Artur Szot

m. Dargoleza 5b
76-220 Główczyce

Telephone: 606750269
Fax:
Email: artur.szot@ffp2.pl

Name: Artur Szot Manufacturer: BMW

Address: m. Dargoleza 5/b Model: E36 318 tds Touring
76-231 Główczyce Year: 1997
Registration: GSL 14US
Tel - Private: 789363349 Mileage: 377186
Tel - Business: 606750269 Job number: 21/18
Tel - Mobile Date 19/02/18

Notes Specified value Measured value

Vehicle identification
No. of cylinders Type 4/OHC
Capacity cc 1665
Compression ratio :1 22
Injection system
Fuel/injection pump assembly Make Bosch
Fuel/injection pump assembly Type VE 4/9 R576
Fuel/injection pump assembly Part No. 0 460 494 995
Pump type Rotary
Injection sequence 1-3-4-2
Injector nozzle Make Bosch
Nozzle and holder assembly Part No. 0 432 217 278
Nozzle and holder assembly Part No. DN 0SD 318
Nozzle opening pressure - new/used bar 150-158/140
Tuning and emissions
Plunger travel (pump) mm ABDC 0,60±0,02
Crankshaft position (n = ATDC) °BTDC 0
Adjusting method Engine/Pump Special Tool / Dial gauge
Idle speed rpm 820
Rated no load speed rpm 5250±50
Oil temperature °C 70
Idle speed - for smoke test rpm 745-895
Governed speed range - for smoke test rpm 5100-5300
Maximum time at governed speed secs 0,5
Test mode A/B B
Probe type 1/2 1
Conditioning Accelerations/rpm 5/5000
Smoke opacity - EU limit m-1 (%) 3,00 (73)
Smoke opacity - homologation value m-1 (%) 1,90 (56)
Starting and charging
Battery V/RC(Ah) 12/150 (88)
Starter motor Make Valeo
Maximum cranking amps A 238-290
Alternator Make Valeo
Alternator Type 95A
Alternator output A/V/rpm 95/14/3000
Regulated voltage V 13,5-14,2

Manufacturer: BMW Model: 3 Series (E36) 1,7D 318tds © Autodata Limited 2010
Engine code: 17 4T 1 Output: 66 (90) 4400 Valid forever. 2018-02-19
Tuned for: Year: 1994-99 V8.500-ENGY509548
 Glow plugs
Glow plug nominal rating V/A 12/14
Glow plug activation time secs 5
Glow plug - part no. Beru 909 MJ
Glow plug - part no. Bosch 0 250 201 033
Glow plug - part no. Champion CH159
Glow plug - part no. Lucas/CAV HDS274
Service checks and adjustments
Valve clearance - INLET mm Hydraulic
Valve clearance - EXHAUST mm Hydraulic
Compression pressure bar 20 Min
Oil pressure bar/rpm 3,8/4400
Radiator cap bar 1,0
Thermostat (primary/secondary) open °C 80
Lubricants and capacities
Engine oil options
Ambient temperature range -30°C —> 30°C
Engine oil grade SAE 0W/30, 5W/30 Synthetic
Engine oil classification API/ACEA CF/B3, B4
Ambient temperature range -30°C —>
Engine oil grade SAE 5W/40, 5W/50 Synthetic
Engine oil classification API/ACEA CF/B3, B4
Ambient temperature range -20°C —> 30°C
Engine oil grade SAE 10W/30 Synthetic
Engine oil classification API/ACEA CF/B3, B4
Ambient temperature range -20°C —>
Engine oil grade SAE 10W/40, 10W/60 Synthetic
Engine oil classification API/ACEA CF/B3, B4
Engine with filter(s) litres 5,5
Other lubricants and capacities
18 Manual transmission oil grade SAE
Manual transmission litres 1,1
41 Automatic transmission fluid Type
104 Automatic transmission (drain & refill) litres
Differential oil grade - rear SAE 90W
Differential rear litres 1,7
Cooling system - total capacity litres 7,5
Brake fluid Type DOT 4
Power steering fluid Type Dexron II/CHF IIS
Power steering fluid litres 1,2
Tightening torques
9 Cylinder head instructions
Cylinder head
Renew bolts Yes
Other engine tightening torques
Main bearings Renew bolts/nuts Yes
Main bearings Stage 1 20 Nm
Main bearings Stage 2 50°
Big end bearings Renew bolts/nuts Yes
Big end bearings Stage 1 20 Nm
Big end bearings Stage 2 70°
Oil pump to cylinder block 22 Nm
16 Sump drain bolt
Flywheel/driveplate 105 Nm
5 Clutch pressure plate
Crankshaft pulley/damper centre bolt 100 Nm+60°+60°+30°
Camshaft sprocket/gear 20 Nm+35°
6 Camshaft carrier/cap

