrical 3AFE64783742 1)
Installation
ACS800 Multidrive Modules Planning the Cabinet Installation 3AFE64783572 1)

SUPPLY MODULE MANUALS

ACS800-304 and -704 Diode Supply Modules User's Manual 3AFE64494023 2)

INVERTER MODULE HARDWARE MANUALS

ACS800-104 Inverter Modules Hardware Manual 3AFE64809032 1)

BRAKE MODULE MANUALS

ACS800-604 Brake Modules Hardware Manual 3AFE68835623 3)
Brake Control Program Firmware Manual 3AFE68835631 3)

INVERTER FIRMWARE MANUALS, SUPPLEMENTS AND

GUIDES
Standard Control Program Firmware Manual and 3AFE64527592 3)
Adaptive Program Application Guide 3AFE64527274
System Application Program Firmware Manual and 3AFE64670646 3)
Adaptive Program Application Guide 3AFE68420075
Application Program Template Firmware Manual 3AFE64616340 3)
Master/Follower Application Guide 3AFE64590430 3)
Pump Control Application Program Firmware Manual 3AFE68478952 3)
Extruder Control Program Supplement 3AFE64648543 3)
Centrifuge Control Program Supplement 3AFE64667246 3)
Traverse Control Program Supplement 3AFE64618334 3)
Crane Control Program Firmware Manual 3BSE11179 3)
etc.

OPTION MANUALS
Manuals for Fieldbus Adapters, I/O Extension Modules etc. 3)

1)
Always included in the delivery
2) Included in the delivery with appropriate supply unit
3) Included in the delivery with appropriate program or option device
 ACS800-304 and ACS800-704
Diode Supply Modules (+V991)

Manual Supplement

3AUA0000043435 Rev A
EN
EFFECTIVE: 03.09.2008

© 2008 ABB Oy. All Rights Reserved.

 5

Safety instructions

What this chapter contains

This chapter contains safety instructions you must follow when installing, operating
and servicing the drive. If ignored, physical injury or death may follow, or damage
may occur to the drive, the motor or driven equipment. Read the safety instructions
before you work on the unit.

Usage of warnings and notes

There are two types of safety instructions throughout this manual supplement:
warnings and notes. Warnings caution you about conditions which can result in
serious injury or death and/or damage to the equipment, and advise on how to avoid
the danger. Notes draw attention to a particular condition or fact, or give information
on a subject. The warning symbols are used as follows:

Dangerous voltage warning warns of high voltages which can cause

physical injury and/or damage to the equipment.

General warning warns about conditions, other than those caused by

electricity, which can result in physical injury and/or damage to the
equipment.
Electrostatic discharge warning warns of electrostatic discharge which
can damage the equipment.

Safety instructions
6

Installation and maintenance work

These warnings are intended for all who work on the drive, motor cable or motor.
Ignoring the instructions can cause physical injury or death, or damage the
equipment.

WARNING!

• Only qualified electricians are allowed to install and maintain the drive.

• The main switch on the cabinet door does not remove the voltage from the input
busbars of the drive. Before working on the drive, isolate the whole drive from
the supply.

• Never work on the drive, the motor cable or the motor when main power is
applied. After switching off the input power, always wait for 5 min to let the
intermediate circuit capacitors discharge before you start working on the drive,
the motor or the motor cable. Measure the voltage between terminals UDC+
and UDC- (L+ and L–) with a multimeter (impedance at least 1 Mohm) to
ensure that the drive is discharged before beginning work.

• Apply temporary grounding before working on the unit.

• Do not work on the control cables when power is applied to the drive or to the
external control circuits. Externally supplied control circuits may cause
dangerous voltages to exist inside the drive even when the main power of the
drive is switched off.

• Do not make any insulation or voltage withstand tests on the drive or drive
modules.

• When reconnecting the motor cable, always check that the phase order is
correct.

• When joining shipping splits (if any), check the cable connections at the joints
before switching on the supply voltage.

• Live parts on the inside of the doors are protected against direct contact.
Special attention shall be paid when handling metallic shrouds.
Note:

• The motor cable terminals on the drive are at a dangerously high voltage when
the input power is on, regardless of whether the motor is running or not.

• The brake control terminals (UDC+, UDC-, R+ and R- terminals) carry a

dangerous DC voltage (over 500 V).

• Depending on the external wiring, dangerous voltages (115 V, 220 V or 230 V)

may be present on the relay outputs of the drive system.

• The Prevention of Unexpected Start function does not remove the voltage from
the main and auxiliary circuits.

Safety instructions
 7

WARNING!

• During the installation procedure, the inverter modules may have to be

temporarily extracted from the cabinet. The modules have a high centre of
gravity. In order to minimize the danger of toppling over, keep the support legs
of the modules extended whenever manoeuvring the modules outside the
cabinet.

• Electrically conductive dust inside the unit may cause damage or lead to
malfunction. Make sure that dust from drilling does not enter the drive when
installing.

• Fastening the cabinet by riveting or welding is not recommended. However, if

welding is necessary, ensure the return wire is properly connected in order not
to damage the electronic equipment in the cabinet. Also ensure that welding
fumes are not inhaled.

• Ensure sufficient cooling of the unit.

• Cooling fans may continue to rotate for a while after the disconnection of the
electrical supply.

• Some parts inside the drive cabinet, such as heatsinks of power

semiconductors, remain hot for a while after the disconnection of the electrical
supply.
WARNING!

• The printed circuit boards contain components sensitive to electrostatic

discharge. Wear a grounding wrist band when handling the boards. Do not
touch the boards unnecessarily.

Safety instructions
8

Grounding
These instructions are intended for all who are responsible for the grounding of the
drive. Incorrect grounding can cause physical injury, death or equipment malfunction
and increase electromagnetic interference.

WARNING!

• Ground the drive, the motor and adjoining equipment to ensure personnel
safety in all circumstances, and to reduce electromagnetic emission and pick-
up.

• Make sure that grounding conductors are adequately sized as required by

safety regulations.

• In a multiple-drive installation, connect each drive separately to protective

earth (PE).

• Do not install a drive equipped with an EMC (line) filter to an ungrounded

power system or a high resistance-grounded (over 30 ohms) power system.
Note:

• Power cable shields are suitable for equipment grounding conductors only
when adequately sized to meet safety regulations.

• As the normal leakage current of the drive is higher than 3.5 mA AC or 10 mA

DC (stated by EN 50178, 5.2.11.1), a fixed protective earth connection is
required.

Fibre optic cables

WARNING!

• Handle the fibre optic cables with care. When unplugging optic cables, always
grab the connector, not the cable itself. Do not touch the ends of the fibres with
bare hands as the fibre is extremely sensitive to dirt. The minimum allowed
bend radius is 35 mm (1.4”).

Safety instructions
 9

Operation
These warnings are intended for all who plan the operation of the drive or operate
the drive. Ignoring the instructions can cause physical injury or death or damage the
equipment.

WARNING!

• If the drive is equipped with an optional brake unit, make sure there are
inverters connected to the intermediate circuit before start. As a rule of thumb,
the sum capacitance of the inverters connected must be at least 30% of the
sum capacitance of all inverters.

• Close the switch fuses of all parallel-connected inverters before start.

• Do not open the DC switch fuse of an inverter when the inverter is running.

WARNING!

• Before adjusting the drive and putting it into service, make sure that the motor
and all driven equipment are suitable for operation throughout the speed range
provided by the drive. The drive can be adjusted to operate the motor at
speeds above and below the speed provided by connecting the motor directly
to the power line.

• Do not activate automatic fault reset functions of the Standard Application

Program if dangerous situations can occur. When activated, these functions
will reset the drive and resume operation after a fault.

• Do not control the motor with the disconnecting device (means); instead, use
the control panel keys and , or commands via the I/O board of the drive.
The maximum allowed number of charging cycles of the DC capacitors (i.e.
power-ups by applying power) is five in ten minutes.
Note:

• If an external source for start command is selected and it is ON, the drive (with
Standard Application Program) will start immediately after fault reset unless the
drive is configured for 3-wire (a pulse) start/stop.

• When the control location is not set to Local (L not shown in the status row of
the display), the stop key on the control panel will not stop the drive. To stop
the drive using the control panel, press the LOC/REM key and then the stop
key .

Safety instructions
10

Permanent magnet motor drives

These are additional warnings concerning permanent magnet motor drives.

