Serial Number Range

AWP from 3890-201 to 3891-1185

Part No. 25832

Rev C16
August 2015
 August 2015

2 AWP Part No. 25832

August 2015

How to Read Your Serial Number

Part No. 25832 AWP 3

 August 2015

Table of Contents

309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36....56

This manual is updated frequently. If you have a
printed manual, you can keep it up to date by
downloading new figures from the Genie website at
www.genielift.com. For the most up-to-date parts
information, visit the Parts Lookup System on the
Genie website at www.genielift.com.
400 PLATFORM COMPONENTS
401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY....58
402.1 NARROW ALUMINUM PLATFORM ASSEMBLY......60
403.1 FIBERGLASS PLATFORM ASSEMBLY....................62
404.1 PLATFORM CONTROL BOX, A.C. AND D.C............64

How to Read Your Serial Number..........................................3 500 HYDRAULIC COMPONENTS

Parts Stocking List.................................................................7
How to Order Parts................................................................8
Service Parts Fax Order Form...............................................9
Electronic Version
Click on any page number to view the figure.
501.1 D.C. POWER UNIT ASSEMBLY................................66
502.1 A.C. POWER UNIT ASSEMBLY................................68
Indices
Part Number Index...............................................................70
Part Description Index.........................................................72
Cross References
Fittings Cross Reference.....................................................76

100 BASE COMPONENTS

101.1 BASE ASSEMBLY, AWP-19, AWP-24.......................10
102.1 BASE ASSEMBLY, AWP-30, AWP-36.......................12
103.1 OUTRIGGER ASSEMBLY.........................................14

200 MAST COMPONENTS

201.1 MAST ASSEMBLY, AWP-19, VIEW 1........................16
201.2 MAST ASSEMBLY, AWP-19, VIEW 2........................18
202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW
1...........................................................................................20
202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW
2...........................................................................................22
203.1 DESCENT SEQUENCING CABLES AND MAST COVER
PLATE..................................................................................26
204.1 LOADING BUMPER ASSEMBLY, AWP-19,
AWP-24...............................................................................28
205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24.......30
206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24....32
207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND
36.........................................................................................34
208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36.........36
209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY...........38

300 POWER GROUPS

301.1 BATTERY PACK ASSEMBLY.....................................40
302.1 BATTERY CHARGER ASSEMBLY............................42
303.1 D.C. GROUND CONTROL BOX ASSEMBLY............44
304.1 A.C. GROUND CONTROL BOX ASSEMBLY............46
305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24......48
306.1 HYDRAULIC INSTALLATION, AWP-30, AWP-36......50
307.1 CONTROL CABLE ASSEMBLY, AWP-19..................52
308.1 CONTROL CABLE ASSEMBLY, AWP-24..................54

4 AWP Part No. 25832

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Table of Contents (continued)

This Page Intentionally Left Blank

Part No. 25832 AWP 5

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Notes

6 AWP Part No. 25832

August 2015

Parts Stocking List

Part No. 25832 AWP 7

 August 2015

How To Order Parts

8 AWP Part No. 25832

August 2015

Fax Order Form

Part No. 25832 AWP 9

 100 BASE COMPONENTS August 2015

101.1 BASE ASSEMBLY, AWP-19, AWP-24

10 AWP Part No. 25832

August 2015 100 BASE COMPONENTS

101.1 BASE ASSEMBLY, AWP-19, AWP-24

Item Part No. Description Qty. Item Part No. Description Qty.

1 - Base Weldment...............................1 33 6277 PIN,LOCK,SHORT W/PULL RING...4

(shown only for reference; not
available as a service part)
2 6090 SCREW,HHC,1/4-20 X .75..............4
3 6353 SCREW,RHM,1/4-20 X .5................4
4 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
5 23923 CONN. SQZ,1/2NPT
.5-.625,90DEG.................................1
6 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................4
7 6638 WASHER,FLAT,USS,1/4"Y..............2
8 10777 COVER,BLANK...............................1
9 24175 JUNCTION BOX,AWP BASE..........1
10 6175 SCREW,HHC,3/8-16 X 1.................2
11 6097 WASHER,FLAT,USS,3/8",Y.............2
12 6021 WASHER,LOCK,.375....................10
13 4828 NUT,NYLOCK,3/8-16.....................10
14 24100 MAST BRACE,RH,AWP 19/24........1
15 6714 LEVEL,BUBBLE..............................1
16 24099 MAST BRACE,LH,AWP 19/24.........1
17 5361 PIN,COTTER,.125 X 1.5..................3
18 6563 WASHER,SHIM,.75 X 1.125
X.030...............................................4
19 23374 WHEEL,POLY.,BLUE,10 X.75
X2.50...............................................2
20 6564 WASHER,SHIM,.765X1.312
X.093**............................................4
21 - Hydraulic Cylinder Assembly...........4
(refer to 305.1)
22 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2
23 6033 WASHER,LOCK,0.5".......................2
24 6034 NUT,HEX,JAM,1/2-13......................2
25 23382P DROP-OUT CYLINDER
WELD-PAINTED..............................1
26 6545 PIN,CLEVIS,.75 X 2........................1
27 23906 SCREW,PHILLIPS,PHM,10-24
X.25.................................................8
28 6607 WASHER,LOCK,#10 PLTD.............8
29 23398 SWITCH,INTERLOCK,AWP I..........4
30 6091 NUT,NYLOCK,1/4-20.......................8
31 57741 CASTER,PL,SW,5 X 2, 750 LBS.....2
32 24181 CONDUIT,PLASTIC.......................22

Part No. 25832 AWP 11

 100 BASE COMPONENTS August 2015

102.1 BASE ASSEMBLY, AWP-30, AWP-36

12 AWP Part No. 25832

August 2015 100 BASE COMPONENTS

102.1 BASE ASSEMBLY, AWP-30, AWP-36

Item Part No. Description Qty. Item Part No. Description Qty.

-- 25583 BASE ASSY,110/220V,AWP30/36 29 6095 WASHER,FLAT,USS,1/2",Y.............4

(includes items 1-8, 16, 17, 36-38, 41 30 6198 NUT,NYLOCK,1/2-13.......................4
and 42)
31 23964 CYLINDER MOUNT ANGLE,SET
1 - Base Weldment...............................1 30/36................................................1
(shown only for reference)
32 10598 SCREW,HHC,1/2-13 X 3.................2
2 23923 CONN. SQZ,1/2NPT
.5-.625,90DEG.................................1 33 23964 CYLINDER MOUNT ANGLE,SET
30/36................................................1
3 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................4 34 32399 PIN,CLEVIS,1 X 3 LG......................1
4 6090 SCREW,HHC,1/4-20 X .75..............4 35 23906 SCREW,PHILLIPS,PHM,10-24
X.25.................................................8
5 6356 WASHER,LOCK,.25........................4
36 6607 WASHER,LOCK,#10 PLTD.............8
6 6638 WASHER,FLAT,USS,1/4"Y..............2
37 23398 SWITCH,INTERLOCK,AWP I..........4
7 10777 COVER,BLANK...............................1
38 57741 CASTER,PL,SW,5 X 2, 750 LBS.....2
8 24175 JUNCTION BOX,AWP BASE..........1
39 6019 SCREW,HHC,3/8-16 X 1.25 GRD
9 6175 SCREW,HHC,3/8-16 X 1.................6 5.......................................................8
10 6097 WASHER,FLAT,USS,3/8",Y.............6 40 24757 DECAL,OUTRIGGER BASE
11 6021 WASHER,LOCK,.375....................14 TUBE,AWP......................................1
12 4828 NUT,NYLOCK,3/8-16.....................14 41 6277 PIN,LOCK,SHORT W/PULL RING...4
13 25578 MAST
BRACE,R.S.FRNT,AWP30/36.........1
14 25579 MAST
BRACE,R.S.MID.,AWP30/36...........1
15 25580 MAST
BRACE,R.S.REAR,AWP30/36........1
16 6714 LEVEL,BUBBLE..............................1
17 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
18 25575 MAST
BRACE,L.S.FRONT,AWP30/36.......1
19 25576 MAST
BRACE,L.S.MID.,AWP30/36............1
20 25577 MAST
BRACE,L.S.REAR,AWP30/36.........4
21 27321 AXLE,REAR,AWP 30/36.................2
22 23374 WHEEL,POLY.,BLUE,10 X.75
X2.50...............................................2
23 5361 PIN,COTTER,.125 X 1.5..................6
24 6563 WASHER,SHIM,.75 X 1.125
X.030...............................................8
25 6564 WASHER,SHIM,.765X1.312
X.093**..........................................12
26 - Hydraulic Cylinder Assembly.........12
(refer to 306.1)
27 13775 WASHER,FLAT,1.063 X 2 X .134.....2
28 10597 SCREW,HHC,1/2-13 X 1.25 GR5.....2

Part No. 25832 AWP 13

 100 BASE COMPONENTS August 2015

103.1 OUTRIGGER ASSEMBLY

14 AWP Part No. 25832

August 2015 100 BASE COMPONENTS

103.1 OUTRIGGER ASSEMBLY

Item Part No. Description Qty.

-- 109713 LEVELING JACK ASSEMBLY,AWP***

includes items 1, 2 and 8-19
-- 124163 FOOTPAD SERVICE KIT.................1
(to SN AWP07-58785)components of
kit; 1-2, 9-13. if customer has already
installed this kit and only needs the
footpad order 124793.
-- 124793 KIT,FOOTPAD,AWP.........................1
kit contains two parts; footpad casting
and rubber pad. only order if you have
previously installed 124163 or your
unit is newer than AWP07-58785.
1 49377 SCREW,HHC,M6 X 40....................1
2 49364 NUT,NYLOCK,M6X1.00..................2
3 6608 PIN,ROLL,.188 X .75.......................1
4 23494 SPRING-SWITCH
ACTUATION,AWP...........................1
5 23627 OUTRIGGER WELD. AWP19/24.....1
5A 23956 OUTRIGGER WELD. AWP30/36.....1
6 6091 NUT,NYLOCK,1/4-20.......................1
7 4266 SCREW,HHC,1/4-20 X 2.................1
8 FOOTPAD, AWP..............................1
part is a component of 124163, cannot
order separately.
9 109715 PLATE,FOOTPAD RETAINER.........2
10 124792 WASHER,LOCK
SPLIT,6MM,11.8MM........................4
11 124552 SCREW,HHC,M6-12MM..................4
12 24900 LEVELING JACK CASTING,AWP....1
13 109689 LEVELING ROD..............................1
14 124569 NUT,HEX,M10X1.5.LP....................1
16 8214 HANDLE,LEVELING
JACK,SHRT-ZINC............................1
17 6082 HANDLE BALL KNOB.....................1
18 124568 SCREW,SHC,M10X1.5X55.............1
19 145137 NUT,NYLOCK,M10X1.5..................1

Part No. 25832 AWP 15

 200 MAST COMPONENTS August 2015

201.1 MAST ASSEMBLY, AWP-19, VIEW 1

16 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

201.1 MAST ASSEMBLY, AWP-19, VIEW 1

Item Part No. Description Qty. Item Part No. Description Qty.

-- 90337 BOE LUBE.......................................1 -- 21442 SHIM,.75 X.45 X.032.......................1

lubricant (Quantities listed for this item are
1 24761 MAST SECTION,#1, AWP 19/24.....1 approximate. Actual quantities may
vary to ensure close fit.)
2 24762 MAST SECTION,#2, AWP-19/24.....1
-- 21443 SHIM,.75 X.45 X.064.......................1
3 24763 MAST SECTION,#3, AWP 19/24.....1 (Quantities listed for this item are
6 4828 NUT,NYLOCK,3/8-16.....................19 approximate. Actual quantities may
(p/n 6022 replaced by p/n 4828) vary to ensure close fit.)
7 6021 WASHER,LOCK,.375....................13 -- 8519 WASHER,SHIM,.5 X .875 X .033.....1
8 6610 SCREW,FHS,3/8-16 X 2 GRD.8......8 33A 31707 ROLLER KIT(SL,PLC,AWP1) QTY 1
(includes one each of item 33 listed
9 28777 CHAIN TERM,UPPER,NO.1............2
above)
(replaced 7139)
33A 31709 ROLLER KIT(SL,PLC,AWP1) QTY 16
10 6534 PIN,GROOVED- .200 X .75*...........8
(includes sixteen each of item 33 listed
(replaced 6570)
above)
11 6505 PLATE,SHAFT SUPPORT,ZINC
35 Roller Fasteners composed of items
PLTD................................................6
listed below......................................4
12 6544 AXLE, IDLER WHEEL .75 X 4.01.....3
-- 6021 WASHER,LOCK,.375......................1
13 6563 WASHER,SHIM,.75 X 1.125
-- 6054 NUT,HEX,3/8-24..............................1
X.030.............................................12
(Quantities listed for this item are -- 6097 WASHER,FLAT,USS,3/8",Y.............1
approximate. Actual quantities may 36 Lower Roller Fasteners, No. 2 Mast -
vary to ensure close fit.) Composed of items listed below......2
13A 6564 WASHER,SHIM,.765X1.312 -- 5408 NUT,LP NYLOCK,3/8-24.................1
X.093**............................................6
(Quantities listed for this item are -- 7268 WASHER,SHIM,.375 X.625X.033
approximate. Actual quantities may ST....................................................1
vary to ensure close fit.) 40 4828 NUT,NYLOCK,3/8-16.......................8
14 6930 IDLER WHEEL W/BEARING-LG.....4 46 6059 Weldment - Lower Chain Terminal,
15 14740 SCREW,FHS,1/4-20 X 1.5...............1 No. 3 Mast........................................1

16 14737 CLEVIS BLOCK-4 SLOT 47 21102 CHAIN-LARGE(AL-444)-69.5".........2

STL.CASTG.....................................1 48 12307 LWR TERM-LG CHAIN W/5.5"
17 6611 SCREW,HHS,3/8-24 X .5,ZINC.....12 ROD.................................................2

18 14341 SPACER, IDLER WHEEL................2 49 6066 SCREW,RHM,10-32 X .38...............2

19 6538 CHAIN TERM-UPR(1 SLOT 50 6607 WASHER,LOCK,#10 PLTD.............2

MED)ZINC.......................................2
20 6534 PIN,GROOVED- .200 X .75*...........4
33 Roller Installation - Composed of items
listed below....................................16
-- 21278 ROLLER,NYLATRON 1.50
O.D.***.............................................1
-- 21279 BUTTON, .800 O.D. X .281..............1
-- 21280 BOLT-ROLLER,3/8-24 X
1.69-ZINC........................................1
-- 21441 SHIM,.75 X.45 X.016.......................1
(Quantities listed for this item are
approximate. Actual quantities may
vary to ensure close fit.)

