Fixed Speed Motor Controllers

Edmonton Product Center

Schlumberger
 System Components

2 Initials
3/24/2006
 Basic System Components
K095 AMC Controller System Input Devices

Potential
Transformers

L095 WELLCOM Display A095

Backspin
Shunt

D095 Ground
Fault Input

3 Initials
3/24/2006
 The K095 AMC System
• Benefits . . .
– Maximum Protection & Control
– Detailed Operational Data
• Goals . . .
– Extend Submersible Run Life
– Minimize Downtime

4 Initials
3/24/2006
 The K095 AMC Controller
• Looks at..
– Sensor inputs
– Operator Setpoints
– Remote commands
• Calculates..
– Acceptable operation
• Controls..
– Motor Starts and Stops
5 Initials
 Keltronics K095 AMC
KeltronicsL095
WELL #102213:45:58
Runtime: 178:45
Average Amps: 101

Current Alarm Features EXIT

UNDERVOLTS

ENTER

WELLCOM DISPLAY

• Stall IMPAC
DATA CARD

• Overload
• Underload
K095
• Current Unbalance ADVANCED MOTOR CONTROLLER

• Rotation
• Kilowatts

CURRENT TRANSFORMERS
6 Initials
3/24/2006
 Keltronics K095 AMC
KeltronicsL095
WELL #102213:45:58
Runtime: 178:45
Average Amps: 101

Voltage Alarm Features EXIT

UNDERVOLTS

ENTER

h High Average WELLCOM DISPLAY

IMPAC
DATA CARD
h Low Average
h Unbalance
h High Supply K095
ADVANCED MOTOR CONTROLLER

h Low Supply
h High/Low Frequency
A095 BACKSPIN

h Leg Ground SHUNT

POTENTIAL TRANSFORMERS
7 Initials
3/24/2006
 The K095 AMC
SHORT CIRCUIT
STALL
OVERLOAD
UNDERLOAD CURRENT
CURRENT UNBALANCE TRANSFORMERS
ROTATION
KILOWATTS

FUSES CONTACTOR
C
B
M
A

B
SWITCH AND LAMP STATUS
A
START PB
HAND A095
DIAGNOSTICS
C AUTO BACKSPIN
SHUNT PRESTART
CIRCUIT
DISPLAY PWR
MANUAL OFF
BAD BATTERY
PRESSURE (120 VAC)
CTRL FAIL
AUXILIARY (120 VAC)
BAD READING
HI / LO ANALOG LOOP 1
LOCKOUT
(10 VDC)
INSTRUMENT CONTROL HI / LO ANALOG LOOP 2 FWD / REV SPIN
P.T.s P.T. (10 VDC) LEG GROUND
HI / LO SUPPLY RED LAMP
OVERVOLTS YELLOW LAMP BACKSPIN OPTION
PWR FAIL
UNDERVOLTS CONTACTOR
VOLTAGE UNBALANCE
POWER FACTOR
ROTATION
8 Initials HI / LO FREQUENCY
3/24/2006
 The L095 WELLCOM Display Unit
• Local Operator Interface
– Microprocessor
– Battery
• Real Time Clock
• Alarm Log Memory
– Installed in Amp Chart
enclosure

9 Initials
 The L095 WELLCOM Display Unit

• Live Data
• History
• Setpoint Access
• Communications
– WELLVIEW Computer
– SCADA
• Special Interfaces
– IMPAC data card
10 Initials
 The L095 WELLCOM Display Unit

• Four line alpha numeric display

– all alarms, set points, and their units are clearly marked
in plain English.
– Vortex requires a manual to decipher the codes and the
engineering units (min., sec, %, psi, etc.) are not
displayed.
– Vortex has 18 meter choices which are labeled and 97
meter choices which are not.

11 Initials
3/24/2006
 View Screens

WELL #1022 13:45:58

Runtime: 178:58
Average Amps: 101
RUN SCREEN

No Alarms

WELL #1022 13:45:58

Downtime: 1:18
Time to Go: 0:12
STANDBY SCREEN

*UNDERLOAD*

12 Initials
 Main Menu

MAIN MENU
VALUE TIMER
HISTORY DATA
SETUP

13 Initials
 Menu Operations
==== MAIN MENU =====
aVALUEa TIMER
HISTORY DATA
SET UP

Value Table E

“VALUE TABLE”
Point Values and
Alarm Parameters.