WARNING! Do not work on the drive when the permanent magnet motor is rotating.
Also when the supply power is switched off, a rotating permanent magnet motor
feeds power to the intermediate circuit of the drive and also the supply connections
become live (even when the inverter is stopped!).

Installation and maintenance work

• Disconnect the motor from the drive with a safety switch
and additionally, if possible,
• lock the motor shaft and ground the motor connection terminals temporarily by
connecting them together as well as to the PE.

Operation
Do not run the motor above the rated speed. Motor overspeed leads to overvoltage
which may result in explosion of the capacitors in the intermediate circuit of the drive.

Application program
Controlling a permanent magnet motor is only allowed using the ACS800 Permanent
Magnet Synchronous Motor Drive Application Program, or using other application
programs in scalar control mode only.

Safety instructions
 11

Table of contents

Safety instructions
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Usage of warnings and notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5
Installation and maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
Grounding . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Fibre optic cables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9
Permanent magnet motor drives . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Installation and maintenance work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
Application program . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

Table of contents

Introduction to this manual supplement

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Compatibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Reader . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Contents . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
Product and service inquiries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Product training . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
Providing feedback on ABB Drives manuals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16

Hardware description
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17
Main components . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Module with charging choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
Module with charging resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19
Charging resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20
Additional connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
Diode supply module type code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Basic code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Option codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22

Program features
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Starting sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Settings at start-up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23
Charging circuit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24

Table of contents
12

Starting and charging sequence . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25

Starting sequence when controlled via digital input DI2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Starting sequence when controlled via fieldbus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Settings and diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
RMIO board connection diagram . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
Loading commands . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28

Actual signals and parameters

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Terms and abbreviations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Actual signals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Parameters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30

Ordering codes
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Type equation table: Cabinet-installed units vs. modules vs. basic modules . . . . . . . . . . . . . . . . . 31
Ordering codes for diode supply modules and options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Spare parts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
AC chokes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

ACS800-304 and ACS800-704 technical data

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
Ratings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
AC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Internal DC fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36
Input cable lugs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Dimensions, noise, losses, inductance, and air flow . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Auxiliary circuit current consumption . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Input power connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Efficiency . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Charging . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Degree of Protection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 38
Ambient conditions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Cooling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Materials . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Markings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Tightening torques for power connections (N·m) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Product protection in the USA . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40
Transformer for 12-pulse supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 40

Table of contents
 13

Dimensional drawings
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Module fixing hole sizes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41
Diode supply module . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 42
Control electronics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
RDCU Drive Control Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45
APBU-44C branching unit for parallel connected DSUs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 46

Boards
What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
RMIO control board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
CMIB-01C Module Interface Board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 47
Interconnections between the boards . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48
CMRB board . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

Motor control and I/O board (RMIO)

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
To which products this chapter applies . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
Note on terminal labelling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51
RMIO board specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Analogue inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Constant voltage output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Auxiliary power output . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Analogue outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Digital inputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52
Relay outputs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
DDCS fibre optic link . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53
24 V DC power input . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

Circuit diagrams of the DSU module

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55
Module with charging choke . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 56
Module with charging resistors . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60

Example circuit diagrams

What this chapter contains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65

Table of contents
14

Table of contents
 15

Introduction to this manual supplement

What this chapter contains

This chapter gives information on the manual supplement.

Compatibility
The manual supplement is compatible with the diode supply modules ACS800-304
and ACS800-704, intended for the user-defined cabinet installations. Some chapters
are also valid for the cabinet installed diode supply units AC800-307 and
ACS800-507.
This manual supplement contains documentation specific to ACS800-304 and
ACS800-704 diode supply modules with option code +V991 (included in the type
designation label). For the complete manuals, see ACS800-304 and ACS800-704
Diode Supply Modules User's Manual [3AFE64494023 (English)] and ACS800
Liquid-cooled Diode Supply Control Program Firmware Manual [3AFE68746299
(English)].

Safety instructions
Follow all safety instructions delivered with the drive.
• Read the complete safety instructions before you install, commission, or use
the drive. The complete safety instructions are given in ACS800 Multidrive Safety
Instructions [3AFE64760432 (English)].
• Read the software function specific warnings and notes before changing the
default settings of the function. For each function, the warnings and notes are
given in the section describing the related user-adjustable parameters.
• Read task specific safety instructions before starting the task. See the section
describing the task.

Reader
The reader of the manual supplement is expected to know the standard electrical
wiring practices, electronic components, and electrical schematic symbols.

Contents
• Safety instructions
• Hardware description
• Program features
• Actual signals and parameters
• Ordering codes

Introduction to this manual supplement

16

• ACS800-304 and ACS800-704 technical data

• Dimensional drawings
• Boards
• Motor control and I/O board (RMIO)
• Circuit diagrams of the DSU module
• Example circuit diagrams

Product and service inquiries

Address any inquiries about the product to your local ABB representative, quoting
the type code and serial number of the unit in question. A listing of ABB sales,
support and service contacts can be found by navigating to www.abb.com/drives and
selecting Sales, Support and Service network.

Product training
For information on ABB product training, navigate to www.abb.com/drives and select
Training courses.

Providing feedback on ABB Drives manuals

Your comments on our manuals are welcome. Go to www.abb.com/drives and select
Document Library – Manuals feedback form (LV AC drives).

Introduction to this manual supplement

 17

Hardware description

What this chapter contains

This chapter describes the hardware specific to ACS800-304 and -704 diode supply
modules with option code +V991. For the complete manual, see ACS800-304 and
ACS800-704 Diode Supply Modules User's Manual [3AFE64494023 (English)].

Hardware description
18

Main components
Charging can be based either on charging choke or charging resistors. Main
components in both cases are shown below.

Module with charging choke

Fan transformer Fuses for the charging

circuit
Charging chokes
Protecting switch for the
fan
Fuses for the fan circuit

Main contactors
Charging contactor

DC fuses

DC busbars

Main choke

CINT board

CMIB board

Hardware description
 19

Module with charging resistors

Fan transformer Fuses for the charging

circuit
Protecting switch for
the fan Fuses for the fan circuit
Main contactors
Charging contactor

DC fuses

Main choke DC busbars

CINT board
CMIB board

Fan

Hardware description
20

Charging resistors

Hardware description
 21

Additional connections

Terminal for auxiliary

voltage

Fuses for charging

resistors

Supply voltage selection

Connection for fibre optic

link

Hardware description
22

Diode supply module type code

Type code describes the composition of the diode supply module in short. The type
code is visible on the name plate (sticker) which is attached to the module. The
complete code is divided in subcodes:
• The first 1…17 digits form the basic code. It describes the basic construction of
the unit. The fields in the basic code are separated with hyphens.
• The option codes follow the basic code. Each option code starts with an
identifying letter (common for the whole product series), followed by descriptive
digits. The option codes are separated by plus signs.

Basic code
Digit no. Name Alternatives Description

1…6 Product series ACS800

8…10 Construction 304 6-pulse supply module (frame D3)

704 6/12-pulse supply module (frame D4)

12…15 Size (for 304 units) 0325 Size: 325

0455 Size: 455

Size (for 704 units) 0645 Size: 645

0915 Size: 915

17 Voltage rating 7 380…690 V

Option codes
Heading Code Description
V991 Version 1 (includes current measurement based diagnostics)
Line options F250 Line contactor(s) inside
F253 Door Interlock Disconnect Switch (OETL)
F272 Internal charging

Hardware description
 23

Program features

What this chapter contains

This chapter describes the control program features specific to ACS800-304 and
ACS800-704 diode supply modules with option code +V991. For the complete
firmware manual, see ACS800 Liquid-cooled Diode Supply Control Program
Firmware Manual [3AFE68746299 (English)].

Starting sequence
During the starting sequence, the DC link is charged and the main contactor/breaker
is closed. When the routines have been completed, the DSU starts and operates
normally.

Settings at start-up
At the final testing of the drive at the factory, DC voltage undervoltage trip level is
adjusted to meet the application requirements. However, DC voltage undervoltage
trip level needs to be adjusted, if the input voltage is not 690 V.
Typically there is no reason to make other changes to the preliminary settings
or any other settings of the supply unit on field. However, if the RMIO control
board is replaced, or the parameter settings are reset to default values, check and
adjust this parameter:
Parameter Description Value

30.12 DC UNDERVOLT TRIP Undervoltage trip level See the parameter description on page 30.

Note: Voltage of the auxiliary voltage transformer must be set according to the
supply network.