Part No. 25832 AWP 17

 200 MAST COMPONENTS August 2015

201.2 MAST ASSEMBLY, AWP-19, VIEW 2

18 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

201.2 MAST ASSEMBLY, AWP-19, VIEW 2

Item Part No. Description Qty. Item Part No. Description Qty.

4 24766 MAST SECTION,#4, AWP-19.........1 -- 21279 BUTTON, .800 O.D. X .281..............1

5 25821 CARRIAGE -- 21280 BOLT-ROLLER,3/8-24 X
W/DECALS,AWP19/24....................1 1.69-ZINC........................................1
(Includes items 25, 27-32 and 40) -- 21441 SHIM,.75 X.45 X.016.......................1
6 4828 NUT,NYLOCK,3/8-16.....................19 (Quantities listed for this item are
(p/n 6022 replaced by p/n 4828) approximate. Actual quantities may
7 6021 WASHER,LOCK,.375....................13 vary to ensure close fit.)

10 6570 PIN,GROOVED- .156 X .75.............8 -- 21442 SHIM,.75 X.45 X.032.......................1

(Quantities listed for this item are
11 6505 PLATE,SHAFT SUPPORT,ZINC approximate. Actual quantities may
PLTD................................................6 vary to ensure close fit.)
12 6544 AXLE, IDLER WHEEL .75 X 4.01.....3 -- 21443 SHIM,.75 X.45 X.064.......................1
13 6563 WASHER,SHIM,.75 X 1.125 (Quantities listed for this item are
X.030.............................................12 approximate. Actual quantities may
(Quantities listed for this item are vary to ensure close fit.)
approximate. Actual quantities may -- 8519 WASHER,SHIM,.5 X .875 X .033.....1
vary to ensure close fit.)
33A 31707 ROLLER KIT(SL,PLC,AWP1) QTY 1
13A 6564 WASHER,SHIM,.765X1.312 (includes one each of item 33 listed
X.093**............................................6 above)
(Quantities listed for this item are
approximate. Actual quantities may 33A 31709 ROLLER KIT(SL,PLC,AWP1) QTY 16
vary to ensure close fit.) (includes sixteen each of item 33 listed
above)
17 6611 SCREW,HHS,3/8-24 X .5,ZINC.....12
34 Carriage Roller Fasteners - Composed
21 6929 IDLER WHEEL of items listed below........................2
W/BEARING-MEDIUM....................2
-- 17851 ROD COUPLING 3/8-24,
22 10319 SPACER, IDLER WHEEL DRILLED.........................................1
"CONDUIT"......................................1
-- 6021 WASHER,LOCK,.375......................2
23 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................2 -- 6054 NUT,HEX,3/8-24..............................4

24 23623P LATCH,HOLD DOWN,BLUE............1 -- 6180 COUPLING,ROD,3/8-24..................1

25 11697 NUTSERT,3/8-16 STEEL CAD -- 6181 THREADED ROD,(3/8-24),2.25".....1

PLTD................................................1 37 23290 WELDMNT.CHAIN
26 23929 OUTRIGGER STORAGE TERM.,LWR.,AWP...........................1
WLD.--AWP2...................................1 38 8072 CHAIN MEDIUM, (BL-423)-70.5".....2
27 23655 DECAL,AWP PLAT.CONTROL 39 12311 LWR TERM-MED CHAIN W/4.25"
OPER..............................................1 ROD.................................................2
28 23726 DECAL,BEFORE OPER-REMOVE 40 4828 NUT,NYLOCK,3/8-16.......................8
PLUG...............................................1 41 6506 LOWER CHAIN TERM WELD.#4
29 18597 DECAL,8 AMP MAX........................1 NARRW...........................................1
30 23654 DECAL,AWP SAFETY RULES........1 42 8153 CHAIN, LARGE, (AL-444)-70.5"......2
31 23651 DECAL,300LB.CAP./NOT 43 12306 LWR TERM-LG CHAIN W/3.50"
INSULATED.....................................1 ROD.................................................2
32 6175 SCREW,HHC,3/8-16 X 1.................5 44 6873 SCREW,FHM,10-32 X 1..................2
33 Roller Installation - Composed of items 45 6571 FILLER STRIP,#4
listed below....................................16 COL.BOTTOM-5..............................1
-- 21278 ROLLER,NYLATRON 1.50
O.D.***.............................................1

Part No. 25832 AWP 19

 200 MAST COMPONENTS August 2015

202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 1

20 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

202.1 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 1

Item Part No. Description Qty. Item Part No. Description Qty.

1 25089 MAST SECTION,#1, AWP-36.........1 -- 21279 BUTTON, .800 O.D. X .281..............1

1A 25095 MAST SECTION,#1, AWP-30.........1 -- 21280 BOLT-ROLLER,3/8-24 X
1B 24761 MAST SECTION,#1, AWP 19/24.....1 1.69-ZINC........................................1

2 25090 MAST SECTION,#2, AWP-36.........1 -- 21441 SHIM,.75 X.45 X.016.......................1

(Quantities listed for this item are
2A 25096 MAST SECTION,#2, approximate. Actual quantities may
AWP-2509030.................................1 vary to ensure close fit.)
2B 24762 MAST SECTION,#2, AWP-19/24.....1 -- 21442 SHIM,.75 X.45 X.032.......................1
3 25091 MAST SECTION,#3, AWP36...........1 (Quantities listed for this item are
approximate. Actual quantities may
3A 25097 MAST SECTION,#3, AWP30...........1
vary to ensure close fit.)
3B 24763 MAST SECTION,#3, AWP 19/24.....1
-- 21443 SHIM,.75 X.45 X.064.......................1
7 4828 NUT,NYLOCK,3/8-16.....................26 (Quantities listed for this item are
(p/n 6022 replaced by p/n 4828) approximate. Actual quantities may
8 6021 WASHER,LOCK,.375....................18 vary to ensure close fit.)
9 6610 SCREW,FHS,3/8-16 X 2 GRD.8.....12 -- 8519 WASHER,SHIM,.5 X .875 X .033.....1
10 28777 CHAIN TERM,UPPER,NO.1............2 39A 31707 ROLLER KIT(SL,PLC,AWP1) QTY 1
(replaced 7139) (includes one each of item 39 listed
above)
11 6534 PIN,GROOVED- .200 X .75*.........12
(replaced 6570) 39A 31708 ROLLER KIT(SL,PLC,AWP1) QTY 20
(includes twenty each of item 39 listed
12 6505 PLATE,SHAFT SUPPORT,ZINC above)
PLTD................................................8
41 Roller Fasteners - Composed of items
13 6544 AXLE, IDLER WHEEL .75 X 4.01.....4 listed below......................................6
14 6563 WASHER,SHIM,.75 X 1.125 -- 6021 WASHER,LOCK,.375......................1
X.030.............................................16
(Quantities listed for this item are -- 6054 NUT,HEX,3/8-24..............................1
approximate. Actual quantities may -- 6097 WASHER,FLAT,USS,3/8",Y.............1
vary to ensure close fit.)
42 Lower Roller Fasteners - No. 2 Mast
14A 6564 WASHER,SHIM,.765X1.312 - Composed of items listed below.....2
X.093**............................................8
-- 5408 NUT,LP NYLOCK,3/8-24.................1
(Quantities listed for this item are
approximate. Actual quantities may -- 7268 WASHER,SHIM,.375 X.625X.033
vary to ensure close fit.) ST....................................................1
15 6930 IDLER WHEEL W/BEARING-LG.....1 46 4828 NUT,NYLOCK,3/8-16.....................10
16 14740 SCREW,FHS,1/4-20 X 1.5...............1 51 6607 WASHER,LOCK,#10 PLTD.............4
17 14737 CLEVIS BLOCK-4 SLOT 52 6506 LOWER CHAIN TERM WELD.#4
STL.CASTG.....................................1 NARRW...........................................1
18 6611 SCREW,HHS,3/8-24 X .5,ZINC.....16 56 6509 LOWER CHAIN TERM WELD. #3
WIDE...............................................1
19 14341 SPACER, IDLER WHEEL................2
57 25829 CHAIN-LARGE(AL-444)-103.5".......2
20 6538 CHAIN TERM-UPR(1 SLOT
MED)ZINC.......................................2 57A 25830 CHAIN-LARGE(AL-444)-84.5".........2
21 6534 PIN,GROOVED- .200 X .75*...........4 57B 21102 CHAIN-LARGE(AL-444)-69.5".........2
39 Roller Installation - Composed of items 58 25828 LWR.TERM.,LG.CHAIN,W/4.25"ROD.4
listed below....................................20 58A 12307 LWR TERM-LG CHAIN W/5.5"
-- 21278 ROLLER,NYLATRON 1.50 ROD.................................................2
O.D.***.............................................1

Part No. 25832 AWP 21

 200 MAST COMPONENTS August 2015

202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2

22 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2

Item Part No. Description Qty. Item Part No. Description Qty.

4 25092 MAST SECTION,#4, AWP36...........1 31 11697 NUTSERT,3/8-16 STEEL CAD

4A 25098 MAST SECTION,#4, AWP30...........1 PLTD................................................1

4B 24764 MAST SECTION,#4, AWP-24.........1 32 23929 OUTRIGGER STORAGE

WLD.--AWP2...................................1
5 25093 MAST SECTION,#5, AWP36...........1
33 23655 DECAL,AWP PLAT.CONTROL
5A 25088 MAST SECTION,#5, AWP30...........1 OPER..............................................1
5B 24765 MAST SECTION,#5, AWP-24.........1 34 23726 DECAL,BEFORE OPER-REMOVE
6 25822 CARRIAGE PLUG...............................................1
W/DECALS,AWP30/36....................1 35 18597 DECAL,8 AMP MAX........................1
6A 25821 CARRIAGE 36 23654 DECAL,AWP SAFETY RULES........1
W/DECALS,AWP19/24....................1
(Includes Index No's 31, 33 thru 38, 37 23651 DECAL,300LB.CAP./NOT
46) INSULATED.....................................1

7 4828 NUT,NYLOCK,3/8-16.....................26 37A 23815 DECAL,250LB./NOT INSULATED....1

(p/n 6022 replaced by p/n 4828) 38 6175 SCREW,HHC,3/8-16 X 1.................5
8 6021 WASHER,LOCK,.375....................18 39 Roller Installation - Composed of items
9 6610 SCREW,FHS,3/8-16 X 2 GRD.8.....12 listed below....................................20

11 6570 PIN,GROOVED- .156 X .75...........12 -- 21278 ROLLER,NYLATRON 1.50

O.D.***.............................................1
12 6505 PLATE,SHAFT SUPPORT,ZINC
PLTD................................................8 -- 21279 BUTTON, .800 O.D. X .281..............1

13 6544 AXLE, IDLER WHEEL .75 X 4.01.....4 -- 21280 BOLT-ROLLER,3/8-24 X

1.69-ZINC........................................1
14 6563 WASHER,SHIM,.75 X 1.125
X.030.............................................16 -- 21441 SHIM,.75 X.45 X.016.......................2
(Quantities listed for this item are (Quantities listed for this item are
approximate. Actual quantities may approximate. Actual quantities may
vary to ensure close fit.) vary to ensure close fit.)

14A 6564 WASHER,SHIM,.765X1.312 -- 21442 SHIM,.75 X.45 X.032.......................2

X.093**............................................8 (Quantities listed for this item are
(Quantities listed for this item are approximate. Actual quantities may
approximate. Actual quantities may vary to ensure close fit.)
vary to ensure close fit.) -- 21443 SHIM,.75 X.45 X.064.......................2
18 6611 SCREW,HHS,3/8-24 X .5,ZINC.....16 (Quantities listed for this item are
approximate. Actual quantities may
22 6929 IDLER WHEEL vary to ensure close fit.)
W/BEARING-MEDIUM....................2
-- 8519 WASHER,SHIM,.5 X .875 X .033.....1
23 10319 SPACER, IDLER WHEEL
"CONDUIT"......................................1 39A 31707 ROLLER KIT(SL,PLC,AWP1) QTY 1
(includes one each of item 39 listed
24 7108 FILLER STRIP,(COL.#4 TOP)--3".....1 above)
25 6873 SCREW,FHM,10-32 X 1..................3 39A 31708 ROLLER KIT(SL,PLC,AWP1) QTY 20
26 7145 CHAIN TERM-UPR(1 SLOT (includes twenty each of item 39 listed
SM)-ZINC........................................2 above)
27 7701 SPACER, IDLER WHEEL 40 Carriage Roller Fasteners - Composed
"CONDUIT"......................................2 of items listed below........................2
28 6928 IDLER WHEEL W/BEARING-SM.....2 -- 17851 ROD COUPLING 3/8-24,
DRILLED.........................................1
29 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................3 -- 6021 WASHER,LOCK,.375......................2
30 23623P LATCH,HOLD DOWN,BLUE............1 -- 6054 NUT,HEX,3/8-24..............................4

Part No. 25832 AWP 23

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202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2

(continued)

Item Part No. Description Qty.

-- 6180 COUPLING,ROD,3/8-24..................1
-- 6181 THREADED ROD,(3/8-24),2.25".....1
41 Roller Fasteners - Composed of items
listed below......................................6
-- 6021 WASHER,LOCK,.375......................1
-- 6054 NUT,HEX,3/8-24..............................1
-- 6097 WASHER,FLAT,USS,3/8",Y.............1
-- 23290 WELDMNT.CHAIN
TERM.,LWR.,AWP...........................1
44 25823 CHAIN, SMALL, (AL-422),103.5".....2
44A 25824 CHAIN, SMALL, (AL-422),84.5"......2
44B 8073 CHAIN, SMALL, (AL-422)-70.5"......2
45 12313 LWR TERM-SM CHAIN W/4.25"
ROD.................................................2
46 4828 NUT,NYLOCK,3/8-16.....................10
47 6509 LOWER CHAIN TERM WELD. #3
WIDE...............................................1
48 25825 CHAIN, MEDIUM,
(BL-423),103.5"...............................2
48A 25826 CHAIN MEDIUM, (BL-423) 84.5".....2
48B 8072 CHAIN MEDIUM, (BL-423)-70.5".....2
49 12311 LWR TERM-MED CHAIN W/4.25"
ROD.................................................2
50 6607 WASHER,LOCK,#10 PLTD.............4
51 6607 WASHER,LOCK,#10 PLTD.............4
52 6506 LOWER CHAIN TERM WELD.#4
NARRW...........................................1
53 25827 CHAIN, LARGE, (AL-444),102.5".....2
53A 8152 CHAIN, LARGE, (AL-444)-83.5"......2
53B 8153 CHAIN, LARGE, (AL-444)-70.5"......2
54 25828 LWR.TERM.,LG.CHAIN,W/4.25"ROD.4
54A 12306 LWR TERM-LG CHAIN W/3.50"
ROD.................................................2
55 6571 FILLER STRIP,#4
COL.BOTTOM-5..............................1

24 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

202.2 MAST ASSEMBLY, AWP-24, AWP-30, AWP-36, VIEW 2

(continued)

This Page Intentionally Left Blank

Part No. 25832 AWP 25

 200 MAST COMPONENTS August 2015

203.1 DESCENT SEQUENCING CABLES AND MAST COVER PLATE

26 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

203.1 DESCENT SEQUENCING CABLES AND MAST COVER PLATE

Item Part No. Description Qty. Item Part No. Description Qty.