Phase Currents:
A Amps: 82
B Amps: 80
C Amps: 78

*UNDERLOAD* *UNDERLOAD* Average Amps: *OVERLOAD* *OVERLOAD*

Retry Time: 30m Setpoint: 64 80 Setpoint: 92 Retry Time: 30m
Start Bypass: 0.0s Action: STOP+ OVERLOAD: NORMAL Action: STOP+ Start Bypass: 0.0s
100% Set01: 8.0s Retry No: 3 UNDERLOAD: NORMAL Retry No: 0 100% Set01: 16.0s

*SHORT CCT* Start Amps: *STALL*

Setpoint: 480 320 Setpoint: 240
Action: STOP+ STALL: NORMAL Action: LOG
100% Set01: 0.0s SHORT CCT: NORMAL 100% Set01: 0.1s
14 Initials
 Setpoints
*UNDERLOAD*
Setpoint: 64
Action: STOP+ STOP
Retry No: 3 STOP+
LOG
BYPASS

*UNDERLOAD*
Retry Time: 30m
Start Bypass: 0.0s
100% Set01: 8.0s
15 Initials
 Alarm Parameters
• Each individual alarm prompts the operator for the
following.
– Setpoint: the violation value.
– Action: defines the alarm action, (STOP, STOP+LOG,
LOG, BYPASS)
– Retry Number: sets the number of restarts allowed
before lockout.
– Retry Time: the time delay before automatic start
– Start Delay: a bypass delay on startup.
16 Initials
3/24/2006
 LOGGER Menu
HISTORY Menu
Selection

MAIN MENU HISTORY MENU

VALUE TIMER LOGGER TOTALS
HISTORY DATA SHUTDOWN
SETUP

17 Initials
 Alarm Logger

UNDERVOLTS 0.5s 21:12:23 07-DEC-96

OVERLOAD 0.5s 21:12:23 07-DEC-96
PRESSURE S 5.0s 07:30:13 08-DEC-96
CONTACTOR OFF 07:30:18 08-DEC-96

PRESSURE S SHUTDOWN PRESSURE S SHUTDOWN

START S 0.1s 09:45:00 10-DEC-96
CONTACTOR ON 09:45:00 10-DEC-96
OVERLOAD 1.2s 09:45:00 10-DEC-96

18 Initials
Taking a closer look at the protective features
only the KO95 offers.
• average phase current • low supply voltage
• starting current • high supply voltage
• average phase voltage • low frequency
• frequency • high frequency
• supply voltage • stall current
• relay output status • short circuit current
• pressure / auxiliary input • low power factor
status • spin
• motor spin frequency • hi loop two
• leg ground • low loop two

19 Initials
3/24/2006
 Average Amps
• Displays the average of the 3
phase currents and the
status of the overload and
underload alarm.
20 Initials
3/24/2006
Average Volts
• Displays the average of the 3
phase voltages and the
status of the overvolt and
undervolt alarm.
 Starting Current
• Captures the high current average attained during the
last start.
• The value is equivalent to the motors “locked rotor”
current.
• As the pump gets older and begins to wear this value
of current will increase which can be useful in
predicting immanent failures.

21 Initials
3/24/2006
 Stall alarm
• Usually set at 3 times the motor rated current, with a
time delay equal to twice the motor acceleration time.
• Provides faster protection against a locked pump shaft
than a typical overload set point.

22 Initials
3/24/2006
 Short Circuit alarm
• Usually set at 6 times rated motor current with no time
delay.
• Provides instantaneous protection to the electrical
system in the event of a short circuit.
• If not protected, short circuit current can be extremely
high and detrimental to other electrical machines on
the same power system.

23 Initials
3/24/2006
 Motor Starting Current
SHORT CIRCUIT setpoint (600 % FLA)

START AMPS (locked rotor)

STALL setpoint (300% FLA)

OVERLOAD setpoint (115% FLA)

Rated Amps Running Amps

UNDERLOAD setpoint (80% FLA)

Acceleration Time
24 Initials
3/24/2006
 Typical K095 Load Protection Settings

TIME-CURRENT CHARACTERISTIC CURVES

1000

Overload Setpoint
Motor Start Curve (115% Running Amps)
100

Stall Setpoint
(300% Rated Amps, 2X Start Time)
10
TIME - SEC

Default K095 O/L Curve Short Circuit Setpoint

(600% Rated Amps, Instantaneous)

0.1

0.01
10 100 1000 10000
CURRENT - AMPS (% Rated)
 Current Protection Zones
TIME-CURRENT CHARACTERISTIC CURVES
1000

100
S
UNDERLOAD
UNDERLOAD OVER T
10 LOAD A
L
TIME - SEC

SHORT CIRCUIT
L
1

0.1

0.01
10 100 1000 10000
26 Initials CURRENT - AMPS (% Rated)
3/24/2006
 Frequency
• Monitors the frequency of AC voltage supplied to the
motor.
• A high and low frequency shutdown alarm provides
protection against power supply abnormalities.