Program features
24

Charging circuit

400 V AC … 690 V AC

K1–K2 R1

Charging circuit

F5…F7

K10 R1…R13

Program features
 25

Starting and charging sequence

By default, the control commands (on/off/start) of the diode supply unit are given by
the three-position operating switch on the cabinet door which is wired to the DSU.
The DSU can also be started with fieldbus or with the control panel in local control
mode. In local control mode, bit 9 (REMOTE) of the Main Status Word is 0 and letter
L is shown on the control panel display.

6231 6237
2737
Main Status Word (value 231
in hexadecimal)

1. START command
0.2...3.0 s
0.2 s

2. Charging contactor
(RO1)

3. Main contactor/breaker
(RO3)

4. Ready/Operating

Step Function

1. The supply unit receives the START command. Control via I/O: rising edge of digital
input DI2. Control via fieldbus: digital input DI2 = “1” and rising edge of Main Control
Word bit 0.

2. The supply unit closes the charging contactor control circuit (RO1).

3. The supply unit closes the main contactor/breaker and the cooling fan control circuit
(RO3) and receives the “main contactor on” acknowledgement (DI3) and the
“cooling air fan in operation” acknowledgement (DI1).

4. The supply unit is ready for loading in case the DC voltage level is acceptable
(charging is completed successfully).

0.2…3.0 s = Charging time. Charging time is shorter if the DC link is charged before start.
0.2 s = Start delay

Note: If needed, charging time can be increased to max. 10 seconds.

Program features
26

Starting sequence when controlled via digital input DI2

The rising edge of digital input DI2 starts the DSU. This is the default starting mode.

Starting sequence when controlled via fieldbus

The fieldbus control is activated by parameters.
A rising edge of Main Control Word (MCW) bit 0 and simultaneous high level of
digital input DI2 first charges the DSU and then closes the main contactor/breaker.
However, it is recommended to simultaneously give a RUN command (MCW bit 3) to
set bits 8 and 10 of the Main Status Word.
Settings and diagnostics
Parameters Description

98.01 COMMAND SEL Selection of the control command interface(s)

98.02 COMM. MODULE Activation of fieldbus control

Control and status words

07.01 MAIN CTRL WORD Status of the Main Control Word bits

08.01 MAIN STATUS WORD Status of the Main Status Word bits

Stopping
A stop signal from the three-position operating switch on the cabinet door stops the
DSU and opens the main contactor/breaker. The DSU can also be stopped from the
Stop ( )key on the control panel and from DriveWindow PC tool when in local
control mode (L on the panel display), or via fieldbus in remote control mode. These
controls also open the main contactor/breaker.

Note: It is recommended to stop the inverter units before diode supply units.

Program features
 27

RMIO board connection diagram

Default cable connections to the RMIO board are shown below.
X20
Terminal block size: 1 VREF- Reference voltage -10 VDC,
cables 0.3 to 3.3 mm2 (22 to 12 AWG) 2 GND 1 kohm < RL < 10 kohm
Tightening torque: X21
0.2 to 0.4 N·m (2 to 4 lbf·in) 1 VREF+ Reference voltage 10 VDC,
2 AGND 1 kohm < RL < 10 kohm
3 AI1+ By default, not in use.
4 AI1- 0(2)…10 V/-10…+10 V
5 AI2+ By default, not in use.
6 AI2- 0(4)...20 mA
7 AI3+ By default, not in use.
8 AI3- 0(4)...20 mA
9 AO1+ By default, not in use. 0(4)...20 mA,
10 AO1- RL < 700 ohm
11 AO2+ By default, not in use. 0(4)...20 mA,
12 AO2- RL < 700 ohm
1)
non-programmable I/O X22
1 DI1 Module temp. supervision 1)
2)
External alarm/fault indication via 2 DI2 On/off control 1)
digital input DI4: See parameter 30.04 3 DI3 By default, not in use.
EXT EARTH FAULT.
4 DI4 DI4 fault 2)
3)
External alarm/fault indication via 5 DI5 DI5 fault 3)
digital input DI5: See parameter 30.05 6 DI6 Fault reset 1)
EXT EVENT. 7 +24V +24 V DC, max. 100 mA
8 +24V
9 DGND1 Digital ground
10 DGND2 Digital ground
11 DI7(DIIL) Net ok 1)
X23
1 +24V Auxiliary voltage output, non-isolated,
2 GND 24 V DC, max. 250 mA
X25
+24 V 1 RO11 Relay output 1: Charging 1)
2 RO12 1=charging
3 RO13
X1:4
K1 K2 X26
1 RO21 Relay output 2: Ext. breaker control
2 RO22 1=On
3 RO23
X27
1 RO31 Relay output 3: Main contactor
2 RO32 control 1)
3 RO33 1= On

Program features
28

Loading commands
The form of the loading command for air-cooled diode supply modules is
L_ACS NRxxxx_x. Loading commands for each diode supply module type are listed
below.
400 V multidrive series
NR0205_3
NR0285_3
NR0405_3
NR0575_3
NR0785_3
NR1055_3
NR1585_3
NR2105_3
NR2535_3
500 V multidrive series
NR0255_5
NR0355_5
NR0495_5
NR0715_5
NR0995_5
NR1315_5
NR1975_5
NR2635_5
NR3295_5
690 V multidrive series
NR0325_7
NR0455_7
NR0645_7
NR0915_7
NR0345_7
NR0495_7
NR0685_7
NR0985_7
NR1375_7
NR1815_7
NR2725_7
NR3635_7
NR4545_7
00586755

Program features
 29

Actual signals and parameters

What this chapter contains

This chapter describes the actual signals and parameters specific to ACS800-304
and -704 diode supply modules with option code +V991. For the complete firmware
manual, see ACS800 Liquid-cooled Diode Supply Control Program Firmware
Manual [3AFE68746299 (English)].

Note: Parameter values do not need to be set in normal use!

Terms and abbreviations

Term Definition
Actual signal Signal measured or calculated by the DSU. Can be monitored by the user. No user
setting possible.
Def. Default value
DSU Diode supply unit
FbEq Fieldbus equivalent: the scaling between the value shown on the panel and the
integer used in serial communication
Parameter A user-adjustable operation instruction of the DSU
R Real

Actual signals and parameters

30

Actual signals
No. Name/Value Description FbEq/T.
01 ACTUAL SIGNALS
01.31 FAN ON-TIME Running time of the drive cooling fan 1 = 10 h
h Time

Parameters
Index Name/selection Description FbEq/ Def
T.
16 SYSTEM CTR Parameter lock, parameter back-up etc.
INPUTS
16.01 DI3 FUNCTION Defines the purpose of DI3. 1=1 NOT USED
NOT USED (1) Not in use.
START IMP (2) Start impulse.
MBC ACK (3) Acknowledgement from main contactor.
30 FAULT Programmable protection functions
FUNCTIONS
30.12 DC UNDERVOLT Defines the intermediate circuit DC undervoltage fault trip limit. Default R 350/450/
TRIP trip limit is 360 VDC for 400 V units, 450 VDC for 500 V units and 600 V
600 VDC for 690 V units. In case a 690 VAC module is connected to
power line with lower voltage, set the undervoltage trip level according
to equation: 0.67 · 1.35 · Unet = 0.9 · Unet.
Note: This parameter also determines the DC voltage check limit
during charging.
Note: DC voltage undervoltage trip level needs to be adjusted, if the
input voltage is not 690 V.
0...1000 Undervoltage trip limit 1=1
32 PROTECTIONS These parameters are visible when password is set to 32.

32.01 CHARGE DELAY Defines the minimum time after which the main contactor is closed. R 0,8 s
0…20 s Real value
32.02 START DELAY Defines the time difference between charging contactor being opened R 0,2 s
and main contactor being closed.
0…7,5 s Real value
32.03 MBC TRIP Defines the time difference between main contactor being closed and R 0,5 s
DELAY “main contactor on” acknowledgement being received.
0…20 Real value
32.04 DI1 TRIP DELAY Defines the delay for DI1 supervision. The supervision function waits R 5s
the delay after detecting the event before tripping/generating alarm.
0…3600 s Real value

Actual signals and parameters

 31

Ordering codes

What this chapter contains

This chapter lists the types and ordering codes specific to ACS800-304 and -704
diode supply modules with option code +V991. The data is valid for DSU modules
ACS800-304 and -704 and related accessories.