1 23578P BRACKET-SEQ.CABLE, 11A 6584 SCREW,SHS,10-24 X .625..............4

UPPER-BLUE..................................3 AWP-24, AWP-30, AWP-36
AWP-19 12 6638 WASHER,FLAT,USS,1/4"Y..............3
1A 23578P BRACKET-SEQ.CABLE, AWP-19
UPPER-BLUE..................................4 12A 6638 WASHER,FLAT,USS,1/4"Y..............4
AWP-24, AWP-30, AWP-36 AWP-24, AWP-30, AWP-36
2 6091 NUT,NYLOCK,1/4-20.......................3 13 21348 PULLEY-SEQUENCING-NYLATRON.3
AWP-19 AWP-19
2A 6091 NUT,NYLOCK,1/4-20.......................4 13A 21348 PULLEY-SEQUENCING-NYLATRON.4
AWP-24, AWP-30, AWP-36 AWP-24, AWP-30, AWP-36
3 25396 CABLE ASSY,DESCENT 14 25625 NUT,HEX,10-24...............................3
SEQUENCE....................................3 AWP-19
AWP-19; Includes Index 2-6
14A 25625 NUT,HEX,10-24...............................4
3A 25396 CABLE ASSY,DESCENT AWP-24, AWP-30, AWP-36
SEQUENCE....................................4
AWP-24, AWP-30, AWP-36; Includes 15 23903 SCREW,FHS,1/4-20 X .5 BLACK.....2
Index 2-6 16 24600 MAST COVER WELDMENT,AWP....1
4 6037 NUT,HEX,5/16-18,GR5....................3 (Steel) (If you are ordering this item to
AWP-19 replace P.N. 23887, you must also
order Index No. 17 (Mast Cover Flap)
4A 6037 NUT,HEX,5/16-18,GR5....................4
AWP-24, AWP-30, AWP-36 16A 23887 WELDMENT,COVER,MAST............1
(Aluminum) (replaced by p/n 24600)
5 6886 WASHER,LOCK,.313......................3
AWP-19 17 23891 FLAP,MAST COVER-4
SECT.MAST....................................1
5A 6886 WASHER,LOCK,.313......................4 AWP-19
AWP-24, AWP-30, AWP-36
17A 23888 FLAP,MAST COVER-5
6 25395 SCREW,HHC CABLE RETAINER....3 SECT.MAST....................................1
AWP-19 AWP-24, AWP-30, AWP-36
6A 25395 SCREW,HHC CABLE RETAINER....4
AWP-24, AWP-30, AWP-36
7 23904 SCREW,M.,PHILLIPS,10-24
X.437.............................................14
AWP-19
7A 23904 SCREW,M.,PHILLIPS,10-24
X.437.............................................17
AWP-24, AWP-30, AWP-36
8 6607 WASHER,LOCK,#10 PLTD...........14
AWP-19
8A 6607 WASHER,LOCK,#10 PLTD...........17
AWP-24, AWP-30, AWP-36
9 23629 BRACKET,ANCHOR,SEQ.CABLE,AWP.1
10 23600P BRACKET-SEQ.CABLE,
LOWER-BLUE.................................3
AWP-19
10A 23600P BRACKET-SEQ.CABLE,
LOWER-BLUE.................................4
AWP-24, AWP-30, AWP-36
11 6584 SCREW,SHS,10-24 X .625..............3
AWP-19

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 200 MAST COMPONENTS August 2015

204.1 LOADING BUMPER ASSEMBLY, AWP-19, AWP-24

28 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

204.1 LOADING BUMPER ASSEMBLY, AWP-19, AWP-24

Item Part No. Description Qty.

1 8915 SCREW,HHC,1/4-20 X 1.25............4

2 6356 WASHER,LOCK,.25........................4
3 6277 PIN,LOCK,SHORT W/PULL RING...1
4 23724 DECAL,LOWER STOP BRACKET...1
5 23644 PLATE-PIVOT STOP BRACKET.....1
6 23645 BLOCK-PIVOT STOP BRACKET.....2
7 6021 WASHER,LOCK,.375......................9
8 6052 WASHER,SHIM,.5 X .875 X .063.....2
9 11978 WASHER,FLAT,NYLON.515X.88X.093.2
10 24697 PIVOT RETAINER HOOK **............1
(p/n 24697P replaced by p/n 24697)
11 11335 SCREW,SHS,3/8-16 X .5.................1
12 21279 BUTTON, .800 O.D. X .281..............4
13 21280 BOLT-ROLLER,3/8-24 X
1.69-ZINC........................................4
14 21278 ROLLER,NYLATRON 1.50
O.D.***.............................................4
15 8519 WASHER,SHIM,.5 X .875 X .033.....4
16 6097 WASHER,FLAT,USS,3/8",Y.............4
17 6180 COUPLING,ROD,3/8-24..................1
18 6054 NUT,HEX,3/8-24..............................3
19 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................4
20 23391 BRACKET,WLD, PIVOT
SLIDER,AWP...................................1
21 23631 BAR,REINFORCEMENT,PIVOT......1
22 24463 TUBE,BUMPER SUPPORT............2
23 24141 RUBBER EXTRUSION,DRILLED.....1

Part No. 25832 AWP 29

 200 MAST COMPONENTS August 2015

205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24

30 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

205.1 MAST BATTERY SUPPORT, AWP-19, AWP-24

Item Part No. Description Qty.

1 6587 HANDLE GRIP, RUBBER .75 X

4.5....................................................2
2 24614 WELDMENT,LOWER MAST
BRACKET........................................1
3 6175 SCREW,HHC,3/8-16 X 1.................4
4 6021 WASHER,LOCK,.375......................4
5 4828 NUT,NYLOCK,3/8-16.......................4
(p/n 6022 replaced by p/n 4828)
6 23698 BATTERY BOX HANGER WELD.
19/24................................................1

Part No. 25832 AWP 31

 200 MAST COMPONENTS August 2015

206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24

32 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

206.1 LOADING WHEEL ASSEMBLY, AWP-19, AWP-24

Item Part No. Description Qty.

1 57788 WHEEL,POLY,6X2, 3/4**.................2

(p/n 6566 replaced by p/n 57788)
2 6563 WASHER,SHIM,.75 X 1.125
X.030...............................................4
3 23383 MAST BRACKET
WELD.SET,AWP..............................1
(p/n 24613 replaced by p/n 23383)
4 6175 SCREW,HHC,3/8-16 X 1.................2
5 6021 WASHER,LOCK,.375......................2
6 4828 NUT,NYLOCK,3/8-16.......................2
(p/n 6022 replaced by p/n 4828)
7 21253 CLIP,HAIR PIN .125 X 2..................2
8 22547 PIN,ROLL,.188 X 1.25**..................2

Part No. 25832 AWP 33

 200 MAST COMPONENTS August 2015

207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND 36

34 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

207.1 NO. 1 MAST ATTACHED PARTS, AWP-30 AND 36

Item Part No. Description Qty.

1 No. 1 Mast Section

(Shown only for reference)
2 25589 OUTRGR STORAGE, WLD.
SUPPRT,UP.....................................1
3 25590 MAST BR.ANCHOR, WLD,
AWP(LWR)......................................1
4 23983 WELDMENT,BATT.BOX
HANGER.........................................1
-- 8525 STAB.RET.PIN ASSY,DPL / AWP.....1
5 Sierial Number Plate........................1
(Consult factory for ordering)
6 6019 SCREW,HHC,3/8-16 X 1.25 GRD
5.......................................................4
7 6021 WASHER,LOCK,.375....................10
8 8516 SCREW,HHC,3/8-16 X 1.50,GR5.....6

Part No. 25832 AWP 35

 200 MAST COMPONENTS August 2015

208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36

36 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

208.1 TILT-BACK INSTALLATION, AWP-30, AWP-36

Item Part No. Description Qty. Item Part No. Description Qty.

1 25554 TILTBACK 19 4828 NUT,NYLOCK,3/8-16.......................2

WELDMENT,W/DECALS,AWP........1 20 8178 SCREW,HHC,3/8-16 X 2.5..............2
(Includes Index No's 1, 2, 6, 14)
21 24085 SPRING PLUNGER........................1
2 25026 DECAL,TILT-BACK TRANS.,AWP....2
22 6034 NUT,HEX,JAM,1/2-13......................1
3 13002 SCREW,HHC,5/16-18 X 1 GR5.......8
23 24758 DECAL,TILT-BACK STRUT,AWP.....1
4 6002 NUT,LP NYLOCK,5/16-18...............8
24 Shock Assembly - AWP-30..............1
5 6519 CASTER, PL SW W/SB 5X1.25......2 (refer to Figure 209.1)
6 24755 DECAL,OPER.& SAFETY,AWP 24A Shock Assembly - AWP-36..............1
TILTBK.............................................1 (refer to Figure 209.1)
7 25085 SPRING HOUSING,AWP 25 6095 WASHER,FLAT,USS,1/2",Y.............2
TILT-BACK.......................................1
26 6198 NUT,NYLOCK,1/2-13.......................1
8 25086 SPRING PLUNGER,AWP
TILT-BACK.......................................1 27 10598 SCREW,HHC,1/2-13 X 3.................1
9 25084 SPRING,AWP TILT-BACK................1
10 23960 BRACKET,PIVOT STOP..................1
11 6277 PIN,LOCK,SHORT W/PULL RING...2
12 Roller Installation - Composed of items
listed below......................................8
-- 21278 ROLLER,NYLATRON 1.50
O.D.***.............................................1
-- 21279 BUTTON, .800 O.D. X .281..............1
-- 21437 BOLT,ROLLER-SHORT
STEM,.63.........................................1
-- 21442 SHIM,.75 X.45 X.032.......................1
-- 21443 SHIM,.75 X.45 X.064.......................1
-- 6021 WASHER,LOCK,.375......................1
-- 8519 WASHER,SHIM,.5 X .875 X .033.....1
13 Pivot Hook Installation - Composed of
items listed below............................2
-- 11335 SCREW,SHS,3/8-16 X .5.................1
-- 11978 WASHER,FLAT,NYLON.515X.88X.093.2
-- 24697 PIVOT RETAINER HOOK **............1
(p/n 24697P replaced by p/n 24697)
-- 6021 WASHER,LOCK,.375......................1
-- 6052 WASHER,SHIM,.5 X .875 X .063.....1
-- 8519 WASHER,SHIM,.5 X .875 X .033.....1
14 24756 DECAL,PIN
LOCATION/OPER.,AWP.................1
15 25556 PIVOT SLIDER W/RUBR.AWPI
30/36................................................1
16 6180 COUPLING,ROD,3/8-24..................2
17 6021 WASHER,LOCK,.375......................2
18 5408 NUT,LP NYLOCK,3/8-24.................2

Part No. 25832 AWP 37

 200 MAST COMPONENTS August 2015

209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY

38 AWP Part No. 25832

August 2015 200 MAST COMPONENTS

209.1 TILT-BACK SHOCK ABSORBER ASSEMBLY

Item Part No. Description Qty.

-- 25970 TILTBACK SHOCK ASSY,AWP30

-- 25971 TILTBACK SHOCK ASSY,AWP36
(Includes items 1- 10)
1 25607 TUBE,GAS
SPRING,UPPER,AWP30/36...........1
2 24444 GAS STRUT MOUNT
BLOCK,UPPER...............................1
AWP-30, AWP-36
3 6708 SCREW,HHC,3/8-16 X 2.25............1
4 4828 NUT,NYLOCK,3/8-16.......................1
5 25368 NUT,NYLOCK,M8X1.25..................2
(p/n 24695 replaced by p/n 25368)
6 23976 GAS SPRING TILT BACK................1
7 25606 TUBE,GAS
SPRING,LOWER,PAINTED.............1
AWP-30, AWP-36
8 24435P SPRING,TILTBACK,PAINTED.........1
9 24647 GROMMET,RUBBER .38 X .13 X
.63....................................................1
10 24445 GAS STRUT MOUNT
BLOCK,LOWER..............................1
AWP-30, AWP-36

Part No. 25832 AWP 39

 300 POWER GROUPS August 2015

301.1 BATTERY PACK ASSEMBLY

40 AWP Part No. 25832

August 2015 300 POWER GROUPS

301.1 BATTERY PACK ASSEMBLY

Item Part No. Description Qty. Item Part No. Description Qty.

-- 23513 BATT. PACK, ASSY,AWP 110/60HZ 16 23519P HINGE-PAINTED.............................1

-- 24202 BATT.PACK,AWP,NO BATT. 110/60 17 11314 RIVET,MAGNALOK,.192 #4..........10
-- 25376 BATT. PAK, ASSY, AWP,110/50 18 23633P HANDLE
-- 25377 BATT. PAK, ASSY AWP,110/50 UK WELDMENT,LH,PAINTED...............1

-- 25378 BATT. PAK ASSY,AWP,220/50 19 23663 DECAL,BATTERY

CONNECTION,Z30.........................1
-- 25379 BATT. PAK, ASSY, AWP, 230/60
20 6145 SCREW,HHC,1/4-20 X 1.5..............2
-- 25380 BATT.PAK-AWP,W/O BATT.110/50
-- 25381 BATT.PAK-AWP,W/O
BATT.110/50UK
-- 25382 BATT.PAK-AWP,W/O BATT.220/50
-- 25383 BATT.PAK-AWP,W/O BATT.230/60
1 38212 CABLE ASSY,BAT PACK/CLAMP
POST...............................................1
(Includes item 2)
2 18189 BOOT,BATTERY
TERMINAL,RED..............................2
3 6671 CHARGER,100-115/60,PL(C),AWPS.1
3A CHARGER,
100-115/50-PL,PLC,AWP................1
no longer available from supplier
3B 16794 CHARGER-230/60, PLC STYLE.....1
3C 6851 CHARGER, 200-230/50-PLI,AWP....1
4 4500 CABLE 1/8 7 X 19
GALV.-BULK.......................15-inches
-- 2238 CABLE OVAL SLEEVE, 1/16...........2
5 6090 SCREW,HHC,1/4-20 X .75............17
6 6638 WASHER,FLAT,USS,1/4"Y............19
7 6889 NUT,LP NYLOCK,1/4-20...............17
8 6356 WASHER,LOCK,.25........................2
9 23610 BATTERY BOX, AWP, PLASTIC......1
10 23659 DECAL,BATTERY & CHARGER
SAFETY...........................................1
11 23036 TERMINAL,MALE
COUPLER,10-12GA........................2
12 57162 BATTERY TERMINAL
PROTECTORS................................2
(p/n 8595 replaced by p/n 57162)
13 57159 BATTERY,12V GRP 27,105 AH,
DRY.................................................1
(replaced 23852 from s/n 3899-11801,
threaded post)
14 23624P HANDLE
WELDMENT,RH,PAINTED..............1
15 24165 PLATE,HINGE BACK-UP................1

Part No. 25832 AWP 41

 300 POWER GROUPS August 2015

302.1 BATTERY CHARGER ASSEMBLY

42 AWP Part No. 25832

August 2015 300 POWER GROUPS

302.1 BATTERY CHARGER ASSEMBLY

Item Part No. Description Qty.

