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JCIS Open 4 (2021) 100026

Contents lists available at ScienceDirect

JCIS Open
journal homepage: www.journals.elsevier.com/jcis-open

Novel adsorption mechanisms identified for polymer retention in


carbonate rocks
Eseosa M. Ekanem a, *, Maja Rücker a, d, Sherifat Yesufu-Rufai a, Catherine Spurin b, Nicholas Ooi a,
Apostolos Georgiadis c, a, Steffen Berg c, b, a, Paul F. Luckham a
a
Department of Chemical Engineering, Imperial College London, London, SW7 2AZ, United Kingdom
b
Department of Earth Science and Engineering, Imperial College London, London, SW7 2AZ, United Kingdom
c
Shell Global Solutions International B.V, Amsterdam, Grasweg 31, 1031, HW, Amsterdam, the Netherlands
d
Department of Mechanical Engineering, Eindhoven University of Technology, 5600, MB, Eindhoven, the Netherlands

A R T I C L E I N F O A B S T R A C T

Keywords: Hypothesis: High molecular weight polymers are widely used in oilfield applications, such as in chemical enhanced
Viscoelastic polymer oil recovery (cEOR) technique for hydrocarbon recovery. However, during flow in a porous rock, polymer
Porous media retention is usually a major challenge, as it may result in the decrease of polymer concentration or lead to
Polymer retention
plugging of pores with significant permeability reduction and injectivity loss. Hence, an understanding of the
Estaillades carbonate rock
retention mechanisms will have a profound effect in optimizing the process of polymer flooding, in particular, for
Atomic force microscopy
Calcite carbonate rocks, which hold more than half of the world's oil reserves. Therefore, in this study, the retention of
hydrolysed polyacrylamide (HPAM) polymer, a commonly used chemical for EOR, is investigated during flow in
Estaillades carbonate rock.
Experiments: A novel approach of investigating HPAM retention in Estaillades carbonate rock was carried out using
Atomic force microscopy (AFM). Since Estaillades carbonate rock is ~98% calcite, HPAM retention was first
characterised on a cleaved flat calcite mineral surface after immersing in HPAM solution. Afterwards, HPAM was
flooded in Estaillades carbonate to observe the effect of flow dynamics on the retention mechanisms.
Findings: We find that the dominant mechanism for retention of HPAM on calcite after fluid immersion is polymer
adsorption, which we believe is driven by the electrostatic interaction between the calcite surface and the so-
lution. The thickness of the adsorbed layer on calcite is beyond 3 nm suggesting it is not adsorbed only flat on the
surface. Different types of adsorbed layers were formed representing trains, and the more extended loops or tails
with the largest polymer layer thickness about 35 nm, representing the longer loops or tails. Layers of this
thickness will begin to impair the permeability of the rock. However, in Estaillades, thicker adsorbed layers are
observed in different regions of the rock surface ranging between 50 and 350 nm. We suggest that this is due to
either mechanical entrapment and/or polymer entanglement during flow in Estaillades carbonate rock, which will
cause the major permeability impairment in porous rocks.

1. Introduction weight polyelectrolyte polymers of hydrolysed polyacrylamide (HPAM),


in the million Dalton range are preferred, because low concentrations of
High molecular weight polymers are of great importance in a variety such polymers will cause a significant increase in polymer solution vis-
of industrial applications, such as waste water treatment and in oil field cosity, such that, the mobility of the polymer solution is lowered relative
applications, where polymer retention in a porous rock is of significant to the oil, thereby improving sweep efficiency. Since HPAM is a poly-
importance, in the context of chemical enhanced oil recovery [1,2]. electrolyte, at the molecular level, their structure changes due to the
Polymer solutions are used in enhanced oil recovery processes, because nature of the ionic strength, such that they may behave as a random walk
the remaining oil saturation is reduced, making the displacement of oil of chains at high electrolyte concentrations and/or low charge density,
more effective and improving the sweep efficiency [3–7]. High molecular whilst at low electrolyte concentrations the molecule is much more

* Corresponding author.
E-mail address: e.ekanem16@imperial.ac.uk (E.M. Ekanem).

https://doi.org/10.1016/j.jciso.2021.100026
Received 6 August 2021; Received in revised form 23 September 2021; Accepted 30 September 2021
2666-934X/© 2021 The Authors. Published by Elsevier B.V. This is an open access article under the CC BY-NC-ND license (http://creativecommons.org/licenses/by-
nc-nd/4.0/).
E.M. Ekanem et al. JCIS Open 4 (2021) 100026