Manufacturer: BMW Model: 3 Series (E36) 1,7D 318tds © Autodata Limited 2010
Engine code: 17 4T 1 Output: 66 (90) 4400 Valid forever. 2018-02-19
Tuned for: Year: 1994-99 V8.500-ENGY509548
 6 Camshaft/rocker cover
17 Inlet manifold to cylinder head
17 Exhaust manifold to cylinder head
Injector/clamp 65 Nm
Injector pipe unions 20 Nm
Injector nozzle to holder 80 Nm
Fuel/injection pump sprocket/gear 50 Nm
Fuel/injection pump flange 22 Nm
Glow plugs 20 Nm
Chassis tightening torques
Front hub 290 Nm
Rear hub 248 Nm
Steering track rod end 45 Nm
Brake disc to hub Front 16 Nm
Brake caliper to carrier Front 30 Nm
Brake caliper carrier to hub Front 110 Nm
Brake disc to hub Rear 16 Nm
Brake caliper to carrier Rear 30 Nm
108 Road wheels 120±10 Nm
Brake disc and drum dimensions
Minimum disc thickness - solid Front 10,4 mm
Minimum disc thickness - ventilated Front 20,4 mm
23 Minimum disc thickness Rear 8,4 mm
Disc thickness variation Front 0,010 mm
Disc thickness variation Rear 0,010 mm
Disc runout Front 0,20 mm
Disc runout Rear 0,20 mm
Minimum pad thickness Front 2 mm
Minimum pad thickness Rear 2 mm
Maximum drum diameter Rear 229,5 mm
Air conditioning
No. of AC service connectors 2
Air conditioning restrictor type Expansion valve
Air conditioning refrigerant Type R134a
24 Air conditioning refrigerant quantity grams
Air conditioning oil Type 81 229 407 724
25 Air conditioning oil quantity cmł

Autodata Note 18

Orange label with ATF oil = Dexron II D

Green label with special oil = Synthetic Mobil SCH630 (BM), part No. 81-22-9-407-305
NOTE: Never fill with synthetic or multi-grade engine oils.
Yellow label with MTF-LT-1 = no oil change necessary
NOTE: MTF-LT-1 oil has been superseded by MTF-LT-2.
In case of repair only fill with lifetime oil:
MTF-LT-2, part No. 83-220-309-031
6-speed (I transmission) = MTF-LT-3, part No. 83-22-7-533-818
With no label = SAE 80 (MIL-L-2105 or API-GL-4)
NOTE: Never fill with synthetic or multi-grade engine oils.

