60 89 82 9 8 5 4 13 19 14 65 84 87

FREE END
DRIVE END

..i-.--- L

U 16 93 26 92

NPORTANT WASHER 10 BE ON NUT SIDE OF B LT

---- - Nors:ALLTAPERStNi
Nygxing¾ llUT RG D 19 i t.BlogpUE
FINAL TIGHTENING OF Nur TONTAL DIMENSION Of+·OlOS
4 MIMIMUM DISTANCE 10 ENSURE Ntti LOCKINg•OS_5*.JFTK

DISTANCE BEYWEEN OSE PLUNGER AÑO D.S.T. LEVER TO BE 4

REMARMS PARY a . DESC PTION REMARKS

PARF Na DESCRIPTION
49 12nÞ 20647 BACKPLATE-OST |2
i 12RPH 20211 SPINDLE-RPORIVE
2 12RPM 20219 ER DRIVE HOUSING t Colemi1TMS344 14)[5U 314S48 SUNEW-BACKFl.ATETOPUM
Si RPH 2065L PlN FOR 5PRING (2
3 il2BPM 20219 P2 RR DRniF MOUSNCIIW7t10Mill-OFF1 52 1501232 Mitt PmiloFORM STOP I2
69 4 II29PH 2021991 . • - (TOPH1-nFF1
S PTP193 GEAR-ARontvE M 5 FOR BR
6 lAM20213 FITT1NG BOIT-GFARTOEPINDLE
NUT ly SLOTTED g ¡ \ SS II2RPH 20649 SHAFTFORLGVSRS
7 [023502 a 54 laltÞM 20658 a NOLDING LEVEA |2(
B 013202 SPLIT PlN½a DIAx •LONG Ii
SAl..LBEARING 2 37 RPH 20619 a TRIP LEVER
9 MOFE L5 la 2 | SS 501219 MILLS PIN FOR LEVERS |3
10 12APH2O217 HDIE1NG FOROILEEAL |2
11 Ol8431 CIL SEAL
2 | 59 RPM 2C6720, BEARING I:OR TUP SHAFT
6Ó 023903 CAPSCREW ¥OR ßFrARING 4
12 022702 SVrscRFw-tYsFAi. HSG oi OD2eoo4 ausH FOR atARING
!3 1021704 WASHER -SPIENG 62 ll2RPfl20627 COLLAR-TRIPSNAFT II
14 NKI 19 KEY 62 1024300 4408 SCREW FOR COLLAR
2 1 64 |OI3907 WASMER FORTRIP 5HAFT 4
16 II2RPM 20843 fFLANGE FOR ADJ. COi,Ipr.1NG
IMAM¶-UP91¶CF -Atu Ft ANG¶ y i [ 05 li2RÞH260¿6A. RESET LEVEN
17 II2RPH 20821 6 1 65 024300 GRUB SCREW POR LEVER
18 022803 SEr5CREW -Aal.COUPL1NG g | 6/ TP 9)OS NOUSING-OVERI.mD STOPS?RING
19 021705 WASNEA-SPRING 2 1 6e TP Til 5PRING CARMR -OtfrER
20 12RPH 20844 CARDON SHAPT
69 TP 975 RETAINING RING
21 12RPH 20837 COUPLING DE. lo TP 976 15PRING-OUTER
29 33 34 22 12RPH 818 COllPitMG FF.
FITTING Botr-CCUPL1NG 16 7T (TP 977 15PRING-INNER
23 Il2RPN 2OB36 te 72 1 RÞH 2834 ISPAING C/MIIER- 11 IER
24 \503559 INUTIPH1LIDAS) |1|
I6 13 I RPM 2832A |MAKg UP PIECE
25 (013105 1WASNER-PLAIN 4 74 | TP 973 1PtN FOR MAKE UP PIECE i:i
26 OD27781 Fl.EXELE ELEMENT
75 |RPH 2B33 (LOCKNUT
27 RPM 20645 a CASING OS.I 76 Ïõ24303 |GRUBSCREW Ii|
28 RÞH2O614 E. HOUSING-OSIPLUNGER |ii
29 RPH2O6f5 Q
7) i RPM 2042¡ DUST COVER
PLt3NGER-OSI Ta (Teo70 LOCI(WASMER
30 12A4HS BSI sugN -Top-OST. PLUNGER C5 15/1 ig" 5Q. LEAp sgAL 11I
31 12AAM22652 SU5N-BOTTOM-OS.T PLUMGER 90 SOFT 1RON WRE ASMIII
32 ZH "&630 A WASHER-PLUNGER
33 |RPM39tl STOP ECREW 82 AM2OSl2A. FonWEDEND-F.PCONTROL (LR) 1
34 1921706 WASHER4PAING Ii!
a3 | RPN 2857 LOCKNUT ILM)
35 I2N22MB WASHER- SPECiëL 84 | AM2O3i3 A FORKED END-RR CONTROW (RHJ
36 |021602 |NUT FOR PLUNGER 1tI
85 |Õ¾a303 LocKNUT (AR)
37 IOD 27297 |CIRCLIP 86 PRPM 2O3rd A PIN 002 FORKED END [2|
39 30 |RPM 3923 I PIN-DRIVEN 57 |Ol32Oi Spi.lT IN iry; DlA xWLONG }2|
39 |2H 20642 I SPRING-DRIVE . 2|
88 0019266 SELLOWS
40 |WPH 3922 PIN-DAIVING 89 |036715 RET IING WNG FOR BELLOWS 2|
4| IRPM 220S3A BusN CASING 90|$Ò0805 * SETUOLT-FUELPLIMPTOADAPTOR 8|
42 2H26666 BUSM-OUTER 91 | AH20243 WASHER pon SETBOLT 181
43 RPM 20684 NOUSIMG-BFAMING 18
SETECREW-20A 6 | 92 1 A W 35366 ADAPTOR FOR Re SETBOLT
44 010294
6 | 93 i CAv 5330/129 NUT I21 (9
45 013121 WASHER-PLA1M Iz

