JOHN DEERE

WORLDWIDE COMMERCIAL & CONSUMER

EQUIPMENT DIVISION

KV18662
I1

Hydraulic Breaker
HB15, HB30, HB50
HB75, HB100
OMKV18662 I1

OPERATOR’S MANUAL

North American Version

Litho in U.S.A.
 INTRODUCTION
Introduction

Thank You for Purchasing a John Deere IMPORTANT: Avoid damage! This text is used to tell
Product the operator of actions or conditions that might
We appreciate your business and wish you many years of result in damage to the machine.
safe and satisfied use of your machine. NOTE: Information is given throughout the manual that
may help the operator with the operation or service of
the machine.
Using Your Operator’s Manual
This manual is an important part of your machine and
should remain with the machine at all times.
Reading your operator’s manual will help you and others
avoid personal injury or damage to the machine.
Information given in this manual will provide the operator
with the safest and most effective use of the machine.
Knowing how to operate this machine safely and correctly
will allow you to train others who may operate this machine.
This manual and safety signs on your machine may also be
available in other languages (see your John Deere dealer
to order).
Sections in your operator’s manual are placed in a specific
order to help you understand all the safety messages and
learn the controls so you can operate this machine safely.
You can also use this manual to answer any specific
operating or servicing questions. A convenient index
located at the end of this book will help you to find needed
information quickly.
The machine shown in this manual may differ slightly from
your machine, but will be similar enough to help you
understand our instructions.
RIGHT-HAND and LEFT-HAND sides are determined by
facing in the direction the machine will travel when going
forward. When you see a broken line arrow (------>), the
item referred to is hidden from view.
Before delivering this machine, your dealer performed a
pre-delivery inspection to ensure best performance.

Special Messages
Your manual contains special messages to bring attention
to potential safety concerns, machine damage as well as
helpful operating and servicing information. Please read all
the information carefully to avoid injury and machine
damage.

c CAUTION: Avoid injury! This symbol and text

highlight potential hazards or death to the
operator or bystanders that may occur if the
hazards or procedures are ignored.

Introduction
 PRODUCT IDENTIFICATION
Product Identification

Record Identification Numbers

Hydraulic Breaker
HB15 Serial No. (KVHB15X100101 - )
HB30 Serial No. (KVHB30X100101 - )
HB50 Serial No. (KVHB50X100101 - )
HB75 Serial No. (KVHB75X100101 - )
HB100 Serial No. (KVB100X400101 - )
If you need to contact an Authorized Service Center for
information on servicing, always provide the product model
and serial number.
You will need to locate the model and serial numbers for the
hydraulic breaker and record the information in the spaces
provided below.

KV16922

DATE OF PURCHASE:
______________________________________________
DEALER NAME:
______________________________________________
DEALER PHONE:
______________________________________________
SERIAL NUMBER (A):
______________________________________________

Product Identification
 TABLE OF CONTENTS
Table of Contents

Safety .....................................................................................................................................................................................1
Preparing Vehicle ...................................................................................................................................................................5
Installing ................................................................................................................................................................................6
Removing ..............................................................................................................................................................................8
Operating ...............................................................................................................................................................................9
Replacement Parts ...............................................................................................................................................................14
Service Intervals...................................................................................................................................................................15
Service ................................................................................................................................................................................16
Troubleshooting ....................................................................................................................................................................18
Storage .................................................................................................................................................................................19
Assembly ..............................................................................................................................................................................20
Specifications .......................................................................................................................................................................21
Warranty ...............................................................................................................................................................................23
Index .....................................................................................................................................................................................24

All information, illustrations and

specifications in this manual are based
on the latest information at the time of
publication. The right is reserved to
make changes at any time without
notice.
COPYRIGHT© 2001
Deere & Co.
John Deere Worldwide Commercial and
Consumer Equipment Division
All rights reserved
Previous Editions
COPYRIGHT© 1999
OMKV18662 I1 - English

