Technical Data Guide

3
03 01 00
Maintenance of
Concrete

MasterEmaco S 466CI
®

Low-dust*, flowable structural repair concrete

with integral corrosion inhibitor
FORMERLY EMACO® S66 CI

PACKAGING
55 lb (25 kg) polyethylene-lined bags
3,300 lb (1,500 kg) bulk bags
YIELD
0.43 ft3 (0.012 m3) per 55 lb bag (25 kg)
DESCRIPTION
MasterEmaco S 466CI is a flowable, shrinkage-compensated repair concrete. It is designed for large
volume repairs, including structural elements in applications from 1" (25 mm) to full depth. It has a
unique formulation that provides excellent bond, resistance to sulfates and chlorides, high electrical
resistivity, low permeability, high-compressive strengths, and protection from corrosion.

STORAGE
Store in unopened containers in a PRODUCT HIGHLIGHTS HOW TO APPLY
cool, clean, dry area • Very low chloride permeability and an integral SURFACE PREPARATION
corrosion inhibitor protects reinforcing steel CONCRETE
SHELF LIFE
• Low-dusting for added worker comfort and 1. Substrate must be structurally sound and fully
55 LB BAGS: 12 months
safety cured (28 days).
when properly stored
• Only requires the addition of potable water 2. Saw cut the perimeter of the area being repaired
3,300 LB BAGS: 3 months
• High compressive strength into a square with a minimum depth of 1" (25 mm).
when properly stored
• Excellent freeze/thaw resistance for durability 3. Refer to current ICRI Guideline no. 310.2R
VOC CONTENT in cold, wet environments for surface prep requirements to permit
0 g/L less water and exempt solvents • Abrasion resistant for repairs requiring proper bond.
protection from vehicular traffic
REINFORCING STEEL
• Flowability makes it ideal for placement by
1. Remove all oxidation and scale from the
pumping or pouring into congested locations
exposed reinforcing steel in accordance with
• Shrinkage compensated, minimizing cracking
ICRI Technical Guideline No. 310.1R.
from drying shrinkage reducing stress at the
2. For additional protection from future corrosion,
bond line
coat the prepared reinforcing steel with
MasterProtect P 8100 AP.
APPLICATIONS
• Interior and exterior
• Large volume structural repairs
• Repair or replacement of concrete elements

Only material manufactured April

*

2020 or later is low dust. Please SUBSTRATES

contact sales representative with any • Concrete
questions.

A brand of

www.master-builders-solutions.com/en-us
Technical Data Guide
MasterEmaco® S 466CI

Technical Data Test Data

Composition
PROPERTY RESULTS TEST METHODS
MasterEmaco S 466CI is a rheoplastic cement-
based silica-fume-modified flowable 1 Day 7 Day 28 Day
repair concrete. Psi Psi Psi
(MPa) (MPa) (MPa)
Splitting tensile strength ASTM C 496
300 550 700
Typical Properties
(2.1) (3.8) (4.8)
PROPERTY VALUE Flexural strength ASTM C 348
Unit weight, lb/ft (kg/m )
3 3
142 (2,275) – – 770
– – ­­(5.3)
Working time, min 90
Compressive strength ASTM C 109
Set times, hours 2,500 6,000 8,000
(ASTM C 266) (17.2) (41.4) (55.2)
Initial set 4
Final set 6 Direct tensile bond strength ACI 503R,
– 260 340 Appendix A
– (1.8) (2.3)
Direct shear bond strength Michigan DOT
350 500 600
(2.4) (3.4) (4.1)
Slant shear bond strength ASTM C 882,
– 2,150 3,300 modified1
– (14.8) (22.8)
Drying shrinkage, %, 0.06 ASTM C 157,
at 28 days modified2
Modulus of elasticity, psi (GPa), 5.90 x 106 (40.7) ASTM C 469
at 28 days
Rapid chloride permeability, 650 ASTM C 1202 /
coulombs, at 28 days AASHTO T 277
Freeze/thaw resistance, % RDM, 97.0 ASTM C 666,
at 300 cycles Procedure A
Scaling resistance, 50 cycles 2; slight to moderate ASTM C 672
Sulfate resistance, %, < +0.05% ASTM C 1012
length change at 6 months (High Sulfate resistance)
Dust Reduction, %
MasterEmaco S 466CI vs. Control 60% DIN55992-2
Potential Alkali-Silica Reactivity, Aggregate <0.10% (Innocuous expansion) ASTM C 1260
No epoxy-bonding agent used
1

