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Air Cruisers Service Bulletin 737 103-25-50
Air Cruisers Service Bulletin 737 103-25-50
, NJ07727-3935
1747 StateRoute34, WallTownship ZODIAC a,t
Tel(732) 681-3527, CAGECode70167 AEROSPACE IQ
To recall Fusible Plugs, P/N P/N 813984-3, LOT P-21 and P-22 installed in inflation
valves and inflation systems in service. Fusible Plugs are safety devices which safely
vent the pressure from charged inflation systems in the event the inflation systems are
subjected to excessive temperatures. Two incidents have been reported from the field
where fusible plugs manufactured from the suspect lots have activated below their rated
temperature of 174 degrees Fahrenheit. Testing conducted on fusible plug from suspect
lots indicate that the plugs activate (vent gas) between the temperature range of 130 to
150 degrees Fahrenheit. Activation of the fusible plugs will vent all gas from the inflation
system reservoir rendering the slide unusable.
Comments regarding this Service Bulletin, including those of an editorial nature, should
be e-mailed to: technicalpublications@zodiacaerospace.com
SERVICE BULLETIN
EQUIPMENT FURNISHINGS - EMERGENCY EQUIPMENT
737-300/400/500/GOOnoo,aoo EVACUATION SLIDE SYSTEMS
FUSIBLE PLUG RECALL
1. Planning Information
A. Effectivity
737-300/400/500 Evacuation Slide Systems
D31591-( ); 61620-468, and 61621-469
Inflation Valve
61199-107
Inflation valves shipped as spares: R08-009049, R08-009050, R08-
009051, R08-009052, R08-009054, R08-009055, R08-009059, and R08-
009060.
NOTE: Fusible plugs, P/N B13984-3, Lot PA-21 or PA-22, shipped from Air
Cruisers Company approximate dates of Oct 1, 2008 through Oct 1,
2009. Fusible plugs shipped as spares could be potentially installed
on systems, reservoir and valve assemblies and inflation valves
listed above.
B. Reason
To recall fusible plugs LOT P-21 and P-22 installed in inflation valves and
inflation systems in service. Fusible plugs are safety devices which safely
vent the pressure from charged inflation systems in the event the inflation
systems are subjected to excessive temperatures. Two incidents have been
reported from the field where fusible plugs manufactured from the suspect
lots have activated below their rated temperature of 174 degrees
Fahrenheit. Testing conducted on fusible plugs from suspect lots indicate
that the plugs activate (vent gas) between the temperature range of 130 to
150 degrees Fahrenheit. Activation of the fusible plugs will vent all gas from
SERVICE BULLETIN
the inflation system reservoir rendering the slide unusable.
C. Compliance
It is recommended that this modification be accomplished at the next
access to the equipment.
D. Description
Operators are to check all fusible plugs, B13984-3. Any fusible plug
stamped with lot number PA-21 or PA-22 are to be scrapped. Check
evacuation system, reservoir and valve assemblies and valves in spares for
fusible plugs with the above stated lot numbers. Plugs with suspect lot
numbers shall be replaced with new plugs following instructions detailed in
the applicable Component Maintenance Manual (CMM). Re-identify with
marking called out in accomplishment instructions.
E. Approval
Certification, TSO-C69a (031591-( ))
Certification TSO-C69b (61620-468 and 61621-469: 63550-101: 63551-
101)
This service bulletin contains modification information which has been
submitted to the FAA under the TSO-C69a authorization for the affected
articles.
F. Labor Hours
It will take approximately 0.25 hour per system to accomplish the
instructions outlined in this service bulletin.
SERVICE BULLETIN
G. Material - Cost and Availability
(1). EDR (Engineering Data Release) Kit referenced in Paragraph 3, is
available at free of charge, 60 days upon receipt of a no charge pur-
chase order which lists the part number and serial number of the
system and/or valve. The free of charge condition, and availability,
will be in effect for three years after original issue date of the ser-
vice bulletin, thereafter price and availability upon request.
