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j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0

Available online at www.sciencedirect.com

journal homepage: www.elsevier.com/locate/jmrt

Review Article

Biodegradable magnesium metal matrix


composites for biomedical implants: synthesis,
mechanical performance, and corrosion behavior e
a review

Ramachandran Krishnan a,*, Selvakumar Pandiaraj a,


Suresh Muthusamy b, Hitesh Panchal c, Mohammad S. Alsoufi d,
Ahmed Mohamed Mahmoud Ibrahim e, Ammar Elsheikh f,**
a
Department of Mechanical Engineering, Kongu Engineering College (Autonomous), Perundurai, Erode, TN, India
b
Department of Electronics and Communication Engineering, Kongu Engineering College (Autonomous), Perundurai,
Erode, TN, India
c
Department of Mechanical Engineering, Government Engineering College, Patan, Gujarat, India
d
Mechanical Engineering Department, College of Engineering and Islamic Architecture, Umm Al-Qura University,
Makkah, Saudi Arabia
e
Production Engineering and Mechanical Design Department, Faculty of Engineering, Minia University, Minya,
61519, Egypt
f
Department of Production Engineering and Mechanical Design, Faculty of Engineering, Tanta University, Tanta,
31527, Egypt

article info abstract

Article history: The current medical implants are being developed using materials like Co-Cr, stainless
Received 20 April 2022 steel, and titanium alloys. These conventional implant materials induce a stress shield
Accepted 30 June 2022 effect and toxic ions for many medical implant conditions. This leads to secondary oper-
Available online 13 July 2022 ations, which are done to remove the implant. Many researchers have proposed a biode-
gradable magnesium metal matrix composite (Mg-MMC) as an implant material to prevent
Keywords: secondary operations. Magnesium composites are subjected to different engineering ap-
Biodegradable material proaches such as reinforcing elements, surface treatment, and changing synthesis pro-
Magnesium metal matrix composite cesses to increase their biocompatibility and mechanical properties. In this context, this
Synthesis techniques review article summaries the influence of various reinforcing materials' reactions with
Microstructure matrix and synthesis processes on the microstructure, mechanical characteristics, and
Mechanical characteristics corrosion behavior of biodegradable magnesium matrix composites. This paper aims to
Corrosion provide academicians, industry personnel, and researchers with a comprehensive under-
standing of biodegradable Mg-MMC used in biomedical implants.
© 2022 The Author(s). Published by Elsevier B.V. This is an open access article under the CC
BY license (http://creativecommons.org/licenses/by/4.0/).

* Corresponding author.
** Corresponding author.
E-mail addresses: ramvisan@gmail.com (R. Krishnan), ammar_elsheikh@f-eng.tanta.edu.eg (A. Elsheikh).
https://doi.org/10.1016/j.jmrt.2022.06.178
2238-7854/© 2022 The Author(s). Published by Elsevier B.V. This is an open access article under the CC BY license (http://
creativecommons.org/licenses/by/4.0/).
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0 651

Mg is also one of the non-toxic, biocompatible materials and


1. Introduction bioresorbable in the human body [31,32]. Self-degradability
and mechanical characteristics of magnesium decrease the
The number of surgical operations, such as dental implants need for subsequent surgery [33].
and bone grafting (transplanted bone to repair), keeps climb- Magnesium is the fourth most abundant element in the
ing as the human population grows and medical technology human body, with approximately 300 enzymatic processes in
advances [1]. The demand for medical implants is now which it plays a part. In addition, one of the essential elements
increasing owing to the world's aging population and the found in bone tissue is Mg, which accounts for almost half of
overall increase in bone fracture [2,3]. A biomaterial is a term the total physiological Mg [40,41]. Bone stores 50e60% of the
used to describe implants composed of synthetic materials to total magnesium in the human body, compared to 40e50% in
replace parts of living tissues and their functions [4,5]. The soft tissue [42]. Due to its outstanding physicochemical
selection of bone biomaterials is influenced by biocompati- properties and biocompatibility, biodegradable magnesium is
bility, mechanical properties, biodegradability, molecular predicted to be one of the most promising options for
weight, and physicochemical properties [6]. Based on their degradable biliary stents and sports medicine biodegradable
interactions with biological and cellular processes, bio- implants [43,44]. The biodegradability and antibacterial ac-
materials are classified as inert, active, receptive, or autono- tivity are the reasons for the ureteral stent being fabricated by
mous [7]. In load-bearing implants, such as hip and knee magnesium alloys [45]. Magnesium is a nutrient that is
prostheses and fracture fixation wires, pins, screws, and required for good health. To maintain consistent plasma
plates, all are made with metallic biomaterials [8]. The mate- magnesium levels, the US Food and Nutrition Board advises a
rials used in the orthopedic application must have the daily magnesium consumption of 420 mg for males and
necessary mechanical characteristics to sustain the stress and 320 mg for women [46]. Magnesium and magnesium alloys
establish bonding to the bone [9]. Three metallic materials are have a density of 1.74e2.0 g/cm3, and an elastic modulus of
often utilized in bio-implants. Titanium alloys, Co-Cr alloys, 40e45 GPa, that is comparable to that of human bone. It also
and stainless steel are common permanent implant materials. has a lower yield strength than titanium alloy implant mate-
These materials are not biodegradable [10e12]. Only metallic rials [47,48].
materials are now used to manufacture 70e80% of bio- The magnesium in human body provided a higher
implants [13]. The Young's modulii of these permanent strength-to-weight ratio than polymeric and metallic bio-
implant materials differ from that of the human body [14]. The materials [49]. A transdiaphyseal humerus fracture in an 8-
stress shielding effect is caused by the above-mentioned year-old child was treated with a Mg plate revealed from a
metallic implant materials' leading to a mismatch in Young's clinical study conducted by Lambotte. The Mg metal plate had
modulus between human bone and implant materials [10,15]. almost dissolved entirely after three weeks, and the bone
The stress-shielding effect, which causes acute pain in the fracture line was no longer visible [50]. Moreover, because of
patient, obstructs bone tissue stability and, subsequently its low density and high strength-to-weight ratio, magnesium
reduce the bone formation [14,16,17]. Metallic implants, on the is used in aerospace, automotive, biotech, nuclear, automo-
other hand, have long been beset by a variety of issues, tive, aircraft, shipbuilding, pipeline, and electronic industries
including poor Osseointegration and toxic metal-ion leaching, [49,51]. Magnesium is easy to cast, recyclable, and has a good
all of which have hindered their long-term clinical perfor- damping ratio. Alternatively, it has a high corrosion rate and is
mance [18]. Because of its mechanical properties, biocom- easily ignited, limiting its structural uses [52]. Magnesium and
patibility, and corrosion resistance, titanium is the most magnesium alloys have the disadvantage of corroding fast in
commonly used implant material. After a long period, the physiological conditions with high chloride concentrations
implant exhibits poor Osseointegration and toxic metal ion and pH values of 7.4e7.6. This reduces the mechanical integ-
leaching [19]. These typical implant materials and the acces- rity of the tissues before they have fully healed
sories are to be removed by secondary surgery after healing [14,33,49,53e55]. The chloride ions promote corrosion and
[17,20,21]. After 1-2 years, the standard permanent metal im- produce H2 gas, which slows down the healing in the surgical
plants for internal fixation must be removed by additional area causing necrosis of tissues. The medical applications
surgery [3]. It has a lot of drawbacks, including patient have been limited as a result [33,56]. The rate of harmless
discomfort, patient morbidity, and the financial burden breakdown is 0.5 mm/year, although magnesium-based
[10,11]. These issues can be solved by employing biodegrad- biodegradable materials have a rate higher than that [57]. Mg
able implant materials, which are also known as smart alloys' corrosive intention is governed by their composition,
implant materials. There is no need for post-healing surgery synthesis processes, and environmental conditions [58]. Our
using biodegradable implants [22,23]. The main advantage of a requirement is to improve the corrosion resistance and me-
biodegradable implant is that after completing the function, it chanical properties of Mg-alloy/composites for medical ap-
degrades [24,25]. This biodegradable materials are becoming plications [59]. By selecting appropriate matrix and
third-generation biomedical materials with multifunctional reinforcements and metal synthesis processes, magnesium
aspects [26]. Magnesium (Mg) has a lot of potential for usage in matrix composites can serve as biomaterials with improved
implants and devices as a biodegradable material [27,28]. mechanical characteristics and corrosion properties [59]. The
Biodegradable magnesium used in surgical clips, fixation application, manufacturing process, and fabrication cost all
components, and bone and plate interface implants is seem to impact the choice of matrix and reinforcement. In
attractive as it gets degraded in the physiological environment clinical applications, biocompatible reinforcement will pro-
completely and does not require secondary operations [29,30]. vide composite biocompatibility [49]. Another vital factor to be
652
Table 1 e Tensile, Compressive, and Corrosion characteristics of Biodegradable Mg-MMC by stir casting.
S. Fabrication Matrix & Grain size Mechanical characteristics Hardness Elogati-on Corrosion rate (CR) References
No Route Reinforcement
Tensile Compressive
Before After YTS UTS YCS UCS Ecorr (V) Icorr
Extrusion Extrusion MPa MPa MPa MPa
mm
~ ~
1 Stir Casting- Mg-0HAP 27 15 mm@10HAP 121.4 187.9 65.8 277.8 [11]
Extrusion
Mg-15HAP 129.6 136.7 147.1 298.2 [11]