Type equation table: Cabinet-installed units vs. modules vs. basic

modules
Type of cabinet- Consists of basic modules Type of cabinet- Consists of basic modules
DSU module types DSU module type
installed unit Type Frame installed unit Type Frame
400 V / 6-pulse Diode Supply Unit 400 V / 12-pulse Diode Supply Unit
ACS800-307-0205-3 ACS800-304-0325-7 ACS800-304-0325-7 D3 ACS800-507-0405-3 ACS800-704-0645-7 ACS800-704-0645-7 D4
ACS800-307-0285-3 ACS800-304-0455-7 ACS800-304-0455-7 D3 ACS800-507-0575-3 ACS800-704-0915-7 ACS800-704-0915-7 D4
ACS800-307-0405-3 ACS800-704-0645-7 ACS800-704-0645-7 D4 ACS800-507-0795-3 ACS800-704-1375-7 ACS800-704-0645-7 2×D4
ACS800-307-0575-3 ACS800-704-0915-7 ACS800-704-0915-7 D4 ACS800-507-1055-3 ACS800-704-1815-7 ACS800-704-0915-7 2×D4
ACS800-507-0795-3 ACS800-704-1375-7 ACS800-704-0645-7 2×D4 ACS800-507-1585-3 ACS800-704-2725-7 ACS800-704-0915-7 3×D4
ACS800-507-1055-3 ACS800-704-1815-7 ACS800-704-0915-7 2×D4 ACS800-507-2105-3 ACS800-704-3635-7 ACS800-704-0915-7 4×D4
ACS800-507-1585-3 ACS800-704-2725-7 ACS800-704-0915-7 3×D4 ACS800-507-2635-3 ACS800-704-4545-7 ACS800-704-0915-7 5×D4
ACS800-507-2105-3 ACS800-704-3635-7 ACS800-704-0915-7 4×D4
ACS800-507-2635-3 ACS800-704-4545-7 ACS800-704-0915-7 5×D4
380...500 V / 6-pulse Diode Supply Unit 380...500 V / 12-pulse Diode Supply Unit
ACS800-307-0255-5 ACS800-304-0325-7 ACS800-304-0325-7 D3 ACS800-507-0495-5 ACS800-704-0645-7 ACS800-704-0645-7 D4
ACS800-307-0355-5 ACS800-304-0455-7 ACS800-304-0455-7 D3 ACS800-507-0715-5 ACS800-704-0915-7 ACS800-704-0915-7 D4
ACS800-307-0495-5 ACS800-704-0645-7 ACS800-704-0645-7 D4 ACS800-507-0995-5 ACS800-704-1375-7 ACS800-704-0645-7 2×D4
ACS800-307-0715-5 ACS800-704-0915-7 ACS800-704-0915-7 D4 ACS800-507-1315-5 ACS800-704-1815-7 ACS800-704-0915-7 2×D4
ACS800-307-0995-5 ACS800-704-1375-7 ACS800-704-0645-7 2×D4 ACS800-507-1975-5 ACS800-704-2725-7 ACS800-704-0915-7 3×D4
ACS800-307-1315-5 ACS800-704-1815-7 ACS800-704-0915-7 2×D4 ACS800-507-2635-5 ACS800-704-3635-7 ACS800-704-0915-7 4×D4
ACS800-307-1975-5 ACS800-704-2725-7 ACS800-704-0915-7 3×D4 ACS800-507-3295-5 ACS800-704-4545-7 ACS800-704-0915-7 5×D4
ACS800-307-2635-5 ACS800-704-3635-7 ACS800-704-0915-7 4×D4
ACS800-307-3295-5 ACS800-704-4545-7 ACS800-704-0915-7 5×D4
525...690 V / 6-pulse Diode Supply Unit 525...690 V 12-pulse Diode Supply Unit
ACS800-307-0345-7 ACS800-304-0325-7 ACS800-304-0325-7 D3 ACS800-507-0685-7 ACS800-704-0645-7 ACS800-704-0645-7 D4
ACS800-307-0495-7 ACS800-304-0455-7 ACS800-304-0455-7 D3 ACS800-507-0985-7 ACS800-704-0915-7 ACS800-704-0915-7 D4
ACS800-307-0685-7 ACS800-704-0645-7 ACS800-704-0645-7 D4 ACS800-507-1375-7 ACS800-704-1375-7 ACS800-704-0645-7 2×D4
ACS800-307-0985-7 ACS800-704-0915-7 ACS800-704-0915-7 D4 ACS800-507-1815-7 ACS800-704-1815-7 ACS800-704-0915-7 2×D4
ACS800-507-1375-7 ACS800-704-1375-7 ACS800-704-0645-7 2×D4 ACS800-507-2725-7 ACS800-704-2725-7 ACS800-704-0915-7 3×D4
ACS800-507-1815-7 ACS800-704-1815-7 ACS800-704-0915-7 2×D4 ACS800-507-3635-7 ACS800-704-3635-7 ACS800-704-0915-7 4×D4
ACS800-507-2725-7 ACS800-704-2725-7 ACS800-704-0915-7 3×D4 ACS800-507-4545-7 ACS800-704-4545-7 ACS800-704-0915-7 5×D4
ACS800-507-3635-7 ACS800-704-3635-7 ACS800-704-0915-7 4×D4
ACS800-507-4545-7 ACS800-704-4545-7 ACS800-704-0915-7 5×D4
00093148.XLS Rev H.10

Ordering codes
32

Ordering codes for diode supply modules and options

Type code
ACS800-304-0325-7+V991
ACS800-304-0325-7+F253+V991
ACS800-304-0325-7+F250+F272+V991
ACS800-304-0325-7
+F253+F250+F272+V991
ACS800-304-0455-7+V991
ACS800-304-0455-7+F253+V991
ACS800-304-0455-7+F250+F272+V991
ACS800-304-0455-7
+F253+F250+F272+V991
ACS800-704-0645-7+V991
ACS800-704-0645-7+F253+V991
ACS800-704-0645-7+F250+F272+V991
ACS800-704-0645-7
+F253+F250+F272+V991
ACS800-704-0915-7+V991
ACS800-704-0915-7+F253+V991
ACS800-704-0915-7+F250+F272+V991
ACS800-704-0915-7
+F253+F250+F272+V991
Order code Electrical parts Options Option +F253 Fan Module
+F250 +F272 trans- mechanics
former
Code Code Code Code Code
3AUA0000021401 3AUA0000025430 68973031 3AUA0000025505
3AUA0000021402 3AUA0000025430 3AUA0000025435 68973031 3AUA0000025506
3AUA0000021404 3AUA0000025430 3AUA0000025437 68973031 3AUA0000025507
3AUA0000025504 3AUA0000025430 3AUA0000025437 3AUA0000025435 68973031 3AUA0000025508
3AUA0000021410 3AUA0000025432 68973031 3AUA0000025505
3AUA0000021411 3AUA0000025432 3AUA0000025435 68973031 3AUA0000025506
3AUA0000021412 3AUA0000025432 3AUA0000025437 68973031 3AUA0000025507
3AUA0000021413 3AUA0000025432 3AUA0000025437 3AUA0000025435 68973031 3AUA0000025508
3AUA0000021418 3AUA0000025433 68973031 3AUA0000025509
3AUA0000021419 3AUA0000025433 3AUA0000025435 68973031 3AUA0000025510
3AUA0000021420 3AUA0000025433 3AUA0000025441 68973031 3AUA0000025511
3AUA0000021421 3AUA0000025433 3AUA0000025441 3AUA0000025435 68973031 3AUA0000025512
3AUA0000021426 3AUA0000025434 68973031 3AUA0000025509
3AUA0000021427 3AUA0000025434 3AUA0000025435 68973031 3AUA0000025510
3AUA0000021428 3AUA0000025434 3AUA0000025441 68973031 3AUA0000025511
3AUA0000021429 3AUA0000025434 3AUA0000025441 3AUA0000025435 68973031 3AUA0000025512

For description of the diode supply module, see chapter Hardware description. For
the ratings and no. of DSU modules under each unit, see ACS800-304 and ACS800-
704 technical data. For the illustration and dimension of one DSU module, see
chapter Dimensional drawings.

