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CFD - Tubular SOFC fed by Biomass
CFD - Tubular SOFC fed by Biomass
CFD - Tubular SOFC fed by Biomass
ScienceDirect
Short Communication
Article history: The coupling between biomass gasification and Solid Oxide Fuel Cells can represent a
Received 1 January 2021 sustainable and efficient system for electricity production. This work aims to develop a
Received in revised form preliminary model for the operation of a tubular, electrolyte-supported fuel cell (SOFC) fed
17 February 2021 by a syngas mixture. The fuel required by the SOFC system is produced inside the energy
Accepted 18 February 2021 generator box from an integrated biomass gasification system. This study stems from the
Available online 15 March 2021 European DB-SOFC project, that proposed the exploitation of the abundant biomasses
deriving from agricultural residues for energetic purposes (as from olive oil and wine
Keywords: production). In this study, the main processes have been simulated to find a possible
SOFC configuration to obtain a power value of 200 W. 25 cells were used in the model to produce
Biomass gasification the required power. The results showed that at 0.7 V it is possible to achieve 12.3 W, when
Model the biomass gasification was integrated into the SOFC box, while it was possible to achieve
COMSOL Multiphysics ® 9.6 W when the system was fed by externally produced syngas.
Impurities © 2021 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
* Corresponding author. Department of Energy (DENERG), Politecnico di Torino, Corso Duca degli Abruzzi, 24, 10129, Turin, Italy.
E-mail address: davide.papurello@polito.it (D. Papurello).
https://doi.org/10.1016/j.ijhydene.2021.02.147
0360-3199/© 2021 Hydrogen Energy Publications LLC. Published by Elsevier Ltd. All rights reserved.
17422 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 1 7 4 2 1 e1 7 4 3 4
As reported by Sanz-Cobena et al. (2017) and Mukherjee The work has been developed following three main steps:
et al. (2020), organic waste emissions can have a significant
environmental impact. These emissions should be controlled 1) The SOFC operation has been modelled, temporarily
and exploited for energy production instead of being released neglecting the gasification process to analyse the behaviour
into the atmosphere [15,36]. Curbing food waste could support of the cell, and thus considering the syngas as already
the reduction of GHG emissions related to waste management. available.
This is relevant for Mediterranean countries, such as Spain 2) The second step is the modelling of the gasification
where emissions of CH4 were similar both from waste man- process.
agement and enteric fermentation by livestock into 2012 [37]. 3) Finally, the whole system has been studied.
Mediterranean countries hold more than 85% of the world's
olive oil production, while they also cultivate large areas with A single tubular cell is considered to perform a first simu-
grapevines. Hence, there is a huge biomass potential regarding lation of the described system. In the software COMSOL Mul-
olive kernels and pruning from olive oil trees and grapevine tiphysics ®, the tubular, electrolyte supported SOFC is
cultures [38,39]. For example in Spain, all the waste biomass implemented as a 2D axisymmetric component.
produced has a market value and reused for energy purposes. To describe the system some assumptions are imposed:
The other treatment options are related to activated carbon
production for gas cleaning, although they are still at the Morphologic, electrical and thermochemical characteris-
project phase [39e42]. This virtuous behaviour is in stark tics of materials uniform and isotropic
contrast with the other Mediterranean countries, where Electrolyte layer completely dense.
biomass wastes are not recovered for energy purposes [43].
To combat these differences, a research project has been In the first part of the analysis, it is assumed that the
developed by several European Universities to exploit organic syngas is already available and directly injected inside the
waste with a high-efficiency system. A direct biomass-to- cell from the bottom part, to focus the model on the cell.
electricity technology of high efficiency and low environ- Some further hypotheses related to the cell operation are
mental footprint has been developed in a novel process called assumed:
“Direct Biomass Solid Oxide Fuel Cell (DB-SOFC)”. In this
biomass gasification process a CO/H2 rich gas mixture is ach- The fuel cell is working in steady-state, isothermal condi-
ieved internally in the fuel cell anodic chamber. This mixture is tions; operating temperature is T ¼ 800 C
produced by adding CO2 and/or H2O as gasifying agents and Reactant gas mixtures inside the cell are approximated as
appropriate catalysts to the carbon-based feedstock to ideal gases
enhance the gasification rates [44,45]. DB-SOFC benefits from The laminar regime is assumed for the gas channels
the high efficiency of SOFCs (>50%) and circumvents the kinetic Electrochemical reactions occur in the thin active layer
limitation of contact between the solid fuel and the charge between the electrolyte and the porous electrode.
transfer reaction sites at the solid electrolyte/anode interface.