-- CHARGER, 100-115/50-PL,PLC,AWP
(Lester Model No. 6675) no longer
available from supplier
-- 16794 CHARGER-230/60, PLC STYLE
(Lester Model No. 6670)
-- 6671 CHARGER,100-115/60,PL(C),AWPS
(Lester Model No. 6685)
-- 6851 CHARGER, 200-230/50-PLI,AWP
(Lester No. 6680)
1 45844 FUSE,15 AMP,TYPE 3AG...............2
(p/n 16366 replaced by p/n 45844)
2 20733 FUSE HOLDER,PANEL
MOUNTED......................................2
3 14809 AMMETER-(6685,6675
CHARGER)**...................................1
4 16369 CORDSET,AC-6671
CHARG.,MD#6685..........................1
(Model No. 6671 Charger)
4A 17743 CORDSET-AC (6688 CHARGER)....1
(Model No. 6688 Charger)
4B 17742 CORDSET-AC (16794
CHARGER).....................................1
(Model No. 16794 Charger)
4C 17741 CORDSET-AC (6851 CHARGER)....1
(Model No. 6851 Charger)
-- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK...1
(U.K. models only)
5 8992 KNOB,TIMER..................................1
6 16364 BUSHING-6671 CHARG.,MOD#
6685.................................................1
7 8991 TIMER,12HR,CHARGER
MOD.#2002**...................................1
(Model No. 6671, 6688)
7A 17740 TIMER-12 HR,230/60(16794
CHGR).............................................1
(Model No. 16794)
7B 9500 TIMER,12HR,CHARGER
MOD.#8563.....................................1
(Model No. 6851)
8 14450 HEATSINK--MODEL #06685
CHARGER.......................................1
9 8924 CAPACITOR,2.0MFD,660 VAC
3820.................................................1

Part No. 25832 AWP 43

 300 POWER GROUPS August 2015

303.1 D.C. GROUND CONTROL BOX ASSEMBLY

44 AWP Part No. 25832

August 2015 300 POWER GROUPS

303.1 D.C. GROUND CONTROL BOX ASSEMBLY

Item Part No. Description Qty. Item Part No. Description Qty.

1 14948 ENCLOSURE,ELEC.,STOCK,7X7X4.1 13 Ref. Base, E-stop.............................1

(box is not pre-drilled; use 23499 decal (refer to item 11)
as a template) 14 Ref. Base, Keyswitch.......................1
2 6935 LOCKNUT,ELEC,1/2"......................4 (refer to item 9)
3 7057 CONN. SQZ,1/2NPT .39-.56 15 12348 SCREW,RHM,6-32 X .75.................2
MED.................................................3 16 11806 WASHER,LOCK,#6.........................2
4 35846 PIGTAIL,ASSY,AC/DC SJO 17 11804 NUT,HEX,6-32.................................2
14/3**...............................................1
(p/n 12565 replaced by p/n 35846) 18 21862 TERMINAL STRIP,12 CIRCUIT.......1
-- 144161 PLUG,PWR,UK,16AMP,3PIN,BLK...1 19 10153 SCREW,PHIL,PHM,6-32X.38,SF.TAP.4
5 23926 FUSE HOLDER,.25 TAB,PLATE 20 14947 PLATE,RELAY MOUNTING,6 X
MNT.................................................1 5.5....................................................1
6 45844 FUSE,15 AMP,TYPE 3AG...............1 21 7056 CONN,SQUEEZE,1/2NPT
.38-.50,SM.......................................1
7 19274 RELAY,SPDT,12V(AUTO)**.............1
8 20342 #6 SQ.DR.SELF DRILL/TAP
SCREW...........................................2
9 124642 KIT,KEYSWITCH,
A/IWP/DPL,2PKS............................1
(this is an update kit; the original key
switch is no longer available from the
supplier. Please note, if this kit has
already been installed on the unit,
please refer to the part numbers listed
below.
-- 21982 KEY,SINGLE***
-- 37947 KEYS,10 PACK***............................1
-- 58462 KEYSWITCH,2POS.MNTND
W/BASE**
-- 66816 CONTACT,N.O.
-- 66818 CONTACT,NC
-- 66821 BASE,WITHOUT CONTACTS
10 23506 NEON LIGHT W/RESISTOR,
110V................................................4
11 124641 KIT,ESTOP, A/IWP/DPL...................1
(this is an update kit; the original
e-stop button is no longer available
from the supplier. Please note, if this
kit has already been installed on the
unit, please refer to the part numbers
listed below.
-- 66812 BUTTON,PUSH,RED MUSHROOM
HEAD
-- 66818 CONTACT,NC
-- 66821 BASE,WITHOUT CONTACTS
12 23499 DECAL,GROUND STATION,
AWP.................................................1

Part No. 25832 AWP 45

 300 POWER GROUPS August 2015

304.1 A.C. GROUND CONTROL BOX ASSEMBLY

46 AWP Part No. 25832

August 2015 300 POWER GROUPS

304.1 A.C. GROUND CONTROL BOX ASSEMBLY

Item Part No. Description Qty. Item Part No. Description Qty.

1 14948 ENCLOSURE,ELEC.,STOCK,7X7X4.1 -- 66821 BASE,WITHOUT CONTACTS

2 6935 LOCKNUT,ELEC,1/2"......................5 13 23499 DECAL,GROUND STATION,
3 14947 PLATE,RELAY MOUNTING,6 X AWP.................................................1
5.5....................................................1 14 REF; BASE,1 N.C. CONTACT.........1
4 7057 CONN. SQZ,1/2NPT .39-.56 (refer to item 12)
MED.................................................3 15 REF; BASE,PSH BUTTON
5 35846 PIGTAIL,ASSY,AC/DC SJO W/N.O.CNTACT...............................1
14/3**...............................................1 (refer to item 10)
(replaced 12565) 16 23496 CONTROL RELAY,120VAC,AWP.....1
6 23926 FUSE HOLDER,.25 TAB,PLATE 16A 24769 RELAY,CONTROL,220V,AWP.........1
MNT.................................................1 17 24538 RELAY,TIME DELAY-1
7 20342 #6 SQ.DR.SELF DRILL/TAP SECOND-120V................................1
SCREW...........................................5 18 11097 SCREW,PHM,10-32X1,SF.TAP.SLOT.1
8 13097 FUSE,10 AMP.................................1 19 10153 SCREW,PHIL,PHM,6-32X.38,SF.TAP.1
9 7157 CONTACTOR, MOTOR, 50/60 20 7056 CONN,SQUEEZE,1/2NPT
110V................................................1 .38-.50,SM.......................................1
9A 7160 CONTACTOR, MOTOR, 50/60 21 23923 CONN. SQZ,1/2NPT
220V................................................1 .5-.625,90DEG.................................1
10 124642 KIT,KEYSWITCH,
A/IWP/DPL,2PKS............................1
(p/n 23734 & 33320 replaced by p/n
124642) (This is an update kit; the
original keyswitch is no longer
available from supplier. If this kit has
already been installed on unit, please
refer to 10A.)
10A 58462 KEYSWITCH,2POS.MNTND
W/BASE**
-- 21982 KEY,SINGLE***...............................1
-- 37997 CHAIN ASSY.104.5"COL. S SERIES
-- 66816 CONTACT,N.O.
11 23506 NEON LIGHT W/RESISTOR,
110V................................................1
11A 24768 NEON
LIGHT,W/RESISTOR,250V.............1
12 124641 KIT,ESTOP, A/IWP/DPL...................1
(p/n 23498 & 33321 replaced by
124641) (This is an update kit; the
original E-stop button is no longer
available from supplier. If this kit has
already been installed on unit, please
refer to 12A.)
12A 66812 BUTTON,PUSH,RED MUSHROOM
HEAD
-- 105570 INSTRUCTION,ZA2 TO ZB5***
-- 66818 CONTACT,NC

Part No. 25832 AWP 47

 300 POWER GROUPS August 2015

305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24

48 AWP Part No. 25832

August 2015 300 POWER GROUPS

305.1 HYDRAULIC INSTALLATION, AWP-19, AWP-24

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1.................1 30 6935 LOCKNUT,ELEC,1/2"......................1

2 6091 NUT,NYLOCK,1/4-20.......................1 31 8785 GRD.CONN.,1/2",INSULATED........1
3 23609P MAST MOUNT PLATE,PAINTED.....1
4 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
5 24134 MOTOR COVER
MNT.PLATE,DRILLED.....................1
6 23652 DECAL,AWP EMERGENCY
LOWERING.....................................1
7 19480 DECAL,DEXRON II ATF ONLY"......1
8 58091 COVER,MOTOR W/DECALS, AWP
2***..................................................1
(p/n 23619 replaced by p/n 58091)
9 21018 SCREW,PHIL,PHM,10-24
X.38,SEMS......................................4
10 13002 SCREW,HHC,5/16-18 X 1 GR5.......4
11 6886 WASHER,LOCK,.313......................4
12 6638 WASHER,FLAT,USS,1/4"Y..............4
13 12340 ELBOW,070220-4-6.........................2
14 24097 HOSE ASSY,VENT,AWP.................1
15 24098 HOSE ASSY,PRESSURE,AWP......1
16 17834 ELBOW,080220-4-4.........................1
17 17836 ELBOW,080201-4-4.........................1
18 6693 CONNECTOR,070102-4-4..............2
19 9236 CONNECTOR,080103-4-4..............1
20 24095 TUBE ASSY,STEEL,VENT,AWP.....1
21 17837 CONNECTOR,080102-4-4..............1
22 24096 TUBE
ASSY,STEEL,PRESSURE,AWP.....1
23 6567 VALVE,FLOW CONTROL
A8-2101-00......................................1
24 6969 CYLINDER,HYD-1.5X 53.25X 66.....1
-- 8931 SEAL KIT,FOR 1.13 ROD
(LANTEX)........................................1
25 6545 PIN,CLEVIS,.75 X 2........................1
26 5361 PIN,COTTER,.125 X 1.5..................1
27 A.C. Hydraulic Power Unit
Assembly.........................................1
(refer to figure 502.1)
28 7057 CONN. SQZ,1/2NPT .39-.56
MED.................................................1
29 D.C. Hydraulic Power Unit
Assembly.........................................1
(Refer to Figure 501.1)

Part No. 25832 AWP 49

 300 POWER GROUPS August 2015

306.1 HYDRAULIC INSTALLATION, AWP-30, AWP-36

50 AWP Part No. 25832

August 2015 300 POWER GROUPS

306.1 HYDRAULIC INSTALLATION, AWP-30, AWP-36

Item Part No. Description Qty. Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1.................1 24 D.C. Hydraulic Power Unit

2 6091 NUT,NYLOCK,1/4-20.......................1 Assembly.........................................1
(refer to 501.1)
3 23609P MAST MOUNT PLATE,PAINTED.....1
25 6935 LOCKNUT,ELEC,1/2"......................1
4 6833 CLAMP,0.50,#8 X 1/4,RUB CUSH....2
26 8785 GRD.CONN.,1/2",INSULATED........1
5 24134 MOTOR COVER
MNT.PLATE,DRILLED.....................1
6 23652 DECAL,AWP EMERGENCY
LOWERING.....................................1
7 19480 DECAL,DEXRON II ATF ONLY"......1
8 58091 COVER,MOTOR W/DECALS, AWP
2***..................................................1
9 21018 SCREW,PHIL,PHM,10-24
X.38,SEMS......................................4
10 13002 SCREW,HHC,5/16-18 X 1 GR5.......4
11 6886 WASHER,LOCK,.313......................4
12 6638 WASHER,FLAT,USS,1/4"Y..............4
13 12340 ELBOW,070220-4-6.........................2
14 25660 HOSE ASSY,AWP30/36..................2
15 6647 ELBOW,070202-4-4.........................1
16 29388 VALVE,FLOW CONTROL
A8-2401-00......................................1
17 17836 ELBOW,080201-4-4.........................1
18 24056 CYLINDER,HYD.,AWP30................1
(obsolete, no longer available)
-- 25661 SEAL KIT,24056 & 23968
CYLINDR.........................................1
AWP-30, AWP-36
-- 25662 VENT TUBE ASSY,AWP30.............1
(to SN 3891-516)
18A 23968 CYLINDER,HYD.,AWP36................1
-- 25661 SEAL KIT,24056 & 23968
CYLINDR.........................................1
AWP-30, AWP-36
-- 25663 VENT TUBE ASSY,AWP36.............1
(to SN 3891-523)
19 32399 PIN,CLEVIS,1 X 3 LG......................1
(p/n 24421 replaced by p/n 32399)
20 13775 WASHER,FLAT,1.063 X 2 X .134.....2
21 5361 PIN,COTTER,.125 X 1.5..................2
22 A.C. Hydraulic Power Unit
Assembly.........................................2
(refer to 502.1)
23 7057 CONN. SQZ,1/2NPT .39-.56
MED.................................................1

Part No. 25832 AWP 51

 300 POWER GROUPS August 2015

307.1 CONTROL CABLE ASSEMBLY, AWP-19

52 AWP Part No. 25832

August 2015 300 POWER GROUPS

307.1 CONTROL CABLE ASSEMBLY, AWP-19

Item Part No. Description Qty.