AC fuses
AC fuses (gG)
DSU module type Qty Type Rating Order code
400 V, 380...500 V, 525...690 V / 6-pulse Diode Supply Unit
ACS800-304-0325-7 3 OFAA3GG400 400 A, 690 V, DIN3 64729586
ACS800-304-0455-7 3 OFAA3GG500 500 A, 690 V, DIN3 64729632
ACS800-704-0645-7 6 OFAA3GG400 400 A, 690 V, DIN3 64729586
ACS800-704-0915-7 6 OFAA3GG500 500 A, 690 V, DIN3 64729632
ACS800-704-1375-7 12 OFAA3GG400 400 A, 690 V, DIN3 64729586
ACS800-704-1815-7 12 OFAA3GG500 500 A, 690 V, DIN3 64729632
ACS800-704-2725-7 18 OFAA3GG500 500 A, 690 V, DIN3 64729632
ACS800-704-3635-7 24 OFAA3GG500 500 A, 690 V, DIN3 64729632
ACS800-704-4545-7 30 OFAA3GG500 500 A, 690 V, DIN3 64729632
400 V, 380...500 V, 525...690 V / 12-pulse Diode Supply Unit
ACS800-704-0645-7 6 OFAA3GG400 400 A, 690 V, DIN3 64729586
ACS800-704-0915-7 6 OFAA3GG500 500 A, 690 V, DIN3 64729632
ACS800-704-1375-7 12 OFAA3GG400 400 A, 690 V, DIN3 64729586
ACS800-704-1815-7 12 OFAA3GG500 500 A, 690 V, DIN3 64729632
ACS800-704-2725-7 18 OFAA3GG500 500 A, 690 V, DIN3 64729632
ACS800-704-3635-7 24 OFAA3GG500 500 A, 690 V, DIN3 64729632
ACS800-704-4545-7 30 OFAA3GG500 500 A, 690 V, DIN3 64729632
00093148.XLS Rev H.13

Fuses protect the input cable and the diode-thyristor bridges of the DSU against
short circuits. Note that in the basic module size D4 there are two bridges in parallel.
Both bridges need to be fed through individual fuses.

Ordering codes
 33

For more information on the protections, see ACS800 Multidrive Planning the
Electrical Installation [3AFE64783742 (English)].

Spare parts
Spare parts
Name Symbol Pcs Order code
Diode module V11…V13…V21…V23 6 68977223
CMIB-01 A43 1 68989809
CINT-01 A42 1 68989841
Current transducer T11…T13 1 64697811
NTC Resistor B1, B2 2 68879655
DC fuses F1, F3, F2, F4 4 68988900
Fan G1 1 68973708
Snubber Board A11, A13 1 64705563
CMRB-01C A44 1 3AUA0000037278
Charging contactor K10 1 64206087
Charging resistor R11, R12, R13 3 3AUA0000035399
Fuses for charging circuit F5, F6, F7 3 64717405
Contactor K1, K2 1 3AUA0000025476
OETL Q1 1 64607201
Auxiliary contact (Q1) 1 10000432
Fan transformer fuses -A44/F1, F2 2 68264251

AC chokes

AC chokes
Diode module type Order code Symbol Pcs
ACS800-304-0325-7+V991 64650971
ACS800-304-0455-7+V991 64650955
R1 1
ACS800-704-0645-7+V991 64650947
ACS800-704-0915-7+V991 64610813

Module
Module with charging resistors can be used as a spare part to replace the module
with charging choke.

Ordering codes
34

Ordering codes
 35

ACS800-304 and ACS800-704 technical data

What this chapter contains

This chapter contains the technical data specific to ACS800-304 and ACS800-704
diode supply modules with option code +V991.

Ratings
Diode Supply Unit Consists of module … Nominal ratings Light overload use Heavy-duty use
type frame Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A [AC] A [DC] A [DC] [kVA] [kW] [ADC] [kW] [ADC] [kW]
400 V / 6-pulse Diode Supply Unit
ACS800-304-0325-7 ACS800-304-0325-7 D3 286 350 462 198 183 335 175 280 147
ACS800-304-0455-7 ACS800-304-0455-7 D3 408 500 700 283 262 480 251 400 210
ACS800-704-0645-7 ACS800-704-0645-7 D4 571 700 924 396 367 670 351 560 293
ACS800-704-0915-7 ACS800-704-0915-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-704-1375-7 ACS800-704-0645-7 2×D4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-704-1815-7 ACS800-704-0915-7 2×D4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-704-2725-7 ACS800-704-0915-7 3×D4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-704-3635-7 ACS800-704-0915-7 4×D4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-704-4545-7 ACS800-704-0915-7 5×D4 3796 4650 6510 2630 2436 4475 2344 3720 1949
400 V / 12-pulse Diode Supply Unit
ACS800-704-0645-7 ACS800-704-0645-7 D4 571 700 924 396 367 670 351 560 293
ACS800-704-0915-7 ACS800-704-0915-7 D4 816 1000 1400 566 524 960 503 800 419
ACS800-704-1375-7 ACS800-704-0645-7 2×D4 1143 1400 1848 792 733 1340 702 1120 587
ACS800-704-1815-7 ACS800-704-0915-7 2×D4 1518 1860 2604 1052 974 1790 938 1490 780
ACS800-704-2725-7 ACS800-704-0915-7 3×D4 2278 2790 3906 1578 1461 2685 1406 2230 1168
ACS800-704-3635-7 ACS800-704-0915-7 4×D4 3037 3720 5208 2104 1949 3580 1875 2980 1561
ACS800-704-4545-7 ACS800-704-0915-7 5×D4 3796 4650 6510 2630 2436 4475 2344 3720 1949
380...500 / 6-pulse Diode Supply Unit
ACS800-304-0325-7 ACS800-304-0325-7 D3 286 350 462 247 229 335 219 280 183
ACS800-304-0455-7 ACS800-304-0455-7 D3 408 500 700 353 327 480 314 400 262
ACS800-704-0645-7 ACS800-704-0645-7 D4 571 700 924 495 458 670 439 560 367
ACS800-704-0915-7 ACS800-704-0915-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-704-1375-7 ACS800-704-0645-7 2×D4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-704-1815-7 ACS800-704-0915-7 2×D4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-704-2725-7 ACS800-704-0915-7 3×D4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-704-3635-7 ACS800-704-0915-7 4×D4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-704-4545-7 ACS800-704-0915-7 5×D4 3796 4650 6510 3287 3045 4475 2930 3720 2436
380...500 V / 12-pulse Diode Supply Unit
ACS800-704-0645-7 ACS800-704-0645-7 D4 571 700 924 495 458 670 439 560 367
ACS800-704-0915-7 ACS800-704-0915-7 D4 816 1000 1400 707 655 960 629 800 524
ACS800-704-1375-7 ACS800-704-0645-7 2×D4 1143 1400 1848 990 917 1340 877 1120 733
ACS800-704-1815-7 ACS800-704-0915-7 2×D4 1518 1860 2604 1315 1218 1790 1172 1490 976
ACS800-704-2725-7 ACS800-704-0915-7 3×D4 2278 2790 3906 1972 1827 2685 1758 2230 1460
ACS800-704-3635-7 ACS800-704-0915-7 4×D4 3037 3720 5208 2630 2436 3580 2344 2980 1951
ACS800-704-4545-7 ACS800-704-0915-7 5×D4 3796 4650 6510 3287 3045 4475 2930 3720 2436
525...690 V / 6-pulse Diode Supply Unit
ACS800-304-0325-7 ACS800-304-0325-7 D3 286 350 462 341 316 335 303 280 253
ACS800-304-0455-7 ACS800-304-0455-7 D3 408 500 700 488 452 480 434 400 361
ACS800-704-0645-7 ACS800-704-0645-7 D4 571 700 924 683 632 670 605 560 506
ACS800-704-0915-7 ACS800-704-0915-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-704-1375-7 ACS800-704-0645-7 2×D4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-704-1815-7 ACS800-704-0915-7 2×D4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-704-2725-7 ACS800-704-0915-7 3×D4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-704-3635-7 ACS800-704-0915-7 4×D4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-704-4545-7 ACS800-704-0915-7 5×D4 3796 4650 6510 4537 4202 4475 4043 3720 3361