27 Initials
3/24/2006
 Supply voltage
• Displays the 120 volt nominal supply voltage.
• Hi Supply alarm provides protection to the control
circuitry.
• Low Supply alarm will disconnect power to the
contactor coil to avoid open-close ratcheting during
power brownouts.

28 Initials
3/24/2006
 Low power factor
• This alarm is useful for determining underloaded
operation (flowing well).
• useful to monitor this alarm in the historical event
logger without necessary shutting the pump down.

29 Initials
3/24/2006
 Spin
• Displays the motor spin frequency and direction
(forward or reverse) when the motor has been
shutdown.
• Spin is useful in determining the correct pump rotation
on initial start-up.
• The spin alarm provides protection against twisting
shafts and motor damage by preventing the motor
from starting if it is back spinning.

30 Initials
3/24/2006
 Leg ground
• Displays the phase to ground voltage unbalance in
percent when the motor is running.
• The displayed reading is indicative of insulation
degradation and ground fault problems. The larger the
reading, the worse the ground fault.
• Alarm provides protection to other components prior
to imminent failure.

31 Initials
3/24/2006
 Loop two, hi and low alarms
• Provides additional protection to other analog signals.
• Some examples are:
– low bottom hole pressure
– low flow rate
– high flow rate
– high ground fault current
– high internal motor temperature

32 Initials
3/24/2006
 Relay output status
• A diagnostic view screen that displays the status of all
controller output relays.
• If any switch is shorted to ground due to a wiring fault,
the Circuit alarm will occur and stop the motor.
• This simplifies troubleshooting and prevents control
power fuse failures in the event of a fault.

33 Initials
3/24/2006
 Historical alarm Logging
• Alarm and time stamp history.
• All alarm setpoint violations are displayed in a 200 line
sequential table listing the event, the duration and the
time of occurrence.
• Useful in troubleshooting problem wells.
• Vortex records last 5 shutdowns, but they are not time
stamped

34 Initials
3/24/2006
 Time Delay Curves
• Improved protection with greater flexibility
• 16 point Overload curve.
– Vortex offers a 7 point curve
• 8 point Voltage Unbalance curve
– Vortex does not provide a curve

35 Initials
3/24/2006
 Prestart Routine
• Steps through the necessary parameters before
starting for the first time.
• Prompts the operator for the following information
– site information
– equipment information
– PT and CT ratios
– setpoint values for critical alarms

36 Initials
3/24/2006
 Wellview software program
• Windows version provides enhanced on site viewing
and programming capabilities.
– trend live data of up to 8 parameters
– adjust and view settings
– view live data (all on one view screen)
– view log entries
– download databases to file
– used to configure IMPAC card

37 Initials
3/24/2006
 IMPAC data acquisition
• credit card size memory cards
• transfer Database/Log and live Data information to
central computer.
• Left on site for continuous trending
– 4 times more accurate than recording ammeter chart
– can be configured to look at 8 different parameters
• available in four site sizes (20, 40, 80, 160)

38 Initials
3/24/2006
 Installation

• L095 is usually installed

inside chart recorder
• EPC switchboards have
low voltage compartment
for K095 AMC

39 Initials
3/24/2006
 Remote Well Monitoring

40 Initials
3/24/2006
 ACA Test and Demo Kits
K095/L095 Demo and D0911 Test Bench
Simulation Kit • Available for testing
Available for motor controller
training purposes equipment
Keltronics

Keltronics
ENTER ENTER

41 Initials
3/24/2006
 K595 Motor Protection Unit
Provides motor protection and control
• 3-phase Motor current
• Control voltage
• Control frequency
• Power Factor
• 2 Auxiliary inputs (120 VAC)
• 1 Analog input (0-5 VDC)

42 Initials
3/24/2006
 K595 Motor Protection Unit Features
• Compact size
• Integrated H-O-A
• Backlit display
• Shutdown alarm history
• Run time records
• Restart timer
• SCADA interface

43 Initials
3/24/2006
 Switchboard Connection Diagram
A B C
(L1) (L2) (L3)

DISCONNECT

CONTROL
TRANSFORMER
120 VAC
SECONDARY DOOR
H1 INTERLOCKS
X1

RUN C1
G
H2 X0

(C) CONTACTOR

CT-A
CT-B RECORDING AMMETER
A
CT-C
COMMUNICATIONS
5 AMP CONNECTOR

LOOP+
CURRENT CT'S
CT-COM
X2 0-5 VDC
ANALOG
LOOP

MOTOR

NOTES:
1. C1 is an auxiliary contact on
the main contactor, C.