1 6888 SCREW,HHC,1/4-20 X 1.................2

2 6091 NUT,NYLOCK,1/4-20.......................2
3 24133 BRACKET,SPRING
TERMINATION................................1
4 23396 SPRING,CONTROL CABLE,
AWP.................................................1
5 23787-S BRACKET,CONTROL CABLE
TENSION.........................................1
6 23788 BUSHING,STRAIN RELIEF,
53/64"..............................................1
7 23394 PULLEY,ELEC.CNTRL.CABLE,AWP.3
8 23670 SPACER, SHEAVE, NYLON............3
9 7268 WASHER,SHIM,.375 X.625X.033
ST..................................................12
10 23579 SHEAVE BRACKET WELDMENT....3
11 23630 RING,RETAINER,EXT,.375.............3
12 23899 SPACER, SLEEVE, .25 X.44
X.058...............................................6
13 23620P BRACKET-CABLE ATTACH.,
PAINTED.........................................3
14 6090 SCREW,HHC,1/4-20 X .75..............6
15 6540 WIRE
CABLE,16/6,SO,BULK.....312-inches

Part No. 25832 AWP 53

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308.1 CONTROL CABLE ASSEMBLY, AWP-24

54 AWP Part No. 25832

August 2015 300 POWER GROUPS

308.1 CONTROL CABLE ASSEMBLY, AWP-24

Item Part No. Description Qty.

1 23788 BUSHING,STRAIN RELIEF,

53/64"..............................................1
2 23787-S BRACKET,CONTROL CABLE
TENSION.........................................1
3 23396 SPRING,CONTROL CABLE,
AWP.................................................1
4 24614 WELDMENT,LOWER MAST
BRACKET........................................1
5 23394 PULLEY,ELEC.CNTRL.CABLE,AWP.3
6 23670 SPACER, SHEAVE, NYLON............3
7 7268 WASHER,SHIM,.375 X.625X.033
ST..................................................12
8 23579 SHEAVE BRACKET WELDMENT....1
9 23630 RING,RETAINER,EXT,.375.............3
10 23899 SPACER, SLEEVE, .25 X.44
X.058...............................................8
11 23620P BRACKET-CABLE ATTACH.,
PAINTED.........................................4
12 6090 SCREW,HHC,1/4-20 X .75..............8
13 23378 COIL CORD,16/6,18"COIL, 285
ST....................................................1

Part No. 25832 AWP 55

 300 POWER GROUPS August 2015

309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36

56 AWP Part No. 25832

August 2015 300 POWER GROUPS

309.1 CONTROL CABLE ASSEMBLY, AWP-30, AWP-36

Item Part No. Description Qty.

1 23788 BUSHING,STRAIN RELIEF,

53/64"..............................................1
2 23787-S BRACKET,CONTROL CABLE
TENSION.........................................1
3 23396 SPRING,CONTROL CABLE,
AWP.................................................1
4 6090 SCREW,HHC,1/4-20 X .75..............2
5 6091 NUT,NYLOCK,1/4-20.......................2
6 23394 PULLEY,ELEC.CNTRL.CABLE,AWP.3
7 23670 SPACER, SHEAVE, NYLON............3
8 7268 WASHER,SHIM,.375 X.625X.033
ST..................................................12
9 23670 SPACER, SHEAVE, NYLON............1
10 23630 RING,RETAINER,EXT,.375.............3
11 23899 SPACER, SLEEVE, .25 X.44
X.058...............................................8
12 23620P BRACKET-CABLE ATTACH.,
PAINTED.........................................4
13 6090 SCREW,HHC,1/4-20 X .75..............8
14 23958 COILCORD,16/6,
25",RETRACTED............................1
14A 20306 COIL CORD,16/6, SO,53" COIL......1
(replaced 24128 and 24128)

Part No. 25832 AWP 57

 400 PLATFORM COMPONENTS August 2015

401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY

58 AWP Part No. 25832

August 2015 400 PLATFORM COMPONENTS

401.1 STANDARD ALUMINUM PLATFORM ASSEMBLY

Item Part No. Description Qty.

A 24086 PLAT. ASSY,STANDARD,AWP-36

(Includes items 6-12 and 15-17)
B 823343 PLAT.ASSY,STD,AWP-19/24/30......1
1 Carriage Assembly
(refer to 201.1 and 202.1)
2 Platform Control Box Assembly
(refer to 404.1)
3 6550 U-BOLT,3/8 X 1 YZ...........................2
4 6021 WASHER,LOCK,.375......................4
5 4828 NUT,NYLOCK,3/8-16.......................4
(p/n 6022 replaced by p/n 4828)
6 23370 RAILING WELDMENT,AWP I & II.....1
(includes item 7)
7 139450 SLIDING MIDRAIL KIT, NO
PAINT..............................................1
-- 12443 MIDRAIL GUIDE ( HOOK )..............2
-- 53819 TUBE,SLIDING MIDRAIL,20.69
IN.....................................................1
(p/n 12446 replaced by p/n 53815)
-- 6091 NUT,NYLOCK,1/4-20.......................2
-- 6638 WASHER,FLAT,USS,1/4"Y..............4
-- 6888 SCREW,HHC,1/4-20 X 1.................2
8 24537 TAPE,NON-SKID,DIE CUT,6"X 2'.....2
9 23386 WELDMENT,TOEBOARD
FORMING,AWP...............................1
10 23656 DECAL,GENIE AWP.......................1
11 6637 SCREW,HHC,1/4-20 X 1.75............8
12 6091 NUT,NYLOCK,1/4-20.....................10
13 6888 SCREW,HHC,1/4-20 X 1.................2
14 6638 WASHER,FLAT,USS,1/4"Y..............2
15 23651 DECAL,300LB.CAP./NOT
INSULATED.....................................1
AWP-19, AWP-24, AWP-30
15A 23815 DECAL,250LB./NOT INSULATED....1
AWP-36
16 6271 RIVET,STL,STL.MAN,P,.25 X .25.....2
17 6653 CLAMP,1.88,#30 X 1/4,RUB
CUSH..............................................2
18 6600 INSTRUCT.TUBE W/CAPS-1.75 X
12.....................................................1
19 23725 DECAL,DANGER,FAIL.READ,1.5X5.1

Part No. 25832 AWP 59

 400 PLATFORM COMPONENTS August 2015

402.1 NARROW ALUMINUM PLATFORM ASSEMBLY

60 AWP Part No. 25832

August 2015 400 PLATFORM COMPONENTS

402.1 NARROW ALUMINUM PLATFORM ASSEMBLY

Item Part No. Description Qty.

-- 24759 PLAT. ASSY,NARROW,AWP-I

(Includes items 6-16 and 19)
1 Carriage Assembly
(Refer to 201.1 and 202.1)
2 Platform Control Box Assembly
(Refer to 404.1)
3 6550 U-BOLT,3/8 X 1 YZ...........................2
4 6021 WASHER,LOCK,.375......................4
5 4828 NUT,NYLOCK,3/8-16.......................4
(p/n 6022 replaced by p/n 4828)
6 23934 WELDMENT,PLAT.RAILING,NRRW..1
(Includes item 11)
7 23725 DECAL,DANGER,FAIL.READ,1.5X5.1
8 6600 INSTRUCT.TUBE W/CAPS-1.75 X
12.....................................................1
9 6653 CLAMP,1.88,#30 X 1/4,RUB
CUSH..............................................2
10 6271 RIVET,STL,STL.MAN,P,.25 X .25.....2
11 12449 SLIDING MIDRAIL ASSY-NRRW.....1
-- 12443 MIDRAIL GUIDE ( HOOK )..............2
-- 12447 TUBE-NARROW
SLI.MIDRAIL-15.06.........................1
-- 6091 NUT,NYLOCK,1/4-20.......................2
-- 6638 WASHER,FLAT,USS,1/4"Y..............4
-- 6888 SCREW,HHC,1/4-20 X 1.................2
12 24537 TAPE,NON-SKID,DIE CUT,6"X 2'.....2
13 24076 TOEBOARD
FORMING,NRRW,AWP%%............1
14 6637 SCREW,HHC,1/4-20 X 1.75............8
15 6091 NUT,NYLOCK,1/4-20.....................10
16 23656 DECAL,GENIE AWP.......................1
17 6888 SCREW,HHC,1/4-20 X 1.................2
18 6638 WASHER,FLAT,USS,1/4"Y..............2
19 23651 DECAL,300LB.CAP./NOT
INSULATED.....................................1
AWP-19, AWP-24, AWP-30
19A 23815 DECAL,250LB./NOT INSULATED....1
AWP-36

Part No. 25832 AWP 61

 400 PLATFORM COMPONENTS August 2015

403.1 FIBERGLASS PLATFORM ASSEMBLY

62 AWP Part No. 25832

August 2015 400 PLATFORM COMPONENTS

403.1 FIBERGLASS PLATFORM ASSEMBLY

Item Part No. Description Qty.

-- 23848 PLAT. ASSY,FIBER BASKET

(Includes items 1-10 and 12-16)
2 23725 DECAL,DANGER,FAIL.READ,1.5X5.1
3 6271 RIVET,STL,STL.MAN,P,.25 X .25.....2
4 6653 CLAMP,1.88,#30 X 1/4,RUB
CUSH..............................................2
5 6600 INSTRUCT.TUBE W/CAPS-1.75 X
12.....................................................1
6 23654 DECAL,AWP SAFETY RULES........1
7 18597 DECAL,8 AMP MAX........................1
8 23726 DECAL,BEFORE OPER-REMOVE
PLUG...............................................1
9 23655 DECAL,AWP PLAT.CONTROL
OPER..............................................1
10 23651 DECAL,300LB.CAP./NOT
INSULATED.....................................1
AWP-19, AWP-24
10A 23815 DECAL,250LB./NOT INSULATED....1
AWP-36
11 Carriage Assembly..........................1
(Refer to 201.1 and 202.1)
12 8149 SPACER,NYLON .257 X .5 X .75"....2
13 6889 NUT,LP NYLOCK,1/4-20.................2
14 6638 WASHER,FLAT,USS,1/4"Y..............2
15 58587 SCREW,PPHMS,1/4-20X1.75Z,GR2.2
(replaced 23838)
16 23849 SLIDING MIDRAIL ASSY, FIBER.....1
17 6709 Bolt - HHC, 3/8 - 16 x 2.25 inch.......4
18 6097 WASHER,FLAT,USS,3/8",Y.............6
19 4828 NUT,NYLOCK,3/8-16.......................6
20 14016 WASHER,FLAT,502 X 1.747 X.04....6
21 8178 SCREW,HHC,3/8-16 X 2.5..............2

Part No. 25832 AWP 63

 400 PLATFORM COMPONENTS August 2015

404.1 PLATFORM CONTROL BOX, A.C. AND D.C.

64 AWP Part No. 25832

August 2015 400 PLATFORM COMPONENTS

404.1 PLATFORM CONTROL BOX, A.C. AND D.C.

Item Part No. Description Qty. Item Part No. Description Qty.

-- 13 7057 CONN. SQZ,1/2NPT .39-.56

1 6091 NUT,NYLOCK,1/4-20.......................2 MED.................................................1

2 11097 SCREW,PHM,10-32X1,SF.TAP.SLOT.4 14 10775 T-BOX,2.75 X 4.5 X 2.0....................1

3 23512P PLATE-SWITCH MOUNTING,

BLUE...............................................1
4 6888 SCREW,HHC,1/4-20 X 1.................2
5 12456 NIPPLE,1/2" CONDUIT...................1
6 Ref. Contactor Block........................1
(refer to item 8)
7 Ref. Contactor Block........................1
(refer to item 8)
8 100256 CONTROL BOX,THREE
BUTTON..........................................1
(from SN AWP04-3039)
-- 80076 BUTTON,PUSH,BLACK W/SEAL
(from SN AWP04-3039)
-- 80713 BUTTON,STOP,RED
(from SN AWP04-3039) (for push/twist
to release E-stop)
-- 80714 CONTACTOR BLOCK,N.O.
(from SN AWP04-3039)
-- 80715 CONTACTOR BLOCK,N.C.
(from SN AWP04-3039)
-- 80716 SWITCH,SELECTOR,BLACK
(from SN AWP04-3039)
8A 124975 KIT,BLACK SELECTOR SWITCH
(to AWP04-3039) (this is an update kit
which contains the components listed
in item 8A; the original selector switch
is no longer available. If this kit has
already been installed on unit,
components may be ordered
individually)
-- 66816 CONTACT,N.O.
(to SN AWP04-3038)
-- 66821 BASE,WITHOUT CONTACTS
(to SN AWP04-3038)
-- 80716 SWITCH,SELECTOR,BLACK
(to SN AWP04-3038)
9 31153 OUTLET CONVERSION KIT...........1
(p/n 10776 replaced by p/n 31153)
10 10153 SCREW,PHIL,PHM,6-32X.38,SF.TAP.1
11 31153 OUTLET CONVERSION KIT...........1
(p/n 10778 replaced by p/n 31153)
12 23923 CONN. SQZ,1/2NPT
.5-.625,90DEG.................................1

Part No. 25832 AWP 65

 500 HYDRAULIC COMPONENTS August 2015

501.1 D.C. POWER UNIT ASSEMBLY

66 AWP Part No. 25832

August 2015 500 HYDRAULIC COMPONENTS

501.1 D.C. POWER UNIT ASSEMBLY

Item Part No. Description Qty. Item Part No. Description Qty.