In this paper the initial results achieved by the Direct In the second part of the study, the gasification model
Biomass Solid Oxide Fuel Cell are presented. The direct provides the syngas composition to the controlled volume of
coupling between organic refuse and an energy generator the single cell.
system was accomplished by modelling an SOFC stack to
produce 200 W. These results will be further evaluated for the The model
experimental short stack prototype construction.
Electrochemical model e The electrochemical reactions involved
are the electrochemical oxidation of H2 and CO and the
Material and methods electro-reduction of O2, following the reactions:
The DB-SOFC project has been developed to exploit the H2 þ O2 /H2 O þ 2e (1)
biomass potential from agricultural residues to produce
electricity and thermal energy with high-efficiency systems. CO þ O2 /CO2 þ 2e (2)
Integrated into this system, a in situ biomass gasification
process is foreseen to avoid the kinetic restrictions at the 1
O2 þ 2e /O2 (3)
anode side, due to the limited contact between the electrolyte 2
and the anode electrode and the biomass solid particles. The voltage level at the terminals is a function of the cur-
The schematic of the reactor foreseen is shown in Fig. 1 rent density:
The single tubular cells are immersed in the biomass mate-
rial, see Table 1. Olive kernel material is considered, and it is Vcell ¼ ENernst hact;an ðiÞ hact;cath ðiÞ hohm ðiÞ (4)
introduced inside the reactor from a feeder system. This For the evaluation of those contributions, Nernstian terms
feeder system is placed at the bottom part of the reactor, while are taken from the description proposed by Ni [46], the cor-
the gasifier agent (CO2) is injected (see Table 2) (see Fig. 2). relations useful for the exchange current density evaluation
The project aims the construction of 25 cells stack for the with H2 and CO are taken from Zhu et al. [47] and A. Leonide
production of a total electric power of 0.2 kW. The geometric et al. [48], respectively.
parameters of the cells are listed in the following table.
17424 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 1 7 4 2 1 e1 7 4 3 4
0:5 pffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffiffi !
RT PH2 PO2 Ades G2 2pRTMH2 EH2
EH2 ¼ 1:253 0:00024516$T þ $ln (5) P*H2 ¼ $exp des (8)
2F PH2 O g0 RT
0:5
RT PCO PO2 * ECO
$P0:058
1=4
ECO ¼ 1:46713 0:0004527$T þ $ln (6) 0 ¼ iCO $ exp
iCO act
CO PCO2 (9)
2F PCO2 RT
!1=4 !1=4
PH2 3=4 PO2
P*H
$ PH2 O P*O
2 2
iH0 2 ¼ i*H2 $ !1=2 (7) i0 ¼ i*O2 !1=2 (10)
PH2 PO2
1þ P*H
1þ P*O
2 2
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 1 7 4 2 1 e1 7 4 3 4 17425
Fig. 6 e Electric efficiencies of fuel cell fed with syngas and equivalent hydrogen.
0 11
The model was developed to reach the desired nominal point,
1 1
¼ @ eff ;f þ K A
fK
Di (16) where the output power was fixed to 8 W from each cell (see
Dij Di
Table 3).
with The operating conditions are summarized in Table 4.
