Transmission Hydraulic Control Valve

Usage:

Remove & Install Transmission Hydraulic Control Valve

Start By:

a. remove transmission

1. Remove three bolts (1), the washers and plate assembly (2) from the transmission and the
transmission hydraulic control valve.
2. Disconnect connectors (5) that are on wire harness (3).

3. Remove four bolts (4) and (6) that hold wire harness (3) to the transmission hydraulic control
valve. Remove wire harness (3) from the transmission hydraulic control valve.

4. Use two people or a lifting sling and a hoist in order to remove transmission hydraulic control
valve (10) from the transmission.

5. Remove five bolts (7), the washers, 14 bolts (8), the washers, 14 bolts (9) and the washers
from transmission hydraulic control valve (10). Make a note of the locations of the three washers
on each of the bolts for assembly purposes. Make a note of the location of the bolts, by length,
for assembly purposes. Note that switch assembly (11) will be present only on an all wheel drive
machine.

6. Remove transmission hydraulic control valve (10) from the transmission. The weight of
transmission hydraulic control valve (10) is 27.2 kg (60 lb).
NOTE: The following steps are for the installation of the transmission hydraulic control valve.
The transmission hydraulic control valve and mating components of the transmission must be
clean prior of the installation.

7. Use two people or a lifting sling and a hoist in order to position the transmission hydraulic
control valve to the transmission.

8. All of the washers on bolts (7), (8) and (9) should be replaced in order to attain proper torque
on the bolts. There are 33 1T-0738 Washers and 66 9P-9150 Washers used in the assembly.
Install five bolts and washers (7) 14 bolts and washers (8) 14 bolts and washers (9) to hold
transmission hydraulic control valve (10) to the transmission. Tighten bolts (7), (8) and (9) to a
torque of 30 ± 4 N·m (22 ± 3 lb ft).

9. Position wire harness (3) on transmission hydraulic control valve (10).

10. Install bolts (4) and (6) that hold wire harness (3) to the transmission hydraulic control valve.

11. Reconnect connectors (5) that are on wire harness (3).

12. Position plate assembly (2) on the transmission and the transmission hydraulic control valve.
Install three bolts and washers (1) to hold plate assembly (2) on the transmission and the
transmission hydraulic control valve.

13. Refer to "Test and Adjust Module" for instructions on setting initial pressure.

End By:

a. install transmission

Disassemble Transmission Hydraulic Control Valve

Start By:

a. remove transmission hydraulic control valve

1. Remove two socket head bolts (1) from the transmission hydraulic control valve.

2. Remove cover plate (2) from the transmission hydraulic control valve.

3. Remove valve bank (3) from the main transmission hydraulic control valve body.

4. Remove two dowels (4) from valve bank (3). Remove O-ring seals (5) and (6) from valve
bank (3). Note the location of the O-ring seals for installation purposes.

5. Remove plug (7) from valve bank (3).

6. Remove O-ring seal (8) from plug (7).

7. Remove slug (9) and spool (10) from valve bank (3).

8. Remove adapter (11) with its O-ring seals from valve bank (3).

9. Remove plunger (12), O-ring seal (14) and coupler (13) as a unit, from valve bank (3).

10. Remove coupler (13) and O-ring seal (14) from plunger assembly (12).

11. Use Tool (A) in order to remove retaining ring (15) from plunger assembly (12).
12. Remove outer spring (16), retainer (17), eight spacers (18), inner spring (19) and piston (20)
from plunger assembly (12).

13. Use Tool (A) in order to remove retainer (21) from plunger assembly (12). Remove stop (22)
and spring (23) from plunger assembly (12).

14. Remove four locknuts (24) and four coil assemblies (25) from valve bank (3).

15. Remove four cartridge assemblies (26) and their O-ring seals from manifold (28). Remove
the O-ring seals from four cartridge assemblies (26).

16. Remove five socket head bolts (27) and the washers from manifold (28). Remove manifold
(28) from valve bank (3).
17. Remove nine O-ring seals (29) from manifold (28).

18. Remove four piston selectors (30), four shims (31), four outer springs (32) and four inner
springs (33) from valve bank (3). Note the location of each valve, shim and spring for assembly
purposes.

NOTE: Switch (37A) will be present only on an all wheel drive machine.
19. Remove four adjuster assemblies (34), for load pistons (41A), four spools (41B), four orifices
with O-ring seals (41C), four orifices (41D), four inner springs (41E), four slugs (41F) and four
outer springs (41G) from valve bank (3).

20. Remove eight caps (39) from eight nipple assemblies (40). Remove eight nipple assemblies
(40) and their O-ring seals from valve bank (3).

21. Remove the O-ring seals from eight nipple assemblies (40).

NOTE: Switch (37A) will be present only on an all wheel drive machine.

22. Remove switches (37A), (37B), the adapter and its bonded seal from valve bank (3). Note the
position of the adapter for assembly proposes.