-- POWER UNIT,DC,DB00339 25 7134 SOLENOID MTG. BRACKET..........1

(component no longer available) 26 7135 SOLENOID MTG. BRKT. SIDE
1 15942 MOTOR KIT-STONE 12V DC COVER............................................1
REPLA**..........................................1 27 7132 PUMP MOTOR SOLENOID............1
-- 25664 BRUSH KIT,15942/29416 28 8748 STRAP, MOTOR TERMINAL...........1
MOTOR***.......................................1
2 72321 RELIEF VALVE KIT**.......................1
(p/n 8718 replaced by p/n 72321)
3 72321 RELIEF VALVE KIT**.......................1
(p/n 8726 replaced by p/n 72321)
4 72321 RELIEF VALVE KIT**.......................1
(p/n 8725 replaced by p/n 72321)
5 24049 SERIAL
PLATE,OUTRIG.,PLC/AWP.............1
6 25611 COIL,12VDC,25048 N.O.VALVE......1
7 25048 VALVE,CART(ONLY)W/NUT,23375
NC...................................................1
(includes item 5)
8 14219 CHECK CAP & SEAL
RING--STONE.................................1
9 8747 SPRING & BALL (CHECK)
STONE,DC......................................1
10 25612 END HEAD MANIFOLD,23400
PWR.UN..........................................1
11 8693 O-RING,RESERVIOR,DC...............1
12 25613 O-RING,17560/25674 PUMP..........2
13 17560 PUMP KIT-DB1005,06.....................1
(includes mounting fasteners; order
17993 shaft seal separately)
14 25614 COVER ASSY,SUCTION.................1
15 25670 SCREW,HHC,12-24 X.31"...............4
16 25615 RESERVOIR,3 QUART,23400 PWR
UN...................................................1
17 6974 PLUG,PIPE,STL,SQ HEAD,3/8***....1
18 22961 GAUGE,OIL SIGHT,19119 MTR......1
19 6950 BREATHER CAP, ALUMINUM
PRODUCT.......................................1
20 8723 FILTER, PICK-UP, 149
MICRON**.......................................1
21 10554 COVER, EMERG. LOWER
HANDLE..........................................1
22 6947 LEVER, MANUAL RELEASE..........1
23 6977 SOLENOID, STONE, DC.................1
24 12439 VALVE,RELEASE
CARTRIDGE,STONE......................1

Part No. 25832 AWP 67

 500 HYDRAULIC COMPONENTS August 2015

502.1 A.C. POWER UNIT ASSEMBLY

68 AWP Part No. 25832

August 2015 500 HYDRAULIC COMPONENTS

502.1 A.C. POWER UNIT ASSEMBLY

Item Part No. Description Qty. Item Part No. Description Qty.

1 MOTOR ASSY,AC W/PLT,KM156.....1 26A 6976 SOLENOID

(Includes items 30, 31)obsolete, no ASSY,220V,S6-4001-08*.................1
replacement; no longer available from 27 6945 SOLENOID MOUNTING
supplier BRACKET........................................1
2 72321 RELIEF VALVE KIT**.......................1 28 11553 RECTIFIER, 460 VOLT....................1
(replaced 8718)
29 25669 ADAPTER,MOTOR/ENDHEAD,23375.1
3 72321 RELIEF VALVE KIT**.......................1
(replaced 8726) 30 25668 CAPACITOR COVER,22963
(DOERR).........................................1
4 72321 RELIEF VALVE KIT**.......................1
(replaced 8725) 30A 25666 CAPACITOR
COVER,22963(EMERSON)............1
5 24049 SERIAL
PLATE,OUTRIG.,PLC/AWP.............1 31 25667 CAPACITOR,590-708MFD(DOERR).1
6 12726 COIL,RELEASE 31A 25665 CAPACITOR,430-516MFD(EMERSON).1
SOLENOID,110/15AC.....................1
6A 12728 COIL,RELEASE
SOLENOID,220/30AC.....................1
7 25048 VALVE,CART(ONLY)W/NUT,23375
NC...................................................1
(includes item 5)
8 14219 CHECK CAP & SEAL
RING--STONE.................................1
9 8747 SPRING & BALL (CHECK)
STONE,DC......................................1
10 25672 END HEAD MANIFOLD,23375........1
11 22959 COUPLER,19119 POWER UNIT.....1
12 8693 O-RING,RESERVIOR,DC...............1
13 25613 O-RING,17560/25674 PUMP..........2
14 25674 PUMP ASSY,PZ-0.8........................1
15 25614 COVER ASSY,SUCTION.................1
16 25670 SCREW,HHC,12-24 X.31"...............4
17 25675 RESERVOIR,23375/27472
PWR.UNIT.......................................1
18 6874 Square Head Reservoir Plug...........1
19 22961 GAUGE,OIL SIGHT,19119 MTR......1
20 6950 BREATHER CAP, ALUMINUM
PRODUCT.......................................1
21 8723 FILTER, PICK-UP, 149
MICRON**.......................................1
22 12439 VALVE,RELEASE
CARTRIDGE,STONE......................1
23 10554 COVER, EMERG. LOWER
HANDLE..........................................1
24 6947 LEVER, MANUAL RELEASE..........1
25 6946 SOLENOID COVER........................1
26 6975 SOLENOID ASSY. (50/60 120V).....1

Part No. 25832 AWP 69


Part Number Index
The Part Number Index is a numeric index of all part numbers included in this manual. The index shows what page(s) the part is used on.
Part Number Page
- .................................11, 13
100256 ......................65
10153 ........................45, 47, 65
10319 ........................19, 23–24
10554 ........................67, 69
105570 ......................47
10597 ........................11, 13
10598 ........................13, 37
10775 ........................65
10777 ........................11, 13
109689 ......................15
109713 ......................15
109715 ......................15
11097 ........................47, 65
11314 ........................41
11335 ........................29, 37
11553 ........................69
11697 ........................19, 23–24
11804 ........................45
11806 ........................45
11978 ........................29, 37
12306 ........................19, 24
12307 ........................17, 21
12311 ........................19, 24
12313 ........................24
12340 ........................49, 51
12348 ........................45
124163 ......................15
12439 ........................67, 69
12443 ........................59, 61
12447 ........................61
12449 ........................61
124552 ......................15
12456 ........................65
124568 ......................15
124569 ......................15
124641 ......................45, 47
124642 ......................45, 47
124792 ......................15
124793 ......................15
124975 ......................65
12726 ........................69
12728 ........................69
13002 ........................37, 49, 51
13097 ........................47
13775 ........................13, 51
139450 ......................59
14016 ........................63
14219 ........................67, 69
14341 ........................17, 21
144161 ......................43, 45
14450 ........................43
145137 ......................15
14737 ........................17, 21
14740 ........................17, 21
14809 ........................43
14947 ........................45, 47
14948 ........................45, 47
15942 ........................67
16364 ........................43
16369 ........................43
16794 ........................41, 43
17560 ........................67
17740 ........................43
17741 ........................43
17742 ........................43
17743 ........................43
17834 ........................49
17836 ........................49, 51
17837 ........................49
17851 ........................19, 23–24
18189 ........................41
18597 ........................19, 23–24, 63
19274 ........................45
19480 ........................49, 51
70
Part Number Page
20306 ........................57
20342 ........................45, 47
20733 ........................43
21018 ........................49, 51
21102 ........................17, 21
21253 ........................33
21278 ........................17, 19, 21, 23–
24, 29, 37
21279 ........................17, 19, 21, 23–
24, 29, 37
21280 ........................17, 19, 21, 23–
24, 29
21348 ........................27
21437 ........................37
21441 ........................17, 19, 21, 23–24
21442 ........................17, 19, 21, 23–
24, 37
21443 ........................17, 19, 21, 23–
24, 37
21862 ........................45
21982 ........................45, 47
2238 ..........................41
22547 ........................33
22959 ........................69
22961 ........................67, 69
23036 ........................41
23290 ........................19, 24
23370 ........................59
23374 ........................11, 13
23378 ........................55
23382P ......................11
23383 ........................33
23386 ........................59
23391 ........................29
23394 ........................53, 55, 57
23396 ........................53, 55, 57
23398 ........................11, 13
23494 ........................15
23496 ........................47
23499 ........................45, 47
23506 ........................45, 47
23512P ......................65
23513 ........................41
23519P ......................41
23578P ......................27
23579 ........................53, 55
23600P ......................27
23609P ......................49, 51
23610 ........................41
23620P ......................53, 55, 57
23623P ......................19, 23–24
23624P ......................41
23627 ........................15
23629 ........................27
23630 ........................53, 55, 57
23631 ........................29
23633P ......................41
23644 ........................29
23645 ........................29
23651 ........................19, 23–24, 59,
61, 63
23652 ........................49, 51
23654 ........................19, 23–24, 63
23655 ........................19, 23–24, 63
23656 ........................59, 61
23659 ........................41
23663 ........................41
23670 ........................53, 55, 57
23698 ........................31
23724 ........................29
23725 ........................59, 61, 63
23726 ........................19, 23–24, 63
23787-S .....................53, 55, 57
23788 ........................53, 55, 57
23815 ........................23–24, 59, 61, 63
AWP
Part Number Page
23848 ........................63
23849 ........................63
23887 ........................27
23888 ........................27
23891 ........................27
23899 ........................53, 55, 57
23903 ........................27
23904 ........................27
23906 ........................11, 13
23923 ........................11, 13, 47, 65
23926 ........................45, 47
23929 ........................19, 23–24
23934 ........................61
23956 ........................15
23958 ........................57
23960 ........................37
23964 ........................13
23968 ........................51
23976 ........................39
23983 ........................35
24049 ........................67, 69
24056 ........................51
24076 ........................61
24085 ........................37
24086 ........................59
24095 ........................49
24096 ........................49
24097 ........................49
24098 ........................49
24099 ........................11
24100 ........................11
24133 ........................53
24134 ........................49, 51
24141 ........................29
24165 ........................41
24175 ........................11, 13
24181 ........................11
24202 ........................41
24435P ......................39
24444 ........................39
24445 ........................39
24463 ........................29
24537 ........................59, 61
24538 ........................47
24600 ........................27
24614 ........................31, 55
24647 ........................39
24697 ........................29, 37
24755 ........................37
24756 ........................37
24757 ........................13
24758 ........................37
24759 ........................61
24761 ........................17, 21
24762 ........................17, 21
24763 ........................17, 21
24764 ........................23–24
24765 ........................23–24
24766 ........................19
24768 ........................47
24769 ........................47
24900 ........................15
25026 ........................37
25048 ........................67, 69
25084 ........................37
25085 ........................37
25086 ........................37
25088 ........................23–24
25089 ........................21
25090 ........................21
25091 ........................21
25092 ........................23–24
25093 ........................23–24
25095 ........................21
25096 ........................21
August 2015
Part Number Page
25097 ........................21
25098 ........................23–24
25368 ........................39
25376 ........................41
25377 ........................41
25378 ........................41
25379 ........................41
25380 ........................41
25381 ........................41
25382 ........................41
25383 ........................41
25395 ........................27
25396 ........................27
25554 ........................37
25556 ........................37
25575 ........................13
25576 ........................13
25577 ........................13
25578 ........................13
25579 ........................13
25580 ........................13
25583 ........................13
25589 ........................35
25590 ........................35
25606 ........................39
25607 ........................39
25611 ........................67
25612 ........................67
25613 ........................67, 69
25614 ........................67, 69
25615 ........................67
25625 ........................27
25660 ........................51
25661 ........................51
25662 ........................51
25663 ........................51
25664 ........................67
25665 ........................69
25666 ........................69
25667 ........................69
25668 ........................69
25669 ........................69
25670 ........................67, 69
25672 ........................69
25674 ........................69
25675 ........................69
25821 ........................19, 23–24
25822 ........................23–24
25823 ........................24
25824 ........................24
25825 ........................24
25826 ........................24
25827 ........................24
25828 ........................21, 24
25829 ........................21
25830 ........................21
25970 ........................39
25971 ........................39
27321 ........................13
28777 ........................17, 21
29388 ........................51
31153 ........................65
31707 ........................17, 19, 21, 23–24
31708 ........................21, 23–24
31709 ........................17, 19
32399 ........................13, 51
35846 ........................45, 47
37947 ........................45
37997 ........................47
38212 ........................41
4266 ..........................15
4500 ..........................41
45844 ........................43, 45
4828 ..........................11, 13, 17, 19,
21, 23–24, 31,
Part No. 25832
August 2015
Part Number Page
33, 37, 39, 59,
61, 63
49364 ........................15
49377 ........................15
5361 ..........................11, 13, 49, 51
53819 ........................59
5408 ..........................17, 21, 37
57159 ........................41
57162 ........................41
57741 ........................11, 13
57788 ........................33
58091 ........................49, 51
58462 ........................45, 47
58587 ........................63
6002 ..........................37
6019 ..........................13, 19, 23–24,
29, 35
6021 ..........................11, 13, 17, 19,
21, 23–24, 29,
31, 33, 35, 37,
59, 61
6033 ..........................11
6034 ..........................11, 37
6037 ..........................27
6052 ..........................29, 37
6054 ..........................17, 19, 21, 23–
24, 29
6059 ..........................17
6066 ..........................17
6082 ..........................15
6090 ..........................11, 13, 41, 53,
55, 57
6091 ..........................11, 15, 27, 49,
51, 53, 57, 59,
61, 65
6095 ..........................13, 37
6097 ..........................11, 13, 17, 21,
24, 29, 63
6145 ..........................41
6175 ..........................11, 13, 19, 23–
24, 31, 33
6180 ..........................19, 24, 29, 37
6181 ..........................19, 24
6198 ..........................13, 37
6271 ..........................59, 61, 63
6277 ..........................11, 13, 29, 37
6353 ..........................11
6356 ..........................13, 29, 41
6505 ..........................17, 19, 21, 23–24
6506 ..........................19, 21, 24
6509 ..........................21, 24
6519 ..........................37
6534 ..........................17, 21
6538 ..........................17, 21
6540 ..........................53
6544 ..........................17, 19, 21, 23–24
6545 ..........................11, 49
6550 ..........................59, 61
6563 ..........................11, 13, 17, 19,
21, 23–24, 33
6564 ..........................11, 13, 17, 19,
21, 23–24
6567 ..........................49
6570 ..........................19, 23–24
6571 ..........................19, 24
6584 ..........................27
6587 ..........................31
6600 ..........................59, 61, 63
6607 ..........................11, 13, 17, 21,
24, 27
6608 ..........................15
6610 ..........................17, 21, 23–24
6611 ..........................17, 19, 21, 23–24
6637 ..........................59, 61
6638 ..........................11, 13, 27, 41,
49, 51, 59, 61, 63
Part No. 25832
Part Number Index (continued)
Part Number Page
6647 ..........................51
6653 ..........................59, 61, 63
6671 ..........................41, 43
66812 ........................45, 47
66816 ........................45, 47, 65
66818 ........................45, 47
66821 ........................45, 47, 65
6693 ..........................49
6708 ..........................39
6709 ..........................63
6714 ..........................11, 13
6833 ..........................11, 13, 49, 51
6851 ..........................41, 43
6873 ..........................19, 23–24
6874 ..........................69
6886 ..........................27, 49, 51
6888 ..........................49, 51, 53, 59,
61, 65
6889 ..........................41, 63
6928 ..........................23–24
6929 ..........................19, 23–24
6930 ..........................17, 21
6935 ..........................45, 47, 49, 51
6945 ..........................69
6946 ..........................69
6947 ..........................67, 69
6950 ..........................67, 69
6969 ..........................49
6974 ..........................67
6975 ..........................69
6976 ..........................69
6977 ..........................67
7056 ..........................11, 13, 45, 47
7057 ..........................45, 47, 49, 51, 65
7108 ..........................23–24
7132 ..........................67
7134 ..........................67
7135 ..........................67
7145 ..........................23–24
7157 ..........................47
7160 ..........................47
72321 ........................67, 69
7268 ..........................17, 21, 53, 55, 57
7701 ..........................23–24
80076 ........................65
80713 ........................65
80714 ........................65
80715 ........................65
80716 ........................65
8072 ..........................19, 24
8073 ..........................24
8149 ..........................63
8152 ..........................24
8153 ..........................19, 24
8178 ..........................37, 63
8214 ..........................15
823343 ......................59
8516 ..........................35
8519 ..........................17, 19, 21, 23–
24, 29, 37
8525 ..........................35
8693 ..........................67, 69
8723 ..........................67, 69
8747 ..........................67, 69
8748 ..........................67
8785 ..........................49, 51
8915 ..........................29
8924 ..........................43
8931 ..........................49
8991 ..........................43
8992 ..........................43
90337 ........................17
9236 ..........................49
9500 ..........................43
AWP 71