j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0
ZM61-0HAP 195.7 301 141.2 355.6 [11]
ZM61-15HAP 225.5 225.5 245.3 388.3 [11]
2 High shear- MZZT 16.5 3.7 mm 82 HV 11% 1.607 ± 2.009 ± 0.9  [34]
Stir casting 0.03 V 10 4 Acm2
MZZMT 9.2 1.9 mm 295.58 346.1 89 HV 10% 1.693 ± 3.084 ± 0.6  [34]
0.04 V 10 4 Acm2
3 Stir castinge Zn-1Mg alloy 226.2 300.5 5.8% [35]
ultrasonic treatment Zn-1Mg alloy-b-TCP 249.3 330.1 11.7% CR-0.046 mm/30 days [35]
CR-0.315/day
4 Disintegrated melt Mg-2.5Zn 17.5 mm 109 465 61 ± 7 HV [36]
deposition technique
Mg-2.5Zn-0.5Si 13 mm 117 432 99 ± 6 HV [36]
Mg-2.5Zn-0.5Si-1HA 7.9 mm 135 436 114 ± 7 HV ~1 mm/year [36]
5 Stir centrifugal Pure Mg 38880 1.316 GPa 15 [37]
casting
Mg-0.75 HA 31820 0.809 GPa [37]
Mg-1.8 HA 30810 187 0.937 GPa [37]
Mg-3HA 31000 0.933 GPa [37]
6 HSS Stir casting þ Mg-2Zn-0.5Ca as cast 97.7 ± 7.1 456 ± 33.1 MPa 1.85 ± V 0.272 ± 0.09 [38]
ECAE mg cm2 h1
Mg-2Zn-0.5Ca eb Tcp 23.6 ± 2.4 539.8 ± 36.5 MPa 1.78 ± V 0.194 ± 0.027 [38]
Composite mg cm2 h1
, Composite ECAE 1P 9.4 ± 3.8 709.8 ± 66.8 MPa 1.72 ± V 0.166 ± 0.029 [38]
mg cm2 h1
Composite ECAE 2P 4.8 ± 2.2 762.8 ± 23.3 MPa 1.65± V 0.156 ± 0.029 [38]
mg cm2 h1
Composite ECAE 4P 2.3 ± 0.7 789.9 ± 8.8 MPa 1.59 ± V 0.136 ± 0.017 [38]
mg cm2 h1
7 Stir casting þ Mg-0.3Sr-0.3Ca 22 171 ± 8.5 228 ± 11 65 ± 3 339 ± 3 1.878 mv 7.486 mA/cm2 [39]
Extrusion
Mg-0.3Sr-0.3Ca/ 19.0.9 184 ± 9 232 ± 11 67 ± 3 335 ± 16 [39]
GNP0.1 wt.%
Mg-0.3Sr-0.3Ca/ 14 210 ± 10 231 ± 11 93 ± 4 339 ± 18 1.823 mv 6.730 mA/cm2 [39]
GNP0.2 wt.%
Mg-0.3Sr-0.3Ca/ 12.1 223 ± 13 245 ± 15 82 ± 5 309 ± 17 [39]
GNP0.4 wt.%

YTSeYield tensile strength, UTS-Ultimate tensile strength, YCS-Yield compressive strength, UCS-Ultimate compressive strength, Ecorr-Electrochemical corrosion potential, Icorr- current density
Table 2 e Tensile, Compressive, and Corrosion characteristics of Biodegradable Mg-MMC by PM Method.
S. Mixing ratio PSM PSR BT Hr CP ST SK Compressive Tensile Experimental Corrosion Ref.
No. MPa strength strength density g/cm3
YS UCS YS UTS Icorr Potential CR
MPa MPa MPa MPa Ecorr mm/
year

j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0
1 Mg-3Zn 130 ± 15 HA-L-166 365 450 @15  8h 80 ± 1 130 ± 4 1.68 ± 0.05 962.41 mA/cm2 1.78 2.0579 [10]
mm ± 20 nm C/min 4h ± 0.025 V
550 @15 
C/min
Mg-3Zn-2HA HA-D-94 92 ± 3 131 ± 6 1.64 ± 0.07 777.02 mA/cm2 1.76 1.6366 [10]
± 20 nm ± 0.060 V
Mg-3Zn-5HA Zn 30 98 ± 4 134 ± 3 1.62 ± 0.04 571.97 mA/cm2 1.65 1.1746 [10]
± 5 mm, ± 0.020 V
Mg-3Zn-10 HA 90 ± 2 116 ± 5 1.60 ± 0.06 682.16 mA/cm2 1.69 1.3577 [10]
± 0.022 V
2 Pure Mg <45 mm <150 mm 6 250 Exe - 673 K - 224 340 1.630 [18]
Mg-5 wt.%HAP 222 452 1.714 [18]
Mg-10 wt.%HAP 219 415 1.746 [18]
Mg-15 wt.%HAP 216 371 1.749 [18]
3 Mg 40 mm 20 mm 4 50 500 10 min 132.7 - - 2.51 (A cm 2) 1.78 V [92]
± 14.0  104
Mg-HAP5 wt.% 164.7 1.58(A cm 2) 1.64 V [92]
± 8.5  104
Mg-HAP-10 wt.% 191.4 1.00(A cm 2) 1.54 V [92]
± 10.3  104
Mg-HAP-15 wt.% 169.6 1.77(A cm 2) 1.53 V [92]
± 8.19  104
4 Pure Mg <150 mm 2-3 mm 1 400 330  C 20 min 107.2 197.1 51.34 mA/cm2 1.8 V [93]
@350 MPa ± 16.5 ± 19.4
Mg-10wt.%HA 117.3 171.6 60.02 mA/cm2 1.604 V [93]
± 12.1 ± 16.6
Mg-20 wt.%HA 105.8 146.9 ± 60.97 mA/cm2 1.573 V [93]
± 9.6 11.3
Mg-30 wt.%HA 71.7 2.1 63.23 mA/cm2 1.611 V [93]
± 7.8 ± 10.8
5 Zk60A <50 mm <10 mm 1 400 HC -150 212.77 0.116 mA/cm2 1.60 V [14]
@380  c
Zk60A/10wt.%CPP 0.092 mA/cm2 1.58 V [14]
Zk60A/20wt.%CPP 495 0.088 mA/cm2 1.56 V [14]
Zk60A/30wt.%CPP 0.077 mA/cm2 1.52 V [14]

(continued on next page)

653
654
Table 2 e (continued )
S. Mixing ratio PSM PSR BT Hr CP ST SK Compressive Tensile Experimental Corrosion Ref.
No. MPa strength strength density g/cm3
YS UCS YS UTS Icorr Potential CR
MPa MPa MPa MPa Ecorr mm/
year