expanded due to strong repulsion of same charges and ultimately adopts adsorption, mechanical entrapment and hydrodynamic retention [22]
a rigid rod like conformation [8–10]. [see Fig. 1a]. In polymer adsorption, high molecular weight polymers
Furthermore, at the macro-scale these polymers show both shear- attach to different polar points on the rock surface adopting the trains,
thinning and “shear thickening” rheology in porous media [6,7]. How- loops and tails configuration [23,24] as shown in Fig. 1b. This process of
ever, in bulk flow, they have a favourable shear thinning behaviour, adsorption is essentially irreversible, because certain parts of the polymer
which at high flow rates near the well bore and during injection will chain may detach, whilst other parts reattach onto the rock surface, it
cause the viscosity to be low, meaning that the injection pressure remains being very unlikely that all attached points of the polymer chain will
low i.e., below the fracture pressure of the rock. Furthermore, there are detach from the rock surface at the same time [25]. Also, adsorption can
technical challenges associated with the use of high molecular weight be induced by surface charge, where unlike charges between the fluid
polymers like HPAM, for e.g., adsorption (or more generally retention), and the rock mineral surface drives adsorption because of electrostatic
which reduces the permeability of the rock and the polymer concentra- interaction. For instance, sandstones are predominantly quartz, which
tion available for an effective sweep, because the polymer solution vis- are negatively charged. Therefore, retention with HPAM is minimised
cosity is reduced. Previous studies on polymer retention [11,12], were due to similar charges except in the event of clay swelling, due to
carried out mostly in sandstone rocks and successfully implemented both screening of the surface charge by positively charged counter-ions pre-
in the laboratory and commercially [5,13,14]. sent in the electrolyte occurring more nearest to the pore walls compared
For carbonate rocks, the laboratory studies conducted have shown to the bulk [26–28]. Carbonate rocks are positively charged [29,30]
some success especially with oil-wet reservoir cores and in the use of therefore, retention increases due to difference in charge between the
modified polymer solutions [15–19]. In a pilot test carried out by Levitt rock and polymer solution. However, there have been instances where
et al. [20] in carbonate reservoirs, lower oil recovery, due to reduced oil carbonates and calcite minerals were found to be negatively charged
bank formation caused by reservoir heterogeneity, is perhaps, the reason depending on the pH and salinity conditions [27,31].
no commercial full field level polymer flood, in a carbonate rock, has In the process of mechanical entrapment, large sized polymer mole-
been successful at the time of writing. Therefore, an understanding of the cules become trapped in the porous media, while hydrodynamic reten-
root cause of polymer retention is required, in carbonate rocks, for an tion is when the polymer solution is hydrodynamically trapped in the
efficient flooding process, since more than half of the world's oil reserves pore space due to changes in flow rate. Some other phenomena which
are in carbonate rocks [21]. relate to entrapment of polymer solutions are filtration; where the
In general, the propagation of polymer solution in porous media is polymer solution becomes filtered at the porous media entrance, trapping
controlled by retention and inaccessible pore volume (IPV). The mech- in dead-end pores and polymer chain bridging; where polymer chains
anism of polymer retention conceptually can comprise of polymer form bridges and become trapped within the pore space above a critical

Fig. 1. Schematic representation of the different mechanisms of polymer retention in porous media. (b) Schematic description of the mechanism of polymer retention
on surfaces represented by trains, loops and tails.

