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S.

Muthu Irulappan
09443886023 smuthuirulappan@yahoo.com

EHS Professional
~ Risk Assessment ~ Proactive Safety Culture ~ Safe Production
Directorate of Industrial safety and health approved EHS professional having 8 years of experience in manufacturing
& chemical industry.

 Hazard Evaluation and Assessment  HAZOP Study – Continuous&


 Risk Assessment (RA) & Batch Process
Job Safety Analysis (JSA)  Chemical, Machinery Safety
 Machinery & Fire Risk Assessment  BMR,URS, PSSR,

 Policies  ISO 45001


 Rules  ISO 14001
 Goals and Targets  ISO 9001
 Priorities

 External Safety audit


 Greenfield Project safety  Certification Audit
 Brownfield Project safety  Customer Audit
 Contractor safety management  Safety Awards preparation-
NSC, Golden Peacock

 Responsible person for Environment Health Safety


 Not a cop, a legal enforcer and a problem identifier

 HAZID & HAZOP Leader


 Lean Six Sigma – Green belt
 EHS Trainings
 SHE Statutes –Internal Auditor By NSC
 EHS Promotion
 OHS Management By NSC

 Emergency Preparedness, response  Behaviour Based Safety


 Fire prevention and firefighting  Safety committee & MRM
system management  Safety inspection
 Disaster management  PPE

 Certifying bodies
 Government, Regulatory  Incident investigation
Authorities , Governing bodies  Basic cause, Root cause analysis
 CTE, CTO, EC & other compliance  CAPA Development
Current Experience
18th July’ 2017 to till date – Working as Assistant Manager- EHS in PAR Active Technologies is an API [Active
Pharmaceutical Ingredients] unit of PAR Pharmaceuticals - ENDO group – USA

About Organisation Roles and Responsibilities


 Establishing and sustaining Environment Health & Safety Management System
 To train and work with cross function team members about the HAZOP study
Par Actives is part of Endo and coordination with team member to complete the HAZOP study for the
International plc – a highly New Products and Plants.
focused generics and  Strategically communicate the recommendations to management and
specialty branded Closely work with team members to complete the HAZOP recommendation
pharmaceutical company  Review of all new Projects through MOC, PSSR and ensure safety is part of
design from the concept stage itself.
 Review of URS, IQ, PQ, OQ , CCF, BMR/BCR to ensure there is no EHS risk left
open
Area : 4.4 acres  Updating EHS Procedure to be current and in alignment with relevant
standard

Capacity : 17 MT  Complying with legal and other requirements


 Liaison with certifying bodies and to ensure reporting of statutory
compliances to the Site Head.
Reactors : 20 – 5000 L  Assisting Site head and EHS head for preparation of Environment and
Occupation safety legal requirements - CTO, Hazardous waste, Fire NOC and
Statutory certifications required
Head count: 200 plus  Working with third part consultant for CTE and Environment clearance for
new Product Mix

US FDA inspection :  Improving EHS Performance and Response


6times , last 2017  Facilitates plant safety audit/inspections to observe the unsafe conditions
and critical work practices are identified and corrected
 Liaison with Projects for Plant up-gradation and other facilities for all EHS
requirements are considered
 To play a lead role in incident investigation process for identifying root and
immediate causes to avoid reoccurrence.
 To ensure all emergency preparedness systems and activities are as per
approved on site emergency plan and conducting periodical mock drills

 Enhancing EHS Awareness and Promotional activities


 To conduct training need assessment and develop training matrix and
modules. Also to impart various training programme as per the need basis
to plant team members.
 To develop and conduct various promotional activities throughout the year
as per the promotional plan to increase the awareness about EHS among the
employees
 Providing and sustaining Safe & Healthy working Environment
 To maintain a good contractor safety management by incorporating Work
permits, LOTO wherever required and monitoring compliance.
 To maintain and ensure proper operation and control of all on line air and
water quality monitoring system for comprehensively abiding with
statutory regulations.
 Works with the HR department to ensure that employees abide by Health
regulations, through periodic medical examination.
 Ensure MSDS availability of all chemical used in the plant and to disseminate
information to all employees.
 Work with purchase and stores department and Ensures availability of PPE
and trains employees in its usage
Previous Experience I
Madura Coats Private Limited at Ambasamudram, Tirunelveli, - Coats PLC- Dyeing and processing division
Period : 21st Sep’2013 to 10th Jul’2017
Position : Executive – EHS