(2). EDR Kit is available from your local authorized Zodiac Services
distributor. Please contact Zodiac Service Europe, Cage Code
FAUXO; Zodiac Aerospace UK, Cage Code U03Z8; Zodiac
Services Americas, Cage Code 567V9; In-Services Middle East,
Cage Code SFB76 or Zodiac Services Asia, Cage Code QC054.
H. Tooling - None.
I. Weight and Balance - None.
J. Electrical Load Data - Not affected.
K. References
Air Cruisers Company Service Information Letter (SIL) 25-246.
L. Other Publication Affected
Air Cruisers Component Maintenance Manual (CMM) 25-65-20; 25-65-55
and 25-65-30 will have to be updated to reflect this service bulletin.
M. Family Tree Charts of Modification Relationships- None.
2. Accomplishment Instructions
A. Inspect all inflation valves and reservoir and valve assemblies in service.
(1). Inspect all valves, 61199-107, for fusible plugs lot number PA-21 or
PA-22.
(2). Inspect all reservoir and valve inflation assemblies, 037022-101, -
103, -105; 61767-101; 61768-101; and 64157-101 for fusible plugs
lot number PA-21 or PA-22.
SERVICE BULLETIN
(3). If fusible plug, B13984-3, has a lot number PA-21 or PA-22 remove,
discard, and replace with new fusible plug and 0-Ring from EDR
Kit, reference Paragraph 3. Install and torque per instructions
outlined in the applicable CMM.
B. Inspect evacuation system as follows:
(1). Gain access to the reservoir and valve assembly and inspect fusible
plug for lot number.
(2). If fusible plug, B13984-3, has a lot number of PA-21 or PA-22
remove, discard, and replace with new fusible plug and 0-Ring from
EDR Kit, reference Paragraph 3. Install and torque per instructions
outlined in the applicable CMM.
(3). Repack evacuation system per applicable folding procedure.
(4). Mark "Inspected/Replaced per S.B. 737 103-25-50" in minimum 1/4
inch high characters adjacent to the part identification on the
reservoir and valve assembly and adjacent nomenclature placard
on the girt with indelible contrasting ink.
(5). Return to service.
SERVICE BULLETIN
3. Material Information
A. The below EDR (Engineering Data Release) Kit is needed to modify one
inflation valve.
Unit
Old
New P/N QTY. List Key Word Disposition
P/N
Price
EDR 1 * Kit
90-1495-101
Consisting of:
814056-906 1 0-Ring 814056 -906 Install per CMM
25-65-20,
25-65-55 or 25-
65-30
813984-3 1 Fusible Plug 813984 -3 Install per CMM
25-65-20,
25-65-55 or 25-
65-30
SERVICE BULLETIN
SERVICE BULLETIN
FUSIBLE PLUG
WITH 0-RING
INFLATION VALVE
SERVICE BULLETIN
FUSIBLE PLUG
MARKED
LOT NUMBER
JiAERO~
A v . Capitan Car los Le on S , via Ex pre ss T APO
Aeropuerto In ternacional de la Ciu d ad de Mexico
.;~ Co l. El Arena! , Dele gacion V enu stiano Carranza C.P . 1562 0 Mexic<
Rll955119
Repair Station Certificate o. ASMY l5 2F
6 . Item 7 . Description 8 . Part Number 9. Quantity 10. Serial Numbe r 11. Status / Work
BNG21488
I SLIDE ASSY ESCAPE B737 SA3307-7 1.00 REPAIRED
12 . Remarks
The work specified in block 11 has been accomplished wi th reference to:.