2
E.M. Ekanem et al. JCIS Open 4 (2021) 100026

shear rate, especially in low permeability rocks [32]. Consequently, some 2. Material and methods
retention mechanisms are reversible such as hydrodynamic retention due
to changes in flow rate while others may not be, like adsorption [33,34]. In this section, characterisation of polymer retention on calcite min-
There have been significant advancement in the description of poly- eral surface is discussed following the experimental set-up carried out for
mer adsorption e.g., in the recent work of Ferreira & Moreno [5], in the investigation of polymer retention in a heterogeneous porous media.
sandstone rocks, polymer adsorption was modelled by both type I and
type IV adsorption isotherms depending on the overlapping concentra- 2.1. Polymer preparation
tion of the polymer and the modes of adsorption and re-adsorption. The
fundamental question; however, is how the adsorption of a molecule Hydrolysed polyacrylamide was obtained from SNF Floerger with a
monolayer lying on a flat substrate, assuming a thickness of a few molecular weight range of 11–13 MDa (FP3330) and 18–20 MDa
nanometres, can possibly cause significant permeability reduction in (FP3630) as shown in Table 1. Two solutions were prepared in the
pores of a few micrometers and larger. Perhaps the assumptions of presence of brine purchased from Sigma Aldrich, the first (HPAM-Na) in
molecules lying flat on the surface of minerals and monolayer adsorption, the presence of 0.5% NaCl was prepared for characterising polymer
in general, are not applicable for the situation in the porous media retention on a bare calcite surface and (HPAM-Ca) in the presence of
application. 0.5% CaCl2 was used to investigate polymer retention in Estaillades
Numerous studies have investigated experimentally the cause of carbonate rock. We use CaCl2 brine to achieve a target zero-shear rate
polymer adsorption on flat surfaces, using the surface forces apparatus, viscosity between 0.01 and 0.05 Pas. During the preparation of polymer
atomic force microscopy and ellipsometry [1,35–38]. Investigations of solution, ITW (15% Isopropanol, 7.5% thiourea and 77.5% water) a
polymer solution flowing in capillaries by Grattoni et al. [39] showed protective package to minimise polymer degradation was added at 20%,
that dynamic polymer retention (i.e. during flow) is significantly greater such that the final concentration of isopropanol is 20% of the polymer
than static retention and termed the mechanism of retention in capillaries concentration. Afterwards, polymer powder was introduced, and mixed
as adsorption entanglement, which implies that in the context of polymer using a stirrer rod for 10 minutes following a magnetic stirrer for 48
flooding the porous media is more than an assembly of flat surfaces, but is hours to ensure individual polymer molecules had enough time to
rather an assembly of capillaries. Zitha et al. [40] suggests that polymer dissolve [44].
retention is primarily due to adsorption and bridging, by elongated
polymer chains during flow. Polyacrylamide retention on silicate sur- 2.2. Atomic force microscopy
faces by Bessaies et al. [27], and some simulation work by Dang et al.
[41] point to the nature of the polymer and the mineral surface as major Atomic force microscopy (AFM) is a topographical imaging technique
contributors towards retention. This further implies the importance of capable of measuring surface features ranging from the micrometer to
the solution quality and surface heterogeneity, which in this case will atomic scale. The images were obtained mechanically using a sharp tip,
notably impact the retention of polymer solution in porous media. which raster-scans the surface of the sample. The tip is mounted on a
Significant impact on adsorption can also arise from the fact that cantilever and moved along the scanning grid, using piezoelectric
mineral surfaces of carbonate rocks are often rough. Hence, in- transducers. The position of the tip is thereby monitored with a laser. In
vestigations on rough surfaces by Chauveteau [32] using glass bead this study, we scanned the samples in quantitative imaging (QI)-mode
packs, showed that the mechanism of polymer retention was a conse- with a PPP-NCHAuD probe obtained from NANOSENSORS™ (tip radius:
quence of flow-induced adsorption, where hydrodynamic forces normal < 10 nm, tip height: 10–15 μm, nominal force constant: 42 N/m), using a
to the pore walls become large, such that, it induces adsorption of Nanowizard 4 AFM from JPK instruments (now Bruker). In the QI-mode,
polymer chains into region of previously adsorbed polymer layers. Most the tip is moved vertically towards and from the sample at each indi-
of these investigations focus on clastic rocks, such as sandstones. For this vidual pixel, and then advances to the next pixel. This allows the full
class of rock, the application in the field shows that in many cases, the force profile at that point to be obtained, whilst approaching and
adsorption/retention related problems can be controlled [42,43]. How- retracting from the surface, and therewith to obtain additional infor-
ever, for carbonate applications, this is not the case as adsorption/re- mation about the surface properties, such as the stiffness of the sample
tention is significantly larger, which in many field trials have led to the [45]. The stiffness (Young modulus – YM) of the probed surface, was
loss of injectivity [20,21] suggesting a much more significant and po- estimated by fitting the Hertz model to the force profiles obtained at each
tential conceptual difference of the retention mechanism. point, the tip shape was considered parabolic, with a radius of 10 nm
Therefore, the focus of this work is a detailed study on the mechanism [46–51]. The Poisson ration was assumed to be 0.5. In addition to the
of polymer retention on smooth and rough surfaces. This work studies the automated fit, which considers the full force profile provided by JPKSPM
root cause of polymer retention in Estaillades carbonate rock, using the data processing software (JPK instruments), we conducted a manual fit
latest state-of-the-art atomic force microscopy (AFM). The AFM, which is by adjusting the fitting range for selected force-distance curves to probe
traditionally a topographical imaging tool capable of measuring surface the initial stiffness of the polymer layer.
features, ranging from the micrometer to atomic scale, has been extended The image processing, including the application of line levelling and a
for force-distance mapping, which provides local mechanical properties median filter, was conducted with the standard JPKSPM data processing
of the surface and in our case gives insight into the nature of an adsorbed software. The 3D visualization was obtained using MATLAB (R2018b).
polymer layer. This technique is used to probe, the mechanism of poly-
mer retention, the impact of surface charge and electrostatic interactions,
and roughness on the mode of polymer retention on carbonate mineral
surfaces. By comparing the adsorbed layer thickness of the polymer on
flat calcite surfaces to Estaillades after polymer flooding, so that the Table 1
mechanisms of adsorption and mechanical entrapment can be Description of polymer solutions.
categorized. Solution Polymer Salt Salt Ionic Polymer η0
The paper is structured as follows. First, we present the material and Conc. Conc. strength Mwt. (Pas)
methods section which focusses on the experimental set up and the (ppm) (wt.%) (mM) (MDa)
characterisation of polymer retention on calcite. Afterwards, the results HPAM- 2000 0.5 NaCl 86 18–20 0.6
obtained for retention during polymer flooding in Estaillades carbonate is Na
presented and discussed. Finally, we draw conclusions on the retention of HPAM- 5000 0.5 CaCl2 90 11–13 0.02
Ca
polymer solutions in low permeability heterogeneous rocks.