23. Remove wire assembly connectors, bolt and bracket (38) from valve bank (3).
24. Remove two plugs (35), their O-ring seals, plug (36) and its O-ring seal from valve assembly
(3). Remove the O-ring seals from components (35) and (36). Remove adjuster assembly (34)
from valve assembly (3).

25. Remove nut (44), washer (43) and adjusting screw (42) from adjuster assembly (34). Remove
the O-ring seals from components (34) and (42).

26. Remove plate (45) and valve bank (46) from the valve base.
27. Remove two valves (47), O-ring seal (48) and O-ring seal (49) from valve bank (46). Note
the location of the O-ring seals for installation purposes.

28. Remove four locknuts (50) and four coil assemblies (50A) from manifold (51A).

29. Remove four cartridge assemblies (51B) and their O-ring seals from manifold
(51A).ERmove the O-ring seals from cartridge assemblies (51B).

30. Remove five socket head bolts (51) from manifold (51A). Remove manifold (51) from the
valve bank (46).
31. Remove nine O-ring seals (51C) from manifold (51A).

32. Remove adjuster assembly (52) from valve bank (46).

33. Remove nut (52C), washer (52B) and adjusting screw (52A) from adjuster assembly (52).
Remove the O-ring seals from components (52) and (52A).

34. Remove slug (53), spool assembly (54), spring (55) and stop (56) from valve bank (46).

35. Use Tool (B) in order to remove retaining ring (60) from spool assembly (54). Remove
retainer (59), spring (58) and ball (57) from spool assembly (54).
36. Remove plug (61) with its O-ring seal from valve bank (46). Remove inner spring (62), outer
spring (63), spool (64) and slug (65) from the valve bank (46). Remove the O-ring seal from plug
(61).

37. Rotate the valve assembly by 180 degrees. Remove four piston selectors (66), four shims
(69), four outer springs (68) and three inner springs (67) from valve bank (46). There is only one
spring under piston selector (66) on the far right of the valve assembly. Note the location of each
valve, shim and spring for assembly purposes.
38. Rotate the valve assembly by 180 degrees. Remove four adjusters (73) with their O-ring seals
from valve bank (46).

39. Remove nut (73C), washer (73B) and adjusting screw (73A) from adjuster assemblies (73).
Remove the O-ring seals from components (73) and (73A).

40. Remove three plugs (70), orifice (71) and plug (72) from valve bank (46).

41. Remove the O-ring seals from three plugs (70), orifice (71) and plug (72).
42. Remove four load pistons (73D), four spools (73E), four orifices with O-ring seals (73F),
four orifices (73G), four inner springs (73H), four slugs (73I) and outer springs (73J) from valve
bank (46).

43. Remove the O-ring seals from four orifices (73F).

44. Remove plate (74) from manifold (75).

45. Remove O-ring seal (76) and O-ring seal (78) from manifold (75). Remove screen (79) and
two dowels (77) from manifold (75).
46. Use Tool (B) in order to remove retaining ring (80) from manifold (75). Remove retainer
(82), spring (81) and poppet (83) from manifold (75).

Assemble Transmission Hydraulic Control Valve

1. Make sure that all components of the transmission hydraulic control valve are clean prior to
assembly. During assembly of the transmission hydraulic control valve, check the condition of
all O-ring seals that were removed from the transmission hydraulic control valve. If any of the
seals are damaged, use new parts for replacement.

2. Install poppet (83), spring (81), and retainer (82) in manifold (75).
3. Use Tool (B) in order to install retaining ring (80) in manifold (75).

4. Install two dowels (77) and screen (79) in manifold (72).

5. Install O-ring seals (76) and (78) in manifold (75).

6. Install plate (74) on manifold (75).

7. Install four load pistons (73D), four spools (73E), four orifices with O-ring seals (73F), four
orifices (73G), four inner springs (73H), four slugs (73I) and four outer springs (73J) in valve
bank (46).
8. Install the O-ring seals on components (73) and (73A).

9. Install adjusting screw (73A), washer (73B) and nut (73C) on adjuster assembly (73).

10. Install four adjuster assemblies (73) in valve bank (46).

11. Refer to the "Transmission & Transmission Hydraulic Control Valve, Testing and Adjusting
Module 3417-036" for the procedure of setting adjuster assemblies (73).

12. Install the O-ring seals on three plugs (70), orifice (71) and plug (72).
13. Install three plugs (70), orifice (71), plug (72) and their O-ring seals in valve bank (46).

14. Install three inner springs (67), four outer springs (68), four shims (69) and four piston
selectors (66) to their original locations in valve bank (46). There is only one spring under piston
selector (66) on the far right side of the valve assembly.

15. Install inner spring (62), outer spring (63), spool (64) and slug (65) in valve bank (46).

16. Install the O-ring seal on plug (61). Install plug (61) in valve bank (46). Tighten plug (61) to
a torque of 75 ± 7 N·m (55 ± 5 lb ft).
17. Install ball (57), spring (58), retainer (59) and retaining ring (60) to spool (54). Use Tool (B)
to install retaining ring (60).