seé o
6 ( 94|CAvscol/42 WASHER
46 021703 IIASHER- SPRING
Ii I I I
47 ISEENOTal SPlUNG I i
48 938924 DOWF 2i

E 1-1N C IC DIEC5 S ymma race: RRG Dac. NoJ2RPH 2O2OO

.5mi. RII1L AND HALF 512E 1 . .2 .2 e J if
 No. Notes
Item Description PartNumber
No• or
' e per
Unit Remarks

76VIE2
Fuel Injection Pump complete Assembly OD.25436 2
comprising items 1 to 95
1 Pump housing CAV.7629-55X 2
2 Joint washer, delivery union CAV.NW2-85 12

3 NOT FI TTED
4 Joint washer, inlet connection CAV, NW5-63 4

5 Inlet connection CAV.7010-23 4

6 Joint washer, closing plug CAV.NWS-49W4 2

( 7 Inlet closing plug CAV.7010-18A 2

8 Setscæw, for quadraut CAV.5335-195 12

9 Control rod CAV.7029-30 2

10 Inspection cover CAV.7028--323A ) See

11 Screw, for inspection cover CAV.7060-15B ) Item
12 Washer, for inspection cover screw CAV. 5339-258 ) 14

13 Gasket, inspection cover CAV.7029-147 2

14 Inspection cover assembly CAV.7029-323 2

15 Spring, for plunger CAV.7029-26 12

16 End plate, for bearing housing, No.1 CAV.7029-6LB 2

17 Oil Seal CAV.5393-252W 4

18 Nut, camshaft end CAV.NU7-41Y1 2

19 Springwasher, for nut CAV.5001-42 2

20 Ball bearing CAV.NC6-5 4

21 Gasket for end plate, No.1 end CAV.7029-151A 2

22 Refer to Fuel Piping Section

23 Banjo bolt, inlet.connection CAV.7022-19 2

24 Delivery valve seat (Not supplied separatE ly)

25 Delivery valve (Not supplied separately)

26 Delivèry valve complete

Assembly comprising items 24 and 25 CAV.7029-17 12 -

Unit Section Title . Sheet Illustration Section List

DIESEL FUEL INJECTION PUMP 1 No. No.
of
ENGINE 4 D1-1/17 7/D1/38

*Not Illustrated Read Instructions before Ordering Spares

Item No. Notes
Description Part Number
No. Off
or
per
Unit Remarks

27 Screw, barrel locking CAV.7029-238A 12

28 - Joint washer, inlet connection CAV.5339-260 4
29 Quadraut CAV.7029-221 12
30 Control sleeve CAV.7029-27 12
31 Spring plate, lower CAV.7029-13 12
32 Tappet screw CAV.7029-7 )
33 Locknut CAV. 5330-128 )
34 Plunger guide CAV.7029-210 ) See
35 Tappet roller CAV.7029-3 ) Item
36 Pin, for tappet roller CAV.7029-6 ) 39
37 Circlip CAV.NM2-2 )
38 Bush, for tappet roller CAV.7029-4 )
39 Tappet complete
Assembly comprising items 32 - 38 CAV.7029-208 12
40 - - 42 NOT FITTED
43 Holder, delivery valve CAV.7029-57 12
44 Joint, delivery valve holder CAV.7029-28 12
45 Spring plate, upper CAV.7029-10 12
46 NOT FITTED
47 Plunger (Not supplied seçarate ly)
48 Pump barrel (Not supplied sepirate ly)
49 Bush, for plunger (Not supplied separately)
50 Pump element complete
Assembly comprising items 47 to 49 CAV.7029-46C 12 .
51 Bush, for control rod CAV.7029-289 4
52 Locking screw, control rod . CAV.7022-22C 2
53 Setscrew . CAV.5333-99A 16
54 Isad seal CAV.5606-62 2
55 Nameplate CAV.5434-190 2
56 Drive Screw, for nameplate CAV.NR21-4 4