3
E.M. Ekanem et al. JCIS Open 4 (2021) 100026

2.3. Polymer retention characterisation with calcite point of elevation in the approach curve. The interactions measured at
these observed regions of low, medium, and high adsorbed polymer layer
2.3.1. Calcite crystal thickness are displayed, together with a control measurement of bare
Optical quality colourless, rhombohedral crystals of Iceland Spar calcite surface in brine, illustrated in Fig. 2(c-f). Contrary to the mea-
calcite were purchased from Manchester Minerals, United Kingdom. The surements of the bare calcite surface in brine, that reveal no detectable
sample used for AFM experiment was obtained from the parent crystal by interaction on approach Fig. 2c (AFM images of bare calcite can be seen
cleaving twice with a clean, sharp bladed tool to ensure that an original in the work by Ricci et al. [56]), force curves obtained in the polymer
surface was exposed. The cleaved sample of ~ 7 mm length and a solution, show consistent repulsive interactions, with the repulsive force
thickness of ~ 2 mm, was relatively smooth, and thus suited to nanoscale increasing in magnitude with decreasing tip-sample separation and
investigations of the solid-liquid interface. Cleavage was performed in air becoming longer ranged as adsorbed layer thickness is increased.
just prior to the measurements, and immediately placed within a For regions with lowest adsorbed polymer layer thickness, a repulsive
stainless-steel fluid cell, with the inlet and outlet sealed with silicone force is evident beginning from a tip-sample separation of 10 nm, before
tubing. The polymer solution was slowly injected through the silicone contact was made with the calcite surface. Force measurements con-
tubing using a syringe, until the calcite crystal was fully immersed. An ducted on regions of median height, a repulsive force at about 25 nm
additional reference sample was prepared using the same methodology, from the calcite surface, exponentially increasing before contact was
for a cleaved calcite immersed in 0.5% NaCl solution, without the made with the calcite surface. This is indicative of the adsorbed tail
polymer solution. For imaging the calcite sample with AFM, we chose a polymer structure being compressed. Likewise, at the highest adsorbed
scan area of 10 μm  10 μm with 256  256 sampling points using a set structure of long dangling polymer tails, the repulsive force rises even
point of 30 nN and a z-length of 0.2 μm. more steeply at 35 nm, where the tip pushes through to the calcite sur-
face. In the supplementary information, we further confirm a polymer
2.3.2. Polymer characterisation on calcite layer thickness of up to 40 nm in Fig. S1, by studying the force-distance
AFM topography image of HPAM-Na adsorbed onto the calcite sur- curves at a different location, which represent the high polymer region.
face is shown in Fig. 2. The imaged area 10 μm by 10 μm is composed of Hysteresis is also present in all three adsorbed layer structures
three readily visible regions: a thin polymer layer (between 3 and 10 nm measured, as the retract curves do not follow the approach curves, as has
thick) looking like freckles that is pervasive over the whole sample, with been observed before for the interaction between polymer layers [36,39,
patches of medium thickness (25 nm), and areas that are much consid- 57,58]. This symbolises that, the polymer solution may have been pushed
erably thicker (35 nm) than the surrounding surface [52–55]. onto the rock surface and so does not relax quickly from the compression,
The force-distance curves are measured between the probe and the as the tip disengages the calcite surface.
polymer layer on the calcite surface. As the probe is extended towards the The interaction between polar groups on the polymer chain and polar
surface of the polymer, no interaction occurs, until the probe touches the sites of the calcite surface, would support the adsorption of flat-lying
surface of the polymer layer at a certain distance, represented by the continuous chains of small loops and train structures, with thickness ~

Fig. 2. HPAM-Na retention on calcite with 10 μm  10 μm x - y axis. (a) height image indicating regions of high, medium, and low polymer retention (b) Young
Modulus. The red regions are polymer layers having lower Young modulus compared to the yellow region (calcite surface) with higher Young modulus values. Force
curves obtained from the AFM with Young Modulus fit for (c) calcite in brine (0.5% NaCl). Force-distance curves representing HPAM-Na retention on calcite for (d)
low polymer region, representative of a monolayer adsorption of trains (e) medium polymer region, representing polymer tails, attached to previously adsorbed
monolayer and (f) high polymer region, representing extended polymer tails and/or microgels, attached to previously adsorbed polymer layer. (For interpretation of
the references to colour in this figure legend, the reader is referred to the Web version of this article.)