Autodata Note 41

ZF transmission
3HP22/4HP22/4HP22EH/4HP24 = Dexron II
A5S 310Z (5HP-18):
Black plate = Dexron III
Green plate = Lifetime oil/ESSO LT 71 141
A5S 325Z (5HP-19) = Lifetime oil/ESSO LT 71 141
A5S 440Z (5HP-24) = Lifetime oil/ESSO LT 71 141
A5S 560Z (5HP-30):

Manufacturer: BMW Model: 3 Series (E36) 1,7D 318tds © Autodata Limited 2010
Engine code: 17 4T 1 Output: 66 (90) 4400 Valid forever. 2018-02-19
Tuned for: Year: 1994-99 V8.500-ENGY509548
 Black plate = Shell LA 2634
Green plate = ESSO LT 71 141
GA6HP19Z (6HP19)/GA6HP26Z (6HP26)/GA6HP32Z (6HP32) = Shell M-1375,4
GM transmission
A4S 310R (THM-R1)/A4S 270R (THM-R1W):
Black plate = Dexron III
Green plate = Lifetime oil/ETL 704SE
A4S 200R (GM47)/A5S360R/390R (GM5): See label on sump and use either ETL 8072B or ETL 704SE oil.
NOTE: ETL 8072B oil has been superseded by Dexron VI.
GA645R (GM6) = Dexron VI
Green plate = Dexron VI
Jatco transmission
A5S 300J (Jatco) = Apolloil-ATD D-3

Autodata Note 104

Transmission type:
A4S 200R = 4,0 litres
A4S 270R = 3,0 litres
A4S 310R = 3,0 litres
A5S 310Z = 3,3 litres
A5S 325Z = 4,0 litres
A5S 360R = 4,0 litres
A5S 390R = 4,0 litres
A5S 440Z = 4,0 litres
A5S 560Z = 5,5 litres
Ensure selector lever in 'P'.
Ensure ATF temperature is below 30°C.
1) Drain ATF.
2) Fill transmission with specified amount until ATF drips from level hole.
3) Fit level plug hand tight.
4) Start engine and allow to idle.
5) Select each gear several times, then return selector lever to 'P'.
6) Connect diagnostic equipment to check ATF temperature.
7) Ensure ATF temperature is 30-50°C (transmission type A5S 325Z = 40-50°C).
8) Check ATF level. If no fluid loss apparent: Top up until ATF drips from level hole.
9) Fit level plug.

Autodata Note 9

1) 80 Nm
2) Slacken off 180°
3) 50 Nm
4) 90°
5) 90°
6) Run engine for 25 min
7) 90°

Autodata Note 16

M12 = 35 Nm
M22 = 60 Nm

Autodata Note 5

8.8 = 24 Nm
10.9 = 34 Nm
Fig. 79246

Autodata Note 6

M6 = 10 Nm
M7 = 15 Nm
M8 = 20 Nm

Autodata Note 17

Manufacturer: BMW Model: 3 Series (E36) 1,7D 318tds © Autodata Limited 2010
Engine code: 17 4T 1 Output: 66 (90) 4400 Valid forever. 2018-02-19
Tuned for: Year: 1994-99 V8.500-ENGY509548
 M6 = 10 Nm
M7 = 15 Nm
M8 = 22 Nm

Autodata Note 108

Lightly coat mating surfaces between wheel centre hole and hub (use grease).
Do NOT lubricate bolts.

Autodata Note 23

Ventilated disc = 17,4 mm

Autodata Note 24

Round pipe condenser = 975-1025 grams

Flat pipe condenser = 800-850 grams

Autodata Note 25

Denso compressor = 100-140 cmł

Seiko compressor = 140-160 cmł

79246

Cylinder layout

Manufacturer: BMW Model: 3 Series (E36) 1,7D 318tds © Autodata Limited 2010
Engine code: 17 4T 1 Output: 66 (90) 4400 Valid forever. 2018-02-19
Tuned for: Year: 1994-99 V8.500-ENGY509548
 Tightening sequence

Manufacturer: BMW Model: 3 Series (E36) 1,7D 318tds © Autodata Limited 2010
Engine code: 17 4T 1 Output: 66 (90) 4400 Valid forever. 2018-02-19
Tuned for: Year: 1994-99 V8.500-ENGY509548