Unit: Design g cylineles

Bobe &length od eynden:

6o,000

ohee, P. r&icated poues

Pm men
Same)

A Csoss Seckiyral area od cylirdes ü mn.

CA: )
n hember o loosking Stoke

L:1452’ lertho caylindesg

)Thickness ot cylindes head

P= nax preaswne ) P-m

SE Tensile stresa d cylinde head or miesteel

&2 MPa
Sze o} stud for Cylinder heud:

whee
bose.
Y- mak paesue,
g = no. o stud. ) ng c o.o|Dt4 to
6.02 Dt.
Ceoe
de
1

O41cnsile gtoess o bolt o7 bold bralei

CFes nitke'6sMPa)
pith icte dia,
Dp D43d

ohere,
Dp s prtch ocle dia t tud

pitch od tud Minimo pitho stud a

Maifhum t
28s

) Afoua Bhrke diesel engßne has ollooing specs.

Brake pooer 5kw, Speod t2o0 RPM , Drdic ade d
mean efletkive pcse Bo3s MPa , Mechanical
eRliieny & to'l.. Design a cylinden
 BP-sk 5x10 w
N:20o RPM &eo RPM
Imep =0-35 MPa

SxiB3

aso,

bo,00
6250 o35x.5xDxTDx6oo

D'l,515,t6 l.36

L: lusl

isi
’l 2.3 mm

Gale15x(12-3
 P-4Pm
4x0.35

0.1x315

42

|tq.4q5 tmm

i) Sze od Stud fos eylinde hecd:

Ng-o-olDth to D02 D44

: 0.01ou:8) +4 to o.o2 y.8
5.| to b

o&
32,644+77 d
 Dp D434
24 6.84 2:29

Do 151hmm

Tx Dr
pach o Stud

6
14o45

197lerCi
Minimum pitchoStud

=66mm
Maximum pith od Stud = a8.5\d
-28.5J12-23

= q9.q mm

Sence pitch at Shud ies btuo minimum & nainum

pitch vaue So my dexign Satisfattay

Four stroke diesel engne , BP=q-a5 kw, Speed : RDaRPM,

Max presune = hi15 MPa echanical efieny T2.
Design o yinde,.
BP q-95 kw 925 x1ew , hm727. )0:72
Gven:
N 2224 RPM2RPM
Y= :(5MPam b M P a . .
)Bore aud lengtk eindei

q35x1
72

bo,oeo
(2,847 oibx 5xDx TxD'x 12
bo,boo x4

1D= lo 8. 55mmAh d
6o s r n

L:15xIb2-82

th

|08.55
2
) Site shud for cytinden hen
heod

Ctog. 55)'x lp15 bfo8hdJ*6s hs0.o1D+4 to

o.62D41H
5:08
38,1,05.8T =R)4 d2

|d 13.33 mm

Dp = D4 3d
D- lo8.5S 4 3C(3.33)

piteh ot Stud . TK Dp

Minium pitch o Shud 1ad

14J13.33
-69:36 mm

Marimun
Q251333

Shce m piteh od Shuly alue ies btu hinmm E

maximem pitek o) 3hud So ry design B Sotifocboy
 do

Thickmess b) pisten head, t;= 3PD

ohee, P-mar pressLone
C- tensie SEsess CoCast ion 3e MP).
D- yirdex Boe.
n woskihg Stroke. n=N

bo,ooo
 HCVxme
eak to 4ough pisten he, H6, 65x

HCY- High calenße value

Rceness
Thicknes ol pistoo boscd enon heat fow a piston heal

hickness o badial hs,tR to

Desin o pistn sirgs

Radial tRickness ol plston rgyt D

whee, 6 go MPa

Axial thiceness o piston ing , E 0.7t, to t

Distence foom top od piston head to fi mirg gouup

Lodth o the tingq lard bp O-t5 t to Ea

Gap botw Sree ends o the oing G3.5t, to 4t,

Gap ohen tfhe sing n aylindes, G o.002 Dto or04,
 Design. o pistn booe;g
Max thikness o) bavell ,tao.03 D4tit y:g

Poston ont 45icbnes tood e cpen erd

E, o.25 t to o.35ti

length ) the piston St. (Wetft

O.xAxP O.45D
Max Siae thnst en tylinder due to gs poesRne= 0-1 xAxp
Stde fst due to ens psessre e O-45D

Length o the piston, I : ltbyt ng Se cttbn

ing Sectien = 3b 4 4t2.

Load on the pin due to besong pres8oe =25xdo xosi

Mar oad en piton die to gas poekure AP
 (6x38
(oo 5x 3x -
d (60
head,
th Seickness
piston o
RPon ntoo hN 2
o.8 hm=
MPa O.t5 Pm
5MPa P-
(25mm L |6jvent
toomm D
assLumed be
maydesign equived
fbs data other any D
RPM Dooo Speed
lkq kg toxh2 fuel valueoCalefte
(BPlk. consumpten
ka (5o. : Fuel
8o7.efelency: Mectaunita
MPa O.75 pses3ure effecire Mean Drdicaled
5MPa poessore gas Max
mmn =(25 840ke
loommt bove-Cytindes
specs, Qolowing oish ergßne
 857.65
124
H
857.45 H=
12,211.8):
BP
Go,o00
(25x785398x\o00 0.75x =
7853.98 A
bo,o00
Axn Lx
Pmx DP-
HCVxm
x8o O.05x head piston ough flow heat Et
th
pxtonhoa ftoco heat om
based head pistn "Tkicdness
o}
ASTRicknes o piaton head (6tmm

(5:t o 15-7

5-2 to T.8

tp:mm:

A
Radd thickness oj pistbn bing, tre D

< l6o x O.032

1.t,3. 33 mm

Aal tickness o piston bina, t 0.7t, to t

Distance fom top D piston head to at Ding group,

= (5.7 to 18. 8

widthal ing and , b 0-75 t1 to t2

a2 to 3
Gap bto Aee erds oj the ving G 35t, to kt.

Gap cohen tfe Birg cylinda, G =O.002D

Max 4hic hness od bonell, t : O.03 D4ti t y9

eton oal tfückness tooocs the open endy

th os25 tg to oo3s t3
ir li9 to

|t, 3.5 mm

Length od ploton skt,l oixAxe o.45x Dxl

3,926.ga = 45xl
 19.5

Lengtfh odpston,L ltbit ding Sectien

8t.26t+ |7t 14:5

Design of p+elem pin > 25x do Xo.d(5 ND Axp

3n25 do 7853.98 x5
25 &o = 39,26A.9

Drside dia a n, di= 0-bxdo