ACS800-304 and ACS800-704 technical data

36

Diode Supply Unit Consists of module … Nominal ratings Light overload use Heavy-duty use
type frame Icontmax Icontmax Imax SN Pcontmax In PN Ihd Phd
A [AC] A [DC] A [DC] [kVA] [kW] [ADC] [kW] [ADC] [kW]
525...690 V / 12-pulse Diode Supply Unit
ACS800-704-0645-7 ACS800-704-0645-7 D4 571 700 924 683 632 670 605 560 506
ACS800-704-0915-7 ACS800-704-0915-7 D4 816 1000 1400 976 904 960 867 800 723
ACS800-704-1375-7 ACS800-704-0645-7 2×D4 1143 1400 1848 1366 1265 1340 1211 1120 1012
ACS800-704-1815-7 ACS800-704-0915-7 2×D4 1518 1860 2604 1815 1681 1790 1617 1490 1346
ACS800-704-2725-7 ACS800-704-0915-7 3×D4 2278 2790 3906 2722 2521 2685 2426 2230 2015
ACS800-704-3635-7 ACS800-704-0915-7 4×D4 3037 3720 5208 3629 3361 3580 3235 2980 2693
ACS800-704-4545-7 ACS800-704-0915-7 5×D4 3796 4650 6510 4537 4202 4475 4043 3720 3361
00184674.xls / A

Nominal ratings
Icont.max continuous rms input (AC) or output (DC) current. No overload capability at 40°C.
Imax maximum output current. Available for 10 s at start, otherwise as long as allowed by module temperature.
Pcont.max nominal output power
Light-overload use (10% overload capability) ratings
IN continuous rms current. 10% overload is allowed for one minute every 5 minutes.
PN output power in light overload use
Heavy-duty use (50% overload capability) ratings
Ihd continuous rms current. 50% overload is allowed for one minute every 5 minutes.
Phd output power in heavy duty-use

AC fuses
Check that the operating time of the fuse is below 0.5 seconds. The operating time
depends on the fuse type, supply network impedance and the cross-sectional area,
material and length of the supply cable. The fuses must be of the “non-time delay”
type. See also ACS800 Multidrive Planning the Electrical Installation
[3AFE64783742 (English)].
Note 1: Larger fuses must not be used.
Note 2: Fuses from other manufacturers can be used if they meet the ratings.
Note 3: The recommended fuses are for branch circuit protection per NEC as
required for the UL approval.
Note 4: Use one fuse per each input terminal of the DSU module (i.e. six fuses per
D4 module, three fuses per D3 module).
AC fuse (gG)
OFAA3GG400 /
Type
OFAA3GG500
400 A, 690 V, DIN 3 /
Rating
500 A, 690 V, DIN 3

Internal DC fuses
All DSU modules: Ferraz-Shawmut screw fuse PC71UD10C 700TF, 700 A/1000 V,
DIN1
(Bussmann screw fuse, 170M 4908, 700 A / 1000 V, DIN1)

ACS800-304 and ACS800-704 technical data

 37

Input cable lugs

The table below defines the cable lugs for connecting cables to the DSU module
quick connector.
Conductor size Max. no. and size of cable lugs per Lug hole Bolt Tightening
one phase busbar torque
IEC Cabling
< 150 mm2 2 × 150 mm2 1 × 11 M10 40 Nm
185…240 mm2 OL 2 × 185-240 1) - - 15 Nm
USA Cabling
300…350 MCM 2 × 350 MCM 2 × 1 3/4” 7/16” 30 lbf.ft
(00129648.doc / A)

1)
Dual-cable screw lug. Included in delivery as standard.

Dimensions, noise, losses, inductance, and air flow

Module type Height Width Depth Weight Noise Ploss L Uloss (50Hz) Uloss (60Hz) Air flow
[mm] [mm] [mm] [kg] [dB] [kW] [uH] [%] [%] [m3/h]
UN = 400 V (Range 380…415 V)
6-PULSE DSU
ACS800-304-0325-7 1480 234 400 1) 130 65 1 110 2.5% 3.0% 720
ACS800-304-0455-7 1480 234 400 1) 130 65 2 85 2.7% 3.3% 720
ACS800-704-0645-7 1480 234 400 1) 180 65 4 55 2.5% 3.0% 720
ACS800-704-0915-7 1480 234 400 1) 180 65 5 43 2.7% 3.3% 720
12-PULSE DSU
ACS800-704-0645-7 1480 234 400 1) 180 65 4 55 2.5% 3.0% 720
ACS800-704-0915-7 1480 234 400 1) 180 65 5 43 2.7% 3.3% 720
UN = 500 V (Range 380…500 V)
6-PULSE DSU
ACS800-304-0325-7 1480 234 400 1) 130 65 1 110 2.0% 2.4% 720
ACS800-304-0455-7 1480 234 400 1) 130 65 2 85 2.2% 2.6% 720
ACS800-704-0645-7 1480 234 400 1) 180 65 4 55 2.0% 2.4% 720
ACS800-704-0915-7 1480 234 400 1) 180 65 5 43 2.2% 2.6% 720
12-PULSE DSU
ACS800-704-0645-7 1480 234 400 1) 180 65 4 55 2.0% 2.4% 720
ACS800-704-0915-7 1480 234 400 1) 180 65 5 43 2.2% 2.6% 720
UN = 690 V (Range 525…690 V)
6-PULSE DSU
ACS800-304-0325-7 1480 234 400 1) 130 65 1 110 1.4% 1.7% 720
ACS800-304-0455-7 1480 234 400 1) 130 65 2 85 1.6% 1.9% 720
ACS800-704-0645-7 1480 234 400 1) 180 65 4 55 1.4% 1.7% 720
ACS800-704-0915-7 1480 234 400 1) 180 65 5 43 1.6% 1.9% 720
12-PULSE DSU
ACS800-704-0645-7 1480 234 400 1) 180 65 4 55 1.4% 1.7% 720
ACS800-704-0915-7 1480 234 400 1) 180 65 5 43 1.6% 1.9% 720
00158760.xls / Rev B
1) Cable connections to the quick connector require additional space behind the module.

ACS800-304 and ACS800-704 technical data

38

Auxiliary circuit current consumption

Supply unit Current consumption [A]
configuration 24V DC supply

Module Auxiliary devices 1) Total

1×D4 0,5 0,5 1,0

2×D4 1,0 0,7 1,7

3×D4 1,5 0,7 2,2

4×D4 2,0 0,7 2,7

5×D4 2,5 1,1 3,6

1)
Branching boards needed and control panels of types CDP-312 and LMD.

Input power connection

Supply voltage
Frequency
Imbalance
Rated short-time withstand
current Icw , 1s (IEC 60439-1)
Rated conditional short-
circuit current (IEC 60439-1)
Short-circuit current
protection (UL 508C,
CSA C22.2 No. 14-5)
Power factor
380…690 VAC 3-phase ± 10%
45…65 Hz
Maximum 3% of nominal phase-to-phase voltage
50 kA: - cabinet-installed supply unit with grounding switch
65 kA: - supply module equipped with the AC fuses specified by ABB
- cabinet-installed supply unit without grounding switch
US and Canada: The cabinet-installed supply unit which is not equipped with a grounding
switch is suitable for use on a circuit capable of delivering not more than 100,000
symmetrical amperes (rms) at 600 V maximum.
cosphi 1 = 0.97 (fundamental), 0.93…0.95 (total)

Efficiency > 98%

Charging
Maximum charging 200 mF / 690 V for single charging when starting from cold
Nominal charging capacity 28 kWs (e.g. 64 mF / 690 V AC network, 7×R8i)
Six straight charging of DC link are allowed when starting from cold, delay between
chargings 7 seconds
Average charging interval minimum is 2 minutes