Part Description Index
The Part Description Index is an alphabetical index of all part descriptions included in this manual. The index shows what page(s) the part is
used on.
# CAPACITOR COVER,22963 (DOERR).....69
#6 SQ.DR.SELF DRILL/TAP SCREW.....45, 47
A CAPACITOR,590-708MFD(DOERR).....69
A.C. Hydraulic Power Unit Assembly.....49, 51
ADAPTER,MOTOR/ENDHEAD,23375.....69
AMMETER-(6685,6675 CHARGER)**.....43
AXLE, IDLER WHEEL .75 X 4.01....17, 19, 21,
23–24
AXLE,REAR,AWP 30/36.....13
B CHAIN ASSY.104.5"COL. S SERIES.....47
BAR,REINFORCEMENT,PIVOT.....29
BASE ASSY,110/220V,AWP30/36.....13
Base Weldment.....11, 13
BASE,WITHOUT CONTACTS.....45, 47, 65
BATT. PACK, ASSY,AWP 110/60HZ.....41
BATT. PAK ASSY,AWP,220/50.....41
BATT. PAK, ASSY AWP,110/50 UK.....41
BATT. PAK, ASSY, AWP, 230/60.....41
BATT. PAK, ASSY, AWP,110/50.....41
BATT.PACK,AWP,NO BATT. 110/60.....41
BATT.PAK-AWP,W/O BATT.110/50.....41
BATT.PAK-AWP,W/O BATT.110/50UK.....41
BATT.PAK-AWP,W/O BATT.220/50.....41
BATT.PAK-AWP,W/O BATT.230/60.....41
BATTERY BOX HANGER WELD. 19/24.....31
BATTERY BOX, AWP, PLASTIC.....41
BATTERY TERMINAL PROTECTORS.....41
BATTERY,12V GRP 27,105 AH, DRY.....41
BLOCK-PIVOT STOP BRACKET.....29
BOE LUBE.....17
Bolt - HHC, 3/8 - 16 x 2.25 inch.....63
BOLT,ROLLER-SHORT STEM,.63.....37
BOLT-ROLLER,3/8-24 X 1.69-ZINC......17, 19,
21, 23–24, 29
BOOT,BATTERY TERMINAL,RED.....41
BRACKET,ANCHOR,SEQ.CABLE,AWP.....27
BRACKET,CONTROL CABLE TENSION....53,
55, 57
BRACKET,PIVOT STOP.....37
BRACKET,SPRING TERMINATION.....53
BRACKET,WLD, PIVOT SLIDER,AWP.....29
BRACKET-CABLE ATTACH., PAINTED......53,
55, 57
BRACKET-SEQ.CABLE, LOWER-BLUE.....27
BRACKET-SEQ.CABLE, UPPER-BLUE.....27
B R E AT H E R C A P, ALUMINUM
PRODUCT.....67, 69
BRUSH KIT,15942/29416 MOTOR***.....67
BUSHING,STRAIN RELIEF, 53/64"......53, 55,
57
BUSHING-6671 CHARG.,MOD# 6685.....43
BUTTON, .800 O.D. X .281.......17, 19, 21, 23–
24, 29, 37
BUTTON,PUSH,BLACK W/SEAL.....65
BUTTON,PUSH,RED MUSHROOM
HEAD.....45, 47
BUTTON,STOP,RED.....65
C CONTACTOR, MOTOR, 50/60 110V.....47
CABLE 1/8 7 X 19 GALV.-BULK.....41
CABLE ASSY,BAT PACK/CLAMP POST.....41
CABLE ASSY,DESCENT SEQUENCE.....27
72
CABLE OVAL SLEEVE, 1/16.....41
CAPACITOR COVER,22963(EMERSON).....69
CAPACITOR,2.0MFD,660 VAC 3820.....43
CAPACITOR,430-516MFD(EMERSON).....69
Carriage Assembly.....59, 61, 63
Carriage Roller Fasteners - Composed of items
listed below.....19, 23–24
CARRIAGE W/DECALS,AWP19/24......19, 23–
24
CARRIAGE W/DECALS,AWP30/36.....23–24
CASTER, PL SW W/SB 5X1.25.....37
CASTER,PL,SW,5 X 2, 750 LBS.....11, 13
CHAIN MEDIUM, (BL-423) 84.5".....24
CHAIN MEDIUM, (BL-423)-70.5".....19, 24
CHAIN TERM,UPPER,NO.1.....17, 21
CHAIN TERM-UPR(1 SLOT MED)ZINC.....17,
21
CHAIN TERM-UPR(1 SLOT SM)-ZINC......23–
24
CHAIN, LARGE, (AL-444),102.5".....24
CHAIN, LARGE, (AL-444)-70.5".....19, 24
CHAIN, LARGE, (AL-444)-83.5".....24
CHAIN, MEDIUM, (BL-423),103.5".....24
CHAIN, SMALL, (AL-422),103.5".....24
CHAIN, SMALL, (AL-422),84.5".....24
CHAIN, SMALL, (AL-422)-70.5".....24
CHAIN-LARGE(AL-444)-103.5".....21
CHAIN-LARGE(AL-444)-69.5".....17, 21
CHAIN-LARGE(AL-444)-84.5".....21
CHARGER, 100-115/50-PL,PLC,AWP....41, 43
CHARGER, 200-230/50-PLI,AWP.....41, 43
CHARGER,100-115/60,PL(C),AWPS.....41, 43
CHARGER-230/60, PLC STYLE.....41, 43
CHECK CAP & SEAL RING--STONE.....67, 69
CLAMP,0.50,#8 X 1/4,RUB CUSH........11, 13,
49, 51
CLAMP,1.88,#30 X 1/4,RUB CUSH......59, 61,
63
CLEVIS BLOCK-4 SLOT STL.CASTG....17, 21
CLIP,HAIR PIN .125 X 2.....33
COIL CORD,16/6, SO,53" COIL.....57
COIL CORD,16/6,18"COIL, 285 ST.....55
COIL,12VDC,25048 N.O.VALVE.....67
COIL,RELEASE SOLENOID,110/15AC.....69
COIL,RELEASE SOLENOID,220/30AC.....69
COILCORD,16/6, 25",RETRACTED.....57
CONDUIT,PLASTIC.....11
CONN,SQUEEZE,1/2NPT .38-.50,SM.......11,
13, 45, 47
CONN. SQZ,1/2NPT .39-.56 MED........45, 47,
49, 51, 65
CONN. SQZ,1/2NPT .5-.625,90DEG.....11, 13,
47, 65
CONNECTOR,070102-4-4.....49
CONNECTOR,080102-4-4.....49
CONNECTOR,080103-4-4.....49
CONTACT,N.O......45, 47, 65
CONTACT,NC.....45, 47
CONTACTOR BLOCK,N.C......65
CONTACTOR BLOCK,N.O......65
CONTACTOR, MOTOR, 50/60 220V.....47
CONTROL BOX,THREE BUTTON.....65
CONTROL RELAY,120VAC,AWP.....47
AWP
August 2015
CORDSET,AC-6671 CHARG.,MD#6685.....43
CORDSET-AC (16794 CHARGER).....43
CORDSET-AC (6688 CHARGER).....43
CORDSET-AC (6851 CHARGER).....43
COUPLER,19119 POWER UNIT.....69
COUPLING,ROD,3/8-24.....19, 24, 29, 37
COVER ASSY,SUCTION.....67, 69
COVER, EMERG. LOWER HANDLE.....67, 69
COVER,BLANK.....11, 13
COVER,MOTOR W/DECALS, AWP 2***.....49,
51
CYLINDER MOUNT ANGLE,SET 30/36.....13
CYLINDER,HYD-1.5X 53.25X 66.....49
CYLINDER,HYD.,AWP30.....51
CYLINDER,HYD.,AWP36.....51
D
D.C. Hydraulic Power Unit Assembly.....49, 51
DECAL,250LB./NOT INSULATED...23–24, 59,
61, 63
DECAL,300LB.CAP./NOT INSULATED.......19,
23–24, 59, 61, 63
DECAL,8 AMP MAX......19, 23–24, 63
DECAL,AWP EMERGENCY LOWERING...49,
51
DECAL,AWP PLAT.CONTROL OPER........19,
23–24, 63
DECAL,AWP SAFETY RULES....19, 23–24, 63
DECAL,BATTERY & CHARGER SAFETY....41
DECAL,BATTERY CONNECTION,Z30.....41
DECAL,BEFORE OPER-REMOVE PLUG..19,
23–24, 63
DECAL,DANGER,FAIL.READ,1.5X5.....59, 61,
63
DECAL,DEXRON II ATF ONLY".....49, 51
DECAL,GENIE AWP.....59, 61
DECAL,GROUND STATION, AWP.....45, 47
DECAL,LOWER STOP BRACKET.....29
DECAL,OPER.& SAFETY,AWP TILTBK.....37
DECAL,OUTRIGGER BASE TUBE,AWP.....13
DECAL,PIN LOCATION/OPER.,AWP.....37
DECAL,TILT-BACK STRUT,AWP.....37
DECAL,TILT-BACK TRANS.,AWP.....37
DROP-OUT CYLINDER WELD-PAINTED.....11
E
ELBOW,070202-4-4.....51
ELBOW,070220-4-6.....49, 51
ELBOW,080201-4-4.....49, 51
ELBOW,080220-4-4.....49
ENCLOSURE,ELEC.,STOCK,7X7X4.....45, 47
END HEAD MANIFOLD,23375.....69
END HEAD MANIFOLD,23400 PWR.UN.....67
F
FILLER STRIP,#4 COL.BOTTOM-5.....19, 24
FILLER STRIP,(COL.#4 TOP)--3".....23–24
FILTER, PICK-UP, 149 MICRON**.....67, 69
FLAP,MAST COVER-4 SECT.MAST.....27
FLAP,MAST COVER-5 SECT.MAST.....27
FOOTPAD SERVICE KIT.....15
FOOTPAD, AWP.....15
FUSE HOLDER,.25 TAB,PLATE MNT.........45,
47
FUSE HOLDER,PANEL MOUNTED.....43
Part No. 25832
 August 2015

Part Description Index (continued)