6 Mg-Zn-Ca-Nb 325 Zn 325 1@9Nb 100 540@300 6h 68.92 1.762 [23]
Mesh Mesh wt.% C/Hrs
Nb-325 1@12Nb 200 590@400 4h 131.18 1.856 [23]


j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0
Mesh wt.% C/Hrs

Ca-6 Mesh 1@9Nb 300 640@300 6h 133.36 1.854 [23]
wt% C/Hrs

1@12Nb 400 590@400 8h 171.23 1.898 [23]
wt.% C/Hrs

1@9Nb 500 540@300 6h 162.12 1.869 [23]
wt% C/Hrs

Mg-3Zn-1Ca-15Nb 1@15Nb 500 640@500 10 h 227.8 1.89 ± 1.029 [23]
wt.% C/hrs ± 11.3 0.05 ± 0.14
7 Mg-Mn-Zn-Zr 45 mm HA53 mm 20 600 550 2h E47.77 GPa 1.62  1.777 V [2]
104A/cm2
Mg-Mn-Zn-Zr-5HA Zn 600 mm; E49.13 Gpa 3.39  1.541 V [2]
104 A/cm2
Mg-Mn-Zn-Zr-5BG Mn 45 mm E46.84 Gpa 1.49  1.822 V [2]
104 A/cm2
Mg-Mn-Zn-Zr-5HA Zr- 350 mm 3.34  1.442 V [2]
with HF treatment BG -53 mm 104 A/cm2
8 ZK60 <42 mm 7 Exe 270 277 ± 22 485 ± 35 0.0035 mA/cm2 1405.50 0.50 [32]
mV ± 0.16
ZK60-7.5 351 ± 19 520 ± 26 0.0062 mA/cm2 1455.90 0.54 [32]
mV ± 0.09
ZK60-10HA 341 ± 20 529 ± 13 0.0036 mA/cm2 1437.40 0.47 [32]
mV ± 0.14
ZK60-20HA 356 ± 54 554 ± 20 0.0017 mA/cm2 1399.10 0.41 [32]
mV ± 0.10
9 PLLA <250 mm 1500 N 145 58.6 ± 1.3 90 E ¼ 2.86 GPa [101]
PLLA- 30 wt %Mg 101 ± 6 280 E ¼ 8.01 GPa [101]
10 10 wt.% MO-HA 3 200 1000@10  C/ 2h E ¼ 29 Gpa [94]

min to 130010 2h
C/min
20 wt.% MO-HA E ¼ 35 Gpa [94]
30 wt.% MO-HA E ¼ 64 Gpa [94]
40 wt.% MO-HA E ¼ 82 Gpa [94]
50 wt.% MO-HA E ¼ 111 Gpa [94]
11 Mg powder 100 mm Zr- 40 mm 9 760 400  C for 1 h 85 ± 3 142 ± 4 E ¼ 25 729.1 ± 29.6 mA 1624.5 [99]
± 2 GPa ± 21.0 mV
Zr GNPs 610  C for 2 h 145 ± 2 181 ± 4 E ¼ 31 683.1 ± 24.6 mA 1602.4 ± [99]
-15 mm ± 3 GPa 26.0 mV
Mg-0.5Zr-0.1 162 ± 2 219 ± 3 E ¼ 35 414.1 ± 27.2 mA 1595.9 [99]
GNPs ± 2 GPa ± 11.5 mV

L-length, D-diameter, PSM-Particle size matrix, PSR- Particle size reinforcement, BT-Blending Time, CP- Compaction Pressure, CC eCold Compact, HC eHot Compact, ST- Sintering tem, SK-Soaking Time,
YS-Yield Strength, UTS- Ultimate Tensile Strength, UCS-Ultimate Compressive Strength, IM Immersion Test, SP-Short Polarization, CD-Current Density, CR ecorrosion rate, Ecorr- Electrochemical
corrosion potential, Icorr-current density.
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0 655

considered while selecting alloying elements is their toxicity. biocompatible, biodegradable, and contributes to bone
The corroded products must be either absorbed by sur- formation when used as a matrix [18]. Hydrox-
rounding tissues or excreted through the kidneys without yapatite(HAP) [32], Calcium Polyphosphate(CPP) [14], b-tri-
leading to toxicity [38]. This difficulty is solved by utilizing a calcium phosphate(b-TCP) [27] Zinc(Zn) [10], Calcium (Ca)
magnesium metal matrix composite (Mg-MMC) that is both [38], Zirconia (Zr) [54], Strontium(Sr) and Graphe-
biodegradable and biocompatible [60]. nelplatelets (GNP) [39], Niobium (Nb) [33], Manganese (Mn)
This review paper will discuss how the biodegradable Mg- [2] are used as reinforcement material. These are rein-
MMC is fabricated with high-quality raw materials. The me- forced into the matrix in weight % or volume % and
chanical characteristics like compressive and tensile strength manufactured using liquid state processing (LSP) or solid-
are reviewed with the corresponding manufacturing technique state processing (SSP) methods.
(see Tables 1 and 2). Also, one of the essential properties,
biocompatibility, is discussed through the degradation study of
composites during corrosion tests. The end of this review will 2.3. Synthesis of biodegradable Mg-MMC
give a clear idea of the role of synthesis processes in improving
mechanical and biocompatibility characteristics biodegradable The term “composite” refers to a unique feature of materials
Mg-MMC. produced by combining different types of elements [62].
Recently, various techniques have been used to create ho-
mogeneous structures and refined grains to enhance the
2. Requirements for implants, raw materials,
performance of composites [63]. Both liquid and solid-state
and biodegradable implants synthesis
techniques are used to make MMC. It exists as a metal or
alloy matrix with reinforcement in the form of a fiber,
2.1. Requirements of implant materials
whisker, or particle [64]. To produce high-performance com-
posites, various hybrid composites are developed by
Fig. 1 illustrates the essential properties required for implant
combining the composite elements [65]. Based on reinforce-
in clinical application. Implant materials used in clinical ap-
ment, the MMC is divided into three types: particle, whisker,
plications must meet manufacturability, mechanical proper-
and continuous. In biodegradable Mg-MMC, the reinforced
ties, and compatibility requirements.
materials are in the form of particulate. They can be produced
by liquid and solid-state processes such as Stir casting [63],
2.2. Raw materials used in the production of
vacuum stir casting [66], stir centrifugal casting [37], high
biodegradable Mg-MMC
shear solidification (HSS) [54], suction casting [56], dis-
integrated melt deposition (DMD) [36,67] and powder metal-
Pure Mg and Mg-alloys like ZK60A [14] are mainly used as
lurgy (PM).
a matrix material to produce biodegradable Mg-MMC. It is

Fig. 1 e Requirements of implants [61].