Unit Section Title ' Sheet Illustration Section List

DIT SE L TUE L INJF CTION PUMP . 2 No. · No.
E FGINE D1-1/17 7/D1/38
4
*Not Illustrated Read Instructions before Ordering Spares
6 Item No. Notes
Description Part Number
No. Off or
per
Unit Remarks

. 57 Screw, air vent - CAV.7010-296. 4

58 Joint washer, air vent screw CAV.5339-383 4
59 Union nut - CAV.7022-143 12
60 Spring, delivery valve CAV.7022-9 12
61 - 63 NOT FITTED
64 Oil thrower CAV.7029-21 4
65 . Shim, camshaft adjusting, 0.2mm thick CAV.NW2-212 As required ,
Shim, camshaft adjusting, 0.3mm thick CAV.NW2-213 As required
Shim, camshaft adjusting, 0.4mm thick CAV.NW2-214 As required
66 Blanking plate 1
67 Stud, blanking plate or lead pump 3
68 Key CAV.NKl-19 2
69 Camshaft CAV.7029-178 - 2
70 Closing plug . CAV.7029-48 12
71 .. Breather assembly CAV.7034-879 2
72 Locking wire, 1mm diameter - As required
73 NOT FITTED
74 Joint washer, barml pocking screw CAV.5936-58F 12
75 Gasket, for end plate, No.2 end CAV.7029-151A 2
76 End plate, bearing housing, No.2 end CAV.7029-61A 2
77 NOT FITTED
78 Refer to Fuel Piping Section
79 Banjo screw, drain connection CAV.7029-15 2
80 Joint washer, for banjo screw CAV.NW5-22We 4
81 Cover plate spragging gear CAV.7029-195 2
82 Gasket, for cover plate CAV.7029-196 2
83 Sprag shaft CAV.7029-197 2
84 . Scmw - CAV.NS7-671 12
85 Screw . CAV. 5335-321A 2

Unit Section.Title . Sheet flfustration Section List

3 No. No.
DIESEL FUEL INJECTION PUMP
ENGINE 4 - D1-1/17 7/D1/38 '

*Not Illustrated . Read Instructions before Ordering Spams

Ttem No. Notes
Description . Part Number
No. Off
or
per
Unit Remarka

' 86 Spring washer CAV.5293-39 12

87 Trigger. CAV.7029-201 12
88 Inaf spring CAV.7029-199 12
89 Screw CAV.NS77-12Y 8
90 Locking wire, 1mm diameter - As required
91 Spragging lever CAV.7029-214 2.
92 Bush, sprag shaft CAV.7029-198 4
93 . Seal, sprag shaft CAV.7029-202 4
94 .Spring dowe l pin CAV . ND1-67 2
95 Tension spring CAV.7029-209 2
96 *Shim, pump to engine cambox TP.291 2
97 *Setscrew, pump to engine cambox 500805 8
98 *Washer, for setsomw AH.20243 8
99 *Adaptor, for setscmw AH.15366 8
100 *Pulse diaphragm damper OD.15728 2
101 *Dowty seal 036608 2
102 *Adaptor, for pulse damper RPH.20037A 2
103 *Dowty seal 036607 2

Unit Section Title . Sheet Illustration Section List

DIE SE L FUE L INJ:E CTION PUMP 4 Fo. No.
ENGINE . Of D1-1/17 7/D1/38
4
*Not Illustrated . Read Instructions before Ordering Spams
 2 3 4 5

Part Number No. .

Notes
Item Off
Description or
No. Paxman Proprietary per Remarks
Manufacturer Unit

7AS 3 NOTE: This injector is manufact-

ured by Messrs. CAVLtd.
1 Fuel injector nozzle OD27830 12
complete with holder assembly
comprising items 2 to 14
2 Injector nozzle OD27745 12
3 Holder for nozzle OD27746 12
4 Body for nozzle holder CAV CAV 12
7008/116 7008/116
5 Cap nut CAV CAV 12
7008/45A 7008/45A
6 Assembled spindle CAV CAV 12
7008/49 7008/49
7 Spring for spindle CAV CAV 12
7008/7 7003/7
8 Spring cap upper CAV CAV 12
7008/20 7008/20
9 - Cap nut for holder body CAV CAV 12
7008/35 7008/35
10 Screw pressure adjusting CAV CAV 12
7008/36 7008/36
11 Locknut CAV CAV 12
5330/86 5330/86
) 12 Cap nut TP CAV 12
2061 7008/34
13 Joint for cap nut CAV CAV 12
5339/334 5339/334
14 Joint for nozzle to head CAV CAV 12
NW5/43 NW5/43
15 Flange for nozzle holder RPH10036 12
16 *Leak-off joint CAV CAV 12
5339/226 5339/226
17 *Nut for leak-off CAV CAV 12
7008/466 7008/466
18 *Collar for injector RPH23049 12
I
Unit Section Title Sheet Illustretion Section List
DIESEL FUEL IN;fEC 1, No No.
ENGINE 1 D2-1 1 7/D2/'i
*Not Illustrated Read Instructions before Ordering
 12

13

11

10

8
am
FUEL INJECTOR, Û - Î Î