4
E.M. Ekanem et al. JCIS Open 4 (2021) 100026

10 nm, constituting the thinnest adsorbed layer of polymer solution on to allow for five pressure measurement. Three measurements within the
the calcite surface. We believe polymer retention was predominant on core, and two measurements upstream and downstream of the core. The
the entire calcite surface, because of the affinity between the charged epoxy glue was drilled through three openings on the core holder, in
COO groups on the polymer chain and cations present on the calcite other to allow PT2, PT3 and PT4 direct pressure measurements on the
surface [56,59–61] as well as the hydrogen bonds between HPAM and core. Pump A was used for fluid injection, while Pump B acted as a
the calcite surface as discussed by Wang et al. [55]. Areas of median pressure regulator.
thickness ranging between 10 and 25 nm, correspond to polymer chain As evident from the characterisation of polymer solution on calcite,
tails, closely situated with areas where the adsorbed layer was thickest, where microgel-like structures were observed (Fig. 2a). The formulation
ranging from 25 to 40 nm, denoting longer polymer chain tails and/or of the polymer solution injected into Estaillades core was refined, such
entangled chains, that are perpendicular to the calcite surface. that, the solution viscosity was reduced to 0.02 Pas by using a lower
The force curves were fitted with the Hertz model to obtain the Young molecular weight and introducing a divalent salt of CaCl2. This was done
Modulus values, in other to have a more understanding of the stiffness. because of the low permeability and heterogeneity of Estaillades and to
The automatic fits were obtained from the JPK software and the manual achieve a target flooding viscosity that is between 10 and 50 times the
fits were carried out to ensure proper fitting by the software. The viscosity of water [66,67]. The divalent cation was also introduced to
continuously low Young Modulus values obtained at all locations of the allow for a more practical scenario of the salts present in an actual
polymer treated sample is shown in Fig. 2b and Table 2, ranging in the reservoir.
order of 107–109 Pa for the automated fit and continuously in the range A filtration step was also introduced, such that the polymer solution
of 107 Pa when fitted manually, compared to the non-treated sample with was filtered using a 2 μm filter paper under a pressure of 5 bar in a
a continuous Young modulus in the range of 1010 Pa. This indicates a filtration cell, to remove any microgels, and the filtration ratio was
continuous surface coverage of calcite by HPAM and agrees with the AFM estimated to be about 1.01. The equation for filtration ratio was obtained
topography image, showing extensive microgel-like structures on the from Thomas [68] and defined as the time for 100th ml minus the time
sites where highest amount of polymer layer thickness was observed. for the 80th ml divided by the time for the 80th ml minus the time for the
60th ml and expressed in Eq. (1) as follows;
2.4. Core-flood investigation t100ml  t80ml
FR ¼ (1)
t80ml  t60ml
2.4.1. Estaillades
Before injecting the polymer solution into the core [see Fig. 4a], CO2
Estaillades is a Cretaceous bioclastic limestone from the Estaillades
was injected for about 10 min to remove dirt and debris. We use CO2
quarry in south east France. The rock has a typical porosity φ ¼ 30% and
instead of inert gas because the pressure required for dissolving CO2
permeability of ~ 100 mD [62]. It consists predominantly of calcite
during subsequent brine saturation to remove any gas phase is simply
(97.9%) with minor quartz (2.1%) components [63]. Due to its bioclastic
much less than for e.g., nitrogen or other inert gases. Afterwards, brine
composition, the rock has a complex pore-structure illustrated by the
was injected into the core to flush out CO2 [65,69]. The pressure drop
micro-CT image, shown in Fig. 3a and b, containing heterogeneities
was recorded during brine injection, and the permeability of the core was
across different length scales.
estimated based on the Darcy equation in Eq. (2) [4,70].
Estaillades has a dual-porosity system as shown by the mercury
intrusion porosimetry (MIP) results shown in Fig. 3c. It is a rock μuL
commonly used for flow dynamics investigations during core flooding k¼ (2)
ΔP
experiments [64,65].
where k is the permeability, μ is the brine viscosity, L is the length of the
2.4.2. Core-flood experiment core, u is the fluid velocity and ΔP is the pressure drop across the core.
Two sets of core flooding experiments were carried out on Estaillades The residual resistance factor (RRF) is also estimated in Eq. (3) [68].
with core characteristics listed in Table 3 and set up detailed in Fig. 4.
The first core flood experiment was a drilled core sample with a large size kPrepolymer
RRF ¼ (3)
of length 10 cm and diameter 3.8 cm, investigating polymer rheology and kPostpolymer
the implications of permeability impairment. Due to the small sized
where kPrepolymer is the permeability of the core before polymer injection
samples required by the AFM, the second core flood experiment had core
and kPostpolymer is the permeability of the core after polymer is injected.
of length 2 cm and diameter 0.5 cm for sub-pore scale assessment of
polymer retention with AFM. Afterwards, polymer solution (HPAM-Ca) was injected at different
flowrates ranging from 1 ml/min to 40 ml/min. The stabilised pressure
drops between PT2 and PT4 were recorded. The core was flushed after-
2.4.2.1. Core-flood investigations to assess rheology. The core holder for
wards with brine to remove the polymer solution and the permeability
the first flooding experiment [see Fig. 4a], which investigates rheology
determined.
and permeability impairment, was fabricated with stainless steel. The
Estaillades core was introduced into the core holder, sealing with a dual-
epoxy adhesive araldite 2014, purchased from RS Components, Ltd UK, 2.4.2.2. Core-flood investigations to assess retention with AFM. Prior to the
such that the core becomes coated with araldite resin. The pressure AFM measurements, the second Estaillades carbonate sample was placed
transducers used were purchased from Keller UK Ltd, with ratings of 100, in a Viton sleeve and mounted into the flow cell, and a differential
30, and 10 bar with an accuracy of 0.05% full scale. The set up was built pressure transducer was connected across the sample as shown in Fig. 4b.
A confining pressure of 2 MPa was applied to the sample within the flow
cell. The sample was flushed with brine to remove air, keeping the back
Table 2
pressure at 4 MPa (with the confining pressure always kept at an addi-
Young Modulus with automatic and manual Hertz model fit of HPAM-Na
retention on calcite, at no polymer (only 0.5% NaCl) low, medium, and high
tional 2 MPa over the pore pressure). Once the air was removed, the
polymer. sample was returned to ambient pressure (and a confining pressure of
2 MPa).
Hertz Model fit No Low Medium High
Polymer Polymer Polymer Polymer
The polymer was then injected to displace the brine. This was un-
dertaken at a constant flow rate of 0.05 ml/min, until the pressure drop
Automatic 43 GPa 1.94 GPa 77 MPa 56 MPa
across the sample had plateaued (at which point the system was assumed
Manual 35 GPa 40 MPa 27 MPa 25 MPa