656 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0

composites [39]. In a productive environment of N2 þ SF6, the


3. Biodegradable Mg-MMC produced by pure Zinc, intermediate Zn-1Mg alloy melted at 500  C for
liquid state processing (LSP) method 5 min. The warmed 1 vol.%TCP was added simultaneously,
and stirring was halted for 1 min. Here, mechanical stirring is
Stir casting is an LSP method used to produce the composites used first, followed by ultrasonically stirring at 20 kHz. The
as per the requirements. The basic principle behind LSP casted composite samples are extruded at a 16:1 ratio at
techniques is to disperse reinforcement particles in the 250  C. After that, it is annealed at 350  C for 24 h [35]. The
molten matrix metal before solidification, and it can be done vacuum suction cast Mg-4Zn alloy was melted at 750  C with
with the aid of stirring action [62]. Synthesis, microstructure, 0.5 wt.% Si3N4 [Si3N4 25 ± 5 nm] in an argon atmosphere to
and mechanical and corrosion characteristics of Mg-MMC by produce the Mg-4Zn/Si3N4 nano-composites. It was stirred for
stir casting method will be discussed. 10 min at 500 rpm to enhance dispersion. The melt was poured
into a cylindrical mould with a diameter of 30 mm and a
3.1. Synthesis of biodegradable Mg-MMC by stir casting length of 250 mm at a vacuum pressure of 750 mm Hg. The
cast was extruded for testing mechanical characteristics [66].
Stir casting is used to make the bio-degradable Mg-HAP To make Mg-3Zn-0.8Zr/1mbdTCP (MZZMT), MgO coated
composites, with a pure Mg ingot melted at 700  C and rein- nano b-TCP was mixed with Mg-3Zn-0.8Zr for 10 min 720  C in
forced the HAP in various amounts. Similarly, for ZM61-HAP an electric furnace surrounded by 99.9% N2, 0.4 percent SF6.
composites, the same Mg melt is mixed with Zn and Mn. A The same method was used to create the Mg-3Zn-0.8Zr/1TCP
better distribution can be obtained by employing a specific stir (MZZT). High shear force was generated by a shear agitation
method. In order to accomplish better mechanical properties, device, which was used to stir the materials and remove im-
a unique cooling system is also employed for solidification purities and gases. After 13 h of homogeneous annealing at
[11]. The Mg-2Zn-0.5Ca/1ebTCP composite is produced using 420  C, the material was extruded [34].The major problem in
the high shear solidification (HSS) technology and equal stir casting is the wettability of the matrix and reinforcement.
angular channel extraction (EACE) methods. After melting the It also settles or floats on the surface of molten metal [68]. Low
Mg-2Zn-0.5Ca alloy at 680  C, the preheated 1 wt.% of TCP stir speed and time lead to more clusters, whereas increasing
particles is discharged into a molten melt. This melt was stir speed and time lead to better dispersion and material
sucked into the stator and pushed out via a small hole in the hardness [69].
bottom portion, where it was mixed with the impeller at a The major difficulty in composites production is even
rotational speed of 10,000e15,000 rpm, then solidified. spreading reinforcement in a matrix material to create a
Because of the high spinning speed, constant turbulent action microstructure free of defects [70]. The disintegrated melt
is produced, improving dispersion, reducing agglomeration, deposition technique (DMT) is one of the eco-friendly and
and enhancing wettability between the particles and matrix reliable methods to comparatively conventional method
[38]. Mg-2.5Zn-0.5Si-1HA [Zn (149 mm), Si (40 mm), HA (20 nm)] [36].The previous explanation demonstrates that melting and
nano-composites were synthesized by uniform dispersion of reinforcement addition should occur in argon, nitrogen, or SF6
silicon and hydroxyapatite particles in Mg melt at 450 rpm. controlled environments. Adding reinforcement to a molten
Ingots of 40 mm diameter were conceived using two jets of matrix is done before it gets warmed to remove any moisture.
argon gas. The ingots were then soaked at 400  C and reduced Temperatures should be maintained between the 50  C and
to 8 mm in diameter at an extrusion ratio of 20:25:1 [36]. The 720  C while stirring and reinforcement. The stirring is done
Mg-30% Zr master alloy was added to pure Mg melt at 720  C in by mechanical, HSS, and ultrasonic wave assistance ap-
SF6 and N2 atmospheres. To ensure adequate dispersion, the proaches to improve particle reinforcement dispersion. While
melt was kept idle for 15 min. The HA/Mg-3Zn-0.8Zr com- stirring, the optimum spinning speed and time are preferred
posite was agitated for 5 min at 660  C and 8000 rpm using the to overcome the agglomeration. The annealing of composites
HSS method [54]. To reduce the temperature mismatch be- also takes 13e24 h at 350  Ce420  C to produce a homogenous
tween the Mg melt and the n-HA [n-HA <200 nm, HA-Si: microstructure. These composites are extruded at a temper-
<200 nm] particle during wetting and casting conditions, the ature ratio that is lower than the melting temperature of the
n-HA particle was pre-heated 400  C for 2 h before introduced composite.
to the Mg melt under argon pressure. The response surface
methodology was used to establish the ideal rotor speed of 3.2. Microstructural characteristics of biodegradable
800 rpm for 6.3 min, as well as the reaction of n-HA in Mg Mg-MMC produced by stir casting
(wt.% of 1.8 gm) was determined. A three-blade propeller
system also obtained the distribution of n-HA particles. The The microstructural characteristics of the fabricated Mg-HAP
centrifugal casting process was used to produce Mg-nHA composites show a drastic decrease in the grain size from
Nano-composites [37]. At 690  C in an argon environment, ~27e15 mm upon the addition of HAP in Mg up to 10 wt.%. The
Mg-0.3Sr-0.3Ca alloy and different compositions of 0.1, 0.2, HAP was only responsible for the grain refinement during the
and 0.4 wt.% GNP reinforcement were quickly added to the Mg extrusion process [11].The MgO coated nano reinforcement of
melt. This melt was mechanically stirred for 15 min at b-TCP in MZZMT composites improved grain refining and
450 rpm. To get samples, molten metal is poured into a steel dispersion by 9.2 mm, which was smaller than the 16.5 mm
mould. These samples were kept at 400  C for 24 h to create MZZT size. It reduced, even more when the heated extrusion
homogenizations before quenched in water. It is extruded at technique was used. Moreover, the MZZMT is 1.9 mm, while
370  C in a 12:1 ratio to produce Mg-0.3Sr-0.3Ca/GNP MZZT is 3.7 mm and the MZZMT has consistent grain size and
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0 657

less agglomeration. MZZT composites have a more significant bending following the second phase, the ECAE compression
agglomeration and coarse grain size according to the obtained and elongation process does not generate cracks or voids. The
microstructure [34].The extruded Zn-1Mg alloy reveals that four-pass Mg-2Zn-0.5Caeb TCP ECAE composites showed
grain refinement and dissolution of Zn þ Mg2 Zn11 are better grain refinement, uniform distribution, and porosity
distributed along the grain boundary. The addition of bTCP healing [38].
to this alloy decreased the size of the massive dendrites that Because of the heated extrusion process and the presence
were present at the grain boundary. Despite the minimal of HA in Mg, the grain size has decreased. The pure magne-
quantity of b-TCP present, it was exclusively distributed intra- sium composite grain size is 241 mm, and the addition of HA
granularly. Also, b-TCP gives disorientation around the parti- and hot extrusion reduced the grain size in the first and sec-
cle lattice potent nucleation for new crystallized grains in Zn- ond extruded composites to 4.2 mm and 2 mm, respectively.
1Mg alloyb-TCP composites [35].The microstructure of the Grain refining is accomplished mainly by hot extrusion and
coupled effect of DMT and hot extrusion has shown no visible dynamic recrystallization. The high extrusion ratio prevents
cracks and oxidation defects. The grain size of the Mg-2.5Zn- component agglomeration and clustering, thereby achieving
0.5Si-1HA has reduced 54.8% from 17.5 ± 0.8 mm to uniform distribution [71]. In Mg-4Zn/Si3N4 Nanocomposites,
7.9 ± 1.5 mm of Mg-2.5Zn [36]. the microstructure displays reduced agglomeration or clus-
The SEM image (Fig. 2) at different magnifications (Fig. 2(a) tering. The aeMg dendritic formations are mostly made up of
and (b)) represents the nHA clusters, and micropores exist in these microstructures. It is a semi-continuous inter-dendritic
the casted samples. The Mg-nHA nanocomposites (Fig. 2(c) network that runs along the grain border, with a brighter step
and (d)) were made by hot isostatic pressing (HIP) at 450  C for matching grains [66]. GNP is present in the engulfed manner,
120 min at 100 MPa, indicating n-HA clusters and porosity. and some of them are present at grain boundaries in Mg-0.3Sr-
Agglomeration, porosity, and defects were developed due to 0.3Ca-GNP composites. Due to wettability, heterogeneous
the addition of 3 wt.% nHA particle. As a result of the rise in nucleation, solidification rate, atomic diffusion, and wrinkled
n-HA, a decrease in the distance between nHA and an in- surfaces, the inclusion of GNP in Mg alloy reduces grain size.
crease in the van der Waals attraction (Wvdv) force were The grain size of the Mg-0.3Sr-0.3Ca alloy is 177 mm, and
observed. The Wvdv plays a crucial function in agglomeration the addition of GNP in 0.1% and 0.2% show the reduced grain
formation [37].When compared to non-sheared Mg-2Zn- sizes of 172 and 150 mm, respectively. The further increase in
0.5Ca/1eTCP composites, HSS reduced aggregation size by 10 GNP (0.4 wt.%) increased the grain size to 240 mm. Graphene
times. Due to this impact, the grain size was decreased to 23 dispersion is important in grain refinement. After extrusion,
mm from 58 mm, and HSS achieved uniform distribution of the grain size is decreased to 19.9, 14, and 12.1 mm for 0.1, 0.2,
bTCP throughout the melt. The HSS does not eliminate the and 0.4 wt.% GNP, respectively [39]. The addition of HA re-
porosity and chemical segregations. Due to greater shear duces the grain size of the Mg-3Zn-0.8Zr alloy from 58.7 to

Fig. 2 e SEM images of a-b) as-cast and c-d) HIP ed specimens prepared at the optimum processing condition with 1.8 wt.%
n-HA (Nano-composite) [37].
658 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0