ICRI Guideline No. 03733, 3 by 3 by 10" (75 by 75 by 250 mm) prism, air cured
2

Results were obtained when material was mixed with 0.6 gallons (2.3 L) of water per bag and cured at 70 °F (21 °C).
Expect reasonable variations depending upon application methods, test methods, and curing conditions.
 Master Builders Solutions
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MIXING
1. Precondition material to 70 °F ±5° (21 °C ±3°)
before mixing.
2. Add 0.40–0.60 gallons (1.5–2.3 L) of potable
water for each 55 lb (25 kg) bag of MasterEmaco repair to a minimum.
S 466CI. Mix mechanically using a slow-speed 2. Saturate the prepared concrete substrate by
drill (400–600 rpm) and a Jiffy paddle or mix in
an appropriately sized mortar mixer.
3. Pour approximately 90% of the mix water into 3. Immediately before the placement of
the mixing container, and then charge the
mixer with the MasterEmaco S 466CI. Add
the remaining mix water as required to obtain
desired consistency. Add enough water to the
mixing container to obtain a slump of 4–6"
(102–152 mm), approximately 0.6 gallons (2.3
L) per bag. Maximum recommended slump is
7" (175 mm).
4. Mix until a homogeneous consistency is
achieved, approximately 3–5 minutes. Do not
mix longer than 5 minutes.
5. For applications greater than 8" (203 mm),
add up to 25 lbs (11.3 kg) of 1/2–3/4" rounded, MasterEmaco P 124 may be used in place of
high- density, washed, SSD coarse aggregate
for each 55 lbs (25 kg) of MasterEmaco S
466CI.
6. Aggregate must comply with the requirements 6. Immediately after mixing, pump or pour the
of ASTM C 33.
APPLICATION
FORMED APPLICATIONS
1. Build forms in accordance with ACI 347R.
Keep the unrestrained surface area of the
filling the prepared formwork with clean water
24 hours before placement.
MasterEmaco S 466CI, completely drain this
water and seal the drainage outlets, leaving
the substrate saturated surface-dry (SSD) with
no ponded water remaining.
4. In jobsite circumstances where the formwork
cannot be filled with water to achieve an SSD
surface, the prepared concrete substrates must
be thoroughly hosed down with clean water
to achieve an equal level of saturation. Apply
the repair material with sufficient pressure to
ensure intimate contact with the substrate.
5. A long open-time bonding agent such as
a saturated substrate. In such a case, place
the MasterEmaco S 466CI before the bonding
agent becomes tack free.
MasterEmaco S 466CI into the formed area.
7. The recommended application range of
MasterEmaco S 466CI is from 45 to 85 °F
(7 to 29 °C). Follow ACI 305 and 306 for hot or
cold weather guidelines.
HORIZONTAL APPLICATIONS
1. After removing all standing water, thoroughly
scrub a thin layer of bond coat into the saturated
surface with a stiff-bristled broom or brush. Do not
dilute the bond coat with water. Do not apply more
of this bond coat than can be covered with mortar
before the bond coat dries. Do not retemper the
bond coat.
2. Immediately place the repair mortar from one
side of the prepared area to the other. Work
the material firmly into the bottom and sides
of the patch to ensure good bond. Level the
MasterEmaco S 466CI and screed it to the
elevation of the existing concrete. Apply the
appropriate finish.
3. Finish the completed repair, as required, taking
care not to overwork the surface.
4. The recommended application range of
MasterEmaco S 466CI is from 45 to 85 °F (7 to
29 °C). Follow ACI 305 and 306 for hot or cold
weather.
5. A maximum of 90 minutes should be allowed
to mix, place, and finish MasterEmaco S
466CI at 70 °F (21 °C).
CURING
1. Leave the formwork in place until the
compressive strength reaches 2,500 psi (17.2
MPa) or a strength specified by the engineer.
2. Cure with an approved curing compound
compliant with ASTM C 309 or preferably
ASTM C 1315. If the repair area will receive a