5
E.M. Ekanem et al. JCIS Open 4 (2021) 100026

Fig. 3. μCT greyscale images of an Estaillades carbonate (a) 2D-slice and (b) 75% cut 3D-volume, consisting of different recrystallized fossils, the rock shows a
complex pore-structure and a dual porosity as shown in the MIP-curve in (c). (adapted from Ref. [64]).

to be at equilibrium). Afterwards, the sample was retrieved from the flow


Table 3
cell, whilst constantly keeping it within the brine solution of 0.5% CaCl2.
Core characteristics.
The Estaillades sample after polymer flooding was scanned by the
Estaillades Core flood 1 (Rheology and Core flood 2 (retention AFM, along the radial surface of the pores adjacent to the cut edge of the
permeability investigation) investigation with AFM)
Estaillades core [see Fig. 4c] [45,71,72] on a 10 μm  10 μm area, with
Length 10 cm 2 cm 128  128 sampling points, using a set point of 180 nN and z-length of
Diameter 3.8 cm 0.5 cm
2 μm to accommodate for the sample roughness. A dry reference was
Porosity 32% 30.4%
Permeability 128 mD 175 mD
obtained from a twin sample. The sample was scanned using the same
Pore volume 36.19 34.23 settings as in the polymer flood experiment except a lower set point of
140 nN.

Fig. 4. Core flooding experimental setup for flooding polymer solution (HPAM-Ca), in order to (a) investigate rheology and changes to core permeability. The
Estaillades core has a length of 10 cm and diameter of 3.8 cm (b) investigate mechanism of polymer retention with AFM. Core length is 2 cm and a diameter of 0.5 cm
(c) Estaillades core sample showing the radial surface that was imaged with AFM [34].

6
E.M. Ekanem et al. JCIS Open 4 (2021) 100026

3. Results velocity are presented. As the shear rate increases, the in-situ rheology
changes from shear thinning to shear thickening at a critical Darcy ve-
In this section, we present the results obtained from the measure- locity of 3 ft/day corresponding to 0.01 mm/s. As the shear rate con-
ments of polymer rheology and retention in Estaillades carbonate. tinues to increase, a second critical Darcy velocity of 10 ft/day
(0.035 mm/s) is reached. This introduced a sudden reduction in polymer
3.1. Rheology of HPAM apparent viscosity, which we believe is related to either polymer reten-
tion, where some polymer solution is retained within the rock or polymer
Results presented in Fig. 5 were obtained using the larger core sam- degradation, where some polymer chains are broken into smaller chains
ple, where HPAM-Ca was injected at different velocities. In Fig. 5a, the leading to a reduction in solution viscosity. The simulation work by
apparent viscosity is estimated using the well-known Darcy equation in Pierleoni et al. [73] showed that shearing of polyelectrolyte polymers can
Eq. (2) and the result of the apparent viscosity as a function of Darcy lead to the destruction of polymer chain blob thereby reducing chain
length [8,73].
The permeability of the rock before and after polymer injection were
compared to assess structural alteration of the rock by polymer flooding.
The changes in permeability were determined at conditions when brine
was injected before and after polymer injection. The results shown in
Fig. 5b for pressure drop as a function of the Darcy velocity show a large
difference in pressure drop. The residual resistance factor (RRF) was
determined to be 2.8 suggesting that retention is still within the low
range based on K.Sorbie [4]. However, we estimated a permeability
reduction of ~ 55%.
The effluent polymer solution after polymer injection in the core were
characterised in a rheometer and compared with same polymer solution
prior to injection in the core sample. The results in Fig. 5c showed a
decrease in the zero-shear rate viscosity from 20 mPas to 4 mPas. These
results of increased pressure drop and changes to the fluid viscosity
suggests polymer retention, which changed the geometric structure of
the rock and possibly degradation of the polymer chains. These results
also show that, with low permeability rock cores, retention, and degra-
dation of HPAM polymers is very probable and the mechanism of
retention will be discussed in the subsequent sections.