43.6 mm. Even though agglomeration of 1e25 mm exists, it is addition of HAP to these composites improved their strength.
evenly dispersed throughout the alloy. The lattice parameter The stressestrain curve of (Fig. 3(a) and (b)) HAP added ZM61
of HA is 0.9412 nm, which is three times that of pure Mg demonstrates that the composites' tensile strength has risen
(0.3209 nm). As a result, HA particles are effective for hetero- to 5% HAP. The HAP in Mg and ZM61 decreases the ductility
geneous nucleation on the aMg face [54]. According to the and increases the brittleness of Mg-HAP and ZM61-HAP
above description, the reinforcing particle influences grain composites due to the hard space of HAP particle [11].
size, agglomeration uniform distribution, and particle wetta- When 1 wt.% of b-TCP is added to the Mg-2Zn-0.5Ca alloy, it
bility in the microstructure of composites. The synthesis pa- increases its hardness by 18%. Each run of the ECAE process
rameters like rate of heating, solidification, and atomic decreased the grain size from 97.7 to 2.3 mm. The hardness of
diffusion contribute to grain refining. The final extrusion Mg-2Zn-0.5Ca eb Tcp composites increased from 539.8 (55.03
process contributes to the secondary grain refinement and VH) to 789.9 MPa (80.54 VH) and a high shear treatment [38].
reduces the agglomeration in composites. Thus, an adequate The Mg-0.3Sr-0.3Ca alloy's TYS and UTS are 171 ± 8.5 and
understanding of reinforcement selection, a reaction between 228 ± 11.4 MPa, respectively. The TYS grew by 7.6%, and the
matrix and reinforcement, quantity of reinforcement, and UTS increased by 1.8% when 0.1% GNP was added, while the
optimal process parameters is required to accomplish uni- CYS increased by 3.1%, but the UCS fell to 1.2% of 0.4% GNP,
form reinforcement distribution, grain refinement, and pre- the tensile failure strain is reduced because of greater aggre-
vent agglomeration in composites. gation. The particle dispersion mostly determines the failure
strain [39]. Mg-2.5Zn-0.5Si-1HA nano-composite has 0.2 CYS
3.3. Compressive and tensile behavior of biodegradable of 135 ± 4, which is higher than that of 15.3% of Mg-2.5Zn has
Mg-MMC produced by stir casting 109 ± 2. It is enhanced due to the presence of Zn, refined
secondary phase of Mg2Si, uniform distribution of
The Mg-15 HAP and ZM61-15 HAP have tensile and compres- morphology and transferring of load between soft matrix and
sive (bracketed) yield strengths of 129.6 MPa, (147.1 MPa) and hard secondary phases [36]. The hot deformation behavior of
225.5 MPa, (245.3 MPa), respectively. Furthermore, the Mg-3Zn-0.8Zr/HA composites at various strain rates reveals
that the contribution of work hardening is minimal in the
beginning stage of strain. The strain will grow as the tem-
perature rises owing to the DRX (dynamic recrystallization)
release of work hardening. High strain rates shorten migration
time, resulting in a high dislocation density. The result of this
flow stress increases with an increase in temperature. During
the hot extrusion process, the b-TCP reinforcement in Zn-1Mg
alloy is used to improve grain refinement during solidification
and the strength of the composites. Furthermore, as a nucle-
ation agent, b-TCP improves strength, plasticity, and grain
boundary strengthening [35]. MZZMT composites have a
higher YTS of 295.58 MPa, and UTS of 346.11 MPa after
extrusion is higher than MZZT composites of 22.3% and 9.0%.
It occurs because the grain size of MZZMT is half that of MZZT;
it resists the dislocation movement; also, m-b-TCP is uni-
formly distributed in MZZMT. According to the Hall petch ef-
fect formula s ¼ so þ Ky.d-1/2, the strength of composites is
inversely proportional to grain size [34].
From above the preceding discussion, key factors like grain
size, the reaction of reinforcement, and particle distribution
contribute to improving composites' mechanical properties
are understood.

3.4. Corrosion behavior of biodegradable Mg-MMC by


stir casting

The corrosive rate of b-TCP/Zn-1Mg composite in SBF for 0.046


mm/30 days is less than the 0.315 mm/year. The CR rate is
higher in the initial condition due to the weak formation of
agglomerated a-Zn matrix corroded quickly and accom-
plished with detachment b-TCP. Other hand, Ca2þ and P5þ
ions are induced by b-TCP to form a protective layer to in-
crease the corrosive resistance. The surface after one day has
Fig. 3 e (a) Tensile stressestrain curves of ZM61eHAP
Zn-1Mg alloy, and b-TCP/Zn-1Mg does not show any change in
composites [11], (b) Compressive stressestrain curves of
surfaces. After 30 days, alloy and composite surfaces are
ZM61eHAP composites [11].
covered with needle-like corrosive products. The reaction
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0 659

The apatite layer reduces the corrosion rate the post


corrosion samples show without deep pits and cracks. The
corrosion rate of Mg-2.5Zn-0.5Si-1HA nano-composite was
nearly 1 mm/year, and it was less than the Mg-2.5Zn and Mg-
2.5Zn-0.5Si [36].
Fig. 4 shows the results of an electrochemical test on
Mg2Zn-0.5Ca-1b TCP, which was conducted using a three-
electrode setup at 37  C and a pH of 7.4 in SBF. The cast
sample was encased in epoxy resin, with a surface area of
10  10 mm2 exposed exclusively in SBF. To create a steady-
state, the sample and electrode were immersed in SBF for
20 min before commencing the experiment. The voltage po-
tential across the valve is increased from 1.72 to 1.59 V
bTCP added to magnesium alloy has improved the corrosion
resistance of cast and extruded composites. Improved grain
refinement, heal casting flaws, and improved chemical ho-
Fig. 4 e SBF at 37  C, polarisation curves for the mogeneity of materials were noticed in the ECAE process.
Mg2Zne0.5Ca-1 bTCP composite [38]. Fig. 5 shows that the initial corrosion rate was significant due
to the formation of Mg (OH)2. Due to the conversion of mag-
nesium hydroxide to magnesium chloride, the pH value
increased more quickly. The corrosion rate is initially high;
however, after 24 h of immersion, the corrosive rate is reduced
owing to the reaction of b-TCP converting to HAP in an
aqueous environment.

4Ca3(PO4)2 þ 2H2O / Ca10(PO4)6(OH)2 þ 2Ca2þþ 2HPO2


4 [38]

HA and b-TCP layer aggregate to develop the thickness,


consequently leading to a decrease in corrosion rate. The
graph found that the corrosion rate for 4-ECAE Mg-2Zn-0.5Ca/
1b-TCP composite was 0.272 ± 0.09 mg cm-2 h1. This corro-
sion rate was comparatively less than Mg-2Zn-0.5Ca cast
alloy, Mg-2Zn-0.5Ca/1b-TCP cast composite, and 1,2eECAE
Fig. 5 e Corrosion rate measured in the SBF as a function of composites [38].
immersion time and the material status during immersion The corrosion test conducted in SBF that the chemical re-
tests [38]. action between SBF and composite leads to a protective layer
on the surface. The corrosion mainly depends on immersion
time, a chemical reaction between the composites, and the
between the b-TCP/Zn-1Mg and SBF induced the Zn (OH)2 and active corrosive layer. This corrosive behavior clearly shows
Ca10(PO4)6(OH)2 to form the layer on the composite to increase helps in understanding the reinforcement, microstructure,
corrosive resistance [35]. The biocorrosion evaluation of the and grain size of Mg-MMC.
samples was conducted in Hank's balanced salt solution
(HBSS); it releases the ions like Ca2þ, PO3 2
4 , and HPO4 ions it
 4. Biodegradable Mg-MMC by solid state
reacts with free ions OH to form a apatite layer.
processing technique
10Ca2þ þ 2OHþ6HPO2
4 / Ca10 (PO4)6 [36]
Powder metallurgy (PM) is the solid-state processing tech-
nique used to produce the near net shape component. The
3Ca2þ þ 2OH þ 2PO3
4 / (Ca)3 (PO4)2 [36]
first stage in the PM process is blending as shown in Fig. 6.

Fig. 6 e Typical Layout of Solid State- PM Processing technique.