C .M .M. 25-60 - 37: Vol ume. I Re v .8 D ate 15-M ay -1 6 and Volume. 2 Re v . Orig Date 15-M ay -16
Inflatab le : D .O. M. Aug / 14 , Exp. D ate O.H. Ju l/ 20
Cylin der : P/ N 4A 3904-5 s IY 10407 ; M .F.G. Jan/ 07 , La st H .T . Apr / 19
Power U nit : P/ N 780 129-2 , B atch 52 10/07 119 , Exp. D ate Mar /2 4
Ser vice Bullet ins complied wit h : S. B . 5A3307 - 25-45 I Airworthiness D irect i ves Complied with: ONE
13a . Certifies the items identified above were manufactured in conformity to: 14a. ~ 14 CFR 43 .9 Return to Service 0 Other regulation specified in block 12
ASMY152F
13d. Name (Typed or Printed ) 13e. Date (ddlmmm/yyyy) ~ (Typed or Printed) 14e. Date (dd/mmm/yyyy)
Whe re the user/installer performs work in accordance with the nationa l regulations of an airworthiness authority different than the airworthiness authority of the country spec ified in Block 1,
it is essentia l that the user/insta ller ensures that his/her airworth iness author ity accepts aircraft engine(s)/prope ller (s)/article(s) from the airworthiness authority of the country specified in Block 1.
Stateme nts in Blocks 13a and 14a do not constitute installat ion certification. In all cases . aircraft maintenance records must conta in an installation certification issued in accordance with the national regulations by the user/installer
before the aircraft may be flown .
REPORTES Y OBSERVACIONES -
No. ETOPS CATll/111 FECHA- DATE ATA E C REF. DIFERIDO CATEGOR A RII
RMAN D BOEING
No.
REF. FOR DEFERRAL REP. INTERVAL MECH. SIGNATUREAND NAME
RPIL D
NUMERO DE PERMISO DE TALLER
CERTIFICATENUMBER
D
···i:o auE Los TRABAJOS ANOTADOs HAN s1Do EFECTUADOS DE ACUERDO coN LOS
'•IENTOS DE LA COMPANIA APROBADOS POR LA DGAC DETERMINANDOQUE EL AVIQN ESTA EN
INSPECTOR SELLO Y FIRMA
INSPECTOR'SSTAMPAND SIGNATURE
No. PERMISO TALLER - CERTIFICATENUMBER SUPERVISOR
NOMBRE, No. LIC. Y FIRMA
No. PERMISO TALLER-CERTIFICATE NUMBER
'-,-----------,----------------~-----------~---------------~------------------~--------~
BLANCA - PROGRAMACIQNY CONTROL DE MANTENIMIENTO
/
ROSA
AMARILLA
• DESPRENDEREN ESTACION
- NO DESPRENDERDEL LIBRO DE BITACORA D MARQUE AQUI SI SE REQUIERE CONTINUAR EN LA HOJA SIGUIENTE
MARK HERE IF ENTRIESCONTINUE IN THE NEXT SHEET
AMF0055R9
/
1. Approving Civil Aviation Authority/Country: 2. 3. Form Tracking Number
AUTHORIZED RELEASE CERTIFICATE
FAA I United States FAA Form 8130-3, AIRWORTHINESS APPROVAL TAG L-121732
6. Item 7. Description 8. Part Number 9. Quantity 10. Serial Number 11. Status/ Work
BNG22351
1 SLIDE ASSY ESCAPE B737 5A3307-7 1.00 OVERHAULED
12. Remarks
The work specified in block 11 has been accomplished in acordance with
C.M.M. 25-60-37 : Volume. 1 Rev.8 Date 15-May-16 and Volume. 2 Rev. Orig Date I 5-May-16
Inflatable: D.O.M. Jan/15 ; Exp Date O.H. Dec/20
Cylinder: PIN 4A3904-5 S/N IY29522 ; M.F.G. Dec/14; Last H.T. Dec/14
Power Unit: PIN 780129-1 ; Batch 0050/35314 ; Exp. Date Dec/19
Service Bulletins complied with: NONE Airworthiness Directives Complied with: NONE
ASMY152F
Where the user/installer performs work in accordance with the national regulations of an airworthiness authority different than the airworthiness authority of the country specified in Block 1,
it is essential that the user/installer ensures that his/her airworthiness authority accepts aircraft engine(s)/propeller(s)/article(s) from the airworthiness authority of the country specified in Block 1.