The complex geometry and the absence of an anode
eff ;f εp f channel that could funnel the fuel inside the porous anode,
Di ¼ D (17)
tf i limiting the fuel dispersion, generates higher inlet velocities
Gasification model e The main starting assumption has been compared to the stoichiometric values.
derived from the work of Guizani [49]. The gasification process In the following figure, the velocities distribution is depic-
is studied as a sequence of reactions. The starting biomass (B) ted. The fuel losses at the anode side are easily detected. The
is the olive kernel (OK). The chemical analysis and heating large size of the anode compartment does not guarantee
values of raw OK was reported in a preliminary report of the uniformity of the velocity field, on the contrary, it causes non-
project [50]. In the following table are reported details of the
biomass sample selected. Following the reported scheme, the
biomass is processed through the formation of char (C), tars
(T) and pyrolysis gases (G). The production of the final prod- Table 2 e Chemical analysis and heating values of raw
ucts complete the gasification model: CO, CO2, H2, H2O and biomass samples.
CH4.
Elemental Analysis (wt%) OK
The scheme reported in the figure depicts the overall re-
C 50.2
action system, that is summarized in the following table.
H 5.9
N 0.7
O 40.2
S 0.02
Table 1 e Geometric parameters for a single tubular cell.
Molar ratios
TUBE Diameter 2 cm H/C 1.41
Length 10 cm O/C 0.60
Thickness ~1 mm Proximate analysis (wt%)
ANODE (Material: Ni-YSZ) Thickness 30 mm Moisture 7.4
Catalyst layer thickness 10 mm Ash content 2.9
CATHODE (Material: LSM) Thickness 30 mm Volatile Matter 75.8
Catalyst layer thickness 10 mm Fixed Carbon 13.9
ELECTROLYTE (Material: YSZ) Thickness 1 mm LHV (MJ/kg) 18.8
17428 i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 1 7 4 2 1 e1 7 4 3 4
Table 3 e Reactions of the gasification model. Table 7 e Main parameters used for the gasification
model.
Index Reaction
Biomass feeding rate (total reactor) 15 kg/h
R1 B/G
R2 B/T Gasifying agent velocity 0.9 m/s
R3 B/C Biomass density 573 kg/m3
R4 T/G Biomass moisture content ~10% wt.
R5 C þ CO2 /2CO
R6 CH4 þ H2 O/CO þ 3 H2
R7 CH4 þ CO2 /2 CO þ 2 H2 The current density at the typical voltage of 0.7 V is 0.20 A/
R8 CO þ H2 O/CO2 þ H2
cm2: this value guarantees the achievement of the minimum
R9 C2 H4 þ 2 H2 O/2 CO þ 4 H2
operating power of 8 W. The model described was able to
R10 C6 H6 þ 12 H2 O/6 CO2 þ 15 H2
R11 C6 H6 þ 6 H2 O/6 CO2 þ 9 H2 reach a maximum power value around 8.8 W. However, this is
a conservative evaluation since the model does not consider
the effect of carbon deposition that could reduce the catalyst
activity for long term operation [52e54]. The evaluation of fuel
Table 4 e Operating conditions for the tubular cell. utilization and electrical efficiency is performed as follows:
reactive zones where the fuel does not interact with the To have a more accurate evaluation of the fuel cell per-
tubular cell. formances only the syngas that reaches the porous electrode
The cathode channel shows greater uniformity of the ve- should be considered. The electrical efficiency therefore
locity field compared to the anodic side, with a velocity peak at becomes:
the lower air insertion part. Considering the syngas molar
hel ¼ 48:4% (20)
composition, the operating temperature, the geometry of the
tube channels and the gas velocity field is possible to calculate This value is comparable with similar SOFC systems [55].
the Reynolds number. The Reynolds number varies over a Air utilization evaluated from the model give a value
range of values from a minimum to a maximum between 1.8 comparable with other literature studies [56]:
and 18.4 for the anode channel, and 1.2 and 24.5 for the
AU ¼ 59:3% (21)
cathode channel. As reported in Colpan et al. (2011), lower
Reynolds numbers in cathode and anode channel, coupled to It is possible to compare the performances of the fuel cell
the excess of air (cathode side) show better uniformity values fed by syngas with the operation of the same cell, fed by an
of gas velocity with higher electrical efficiency [51]. A gas equivalent amount of hydrogen. To compare the two config-
distributor channel, for the anode compartment, must be urations, a molar flow of pure hydrogen able to deliver the
placed around each tubular cell to guide the fuel through the same number of electrons provided by the syngas has been
reactive zone and drastically reduce the non-reactive zone considered. The molar flow at the anode side reduces there-
with better gas velocity uniformity. fore from the previous 1:12$103 mol=s of syngas to
The polarization curve for the single cell is depicted below. 4.06$104 mol=s of hydrogen.