660 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0

Segregation or unmixing happens when various characteris- temperature, sintering time, pressure holding rate and sur-
tics of materials are mixed. This is overcome by choosing the rounding atmosphere [88]. A thin coating of oxide 3e5 nm
same size, shape, and density particles. Turbula mixing de- generated on the particle during sintering of Mg powder
vices, which are most commonly employed in the pharma- strongly inhibits sintering when exposed to air [89]. It has a
ceutical sector, produce fine powders with good mixing critical stage in fabrication due to contamination of oxygen. It
outcomes [72]. is overcome with sintering in a vacuum of 10 2 Pa under a
Compaction of powder has two steps compaction and high purity environment of argon gas [90]. Extrusion is one of
ejection with the help of die [73]. The incorrect unloading and the forming processes used here as a supplementary activity.
ejection will induce complex parts' crack and residual stress. The essential process parameters for hot extrusion are pres-
Smooth surfaces and a slight taper in ejection help to reduce sure, billet temperature, ram speed, and friction [91].
the residual stress [74]. Powder compaction can be accom-
plished in one or two methods. The powder's preform is 4.1. Synthesis of biodegradable Mg-MMC by PM method
loaded primarily by the mechanical method through external
pressure in cold compaction (CC) or pressing; in hot compac- The pure raw Mg and HAP powder are combined to make a
tion or pressing (HC), the powder is heated and compressed biodegradable Mg-HAP composite [Mg < 45 mm, HAP < 150 mm]
[75]. Powder particles are loaded and linked with pores in the by PM. In a turbula wab mixer, the particles are blended for
CC, and then the are sealed. The density was not consistent 6 h, then CC at 250 MPa and extruded at 673 K in air [18].
with respect to a position from top to bottom. The layout (Fig. 7) shows the synthesis flow of Mg-HAP
The single-action bottom part has the lowest density, composites. Ball milled Mg and HAP powders [Mg < 45 mm,
whereas the double-action middle section has the highest HAP < 150 mm] are mixed for 4 h 5, 10, and 15wt.% HAP in Mg.
density [76]. By using a dynamic compaction process, it is The combined powders are compacted at 50 MPa pressure and
possible to attain a density near the theoretical one without sintered at 500  C for a shorter duration of 10 min in an argon
sintering [77]. It is achieved by accelerated mass striking the environment to produce greater densification and save energy
powder at a high velocity that transmits the shock waves to and resources [92]. Magnesium and hydroxyapatite (HA)
get the dynamic compacted powder [78]. Heat treatment or [Mg < 150 mm, HA < 1e3 mm] powders are dried in a vacuum at
sintering is used to acquire the physical and mechanical 200  C for 12 h, then milled for 1 h in a polyethylene container.
characteristics of CC particles. Solid-state sintering refers to Compaction occurs in two ways in this process. Before
the heat treatment of a material in a pressure-free environ- extrusion, the CC was 400 MPa, and the HC was 350 MPa at
ment. The material was transported via a diffusion flow 330  C [93]. In a blending system, ZK60AAlloy comprising
mechanism in this procedure. The material transport occurs, 5.2107 wt% Zn, 0.34 wt.% Zr, Mg, and CPP powder
and the surface energy is provided in a pressure-free sintering [ZK60A < 50 mm, CPP < 10 mm] is mixed at 10,20, and 30 wt %
method [79]. Heat treatment an arrangement process for the then blended for 1 h at 30 rpm. It's CC at 400 MPa for 20 min,
compacted particles to organize as a microstructure [80]. then HC at 50 MPa at 380  C [14]. In a probe sonicator, at
Sintering variables are adjusted to reproduce a microstruc- different compositions of 2,5 and 10 wt.% of HA powder,
ture, which is the aim of the sintering [81]. In ceramics, sin- 3 wt.% Zn, and Mg [Mg 130 ± 15 mm, HAP length 166 ± 20 nm,
tering mainly controls the microstructure of the composites diameter 94 ± 8 nm, Zn 30 ± 5 mm] are mixed to create the Mg-
[82]. Despite high holding time, high temperature enhances 3Zn-HA composite. The combined powders are dried in a hot
the sintering effect and produces the coarse microstructure air oven before being green compacted in the air at 365 MPa
[83]. Based on the temperature, the sintering mechanism has pressure. In the first stage of sintering, Zn diffuses through the
executed grain boundary diffusion and lattice diffusion [84]. Mg matrix at 450  C. In the second stage, the composite is
This process has three stages, neck growth as the initial stage, heated to 550  C and maintained for 4 h to improve densifi-
pore rounding and elongation as the intermediate, and the cation [10]. In an argon environment, a rotating planetary ball
last densification with the closing of pores [85]. It takes place mill with a ball to powder ratio of 20:1 is used to mix 3, 6, 9, and
in two methods, liquid and solid stages. In the liquid stage 12 wt.% Niobium (Nb) and Mg3Zn1Ca alloy [Mg 325 mesh, Zn
sintering, factors are wettability and quantity of reinforce- 325 mesh, Ca 6 mesh, Nb 325 mesh,] milled at 200 rpm for 1 h.
ment reacting with a matrix. In solid-state sintering, the sur- Compacting powder at pressures ranging from 100 to 500 MPa
face energy is the main driving force [78]. The sintering occurs with a dwell period of 8e10 min increases the bond inter-
faster in smaller particles than the larger particle due to their locking of irregular particles. It improves the compressive
high surface energy [86]. A homogeneous structure with strength and sintering efficiency of the green compact [23]. A
isotropic properties and without the internal stress is obtained ZK60 alloy comprises Mg-6% Zn-0.5 wt.%Zr and HAP powder
by heating compacted powder at high temperature, holding added at 10 and 20 wt.%, respectively, before being ball milled
for a long time, and then cooling down slowly [87]. This pro- at 250 rpm for 7 h with a BPR of 20:1. It is extruded at 270  C
cess is complex and has governing parameters like sintering with a 1:10 ratio and a 9 m/s speed [56]. Ultrasonification and

Fig. 7 e Typical synthesis flow of Mg-HAP Composite.


j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0 661

mechanical ball-milling mix magnesium orthosilicate (MO) time are the main blending parameters. Based on the rein-
powder with HA. The powder is then cold isostatically com- forcement, the compaction pressure varies from 100 MPa to
pressed at 200 MPa before sintering at 100  Ce130  C [94]. In a 500 MPa. The sintering takes place in a controlled atmosphere,
RETSCH PM-400 machine, pure Mg and (0.5, 1, and 2 vol. %) and it is always less than the melting temperature of Mg. The
microparticles of silica dioxide are mixed for 1 h at 200 rpm. heating rate, soaking time, direction, and stages are essential
After being CC by 50 tonnes of pressure and sintered in two to process parameters for the sintering of composites.
directions at 640  C, the material was soaked for 1 h at 400  C
to get an MgeSiO2 nanocomposite [95]. To make the HA/Mg- 4.2. Microstructure characterization of biodegradable
Zn bio-composite [Mg ~29 mm, Zn ~60 mm], the HA particle Mg-MMC by PM method
was heated to 800  C for 2 h. A needle-like particle gets con-
verted into a rod-like particle in this example. This HA 10 and The microstructure of the above-synthesized composites
20 wt.% particle and 4 wt.% Zn and Magnesium powder mixer discussed in the coming topics. The microstructure reveals
are cold compressed in pellets at 500 MPa. The cylindrical that bigger grains extend along the extrusion direction,
pellets are heated to 430  C for an additional 2 h to enhance Zn whereas smaller grains appear in various shapes and sizes.
diffusion in Mg. The temperature is raised to 500  C and When 15 wt.% HA is added to Mg, uniform dispersion and
maintained for 2 h for better densification [96]. (white contract) agglomerates production occurs. It decreases
For bCa3(PO4)2/Mg-Zn, three composite samples are pre- grain size while increasing equiaxed. MgO (Dark) is formed
pared like Mg-6%Zn/10%bCa3(PO4)2 as-sintered, Mg-6%Zn/ over the surface of Mg powder during the extrusion process in
10%bCa3(PO4)2 as-extruded, Mg-6%Zn/10%bCa3(PO4)2 as Mg-HA composites [18]. The SEM image of the extruded Mg/
extruded þ aging treatment and alloy of Mg-6%Zn as-sintered. HA composite shows a uniform distribution of HA particles
Here bTCP powders are prepared using the liquid precipita- with no porosity. In Mg/20HA composites, little agglomeration
tion method, and it is mixed with Mg- 6%Zn alloy. These occurs at random intervals, whereas severe agglomeration
blended powders are compacted at a pressure of 100 MPa and occurs in Mg/30HA composites [93].
sintered at 350  C with a 15:1 extruded ratio. The compacted The HAP particles (black spots) in three HAP/Mg compos-
composite is aged for 72 h at 150  C [97]. Magnesium powder is ites are uniformly dispersed in the microstructure under low
ball milled for 6 h in an argon environment with BG [Mg 40 mm, magnification (Fig. 8(a)e(c)). The presence of HAP clusters is
45S5 30e75 mm ] of 5, 10, and 15% by weight. It is compacted at confirmed by the high magnification microstructure of the
10e20 MPa before sintering at 500  C for 5, 15, and 25 min [98]. composites (Fig. 8(d)e(f)), and the number of HAP clusters
Pure magnesium, zinc, manganese, silicon metal powder rises as the HAP concentration increases [92]. From the frac-
(99.9% purity), and HAP þ b-TCP are blended for 15 min. At a tured SEM image, it was clear that the sintering process has
force of 50 kN, the combined powders are cold compressed improved the bonding between the particles and densifica-
using a uniaxial cold-press method with a diameter of 10 mm tion. Also, it does not show any single particle is separated by
and a length of 13 mm. The cold compressed powder is sin- fracture. In addition, the density of the composites reduced
tered at 280  C for 3 h in an electrical resistance furnace [72]. with the increase in HA [10]. The optical microstructure of
The ZK60 chips and HA particles [HA < 42 mm] were mixed ZK60/HA composite shows that the addition of HA minimizes
in suitable amounts and processed for 7 h at 250 rpm in a ball the number of coarse areas while increasing the number of
mill with a 20:1 ball to powder ratio (BPR). The powder was fine grains. The inclusion of HA reduces grain sizes while also
heated and extruded at 270  C with a 1:10 extrusion ratio at a allowing for recrystallization [32]. The homogeneous distri-
speed of 9 m/s to solidify the material [32]. Mg powder was bution of CPP in the 20CPP/ZK60A composite is evident, with
mixed with 10 or 20% vol of b-TCP powder [Mg-180mm, b-TCP no microvoids. The reinforced CPP was irregularly shaped and
1e2 mm] in a ball mill containing zirconia balls. It is compacted had an average diameter of 10 mm. The CPP and ZK60A com-
at 25 MPa and then sintered at 520  C under 50 MPa in a vac- posite have a great interfacial bond between them [14].
uum atmosphere using the spark plasma technique [27]. At a The microstructure of the Mg3Zn1ca15Nb composites has a
pressure of 760 MPa, the 0.5 wt.%Zr, and 0.1 GNPs are [Mg- heating rate of 500  C/h. Because of the high heating rate,
100mm, Zr-40 mm, GNPs- 15 mm], ball-milled and compacted. there is an increase in particle adherence and welding areas; it
The green compact is then heated for 1 h at 400  C, then for 2 h has minimal porosity. It also suitably distributes small
at 610  C in an Argon gas environment to create Mg-0.5Zr-0.1 porosity Nb Particles. The heating rate of 100  C/h has a higher
GNPs (MMNC) composites [99]. Mg1Zn1Mn0.3Zr-x wt.% porosity than 500  C/h. It is still green, and the grains haven't
(bioceramic ¼ HA or BG; x ¼ 0, 5) [Mg 45mm, Zn 600mm,Mn- formed a welding region between them. The slow heating rate
45mm, Zr-350mm, HA and BG -53mm ] powder were used as of 100  C per hour provides more sintering time, which softens
starting materials. Nano-composites were synthesized by the Mg matrix and settles it down [23]. The grain size of the
blending for 20 h with a BPR of 10:1 and with the help of extruded Mg-2 vol. % SiO2 nanocomposites are 23 mm, less
ammonium hydrogen carbonate (NH4HCO3) as space holder than 32% of pure Mg. The grain size is decreased due to the use
material to produce a porous structure. In this first stage, a of SiO2 nanoparticles to pin the grain boundaries [95]. The SEM
green compact was carried out at 175  C for 2 h to remove the picture of 10% b-Ca3(PO4)2/Mg-6%Zn composites demon-
space holder and then heated to 550  C for 2 h to get the 40% of strates the formation of the second coarse phase of b-
porous microstructure [2]. Ca3(PO4)2 agglomeration during the sintering process. During
From the foregoing explanation of Mg composite synthesis the hot extrusion process, this aggregation is disrupted and
to emphasis on powder mixing in an argon environment with dispersed along the grain boundaries during the hot extrusion
a ratio of 20:1. While blending powder, rotational speed and process [97]. The grains of pure magnesium are significant and
662 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0