Statements in Blocks 13a and 14a do not constitute installation certification. In all cases, aircraft maintenance records must contain an installation certification Issued in accordance with the national regulations by the user/installer
before the aircraft may be flown.
-
FROM A-TO
STA
No. ATA
No.
RMAN B ETOPS CATll/111, :·
BOEING
FECHA- DATE E C REF. DIFERIDO
REF. FOR OEFERRAL
CATEGORA
REP. INTERVAL
RII NOMBRE Y FIRMA MEG.
MECH. SIGNATUREANO NAME
RPIL D
SERVICIO
TRANSITO • TRANSIT OTRO
VECK D
OTHER
E. 3t7l<JOL RUTINARIO - ROUTINE D·
PERIODICO - PERIODIC D
CERTIFICO CUE LOS TRABAJOS ANOTADOS HAN SIDO EFECTUADOS DE ACUERDO CON LOS
PROCEDIMIENTOS DE LA COMPANIAAPROBADOS POR LA DGAC DETERMINANDO QUE EL AVION ESTA EN
D
CONDICION AERONAVEGABLE
I I CERTIFY THAT THE NOTED JOBS HAVE BEEN PERFORMED IN ACCORDANCE WITH THE COMPANY'S
j PROCEDURES APPROVED BY THE FAA DETERMINING THAT THE AIRCRAFT IS IN AIRWORTHY CONDITION
BNG5808
SLIDEASSVESCAPEB737 5A3307-7 1.00 OVERHAULED
ASMY152F
Where ttrn user/installerperformswork In accordancewith the nationalregulationsof an airworthinessauthoritydifferentthan the airworthinessauthorityof the countryspecifiedIn Block1,
It Is essentialthat the L1ser/installer
ensuresthat!1is/t1er
airwortt1iness
aL1tt1ority
accepts aircraften;Jlna(s)/prc1pellar(s)/artlc:lc,(s)
frC1rt1
the airwCJrthiness
aL1tMrltyof 1t1ec<M1lry$pec:ifiadin Blc1c:k
1.
FAA Forrn8130.:J(02-14)
• ~- AEROMEXICO LIBRO DE BITACORADE MANTENIMIENTO
., ._,,,/ . ®
Aeroviasde Mexico, S.A. de C.V. MAINTENANCE LOG BOOK
No. DE BITACORA
LOG BOOK SHEET No. 1986120 /
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RUTINARIO· ROUTINE No. LIC. - UC. No.
PERIODICO- PERIODIC
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. COMPONENTES REEMPLAZADOS - COMPONENTS REPLACED /
CUANDO EL NUMERO DE PARTE DEL COMPONENTE REMOVIDO SEA DISTINTO AL DEL COMPONENTE INSTALADO,USE DOS RENGLONES
IF PARTNUMBER
OFCOMPONENT REMOVED
IS DIFFERENT
TOTHEPARTNUMBER OFCOMPONENTINSTALLED,
USESF,PARATE
BLANKS /
NOMBRE DE LA UNIDAD NUMERO DE PARTE
CLASS CONTROL
SERIE INSTALADA
I SERIE REMOVIDA
/6s
CODIGO PARTE
-
No. COMPONENTS NAME ETOPS PARTNUMBER SERIALNUMBER ON TAG SERIALNUMBEROFF REM. PRESTADA
REMOVAL CODE LOAN PART
~ $U\'lE. ~'t ,- t' Ao/.. ll\1o1 - !>l\~?-01- fi~s~O~ :\ 8.I &6 '!> ().l'h S0b1' ,'inY)..~.
-
ESTAEL PERSONAL
TECNICO ESTAAPTALA AERONAVE
PARA i\i. AP'!_~:k~:a=~~N A !~, • APROXIMACION1B CARGAS DE ACEITE (CUARTOS DE GAL6N) - OIL ADDED (QTS.)