The hydrogen would have a higher efficiency of conversion
compared to the syngas feeding condition. This can be sup-
ported by several studies [55,57], where the hydrogen fuel is
Table 5 e Electric efficiencies of SOFC fed with syngas and well electrochemically converted compared to the same
equivalent hydrogen. equivalent amount given by hydrogen and carbon monoxide.
However, the working condition at 0.7 V imposes to work in
Fuel considered Efficiency Maximum
at 0.7 V efficiency the last region of the curve (red points), where the efficiency
curve has an abrupt decrease. It is clear therefore that the
Syngas 48:4% 53:7%
operation at this point is not a good choice from the perfor-
Equivalent hydrogen 55:9% 62:0%
mances. Especially for long term operation, working in a re-
gion where gas transport losses can speed up performance
degradation [58]. The efficiencies values from the tubular cell
Table 6 e Performance comparison between the two fed by syngas and hydrogen are reported below:
operating points.
To obtain more stable efficiency values, it could be useful to
Parameter Operation at 0.7 V Operation at 0.95 V operate on a different point of the i-V curve, where the con-
2
Current density 0.20 A cm 0.13 A cm2 centration overvoltages are lower. A trade-off must be found
Electrical efficiency 48.4% 42.6% to find the best operating condition. One possibility is to work
Output power 9.59 W 8.44 W at V ¼ 0.95 V, that would guarantee the operation in the linear
i n t e r n a t i o n a l j o u r n a l o f h y d r o g e n e n e r g y 4 6 ( 2 0 2 1 ) 1 7 4 2 1 e1 7 4 3 4 17429
region of the curve (i.e., reduced fuel starvation issues) and Therefore, the reduction of the anode channel represents
with an efficiency value still higher than 40%. an important improvement in fuel utilization. The electric
The current density provided by the tubular cell will be efficiency referred to the total inlet fuel increases up to 49.7%.
around 0.13 A/cm2 and the output power will be around 8.5 W.
The electrical efficiency will decrease, from 48.4% to 42.6%. Gasification model
The performance comparison is shown in the table, see Table
5 and Table 6. For the gasification model, a further variation of the domain
Even if the electrical efficiency is reduced, this could be a has been made. To model the gasification process it is sup-
good compromise for the long-term operation of the fuel cell posed to have two different regions, one where it is dominant
system with stable performances. in the gas phase and the other one where the mass conser-
However, the criticalities related to the design that nega- vation of solid species can be applied. This condition can be
tively affect the performances cannot be ignored. The rela- modelled with the Ordinary Differential Equations on Comsol.
tively big dimensions of the anode channel and the fuel cell The carbon dioxide is used as the gasifying agent and it is
hurt the dispersion of both air and fuel flows. Therefore, a injected through the lower side of the reactor. For the initial
possible improvement can be represented by the choice of a conditions, in the region occupied by the biomass, it is
different geometry: in particular, the choice of a narrower assumed a constant moisture concentration in the solid
anode flow channel, which could better funnel the fuel inside matter.
the porous structure of the electrode. In this manner, the A biomass feeding rate of 15 kg/h has been considered, that
exploitation of the fuel flow would be more efficient, leading corresponds roughly to 0.6 kg/h for each fuel cell control vol-
to higher performances, both regarding fuel utilization and ume. The gasifying agent enters with a velocity of around
electrical efficiency. This point was verified by modelling the 0.9 m/s. Some of the main parameters used are listed in the
electrical efficiency using a gas distributor channel (see Fig. 7). following table.
The operation of the fuel cell with a flow channel with The results of the gasification process are reported in Fig. 9.