Fig. 8 e Optical microscopy of HAp-5/Mg (a and d), HAp-10/Mg (b and e), and HAp-15/Mg (c and f) [92].

have a clear grain boundary. Grain sizes of 16 mm occur from increase the yield strength of the Mg-HAP composites. Further
the inclusion of Zn and GNPs to Mg and sintered samples, increases of HAP by more than 10 wt.% to increases create
which are smaller than the 43 mm of pure Mg. GNPs lower pore more agglomeration to form the defects and pores and reduce
size and enhance interfacial interaction between Mg mole- the strength of the composites. The elongation was decreased
cules. Due to the high-energy ball-milling (HEBM) process to from 10.3% to 2.6% for 30 wt.% of HAP composites [93]. A
produce the uniform distribution of GNP in Mg matrix 20 wt.% of HA in Mg has uniform distribution in Mg-HAP
comparatively Zr in Mg-0.5Zr-0.1 GNPs composites [99]. The composites has the 0.2% offset tensile yield strength of
MO-HA composites are sintered at temperatures of 120  C and 263.3 MPa and Young's modulus from nanoindentation of
130  C. The MO-HA composites at 120  C exhibit increased 40 GPa [100].
porosity due to shrinking; however, the grain structure is still
visible. At 130  C, the MO-HA has a thick microstructure and 4.4. Compressive behavior of biodegradable Mg-MMC by
well-formed grains. At a sintering temperature of 130  C, HA PM method
grain growth increased from 0.55 mm to 5.5 mm. The presence
of MO in HA inhibits the development of HA grains [94]. Increasing HAP content to reduce the texture intensity implies
Mg1Zn1Mn0.3Zr-5wt%HA, and Mg1Zn1Mn0.3Zr-5wt%BG the favorable orientation of grains for basal slip. This effect of
Nano-composites prepared with a milling time of 0e20 h this reduces the yield strength of the Mg-15 HAP composite
shows sharp diffraction lines in XRD with c/a ratio of 1. After has 610 MPa, and it is less than the pure Mg (490 MPa) [18]. The
20 h of milling, the action of milling has produced a laminar 20 wt.% of HA in ZK60 alloy has YS and UCS of 356 ± 54 and
structure with thin layers and a reduction in Mg size of 45 nm 554 ± 20 MPa likewise ZK60 alloy has 277 ± 22 MPa and
[2]. 485 ± 35 MPa. Inversely the ductility of composites is
The results of the foregoing study clearly show that sin- decreased from 9.5 ± 1.0 to 5.1 ± 0.4% [32]. The compressive
tering temperature is one of the most critical factors in strength of the Mg3Zn1Ca15Nb composite also depends on the
inducing grains in the microstructure. The high sintering HR and ST. The ST and HR of 620  C and 18  C/min have UCS of
temperature also softens the materials gets to settle down. 162.92 MPa.
The addition of a reinforcing like HA,b-Ca3(PO4)2, BG, Zn, Ca, Similarly, 590  C and 22  C/min have UCS of 165.75 MPa,
and Nb has increased grain refinement. The reaction of the respectively. It indicates that the heating rate influences the
reinforcement into a matrix is mainly responsible for the strength of the composites. The slow rate of heating increase
uniform distribution of microstructure. Agglomerations also the time to absorb the heat leads to softening of the matrix,
occur due to greater content of reinforcement in matrix and allows the hard particle to move downwards, resulting in
materials. the formation of vacant spaces.ST to reach 450  Ce650  C has
considerable diffusion [33]. The same author studied the effect
4.3. Tensile behavior of biodegradable Mg-MMC by PM of heating rate in composites; 6  C shows more micro-cracks
method and agglomeration than the 24  C min. The porosity of the
Mg3Zn1Ca15Nb composite also decreased the sintering tem-
HAP in Mg up to 10 wt.% multi-glide plane to form a grain perature of 440  C and 635  C. Proper holding time improves
boundary ledges act as obstacles for dislocation its slightly density and UCS, whereas too much holding time decreases
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0 663

Fig 9 e Compressive strength and modulus of pure Mg and HAP/Mg composites [92].

both properties. The dense structure obtained at 40 min to inhibit the twinning phenomenon. The high melting tem-
holding time reduces the more vacancies to increase the CS perature of HA does not interfere with metal particles while
[59]. sintering. Due to this effect agglomeration occurs brittleness
The compressive strength and modulus of these Mg-HAP increases and YS reduces [10]. The density is high due to the
composites increased 67.5% and 42.8% with reference to increased heating rate utilized to enhance particle diffusion,
pure Mg up to 10 wt% of HAP. Fig. 9 indicates that the addition resulting in a stronger connection between the matrix and
of HAP increases the CS and Young's modulus up to HAP-10/ reinforcement. The Mg3Zn1Ca15Nb composite has 227.8 MPa
Mg. With the further rise of HAP, above the 10 wt.% in Mg, UCS at a heating rate of 500  C/h and a soaking period of 10 h
more agglomeration occurs to reduce the strength and [23]. The compressive strength and modulus of Mg-BG have
modulus of the Mg-HAP composites [92]. The 23% of YS is grown up to 10% BG, as shown in Fig. 10. Due to the depth of
increased in Mg- 3Zn alloy in which HA added up to 5 wt.%. the microfracture, increasing the BG in Mg has lowered the
The YS was improved because grain refinement reduced the compressive strength and Young's modulus of composites.
twinning activity. The presence of HA restricts the dislocation The inclusion of MgO and Mg2Si2 also decreases the strength
movement, and uniform distribution offers the pinning action and modulus [98]. The yield strength of pure Mg at 30 wt%

Fig. 10 e Compressive strength and modulus of Mg-BG composites [98].