Degree of Plain module: IP20, Cabinet: IP20, IP21, IP22, IP42 or IP54

Protection

ACS800-304 and ACS800-704 technical data

 39

Ambient conditions
The unit is to be used in a heated indoor controlled environment.
Operation Storage Transportation
Altitude above sea level 0…1000 m - -
1000…2000: 1% derating - -
for every 100 m
Max. 4000 m ASL
Temperature 0…+50°C -40…+70°C -40…+70°C
+40…+50°C derating 1% /
1°C above 40°C
Relative humidity 5…95%, no condensation 5…95% 5…95%
allowed
Vibration (IEC 60068-2-6) 10…58 Hz, 0.075 mm
displacement amplitude
58…150 Hz 10 m/s2
Vibration (Marine 3…13.8 Hz 1.0 mm
Classification, DNV) displacement amplitude
13.8…100 Hz 7 m/s2
Shock (IEC-60068-2-6) Not allowed max. 100 m/s2 18 ms max. 100 m/s2 18 ms
Free fall (IEC-60068-2-6) Not allowed 25 mm 25 mm
Atmospheric pressure 70 to 106 kPa 70 to 106 kPa 60 to 106 kPa
(0.7 to 1.05 atmospheres) (0.7 to 1.05 atmospheres) (0.6 to 1.05 atmospheres)
Contamination (IEC-721-3-3) Class 3C2 - chemical gases Class 1C2 - chemical gases Class 2C2 - chemical gases
Class 3S2 - solid particles Class 1S2 - solid particles Class 2S2 - solid particles

Cooling
Method Centrifugal fan
Max. 190 l/s, noise < 65 dB
Free space See dimensional drawings
Air flow See type specific figures
Net air inlet / module 0.117 m2 (IP20)
Net air outlet / module 0.065 m2 (IP20)
Recommended IP22/42 filter AIR TEX G-150 by Luftfilter
material
Recommended IP54 filter airComp 300-50 (47 mm) by Luftfilter
material
Average temperature rise of < 29°C
cooling air

Materials
Module enclosure 2 mm sheet steel
Flat busbars Tin plated copper or aluminium
Fire safety of materials Insulating materials & non-metallic items: Mostly self-extinctive
(IEC-332-1)
Package Plywood. Bands PP or steel.
Disposal According to the general ABB drives specification

Standards
See ACS800 Multidrive and ACS800 Multidrive Modules Planning the Electrical Installation [3AFE64783742 (English)].

Markings
See ACS800 Multidrive and ACS800 Multidrive Modules Planning the Electrical Installation [3AFE64783742 (English)].

ACS800-304 and ACS800-704 technical data

40

Product protection in the USA

This product is protected by one or more of the following US patents
4,920,306 5,301,085 5,463,302 5,521,483 5,532,568 5,589,754
5,612,604 5,654,624 5,799,805 5,940,286 5,942,874 5,952,613
6,094,364 6,147,887 6,175,256 6,184,740 6,195,274 6,229,356
6,252,436 6,265,724 6,305,464 6,313,599 6,316,896 6,335,607
6,370,049 6,396,236 6,448,735 6,498,452 6,552,510 6,597,148
6,600,290 6,741,059 6,774,758 6,844,794 6,856,502 6,859,374
6,922,883 6,940,253 6,934,169 6,956,352 6,958,923 6,967,453
6,972,976 6,977,449 6,984,958 6,985,371 6,992,908 6,999,329
7,023,160 7,034,510 7,036,223 7,045,987 7,057,908 7,059,390
7,067,997 7,082,374 7,084,604 7,098,623 7,102,325 7,109,780
7,164,562 7,176,779 7,190,599 7,215,099 7,221,152 7,227,325
7,245,197 7,250,739 7,262,577 7,271,505 7,274,573 7,279,802
7,280,938 7,330,095 7,349,814 7,352,220 7,365,622 7,372,696
7,388,765 D503,931 D510,319 D510,320 D511,137 D511,150
D512,026 D512,696 D521,466 D541,743S D541,744S D541,745S
D548,182S D548,183S
Other patents pending
Transformer for 12-pulse supply
According to IEC60076-1 (1993+A1:1999).
Connection Dy 11 d0 or Dyn 11 d0
Phase shift between 30° electrical
secondaries
Voltage difference between < 0.5%
secondaries
Short-circuit impedance of > 5%
secondaries
Short-circuit impedance < 10% of the percentage impedance
difference between
secondaries
No grounding of the secondaries allowed. Static shield recommended.

Tightening torques for power connections (N·m)

Screw Soft aluminium Alloyed aluminium
and copper
M5 3.5 3.5
M6 6 9
M8 17 20
M10 35 40
M12 55 70
M16 130 180 Multidrive Modules Inst. Manual, 3BFE 64119010 (English)

ACS800-304 and ACS800-704 technical data

 41

Dimensional drawings

What this chapter contains

This chapter shows dimensions specific to ACS800-304 and ACS800-704 diode
supply modules with option code +V991, and accessories.

Module fixing hole sizes

Holes at top of front cover (2 pcs): Ø10.5 mm [0.4”]
Holes at bottom of back cover (2 pcs): Ø 11.5 [0.5”]. Note: Bottom back cover fixing
is required only when installed on a vibrating base e.g. in marine applications, etc.

Dimensional drawings
42

Diode supply module

(1 of 3)

Dimensional drawings
 43

(2 of 3)

Dimensional drawings
44

(3 of 3)

Dimensional drawings
 45

Control electronics

RDCU Drive Control Unit

Dimensional drawings
46

APBU-44C branching unit for parallel connected DSUs

1 2 3 4 5 6 7 8

6 9 6

5 9

B A P B U -4 4 C B O A R D

V 1 V 2 1
C H 1 C H 5
V 2 V 2 2
D
V 3 V 2 3
C H 2 C H 6
V 4 V 2 4

E
V 5 V 2 5
C H 3 C H 7
V 6 V 2 6

V 7 V 2 7
C H 4 C H 8
F V 8 V 2 8

V 9 V 2 9
C N T L 1 C H 9
V 1 0 V 3 0
G
V 1 1 C N T L 2 V 3 1 2 7 5
O R C H 1 0
V 1 2 D D C S (P C ) V 3 2

H V 3 3
V 1 3
T R IG G E R C H 1 1
V 1 4 V 3 4

V 3 5
0 1
C H 1 2 E F 2
S 1
3 4 5
B C D

D D C S V 3 6 8 9 A
6

J N O D E 0 1
E F 2
S 2 A D D R
3 4 5

A P E B -8 4 C
B C D

6
8 9 A
D IP
1 2

1
T E
O P T P W
S T 1
R (V 1 1 )
X A P B U -4 4 C
3

S 3 T E S T 2 (4 C H )
4

M O D E 1
5

M O D E 2
A P B U -4 4 C E
O N
6

6 B A T T E R Y
K O N O F F (1 2 C H )
B A R C O D E L A B E L

L O G IC V E R S IO N

R X D T X D S W IT C H B A T T E R Y
B A T P W R O N W H E N B R IN G IN G
U N IT IN T O U S E
1 2 4 V A
2 G N D 2 4 V D C
X 1
3 2 4 V B IN
L 4 G N D
6 4 6 8 8 3 9 1

D R A W N 0 5 .1 1 .2 0 0 2 T .F . R E F E R S A C S 8 0 0 M D
A B B O y C H E C K 0 6 .0 9 .2 0 0 4 M .T
A P B U -4 4 C F IL E 0 0 2 1 9 0 1 8 .D S F
M D r iv e s , S y s te m A C
A P P R O V 0 6 .0 9 .2 0 0 4 P P C S B R A N C H IN G & D A T A L O G G E R U N IT , 4 C H S H E E T 1 / 2
I.T . R E V
H e ls in k i, F in la n d D IM E N S IO N D R A W IN G
R E V IS E D D R A W IN G 3 A F E 6 4 6 9 6 9 4 7 B 64696947-B

Dimensional drawings
 47

Boards

What this chapter contains

This chapter describes the circuit boards and their interconnections specific to
ACS800-304 and ACS800-704 diode supply modules with option code +V991.

RMIO control board

The board
• runs the DSU control program
• reads control commands through digital inputs, control panel or serial link
• reads voltage and current measurements through analogue inputs and NAIO-03F
module
• reads supply module acknowledgement signals through RDIO module
• controls the charging circuit, main breaker on/off circuit and cooling unit start via
relay outputs.

CMIB-01C Module Interface Board

CMIB-01C measures the input phase currents of the DSU module. The current
signals are routed through CINT-01C board to RMIO board to be monitored.

Boards
48

Interconnections between the boards

The following diagram shows the interconnections between RMIO, CMIB-01,
CINT-01 and APBU-44 boards.