18. Install slug (53), spool (54), spring (55) and stop (56) in valve bank (46).

19. Install the O-ring seals on components (52) and (52A). Install nut (52C), washer (52B) and
adjusting screw (52A) in adjuster assembly (52).

20. Install adjuster assembly (52) in valve bank (46). Tighten adjuster assembly (52) to a torque
of 75 ± 7 N·m (55 ± 5 lb ft). Refer to the "Transmission & Transmission Hydraulic Control
Valve, Testing and Adjusting Module 3417-036" for the procedure of setting adjuster assemblies
(52).

21. Install nine O-ring seals (51C) to their original locations in manifold (51A).

22. Position manifold (51A) to valve bank (46). Install five socket head bolts (51) and their
washers that secure manifold (51A) to valve bank (46).

23. Install cartridge assemblies (51B) in manifold (51A). Tighten the cartridges to a torque of 50
± 5 N·m (37 ± 4 lb ft).

24. Install four coil assemblies (50) and locknuts (50A) to cartridge assemblies (51B). Tighten
the locknuts to a torque of 21 ± 3 N·m (16 ± 2 lb ft).
25. Install two dowels (47) in valve bank (46). Install O-ring seals (48) and (49) in valve bank
(46).

26. Install valve bank (46) and plate (45) on manifold (72).

27. Install the O-ring seals to components (34) and (42).

28. Install nut (44), washer (43) and adjusting screw (42) to adjuster assembly (34).
29. Install four load pistons (41A), four spools (41B), four orifices with four O-ring seals (41C),
four orifices (41D), four inner springs (41E), four slugs (41) and four outer springs (41F) in
valve bank (3).

30. Install four adjuster assemblies (34) to valve bank (3). Tighten adjuster assemblies (34) to a
torque of 75 ± 7 N·m (55 ± 5 lb ft). Tighten nut (44) to a torque of 48 ± 6 N·m (35 ± 4 lb ft).
Refer to the "Transmissions & Transmission Hydraulic Control Valve, Testing And Adjusting
Module 3417-036" for the procedure of setting adjuster assemblies (34).

31. Install eight nipple assemblies (40) and their O-ring seals in valve bank (3). Tighten eight
nipple assemblies (40) to a torque of 14 ± 4 N·m (10 ± 3 lb ft).

32. Install eight caps (39) on eight nipple assemblies (40).

NOTE: Switch (37A) will be present only on an all wheel drive machine.

33. Install switches (37A), (37B), the adapter and its bonded seal to valve bank (3). Position the
adapter to its original orientation.

34 Install wire assembly connectors, bolt and bracket (38) on valve bank (3).

35. Install the O-ring seals on the two plugs (35) and plug (36). Install two plugs (35), their O-
ring seals, plug (36) and its O-ring seal in valve bank (3).
36. Install four piston selectors (30), four shims (31), four outer springs (32) and four inner
springs (33) in valve bank (3).

37. Install nine O-ring seals (29) in manifold (28).

38. Position manifold (28) to valve bank (3). Install five socket head bolts (27) and washers in
manifold (28).

39. Install four coil assemblies (25) and four locknuts (24) to valve bank (3). Tighten locknuts
(24) to a torque of 20 ± 2.5 N·m (15 ± 2 lb ft).
40. Install stop (22) and spring (23) to plunger assembly (12). Put spring (23) under compression.
Use Tool (A) to install retainer (21) to plunger assembly (12).

41. Install outer spring (16), retainer (17), eight spacers (18), inner spring (19), and piston (20) to
plunger assembly (12). Put springs (16) and (19) under compression. Use Tool (A) to install
retainer ring (15) to plunger assembly (12).

42. Install coupler (13) and O-ring seal (14) to plunger assembly (12). Tighten coupler (13) to a
torque of 4.5 ± 1 N·m (40 ± 9 lb ft).
43. Install plunger (12). O-ring seal (14 ) and coupler (13) and a unit, in valve bank (3).

44. Install adapter (11) with its O-ring seals to valve bank (3). Tighten adapter (11) to a torque of
75 ± 7 N·m (55 ± 5 lb ft).

45. Install O-ring seal (8) and (7).

46. Install slug (9) and spool (10) to valve bank (3).

47. Install plug (7) to valve bank (3). Tighten plug (7) to a torque of 75 ± 7 N·m (55 ± 5 lb ft).

48. Install O-rings (6) and (5) to their original locations in valve bank (3).

49. Install two dowels (4) to valve bank (3).

50. Position valve bank (3) to the main valve body.

51. Position cover plate (2) to the valve.

52. Install two socket head bolts (1) in the valve. Tighten two bolts (1) to a torque of 30 ± 4 N·m
(22 ± 3 lb ft).

End By:

a. install transmission hydraulic control valve