3.2. Imaging HPAM retention on mineral surfaces in 3D porous rock


(Estaillades)

Estaillades carbonate core was first imaged in air with AFM and the
results are presented in Fig. 6. The height map in Fig. 6a shows the degree
of rock roughness, with regions of hills and valleys. The yellow regions
are representative of the rock peaks and the dark regions representative
of the valleys. As the AFM tip is not able to pass through the narrow
pores, it is likely that some of the valleys represent the inlets to the nano-
pores, reflected by the MIP curves in Fig. 3c. This assumption is sup-
ported by the similar diameter of about 600–700 nm in the valleys to the
lower peak pore-diameter of the MIP results. Furthermore, the structural
attributes of the rock need to be considered in interpreting the force-
distance curves obtained, because the structures may redirect the tip
on approach to the surface which causes slide artefacts or even prevent
the contact of the tip with the underlying surface entirely.
The Young Modulus (YM) of the displayed structure is represented in
Fig. 6b. The yellow regions, which are stiffer, represent higher YM
values, where the peaks of the rock are situated, while dark regions
represent the edges of the rock. However, the lower YM values, which
represent the dark regions are a consequence of the sliding of the tip
along the sharp edges before the very tip touches the rock surface.
In the presence of HPAM-Ca, after imaging with the AFM, the polymer
solution adhered to the surface of the rock sitting at the peaks and edges
of the rock, as can be seen in Fig. 7a of the height map. In the Young
Modulus map of Fig. 7b, the region marked “”in Fig. 7a representing the
rock mineral surface in the height map, has a higher YM value compared
to the region marked “x”, in Fig. 7a where we believe adsorbed HPAM is
Fig. 5. (a) Rheology of HPAM-Ca showing the apparent viscosity versus Darcy
present. The HPAM retained on the rock surface after polymer injection,
velocity (b) Changes in Estaillades pressure drop after HPAM-Ca was injected.
Solid line is injected brine pressure drop before polymer injection and dotted is represented by the red areas in the YM map, which are the softer areas,
line is the injected brine pressure drop after polymer injection. The latter has a compared to the YM values of the rock surface, which are much stiffer.
higher pressure drop indicating a reduced permeability of Estaillades carbonate The images in Fig. 7a suggest that the mechanism of retention is related
core (c) The viscosity versus shear rate of the effluent polymer solution after to both adsorption and mechanical entrapment. However, this will be
injection in Estaillades core showing a reduction in polymer viscosity. discussed in more detail in the discussion section.

7
E.M. Ekanem et al. JCIS Open 4 (2021) 100026

Fig. 6. Images of Estaillades in air with AFM, axis are 10 μm  10 μm. (a) Height map, nano-pores are indicated with sizes around 600 nm to 700 nm (b) Young
modulus (YM) (c) 3D height map of a.

Fig. 7. HPAM-Ca retention in Estaillades. Image axis are 10 μm  10 μm (a) Height map showing regions of polymer retention and rock mineral surface (b) Young
modulus (YM) with regions of adsorbed polymer and rock surface representing red and yellow colours respectively. (c) Force-distance curves for Estaillades carbonate
for the region marked “x” in a for adsorbed polymer layer and the region marked “” in a for the Estaillades mineral surface. Force-distance curves are also fitted with
the Hertz model using both automatic and manual fit. (d) 3-dimensional height maps of a. Red regions represent polymer solution and yellow region represents rock
surface. (For interpretation of the references to colour in this figure legend, the reader is referred to the Web version of this article.)

The 3-dimensional height map in Figs. 6c and 7d is a clear depiction and the manual fits were carried out to ensure proper fitting by the
of the roughness of Estaillades rock surface. In Fig. 7d, the roughness of software. The YM values were significantly higher for Estaillades mineral
the rock is high with a high peak to valley ratio, but we observe less-stiff surface than the adsorbed polymer layer in both automatic and manual
regions, due to HPAM retention on the rock represented in red, along the fits, suggesting that the region marked “x”, due to a lesser stiffness, is
peak and edges of the rock confirming the observations in Fig. 7a and b. definitely an adsorbed polymer layer than the region marked “”, which
The force-distance curves in Fig. 7c were obtained from Fig. 7a, in the is clearly the mineral surface. Also, close ranged YM values of ~ 25 MPa
region marked “x” and “”, which were fitted with the Hertz model to and 20 MPa were estimated in the highest adsorbed polymer layer on
obtain the Young Modulus values. Similar to the characterisation on the calcite surface and in the region marked “x” of the Estaillades surface as
calcite mineral, the automatic fits were obtained from the JPK software shown in Tables 2 and 4 respectively. To further confirm our results of

8
E.M. Ekanem et al. JCIS Open 4 (2021) 100026

the different regions of polymer retention, and regions of Estaillades Table 4


mineral surface, force-distance profiles at different locations of Fig. 7a, Young Modulus with automatic and manual Hertz model fit for Estaillades
were carried out, and the results are shown in Fig. S2 – S4 of the sup- mineral surface and adsorbed polymer layer (HPAM-Ca) on Estaillades.
plementary information. Hertz model fit Estaillades mineral Adsorbed polymer