44 Initials
3/24/2006
 Wellview
 To View “live” wellsite information
 To retrieve alarm and event Logs
 To simplify Database editing
 To trend wellsite parameters
 To configure IMPAC

45
 Supports Keltronics Systems

 K095 Advanced Motor Controllers

 L095 Wellcom Displays

– L095T Tosvert G2 & G3 VSD
– L095Y Yaskawa G5 VSD
 K595 Motor Protection Units

 K699 Capacitor Protection Units

 W295 Remote Terminal Units

46
 Multi-site Applications
 Local access to multiple systems

 Off shore platforms

47
 Wellview - Features
 Familiar MS Windows Icons, Menus and Mouse
control
 Transfer complete Database Files

 Export data to other Windows programs

– create professional reports
– analyze trend data
 Dynamic Data Exchange
Pass live data to EXCEL application programs

48
View and Log Window
Multiple Site Windows
Database Adjustment Window
 Real Time Trending

11:23:20 30-Sep-96

52
Backspin Trend (Inkjet Plot)

(1s/sample)
Snapshot
Records -Database Printout
Records - Alarm Log Printout
 IMPAC with WELLVIEW

On-line
Trending

Database Well
Management Analysis

Data Trouble-
Logging shooting

57 Initials
3/24/2006
 The IMPAC System

• InforMation PACker
• Used with L095 Systems
• Wellsite Data Retrieval
• Compact & Easy to Use

DATA
RECEPTACLE

58
DATA CARD
 IMPAC System applications

• Replace Amp Charts

• Analyse:
– Power disturbance activities
• Surges, Sags, Unbalanced Voltages
– Motor & pump performance
• Current fluctuations, Starting trends
– Reservoir activities
• Bottom Hole Pressure
• Tubing & Casing Pressure
59
 Site Equipment Installation

• Mounted on Amp Chart Recorder Door

IMPAC
Data Receptacle L095
Display

IMPAC
Card

Amp Chart Recorder

60
 Office Equipment Installation
• Card Programming and Data Reading

Printer

Computer

IMPAC
Card IMPAC IMPAC
Data Receptacle PC Parallel
Port Adapter

61
 IMPAC Card Functions
Programmed as:
• An IMPAC Card Logger
• An IMPAC Card Trender

62
 The IMPAC Card Logger
Insert, and then remove the card at the Wellsite to record:
• Snapshot of Live Data
– Volts, Amps, Power Factor, Analog Loops, Alarms
• Complete Database records
– Alarm Setpoints, Equipment Calibration settings
• Alarm Logs
– 200 Time Stamped Alarm Events

63
Alarm Log Printout
 IMPAC Card Sizes
• Based on Card Logger capacity to gather Site Data
–20 Site
–40 Site
–80 Site
– 160 Site

65
 The IMPAC Card Trender

Insert, and then leave the card at a Wellsite to record:

• On-Line Graphical Trends
–Time vs. Value Traces
• Adjustable Sample Times
• Single or Multiple Traces
–Up to Eight

66
IMPAC TREND

67
Trending Capacity
 20 Site Card - 28800 points
Using Four traces:
• .1 sec sample rate = 12.4 min
• 1 sec sample rate = 2 hr
• 11.6 sec sample rate = 1 day
• 81.4 sec sample rate = 1 week
• 5.8 min sample rate = 1 month

69
 Trend Type

• Begins at IMPAC Card insertion

– Runs until the card is full
• Ends at IMPAC Card removal
– Stops recording when the card is removed - FIFO
• Synchronized to RUN cycle
– 6 types

70
 Trend Filters
• Normal Filter

Process Signal

Normal Graph

Sample Points 71
 Trend Filters
• Average Filter

Process Signal

Average Graph

Sample Points
72
 Trend Filters
• Maximum Filter
• Minimum Filter

Max Graph

Min Graph

Sample Points 73