664 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0

PLLA has increased from 58 to 101 MPa. It will be in the 4.5. Corrosion behavior of biodegradable Mg-MMC by
90e120 MPa range for cortical bone strength. Also, Young's PM method
modulus of 8.01 GPa is similar to the 10e40 GPa of the bone
Young's modulus [101]. The corrosive behavior of composites is discussed through the
The addition of CPP in ZK60A alloy has increased the microstructure of corroded surfaces of composites in SBF. In
compressive strength. The 10, 20, and 30% of CPP added 2007, the SBF was registered as ISO 23317, which is the stan-
Zk60A-CPP composites have compressive strength higher dard solution for the in vitro evaluation of the apatite-forming
than the ZK60A alloy. This is because CPP's uniform distribu- ability of implant materials [102,103]. In an organic-substance-
tion effectively transfers load, a quantity of reinforcements, free acellular simulated bodily fluid (SBF) with ion concen-
and boundaries acting as obstacles for dislocation. The trations almost similar to those of human blood plasma, the
mismatch of strains between the matrix and reinforcement apatite layer may be replicated on the surfaces of materials
induces a higher dislocation density. The more number of CPP [104e108].
also acts as an obstacle for dislocation and ends up the piles The addition of HA to the Mg-3Zn alloy aids in the creation
[14]. The atomic size between the particles induces the inter- of an apatite layer, which acts as a corrosion barrier. The
stitial solid solution effect. Also, with grain refinements, formation of apatite layers increased up to 5% HA in an alloy,
thermal expansion, and elastic modulus effects the yield resulting in better dispersion. Further addition of HA causes
strength of Mg-0.5Zr-0.1 GNPs composite. The GNP acts as more agglomeration, reducing layer forming and increasing
resistance for dislocation motion to enhance the yield corrosion. According to a polarization analysis, high levels of
strength of the composites. The YCS of MMNC has HA cause further pitting corrosion of magnesium. The high
162 ± 2 MPa, and pure Mg has 85 ±3 MPa [99]. melting temperature of HA reduces the improper sintering
The previous discussion on the mechanical properties of effect, allowing the galvanic couple to increase. As a result,
magnesium composites, such as compressive and tensile this HA is not diffused well, leading to more corrosion in Mg-
strength, focused mostly on reinforcement and microstruc- 3Zn-10 HA composites [10].
ture. Essentially, the high elastic modulus of reinforcement The degradation behaviors of CPP/ZK60A in the SBF
interacts with the matrix and uniform distribution to improve immersion test, bubbles begin suddenly on the surfaces,
the material's characteristics. The process parameters like and surfaces are changed to dark. The detached corrosion
sintering temperature, holding time, and diffusion mainly products settle in the bottom of the beaker. The weight loss
contribute to the mechanical characteristics of composites. To is measured; 20CPP/ZK60A has lower weight loss. The pH
enhance the strength of materials, uniform particle distribu- value for the immersed 20CPPP/ZK60A sample is less than
tion is used to transmit load between the matrix and that of ZK60A. The pH is the main contribution to gener-
reinforcement. ating corrosion products of Mg (OH)2. The CPP has

Fig. 11 e SEM micrographs of (a) a low magnification sample; (b) a high magnification sample; (c) a C2 sample in low
magnification; and (d) a C2 sample in high magnification, with the inset being local magnification for the rectangular frame
after immersion in SBF solution for 240 h without removing the corrosion products [14].
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0 665

Fig. 12 e The polarization curves of pure Mg and Mg/HAP composites tested in 37  C [92].

stabilized the pH, and surfaces on the CPP act as resistant 100 h of immersion time. During a corrosive reaction, H2, one
to corrosion. After 240 h in SBF without removing the molecule of hydrogen is evolved for each atom of corroded Mg.
corrosion product, the microstructures can be understood. The release of H2 has increased the pH value of PBS solution,
Fig. 11(a) shows mud-cake type crack for ZK60A with low indicating the increase of Mg corrosion. The 5HAP-Mg has
magnification. Fig. 11(b and d) shows precipitated sphere- good corrosive resistance compared to Mg-15 HAP. Increase
shaped uniform distribution. Fig. 11(d) Also, the nano- HAP increases the hydrogen release rate, disturbing the
spheres to slices and piled up to flower-shaped at high resistive layer of Mg(OH2). Once this layer is broken, the
magnification [14]. corrosion will take place rapidly [18]. The polarization curve
The electrochemical polarization curves for pure Mg and for the MMNC reveals a drop in current density (2.8 mA/cm2)
HAP/Mg composites are shown in Fig. 12. Each composite when compared to Mg-0.5Zr (2.1 mA/cm2) and pure Mg
sample had a greater corrosion potential (Ecorr) and a lower (1.8 mA/cm2). This suggests increased corrosion resistance.
corrosion current density than pure Mg (Icorr). The corrosion The potentiodynamic polarization values for pure Mg, Mg-
resistance of HAP-10/Mg is the best when compared to HAP- 0.5Zr, and MMNC are 729.1 ± 29.6, 683.1 ± 24.6, and
10/Mg, HAP-15/Mg has a greater porosity, which accounts for
its lower corrosion resistance Fig. 13. After 96 h, the final pH is
constant at 9.42, 9.31, 8.89, and 8.46 for Mg, HAP-5/Mg, HAP-10/
Mg, and HAP-15/Mg, respectively. HAP is added to minimize
hydrogen evaporation and improve corrosion resistance [92].
In general, ceramic particles are more stable, but forming a
protective layer during immersion is difficult. As a result of
increasing the more corrosive area, more strong corrosion
occurs. The Mg (OH2) layer formed first, followed by the pro-
tective layers formed by the HA particles, which absorb Ca and
P ions. Cl, CO3, PO3 
4 , OH , and Ca

diffused on surfaces after
prolonged immersion. The new layers developed by the Caþ
and PO3 4 protect the surfaces from pitting corrosion.
Although 40% HA/Mg-Zn composite has a lower corrosion rate
than pure Mg, 20% HA/Mg, and 20% HA/Mg-Zn. With the
addition of Zn in Mg-HAP, the corrosive resistance of HAP was
improved [96].
In Mg-HAP, corrosion behavior was found by H2 volume Fig. 13 e Changes in pH value for Mg and HAP/Mg
release rate in phosphate-buffered saline (PBS) solution at composites immersed in SBF at 37  C [92].
666 j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0

Fig. 14 e mCorrosion behavior of pure Mg, Mg-0.5Zr, and MMNC via electrochemical, H2 evolution, and weight-loss tests in
HBSS at 37  C: (a) Potentiodynamic polarization curves; (b) Icorr and CRelech; (c) H2 evolution vs. immersion time; (d) CRH2
(measured from H2 evolution) and CRWL (measured from weight loss) [99].

414.1 ± 27.2 mA, respectively, as shown in Fig. 14(b). In this reduces the hydrogen evolution rate. The corrosion rate of
regard, CR for MMNC (11 mm y1) was lower than Mg-0.5Zr Mg3Zn1Ca15Nb is 1.209 ± 0.14 mm/yr, and it is less than the
(19 mm y1) and pure Mg (21 mm y1). Icorr and CR of the Mg3Zn1Ca alloy of 1.801 ± 0.15 mm/yr [23].
MMNC were 48% lower than pure Mg. For the pure Mg, Mg- Fig. 15 shows the increased pH values of 10% b-Ca3(PO4)2/
0.5Zr, and MMNC, the weight-loss test and H2 evolution test Mg-6%Zn composite in SBF, extending up to Mg(OH)2, which is
revealed 5.5, 4.5, and 3.0 mm y1 and 19, 12, and 6 mm y1, deposited on the surfaces. The image reveals the increase of pH
respectively. up to the first 24 h, and after that, it will stabilize. The growth of
As shown in Fig. 14(d), the CR from both weight-loss and H2 pH value is controlled due to Mg(OH)2 resolved to MgCl2 due to
evolution tests indicated a significant CR reduction in the chloride ions in the solution. The uneven corrosion layer pits
MMNC compared to pure Mg and Mg-0.5Zn [99]. The polari- and cracks are visible on the Mg-Zn alloy and have more pH
zation curve for Mg, Mg3Zn1Ca, and Mg3Zn1Ca15Nb in SBF value in SBF. It reduces the integrity and strength of the Mg-Zn
shows the addition of Nb in the Mg-3Zn1Ca alloy has alloy while addition with 10%b-Ca3(PO4)2/Mg-6%Zn. Also, the
improved the corrosive resistance. The formation of the Nb surface has only linear distributed corrosion products. The
oxide leads to high anti-corrosive properties than the MgO. sintering and aging treatment produced a smooth surface over
The Nb acting acts as an effective barrier for corrosion and the corroded layer and imposed a lower pH value the samples.
j o u r n a l o f m a t e r i a l s r e s e a r c h a n d t e c h n o l o g y 2 0 2 2 ; 2 0 : 6 5 0 e6 7 0 667

Declaration of Competing Interest

The authors declare that they have no known competing


financial interests or personal relationships that could have
appeared to influence the work reported in this paper.

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