Automatic 731 MPa 150 MPa


4. Discussion Manual 1300 MPa 20 MPa

Calcite is positively charged at neutral pH [30], thus attractive elec-


trostatic interactions between Ca2þ on the calcite surface and negatively 5. Conclusion
charged COO groups in HPAM, will drive the adsorption of the polymer
onto the mineral surface by electrostatic interaction. The formation of Estaillades carbonate is known to possess a wide distribution of pore-
surface-polymer hydrogen bonds also makes a substantial contribution to throat sizes, with nano and micro pores, and in this work, the dynamic
the adsorbed layer structures. Indicated in Fig. 2, three different ranges of retention of HPAM has been studied to understand the mechanism of
polymer layer thickness (low, medium and high), are spread over the polymer retention in the complex rock structure of Estaillades carbonate.
entire surface of the calcite mineral. Regions of low polymer layer The retention of HPAM, which was first characterised on a flat calcite
thickness between 3 and 10 nm have a continuous widespread adsorption surface, was found to be by adsorption, suggesting electrostatic in-
on calcite, in the form of small loops and trains. This is due to the high teractions between negatively charged polymer chains and the positively
percent hydrolysis; hence, increased amount of polyacrylic acid group on charged calcite surface. The adsorption was arranged as trains, loops and
the HPAM backbone; together with the high salinity of the brine. This tails with the tails representing entangled polymer chains, as an extra
reduces the hydrodynamic size, and increases the density of the polymer layer on the previously adsorbed layer on the flat calcite surface [74–77].
chain loops and trains close to the calcite surface, allowing for more After flooding HPAM in Estaillades, a significant increase in the rock
surface coverage [5]. The medium polymer adsorption layer of 25 nm pressure-drop was a strong indication that the rock structure had been
represent tails, while the high polymer adsorption layers of 35 nm are altered with the rock permeability decreasing by ~ 55%. The AFM study
representative of either longer length tails, entangled HPAM molecules or revealed some structural changes in the rock, where larger sized polymer
weakly cross-linked HPAM microgels [74–77]. aggregates of different layer thickness ranging between 50 and 350 nm
In the Estaillades carbonate rock, the degree of HPAM retention were formed in-situ of the porous media due to mechanical entrapment
increased due to rock roughness, which induced more retention by me- as a result of the rock roughness [39].
chanical entrapment. In Fig. 7a, retention of HPAM occurred at different Results show that the mechanism of polymer retention (adsorption by
regions, with the region marked “x” having an apparent thickness of ~ electrostatic interaction) on a flat calcite surface also takes place in the
80 nm, as shown by the force-distance curves in Fig. 7c, albeit the dif- rock (because Estaillades contain 98% calcite mineral) with an additional
ficulty in knowing the true height of polymer retention on rough mineral effect of mechanical entrapment, which leads to the formation of thicker
surfaces. Consequently, there are other regions, where the apparent polymer layers within the rock pore space, which within narrow con-
thickness of the adsorbed polymer layer in Fig. 7a is larger, having straints of the rock, may have the potential to lead to pore blockage, or
thickness of up to ~ 350 nm [78], we show the force-distance curves in partial blockage, and hence, lead to the permeability impairment
Fig. S2 and Fig. S3 of the supplementary information. In these larger observed.
regions, we presume the effect of adsorption entanglement, as discussed Therefore, this study provides a basis for the effective flooding of
in the work of Grattoni et al. [25], for polymer adsorption during flow in polymer solutions in low permeability porous media structures like car-
a capillary. bonate reservoirs, where the actual cause of the permeability impairment
Furthermore, in places the polymer layer thickness was observed to is shown, to ensure that the consequence of polymer retention in reser-
be larger in Estaillades, ranging between ~ 50 nm and ~ 350 nm in voirs can be minimised.
Fig. 7a, compared to the thickness observed on calcite, ranging between
~ 3 nm and ~ 35 nm. Mechanical entrapment is likely to be the reason Declaration of competing interest
for increased retention because during flow, more polymer chains may
get attached onto previously adsorbed polymer layer, increasing the The authors declare that they have no known competing financial
thickness of the polymer layer. This is captured in Fig. 7a in the region interests or personal relationships that could have appeared to influence
marked “x”, which we believe represents one of the highest points on the the work reported in this paper.
rock surface closest to the Viton sleeve used during core flood injection,
such that, some of the polymer chains would appear to become entangled Acknowledgement
by hooking onto the loops of previously adsorbed polymer chain layer, as
the polymer solution flows through the rock. We also note that in some The author thanks Shell Global Solutions International, B.V.,
areas, polymer seems to be present in the valleys between calcite grains, Amsterdam, The Netherlands for funding the project and grateful to the
see the regions indicated in Fig. 7a (labelled as microgel bridging), where Shell Digital Rocks team for the technical discussions and support.
in the YM image of Fig. 7b, softer regions are detected which are likely to
be polymer solutions. Again, this may be due to the entanglement of Appendix A. Supplementary data
polymers in solution adsorbed directly on the mineral surface and
causing bridging. Therefore, these results suggest a situation where the Supplementary data to this article can be found online at https://
underlying adsorption induces more retention by mechanical entrapment doi.org/10.1016/j.jciso.2021.100026.
and has the capability of creating even larger sized adsorbed polymer
layers or aggregates that may form microgels in-situ of the porous media. References
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