coating, wet curing is recommended.
CLEAN UP
Clean tools and equipment with clean water
immediately after use. Cured material must be
removed mechanically.
FOR BEST PERFORMANCE
• Do not mix partial bags.
• Do not add plasticizers, accelerators,
retarders, or other additives.
• Vibrating is recommended for larger
placements.
• For professional use only; not for sale to or use
by the general public.
• Make certain the most current versions of
product data sheet and SDS are being used;
visit www.master-builders-solutions.com/en-us
to verify the most current versions.
• Proper application is the responsibility of the
user. Field visits by Master Builders Solutions
personnel are for the purpose of making
technical recommendations only and not for
supervising or providing quality control on the
jobsite.
HEALTH, SAFETY AND ENVIRONMENTAL
Read, understand and follow all Safety Data
Sheets and product label information for this
product prior to use. The SDS can be obtained
by visiting www.master-builders-solutions.com/
en-us, e-mailing your request to mbsbscst@
mbcc-group.com or calling 1(800)433-9517.
Use only as directed.
IN CASE OF EMERGENCY: Call CHEMTEL
+1 (800) 255-3924 or if outside the US or
Canada, +1 (813) 248-0585.
Technical Data Guide
MasterEmaco® S 466CI
LIMITED WARRANTY NOTICE
Master Builders Solutions Construction
Systems US, LLC (“Master Builders”) warrants
this product to be free from manufacturing
defects and to meet the technical properties
on the current Technical Data Guide, if used
as directed within shelf life. Satisfactory
results depend not only on quality products
but also upon many factors beyond our
control. MASTER BUILDERS MAKES NO
OTHER WARRANTY OR GUARANTEE,
EXPRESS OR IMPLIED, INCLUDING
WARRANTIES OF MERCHANTABILITY OR
FITNESS FOR A PARTICULAR PURPOSE
WITH RESPECT TO ITS PRODUCTS. The
sole and exclusive remedy of Purchaser for
any claim concerning this product, including
but not limited to, claims alleging breach
of warranty, negligence, strict liability or
otherwise, is shipment to purchaser of
product equal to the amount of product that
fails to meet this warranty or refund of the
original purchase price of product that fails
to meet this warranty, at the sole option of
Master Builders. Any claims concerning this
product must be received in writing within one
(1) year from the date of shipment and any
claims not presented within that period are
waived by Purchaser. MASTER BUILDERS
WILL NOT BE RESPONSIBLE FOR ANY
SPECIAL, INCIDENTAL, CONSEQUENTIAL
(INCLUDING LOST PROFITS) OR PUNITIVE
DAMAGES OF ANY KIND.
Master Builders Solutions Construction Systems US, LLC
© MBCC Group, Form No.1031103 rev 08/2021
® registered trademark of a MBCC Group member in many countries of the world
Purchaser must determine the suitability of the
products for the intended use and assumes
all risks and liabilities in connection therewith.
This information and all further technical
advice are based on Master Builders’ present
knowledge and experience. However, Master
Builders assumes no liability for providing such
information and advice including the extent to
which such information and advice may relate
to existing third party intellectual property
rights, especially patent rights, nor shall any
legal relationship be created by or arise from
the provision of such information and advice.
Master Builders reserves the right to make any
changes according to technological progress
or further developments. The Purchaser of the
Product(s) must test the product(s) for suitability
for the intended application and purpose
before proceeding with a full application of
the product(s). Performance of the product
described herein should be verified by testing
and carried out by qualified experts.
FOR PROFESSIONAL USE ONLY. NOT FOR
SALE TO OR USE BY THE GENERAL PUBLIC.
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