FUSE,10 AMP.....47 LWR TERM-MED CHAIN W/4.25" ROD.....19, OUTLET CONVERSION KIT.....65
FUSE,15 AMP,TYPE 3AG.....43, 45 24 OUTRGR STORAGE, WLD. SUPPRT,UP.....35
LWR TERM-SM CHAIN W/4.25" ROD.....24 OUTRIGGER STORAGE WLD.--AWP2......19,
G LWR.TERM.,LG.CHAIN,W/4.25"ROD.....21, 24 23–24
OUTRIGGER WELD. AWP19/24.....15
GAS SPRING TILT BACK.....39
M OUTRIGGER WELD. AWP30/36.....15
GAS STRUT MOUNT BLOCK,LOWER.....39
GAS STRUT MOUNT BLOCK,UPPER.....39 MAST BR.ANCHOR, WLD, AWP(LWR).....35
GAUGE,OIL SIGHT,19119 MTR......67, 69 MAST BRACE,L.S.FRONT,AWP30/36.....13 P
GRD.CONN.,1/2",INSULATED.....49, 51 MAST BRACE,L.S.MID.,AWP30/36.....13 PIGTAIL,ASSY,AC/DC SJO 14/3**.....45, 47
GROMMET,RUBBER .38 X .13 X .63.....39 MAST BRACE,L.S.REAR,AWP30/36.....13 PIN,CLEVIS,.75 X 2.....11, 49
MAST BRACE,LH,AWP 19/24.....11 PIN,CLEVIS,1 X 3 LG......13, 51
H MAST BRACE,R.S.FRNT,AWP30/36.....13 PIN,COTTER,.125 X 1.5.....11, 13, 49, 51
MAST BRACE,R.S.MID.,AWP30/36.....13 PIN,GROOVED- .156 X .75.....19, 23–24
HANDLE BALL KNOB.....15
MAST BRACE,R.S.REAR,AWP30/36.....13 PIN,GROOVED- .200 X .75*.....17, 21
HANDLE GRIP, RUBBER .75 X 4.5.....31
MAST BRACE,RH,AWP 19/24.....11 PIN,LOCK,SHORT W/PULL RING.......11, 13,
HANDLE WELDMENT,LH,PAINTED.....41
MAST BRACKET WELD.SET,AWP.....33 29, 37
HANDLE WELDMENT,RH,PAINTED.....41
MAST COVER WELDMENT,AWP.....27 PIN,ROLL,.188 X .75.....15
HANDLE,LEVELING JACK,SHRT-ZINC.....15
MAST MOUNT PLATE,PAINTED.....49, 51 PIN,ROLL,.188 X 1.25**.....33
HEATSINK--MODEL #06685 CHARGER.....43
MAST SECTION,#1, AWP 19/24.....17, 21 Pivot Hook Installation - Composed of items
HINGE-PAINTED.....41
MAST SECTION,#1, AWP-30.....21 listed below.....37
HOSE ASSY,AWP30/36.....51
MAST SECTION,#1, AWP-36.....21 PIVOT RETAINER HOOK **.....29, 37
HOSE ASSY,PRESSURE,AWP.....49
MAST SECTION,#2, AWP-19/24.....17, 21 PIVOT SLIDER W/RUBR.AWPI 30/36.....37
HOSE ASSY,VENT,AWP.....49
MAST SECTION,#2, AWP-2509030.....21 PLAT. ASSY,FIBER BASKET.....63
Hydraulic Cylinder Assembly.....11, 13
MAST SECTION,#2, AWP-36.....21 PLAT. ASSY,NARROW,AWP-I.....61
MAST SECTION,#3, AWP 19/24.....17, 21 PLAT. ASSY,STANDARD,AWP-36.....59
I MAST SECTION,#3, AWP30.....21 PLAT.ASSY,STD,AWP-19/24/30.....59
IDLER WHEEL W/BEARING-LG.....17, 21 MAST SECTION,#3, AWP36.....21 PLATE,FOOTPAD RETAINER.....15
IDLER WHEEL W/BEARING-MEDIUM......19, MAST SECTION,#4, AWP-19.....19 PLATE,HINGE BACK-UP.....41
23–24 MAST SECTION,#4, AWP-24.....23–24 PLATE,RELAY MOUNTING,6 X 5.5.....45, 47
IDLER WHEEL W/BEARING-SM.....23–24 MAST SECTION,#4, AWP30.....23–24 PLATE,SHAFT SUPPORT,ZINC PLTD.......17,
INSTRUCT.TUBE W/CAPS-1.75 X 12........59, MAST SECTION,#4, AWP36.....23–24 19, 21, 23–24
61, 63 MAST SECTION,#5, AWP-24.....23–24 PLATE-PIVOT STOP BRACKET.....29
INSTRUCTION,ZA2 TO ZB5***.....47 MAST SECTION,#5, AWP30.....23–24 PLATE-SWITCH MOUNTING, BLUE.....65
MAST SECTION,#5, AWP36.....23–24 Platform Control Box Assembly.....59, 61
MIDRAIL GUIDE ( HOOK ).....59, 61 PLUG,PIPE,STL,SQ HEAD,3/8***.....67
J MOTOR ASSY,AC W/PLT,KM156.....69 PLUG,PWR,UK,16AMP,3PIN,BLK.....43, 45
JUNCTION BOX,AWP BASE.....11, 13 MOTOR COVER MNT.PLATE,DRILLED.....49, POWER UNIT,DC,DB00339.....67
51 PULLEY,ELEC.CNTRL.CABLE,AWP....53, 55,
K MOTOR KIT-STONE 12V DC REPLA**.....67 57
KEY,SINGLE***.....45, 47 PULLEY-SEQUENCING-NYLATRON.....27
KEYS,10 PACK***.....45 N PUMP ASSY,PZ-0.8.....69
KEYSWITCH,2POS.MNTND W/BASE**.....45, NEON LIGHT W/RESISTOR, 110V.....45, 47 PUMP KIT-DB1005,06.....67
47 PUMP MOTOR SOLENOID.....67
NEON LIGHT,W/RESISTOR,250V.....47
KIT,BLACK SELECTOR SWITCH.....65 NIPPLE,1/2" CONDUIT.....65
KIT,ESTOP, A/IWP/DPL.....45, 47 No. 1 Mast Section.....35 R
KIT,FOOTPAD,AWP.....15 NUT,HEX,10-24.....27 RAILING WELDMENT,AWP I & II.....59
KIT,KEYSWITCH, A/IWP/DPL,2PKS.....45, 47 NUT,HEX,3/8-24.....17, 19, 21, 23–24, 29 RECTIFIER, 460 VOLT.....69
KNOB,TIMER.....43 NUT,HEX,5/16-18,GR5.....27 REF; BASE,1 N.C. CONTACT.....47
NUT,HEX,6-32.....45 REF; BASE,PSH BUTTON
L NUT,HEX,JAM,1/2-13.....11, 37 W/N.O.CNTACT.....47
LATCH,HOLD DOWN,BLUE.....19, 23–24 NUT,HEX,M10X1.5.LP.....15 RELAY,CONTROL,220V,AWP.....47
LEVEL,BUBBLE.....11, 13 NUT,LP NYLOCK,1/4-20.....41, 63 RELAY,SPDT,12V(AUTO)**.....45
LEVELING JACK ASSEMBLY,AWP***.....15 NUT,LP NYLOCK,3/8-24.....17, 21, 37 RELAY,TIME DELAY-1 SECOND-120V.....47
LEVELING JACK CASTING,AWP.....15 NUT,LP NYLOCK,5/16-18.....37 RELIEF VALVE KIT**.....67, 69
LEVELING ROD.....15 NUT,NYLOCK,1/2-13.....13, 37 RESERVOIR,23375/27472 PWR.UNIT.....69
LEVER, MANUAL RELEASE.....67, 69 NUT,NYLOCK,1/4-20.....11, 15, 27, 49, 51, 53, RESERVOIR,3 QUART,23400 PWR UN.....67
LOCKNUT,ELEC,1/2".....45, 47, 49, 51 57, 59, 61, 65 RING,RETAINER,EXT,.375.....53, 55, 57
LOWER CHAIN TERM WELD. #3 WIDE.....21, NUT,NYLOCK,3/8-16.....11, 13, 17, 19, 21, 23– RIVET,MAGNALOK,.192 #4.....41
24 24, 31, 33, 37, 39, 59, 61, 63 RIVET,STL,STL.MAN,P,.25 X .25.....59, 61, 63
LOWER CHAIN TERM WELD.#4 NUT,NYLOCK,M10X1.5.....15 ROD COUPLING 3/8-24, DRILLED......19, 23–
NARRW.....19, 21, 24 NUT,NYLOCK,M6X1.00.....15 24
Lower Roller Fasteners - No. 2 Mast - NUT,NYLOCK,M8X1.25.....39 Roller Fasteners - Composed of items listed
Composed of items listed below.....21 NUTSERT,3/8-16 STEEL CAD PLTD....19, 23– below.....21, 24
Lower Roller Fasteners, No. 2 Mast - Composed 24 Roller Fasteners composed of items listed
of items listed below.....17 below......17
LWR TERM-LG CHAIN W/3.50" ROD.....19, 24 O Roller Installation - Composed of items listed
LWR TERM-LG CHAIN W/5.5" ROD.....17, 21 below.....17, 19, 21, 23–24, 37
O-RING,17560/25674 PUMP.....67, 69
O-RING,RESERVIOR,DC.....67, 69

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Part Description Index (continued)

ROLLER KIT(SL,PLC,AWP1) QTY 1.....17, 19, SOLENOID MTG. BRACKET.....67 WASHER,FLAT,USS,1/4"Y.......11, 13, 27, 41,
21, 23–24 SOLENOID MTG. BRKT. SIDE COVER.....67 49, 51, 59, 61, 63
ROLLER KIT(SL,PLC,AWP1) QTY 16.....17, 19 SOLENOID, STONE, DC.....67 WASHER,FLAT,USS,3/8",Y......11, 13, 17, 21,
ROLLER KIT(SL,PLC,AWP1) QTY 20........21, SPACER, IDLER WHEEL.....17, 21 24, 29, 63
23–24 SPACER, IDLER WHEEL "CONDUIT".......19, WASHER,LOCK SPLIT,6MM,11.8MM.....15
ROLLER,NYLATRON 1.50 O.D.***.......17, 19, 23–24 WASHER,LOCK,#10 PLTD.......11, 13, 17, 21,
21, 23–24, 29, 37 SPACER, SHEAVE, NYLON.....53, 55, 57 24, 27
RUBBER EXTRUSION,DRILLED.....29 SPACER, SLEEVE, .25 X.44 X.058......53, 55, WASHER,LOCK,#6.....45
57 WASHER,LOCK,.25.....13, 29, 41
S SPACER,NYLON .257 X .5 X .75".....63 WASHER,LOCK,.313.....27, 49, 51
SPRING & BALL (CHECK) STONE,DC.....67, WASHER,LOCK,.375....11, 13, 17, 19, 21, 23–
SCREW,FHM,10-32 X 1.....19, 23–24
69 24, 29, 31, 33, 35, 37, 59, 61
SCREW,FHS,1/4-20 X .5 BLACK.....27
SPRING HOUSING,AWP TILT-BACK.....37 WASHER,LOCK,0.5".....11
SCREW,FHS,1/4-20 X 1.5.....17, 21
SPRING PLUNGER.....37 WASHER,SHIM,.375 X.625X.033 ST....17, 21,
SCREW,FHS,3/8-16 X 2 GRD.8.....17, 21, 23–
SPRING PLUNGER,AWP TILT-BACK.....37 53, 55, 57
24
SPRING,AWP TILT-BACK.....37 WASHER,SHIM,.5 X .875 X .033....17, 19, 21,
SCREW,HHC CABLE RETAINER.....27
SPRING,CONTROL CABLE, AWP.......53, 55, 23–24, 29, 37
SCREW,HHC,1/2-13 X 1.25 GR5.....11, 13
57 WASHER,SHIM,.5 X .875 X .063.....29, 37
SCREW,HHC,1/2-13 X 3.....13, 37
SPRING,TILTBACK,PAINTED.....39 WASHER,SHIM,.75 X 1.125 X.030......11, 13,
SCREW,HHC,1/4-20 X .75.......11, 13, 41, 53,
SPRING-SWITCH ACTUATION,AWP.....15 17, 19, 21, 23–24, 33
55, 57
Square Head Reservoir Plug.....69 WASHER,SHIM,.765X1.312 X.093**.....11, 13,
SCREW,HHC,1/4-20 X 1.....49, 51, 53, 59, 61,
STAB.RET.PIN ASSY,DPL / AWP.....35 17, 19, 21, 23–24
65
STRAP, MOTOR TERMINAL.....67 Weldment - Lower Chain Terminal, No. 3
SCREW,HHC,1/4-20 X 1.25.....29
SWITCH,INTERLOCK,AWP I.....11, 13 Mast.....17
SCREW,HHC,1/4-20 X 1.5.....41
SWITCH,SELECTOR,BLACK.....65 WELDMENT,BATT.BOX HANGER.....35
SCREW,HHC,1/4-20 X 1.75.....59, 61
WELDMENT,COVER,MAST.....27
SCREW,HHC,1/4-20 X 2.....15
T WELDMENT,LOWER MAST BRACKET.....31,
SCREW,HHC,12-24 X.31".....67, 69
55
SCREW,HHC,3/8-16 X 1.....11, 13, 19, 23–24, T-BOX,2.75 X 4.5 X 2.0.....65
WELDMENT,PLAT.RAILING,NRRW......61
31, 33 TAPE,NON-SKID,DIE CUT,6"X 2'.....59, 61
WELDMENT,TOEBOARD FORMING,AWP...59
SCREW,HHC,3/8-16 X 1.25 GRD 5.....13, 19, TERMINAL STRIP,12 CIRCUIT.....45
WELDMNT.CHAIN TERM.,LWR.,AWP.......19,
23–24, 29, 35 TERMINAL,MALE COUPLER,10-12GA......41
24
SCREW,HHC,3/8-16 X 1.50,GR5.....35 THREADED ROD,(3/8-24),2.25".....19, 24
WHEEL,POLY,6X2, 3/4**.....33
SCREW,HHC,3/8-16 X 2.25.....39 TILTBACK SHOCK ASSY,AWP30.....39
WHEEL,POLY.,BLUE,10 X.75 X2.50.....11, 13
SCREW,HHC,3/8-16 X 2.5.....37, 63 TILTBACK SHOCK ASSY,AWP36.....39
WIRE CABLE,16/6,SO,BULK.....53
SCREW,HHC,5/16-18 X 1 GR5.....37, 49, 51 TILTBACK WELDMENT,W/DECALS,AWP....37
SCREW,HHC,M6 X 40.....15 TIMER,12HR,CHARGER MOD.#2002**.....43
SCREW,HHC,M6-12MM.....15 TIMER,12HR,CHARGER MOD.#8563.....43
SCREW,HHS,3/8-24 X .5,ZINC......17, 19, 21, TIMER-12 HR,230/60(16794 CHGR).....43
23–24 TOEBOARD FORMING,NRRW,AWP%%.....61
SCREW,M.,PHILLIPS,10-24 X.437.....27 TUBE ASSY,STEEL,PRESSURE,AWP.....49
SCREW,PHIL,PHM,10-24 X.38,SEMS....49, 51 TUBE ASSY,STEEL,VENT,AWP.....49
SCREW,PHIL,PHM,6-32X.38,SF.TAP.........45, TUBE,BUMPER SUPPORT.....29
47, 65 TUBE,GAS SPRING,LOWER,PAINTED.....39
SCREW,PHILLIPS,PHM,10-24 X.25.....11, 13 TUBE,GAS SPRING,UPPER,AWP30/36.....39
SCREW,PHM,10-32X1,SF.TAP.SLOT.....47, 65 TUBE,SLIDING MIDRAIL,20.69 IN.....59
SCREW,PPHMS,1/4-20X1.75Z,GR2.....63 TUBE-NARROW SLI.MIDRAIL-15.06.....61
SCREW,RHM,1/4-20 X .5.....11
SCREW,RHM,10-32 X .38.....17 U
SCREW,RHM,6-32 X .75.....45
U-BOLT,3/8 X 1 YZ.....59, 61
SCREW,SHC,M10X1.5X55.....15
SCREW,SHS,10-24 X .625.....27
SCREW,SHS,3/8-16 X .5.....29, 37 V
SEAL KIT,24056 & 23968 CYLINDR.....51 VALVE,CART(ONLY)W/NUT,23375 NC......67,
SEAL KIT,FOR 1.13 ROD (LANTEX).....49 69
SERIAL PLATE,OUTRIG.,PLC/AWP.....67, 69 VALVE,FLOW CONTROL A8-2101-00.....49
SHEAVE BRACKET WELDMENT.....53, 55 VALVE,FLOW CONTROL A8-2401-00.....51
SHIM,.75 X.45 X.016.....17, 19, 21, 23–24 VALVE,RELEASE CARTRIDGE,STONE.....67,
SHIM,.75 X.45 X.032.....17, 19, 21, 23–24, 37 69
SHIM,.75 X.45 X.064.....17, 19, 21, 23–24, 37 VENT TUBE ASSY,AWP30.....51
Shock Assembly - AWP-30.....37 VENT TUBE ASSY,AWP36.....51
Shock Assembly - AWP-36.....37
Sierial Number Plate.....35
SLIDING MIDRAIL ASSY, FIBER.....63
W
SLIDING MIDRAIL ASSY-NRRW.....61 WASHER,FLAT,1.063 X 2 X .134.....13, 51
SLIDING MIDRAIL KIT, NO PAINT.....59 WASHER,FLAT,502 X 1.747 X.04.....63
SOLENOID ASSY,220V,S6-4001-08*.....69 WASHER,FLAT,NYLON.515X.88X.093......29,
SOLENOID ASSY. (50/60 120V).....69 37
SOLENOID COVER.....69 WASHER,FLAT,USS,1/2",Y.....13, 37
SOLENOID MOUNTING BRACKET.....69

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Part Description Index (continued)

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Parts Manual

Rev C16
Part No.
25832
AWP from 3890-201 to 3891-1185