5'&2;

&+

&+ 50,2
'5,9(
&21752//(5
&+  ,2%2$5'

56

),(/'%86
RU
,202'8/( $Q\%XV6

>@ &+
9
9
836
9
,202'8/(
$Q\%XV6
>@

9

8SZDUGVPHDQ ,'& PHDQ ,'& 8&

08;08;,6807(037(03

33&6 ''&6
0ELWV  3&

$3%8
RU
$3%8

$3(%



33&6
0ELWV ,19

8SZDUGV,'&,'&8&
08;,6807(037(03

9 9

(0(5*(1&< /2$' (0(5*(1&< /2$' (0(5*(1&< /2$'

0$,1&217 6723&75/ 6:,7&+ 0$,1&217 6723&75/ 6:,7&+ 0$,1&217 6723&75/ 6:,7&+
&21752/  )(('%$&. )(('%$&. &21752/  )(('%$&. )(('%$&. &21752/  )(('%$&. )(('%$&.

'68 '68 '68

7(03 7(03 7(03

C,170 8'& C,170 8'& C,170 8'&


&+*

&+*

&+*
)$1

&217
,680

)$1

)$1
&217

&217
,'&

,'&

,680

,680
,'&

,'&

,'&

,'&

0$;
7
7

7
7

7
7

SFV

&0,% &0,% &0,%

)$1
&+*

)$1
&+*

)$1
&+*
&217

&217

&217

,8 ,: ,9 [7 ,8 ,: ,9 [7 ,8 ,: ,9 [7
,9 ,8 ,: ,9 ,8 ,: ,9 ,8 ,:

Boards
 49

CMRB board

Boards
50

Boards
 51

Motor control and I/O board (RMIO)

What this chapter contains

This chapter shows specifications of the inputs and outputs of the board.

To which products this chapter applies

This chapter applies to ACS800 units which employ RMIO-01, RMIO-11, RMIO-02 or
RMIO-12 board.

Note on terminal labelling

Optional modules (Rxxx) may have identical terminal designations with the RMIO
board.

Motor control and I/O board (RMIO)

52
RMIO board specifications
Analogue inputs
Insulation test voltage
Max. common mode voltage
between the channels
Common mode rejection ratio
Resolution
Inaccuracy
Constant voltage output
Voltage
Maximum load
Applicable potentiometer
Auxiliary power output
Voltage
Maximum current
Analogue outputs
Resolution
Inaccuracy
Digital inputs
Insulation test voltage
Logical thresholds
Input current
Filtering time constant
Motor control and I/O board (RMIO)
With Standard Control Program two programmable differential current inputs (0 mA /
4 mA…20 mA, Rin = 100 ohm) and one programmable differential voltage input (-10 V
/ 0 V / 2 V…+10 V, Rin = 200 kohm).
The analogue inputs are galvanically isolated as a group.
500 V AC, 1 min
±15 V DC
> 60 dB at 50 Hz
0.025% (12 bit) for the -10 V…+10 V input. 0.5% (11 bit) for the 0…+10 V and
0…20 mA inputs.
±0.5% (Full Scale Range) at 25 °C (77 °F). Temperature coefficient: ±100 ppm/°C
(±56 ppm/°F), max.
+10 V DC, 0, -10 V DC ± 0.5% (Full Scale Range) at 25 °C (77 °F). Temperature
coefficient: ±100 ppm/°C (±56 ppm/°F) max.
10 mA
1 kohm to 10 kohm
24 V DC ± 10%, short circuit proof
250 mA (shared between this output and optional modules installed on the RMIO)
Two programmable current outputs: 0 (4) to 20 mA, RL < 700 ohm
0.1% (10 bit)
±1% (Full Scale Range) at 25 °C (77 °F). Temperature coefficient: ±200 ppm/°C
(±111 ppm/°F) max.
With Standard Control Program six programmable digital inputs (common ground:
24 V DC, -15% to +20%) and a start interlock input. Group isolated, can be divided in
two isolated groups (see Isolation and grounding diagram below).
Thermistor input: 5 mA, < 1.5 kohm “1” (normal temperature), > 4 kohm “0”
(high temperature), open circuit “0” (high temperature).
Internal supply for digital inputs (+24 V DC): short-circuit proof. An external 24 V DC
supply can be used instead of the internal supply.
500 V AC, 1 min
< 8 V DC “0”, > 12 V DC “1”
DI1 to DI 5: 10 mA, DI6: 5 mA
1 ms
 53

Relay outputs
Switching capacity
Minimum continuous current
Maximum continuous current
Insulation test voltage
Three programmable relay outputs
8 A at 24 V DC or 250 V AC, 0.4 A at 120 V DC
5 mA rms at 24 V DC
2 A rms
4 kV AC, 1 minute

DDCS fibre optic link

24 V DC power input
Voltage
Typical current consumption
(without optional modules)
Maximum current consumption
With optional communication adapter module RDCO. Protocol: DDCS (ABB
Distributed Drives Communication System)
24 V DC ± 10%
250 mA
1200 mA (with optional modules inserted)

The terminals on the RMIO board as well as on the optional modules attachable to the board fulfil the Protective Extra
Low Voltage (PELV) requirements stated in EN 50178 provided that the external circuits connected to the terminals also
fulfil the requirements and the installation site is below 2000 m (6562 ft).

Motor control and I/O board (RMIO)

54

Isolation and grounding diagram

(Test voltage: 500 V AC)

X20
1 VREF-
2 AGND
X21
1 VREF+
2 AGND
3 AI1+
4 AI1- Common mode
voltage between
5 AI2+
channels ±15 V
6 AI2-
7 AI3+
8 AI3-

9 AO1+
10 AO1-
11 AO2+
12 AO2-
X22
1 DI1
2 DI2
3 DI3
4 DI4
Jumper J1 settings:
9 DGND1

5 DI5 All digital inputs share a common

J1
6 DI6 ground. This is the default setting.
7 +24VD
8 +24VD Grounds of input groups
11 DIIL DI1…DI4 and DI5/DI6/DIIL
or
are separate (insulation
10 DGND2 voltage 50 V).
X23
1 +24 V
2 GND
X25
1 RO1
2 RO1
3 RO1
X26
1 RO2
2 RO2
3 RO2
X27
1 RO3
2 RO3
3 RO3
(Test voltage:
4 kV AC)
Ground

Motor control and I/O board (RMIO)

 55

Circuit diagrams of the DSU module

What this chapter contains

This chapter contains the circuit diagrams of the diode supply modules. Charging is
based on charging choke or charging resistors, circuit diagrams in both cases are
represented.

Circuit diagrams of the DSU module

56

Module with charging choke

Circuit diagrams of the DSU module

 57

Circuit diagrams of the DSU module

58

Circuit diagrams of the DSU module

 59

Circuit diagrams of the DSU module

60

Module with charging resistors

Circuit diagrams of the DSU module

 61

Circuit diagrams of the DSU module

62

Circuit diagrams of the DSU module

 63

Circuit diagrams of the DSU module

64

Circuit diagrams of the DSU module

 65

Example circuit diagrams

What this chapter contains

This chapter contains example circuit diagrams of a cabinet-installed diode supply
unit of frame size 3×D4. The purpose of these diagrams is to help in understanding
the internal connections and operation of the cabinet installed DSU.

Note: These diagrams do not necessarily match the delivery specific circuit
diagrams of a tailor-made cabinet-installed unit.

Example circuit diagrams

66

Example circuit diagrams

 67

Example circuit diagrams

68

Example circuit diagrams

 69

Example circuit diagrams

70

Example circuit diagrams

 71

Example circuit diagrams

72

Example circuit diagrams

 73

Example circuit diagrams

74

Example circuit diagrams

 75

Example circuit diagrams

76

Example circuit diagrams

 77

Example circuit diagrams

78

Example circuit diagrams

 79

Example circuit diagrams

80

Example circuit diagrams

 3AUA0000043435 Rev A / EN
EFFECTIVE: 03.09.2008

ABB Oy ABB Inc. ABB Beijing Drive Systems Co. Ltd.

AC Drives Automation Technologies No. 1, Block D, A-10 Jiuxianqiao Beilu
P.O. Box 184 Drives & Motors Chaoyang District
FIN-00381 HELSINKI 16250 West Glendale Drive Beijing, P.R. China, 100015
FINLAND New Berlin, WI 53151 Telephone +86 10 5821 7788
Telephone +358 10 22 11 USA Fax +86 10 5821 7618
Fax +358 10 22 22681 Telephone 262 785-3200 Internet www.abb.com
Internet www.abb.com 800-HELP-365
Fax 262 780-5135