About Organisation Roles and Responsibilities

Coats is the world’s  Establishing and sustaining Environment Health & Safety Management System
leading Industrial thread  To train and work with cross functions teams to carry out various hazard
manufacturer head identification techniques and conducting Risk Assessment (TaRA)
quarter in the U.K.  To conduct various safety inspections and audits of all jobs/activities in
the plant.
 To roll out all corporate H&S guideline requirements in a systematic way
High pressure high to achieve the compliance and work teams to successfully clear annual
temperature dyeing and corporate peer review audit process.
processing division
 Complying with legal and other requirements
 Identifying all the applicable legal requirements with respect to
India’s largest High quality operations.
yarns and Sewing thread  Documenting all the required applications/forms to get all required
manufacturing licenses/approvals/consents.
organization with a record  Co-ordinating with various statutory authorities for ensuring approvals at
of over 125 years. right time and developing legal register for ensuring 100% compliance.

 Enhancing EHS Awareness and Promotional activities


Total Man Power  To conduct training need assessment and develop training matrix and
2000 plus modules. Also to impart various training programme as per the need
basis to plant team members.
 To develop and conduct various promotional activities throughout the
year as per the promotional plan to increase to awareness about H&S
among the employees.
 To roll out Behaviour Based Safety (BBS) to improve risk perception and
to reduce at Risk Behaviours of employees.

 Improving EHS performance & Response


 To play a lead role in incident investigation process for identifying root
and immediate causes to avoid reoccurrence.
 To ensure all emergency preparedness systems and activities are as per
approved on site emergency plan and conducting periodical mock drills.
 To analyse and develop action plan with corrective and preventive
actions (CAPA) for various internal and external audits, tracking the
progress and reporting the improvements.

 Providing and sustaining Safe & Healthy working Environment


 To maintain a good contractor safety management by incorporating
Work permits, LOTO wherever required and monitoring compliance.
 To carry out periodical fire risk assessment and ensure all fire protection
system is properly maintained and ready for the usage.
 To work and coordinate for Chemical Safety Management System,
Electrical Safety, LPG, Management of Change, Industrial Hygiene,6S,
Machinery Safety Assessment(MSA), Warehouse Safety
Management(WSM), Visual Safety Management(VSM)

Previous Experience II
Jul’ 2004 to Mar’2007 – Worked as Junior Engg in Sound wave solutions, Chennai.

Academic Credentials
Degree Board University Year of study Name of the Institution Percentage

M.E (Industrial Safety Anna University MEPCO Schlenk Engineering Collage,


2011-2013 7.68
engineering) Chennai Sivakasi

B.E (Electronics & Anna University Kamaraj College of Engg &


2007-2010 76.28
Instrumentation) Chennai Technology, Virudhunagar

Diploma DOTE, Chennai 2002-2004 Sri Krishna Polytechnic, Batlagundu 75

Personal Details
Father’s name : Subramanian
Mother’s Name : Gandhimathi
Date of birth : 01-07-1985
Marital status : Married
Language known : Tamil and English
Permanent Address : 2/180, Nadayaneri, Erichanatham post, Virudhunagar District, Pin-626103
Present Address : Tower 2, Flat 204. Dugar MME Gold City. Kannagapattu. Thiruporur. Kanchipuram
District, Pin- 603110

Reference
1. Mr. Saravana Kumar 2. Mr. Shanmugam
Salvific safety solutions Regional EHS Manager
8754417479 Caterpillar Inc.
9500084807

Declaration

Hereby I declare that all of the above informations furnished are true and best of knowledge.

Date:

Place: S. Muthu irulappan

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