1.5 cm radius is analysed, see Fig. 8. Simulation data follow experimental data achieved from
In this analysis, the same inlet velocities as the previous the project partners and published elsewhere [50]. The main
configuration have been applied. Being the anode inlet section components of the syngas, CO and CO2 have a similar order of
smaller than the previous configuration, the anode molar flow magnitude between simulation and experimental data,
is reduced. This value passes from 1:12$103 mol=s to 4:02$ respectively 74% and 77.7 %vol. Comparable results are ach-
104 mol=s. ieved in similar case studies using carbon dioxide as a gasi-
In this case, the output power obtained at 0.7 V (operating fying agent [49,50]. Standard deviations are added to the
point to work in the linear region of the curve) is slightly columns of figure considering the replicas of experimental
higher than the original configuration (9.66 W), but now this tests.
power has been obtained using a molar flow of fuel that is The relations proposed by Guizani et al. (2014) to simulate
about one-third of the initial molar flow. This represents an the gasification started from the assumption that the char
important improvement from the exploitation of the total was composed of carbon solely. This could lead to the dis-
fuel. The starting fuel utilization was equal to 17.5%, it has crepancies shown in the graph reported above. The experi-
grown to 48.9%. mental test bench is described deeply elsewhere [49]. A
Horizontal Tubular Reactor (HTR) was used to study the Integration of gasification and SOFC operation
biomass pyrolysis gas composition. It is a double-walled
quartz tube, with a length of 850 mm and internal diameter The integration between the gasification model and the
of 55 mm. The gas flow, controlled by mass flow controllers, is tubular SOFC model was settled considering the optimal
introduced on right hand-side of the reactor, and passes values found above. The syngas produced reaches the anode
through the annular space to be heated before reaching the electrode up to the catalyst layer and it undergoes through the
biomass samples. electrochemical oxidation.
In this work, the value of HHV for the biomass has been More reactive fuel can reach the porous electrode than the
evaluated considering the formula reported below [59]: syngas supplied from outside. Fuel utilization is improved by
controlling the fuel mixing rate.
HHVðMJ=kgÞ ¼ 0:341$C þ 1:322$H 0:12$O 0:12$N þ 0:0686$S Results achieved are reported in the following figure,
0:0153$ash where the polarization curves are reported.
(21) The polarization curves have similar activation polariza-
tion, while ohmic losses and gas transport losses for the in-
in which C, H, etc., are the mass fraction in wt% on a dry basis.
tegrated case study have a lower impact compared to the
The HHV is possible to estimate the efficiency of the gasifier
SOFC fed by syngas produced externally. The coupled system
(cold gas efficiency).
allows obtaining a production higher than the deigned power
Gsyngas $Msyngas $HHVsyngas value. Fixing the current density at 0.25 A/cm2 the electrical
CGE ¼ ¼ 66:0% (22) power produced is around 12.3 W. This power increasing is
Gbiomass $HHVbiomass
due to a different molar flow able to reach the anode
The simulated gasification process, therefore, is quite
electrode.
efficient and can be a good starting point for the operation of
Concerning the electrical efficiency of the tubular SOFC
the fuel cell.
integrated with the gasifier can achieve values around 50%
Operating the gasifier model changing the temperature
(50.1%).
(800 C and 750 C) and the pressure (1 and 2 atm) can affect
Considering the complete system, a preliminary estima-
the syngas composition and the related efficiency value.
tion of the overall efficiency can be evaluated as:
Fig. 10 shows the composition of the syngas with different
operating variables. The molar fraction of carbon monoxide hBiomass/electricity ¼ hel;SOFC $CGE ¼ 0:501$0:660 ¼ 0:330 ¼ 33:0%
drops with a decrease of temperature and the increase of (23)
pressure, with an increasing amount of carbon dioxide. The
syngas produced would be less rich in fuel (CO and H2), with This value could be increased by introducing a fuel recycle
higher amount of oxidized compounds, such as CO2 and H2O, system. This aspect is under investigation.
with a consequent reduction of the chemical energy that Other critical issues should be studied and solved in the
could be exploited. Therefore, the best operating condition is next steps of the project. Carbon deposition, tar, ash forma-
represented by: T ¼ 800 C and p ¼ 1 atm (see Fig. 11). tion and the presence of impurities inside the gasifier can
affect negatively the performances of the SOFC tubular cell.
Fig. 11 e Polarization curve comparison between single-cell fed by syngas and cell coupled to a gasifier.
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