·[EJ1,rn:r
CALIFICADOENRVSM EFECTUAR
OPERACIONESRVSM · APPROACHB ; ,
lS THE TECHNICALPERSONNELOUAUF!EO
IN RVSM
IS THE AIRCRAFT IN COND1Tl0NS TO PERFORM
RVSM OPERATIONS
,,·~ ...·:[I]··"···1(8]•'' IIll"li' ...[8]!.i[EJ
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APU STARTS GROUND :~~iz~t'"t:J~')ffii~I\~~~j;,i:
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LECTURA DE ACEITE DE MOTORES DESPUES DEL ULTIMO VUELO
ENGINEOILREADINGS
1
AFTERLASTFLIGHT
I :')
,,. I
I IS
/·2
DISTRIBUCION:
BY THEFAADETERMINING
THATTHEAIRCRAFT
BLANCA
IS INAIRWORTHY
. PROGRAMACION
CONDITION
Y CONTROLDE MANTENIMIENTO
I
ROSA . DESPRENDERENESTACION
AMARILLA . NO DESPRENDERDELLIBRODEBITACORA D MARQUE AQUI SI SE REQUIERE CONTINUAR EN LA HOJA SIGUIENTE
MARKHEREIF ENTRIESCONTINUE
IN THENEXTSHEET
AMF0055R9
1. Approving Civil Aviation Authority/Country: 2. 3. Form Tracking Number
AUTHORIZED RELEASE CERTIFICATE
FAA I United States FAA Form 8130-3, AIRWORTHINESS APPROVAL TAG L-274677
6. Item 7. Description 8. Part Number 9. Quantity 10. Serial Number 11. Status/ Work
BNG8334
1 SLIDE ASSY ESCAPE B737 5A3307-7 1.00 REPAIRED
12. Remarks
The work specified in block 11 has been accomplished with reference to:.
C.M.M. 25-60-37: Volume. I Rev.8 Date 15-May-16 and Volume. 2 Rev. Orig Date 15-May-16
Inflatable: D.O.M. Jun/06 ; Exp. Date O.H. Jun/20
Cylinder: PIN 4A3904-5 SIN IY8556 ; M.F.G. Nov/05 ; Last H.T. Feb/16
Power Unit: PIN 780129-2 Batch 4159/12218 ; Exp. Date May/23
Service Bulletins complied with: S.B. 5A3307-25-451 Airworthiness Directives Complied with: NONE
ASMY152F
Where the user/installer performs work in accordance with the national regulations of an airworthiness authority different than the airworthiness authority of the country specified in Block 1,
it is essential that the user/installer ensures that his/her airworthiness authority accepts aircraft engine(s)/propeller(s)/article(s) from the airworthiness authority of the country specified in Block 1.
Statements in Blocks 13a and 14a do not constitute installation certification. In all cases, aircraft maintenance records must contain an installation certification issued in accordance with the national regulations by the user/installer
before the aircraft may be flown.
,~
DE-FROM
--r-\ ~- I
CAPITAN - CAPTAIN FECHA • DATE
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I
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CHECK TRANSITO • TRANSIT r h. t<-:J0 C 1) S'1J Di 7_r
RUTINARIO • ROUTINE D No. UC. - LIC. No. FECHA- DATE
f <.f.\~
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/-
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CALIFICADOEN RVSM EFECTUAROPERACIONES RVSM ," , MPROACH A. ....• :: ·· ' . ' APPROACHB • ..', __________ -;
IS THE TECHNICALPERSONNELQUALIFIED IS THE AIRCRAFT IN CONDITIONSTO PERFORM "'E1",fj=l· ,, ·:u:~J,,,'''l.CJ
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N.o AUTOLANo ,,
CERTIFICO QUE LOS TRABAJOS ANOTADOS HAN SIDO EFECTUADOS DE ACUERDO CON LOS
PROCEDIMIENTOS DE LA COMPAfllAAPROBADOS
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POR LA DGACDETERMINANDO QUE ELAV16NESTAEN
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