Table of Contents
 SAFETY
Safety
Understanding The Machine Safety Labels
Safety-Alert Symbol
The machine safety labels shown in this section are placed
in important areas on your machine to draw attention to
potential safety hazards.
On your machine safety labels, the words DANGER,
WARNING, and CAUTION are used with this safety-alert
symbol. DANGER identifies the most serious hazards.
The operator’s manual also explains any potential safety
hazards whenever necessary in special safety messages
that are identified with the word, CAUTION, and the safety-
alert symbol
WARNING: Thrown Objects
KV16915/ KV0419
• Do not operate near people.
• Debris can be thrown a long distance.
Safety - 1
DANGER
KV16915
1. A projectile from the hammer, hammer tool, or work,
and/or a swinging or falling hammer can be fatal to the
operator or bystanders.
2. Do not operate hammer when bystanders are in work
area.
3. The operator must be protected from flying debris. Use
skid steer demolition door kit and shoulder belt kit.
4. Do not weld, cut with acetylene torch or hardface the
hammer tool.
Operator Training Required
MIF
• Study the Skid Steer’s Operator Manual. Know the
location and function of all controls. Know how to operate
the skid steer before using this attachment.
• Study operating section of this manual before operating
the hydraulic breaker. Know location and function of all
controls.
• Operate machine in an open, unobstructed area under
the direction of an experienced operator.
• Learn the use of all controls.
• Operator experience is required to learn the moving,
stopping, turning and other operating characteristics of the
machine.
 SAFETY
Operating Safely Avoid Tipping
• Inspect the machine and attachment before you • Do not drive where machine could slip or tip.
operate. Be sure all hardware is tight. Repair or replace
• Stay alert for holes and other hidden hazards in the
damaged, badly worn, or missing parts. Be sure guards
terrain. Avoid rocks, roots, and ditches.
and shields are in good condition and fastened in place.
Make any necessary adjustments before you operate. • Slow down before you make a turn or operate on a
slope.
• Clear work area of objects that might be thrown. Keep
people and pets out of the work area. Stop machine if • Drive up and down a hill – not across. Be careful when
anyone enters the area. you change direction on a slope.
• Do not operate hydraulic breaker unless it is properly
installed on skid steer.
• Never operate breaker without demolition door and Wear Appropriate Clothing
shoulder belt. Always close and secure demolition door and
fasten shoulder belt before operating breaker.
• Only operate breaker from skid steer operator’s seat.
• If you hit an object, stop machine and inspect it. Make
repairs before you operate. Keep machine properly
maintained and in good working order.
• The point of the breaker should be angled away from the
operator. This pushes the broken material into the opening
and protects the operator from debris thrown out by the bit.
• Never operate the breaker with the bit spring pin or set
pin removed.
MIF
• Always lower boom so breaker is resting on the ground
before exiting skid steer. • Wear close fitting clothing and safety equipment
appropriate for the job.
• Do not leave skid steer unattended while it is running.
• Always wear safety goggles or safety glasses with side
• Only operate during daylight or with adequate artificial shields when operating the machine.
light.
• Wear a suitable protective device such as earplugs.
• Watch for overhead wires. Never touch wires with any Loud noise can cause impairment or loss of hearing.
part of the skid steer boom or hydraulic breaker.
• Do not wear radio or music headphones. Safe service
• Do not let children or an untrained person operate and operation requires your full attention.
machine.
• Always check to the sides and rear of the skid steer
before backing up.

Park Safely
1. Stop machine on a level surface, not on a slope.
2. Lower boom so attachments are on the ground. (If you
must leave boom raised, be sure any attachment is
removed and the boom locks are in the locked [Engaged]
position, and boom is resting on locks.)
3. Engage park brake switch.
4. Stop engine.
5. Remove key.
6. Before you leave the operator’s seat, wait for engine and
all moving parts to stop.

Safety - 2
 SAFETY
Practice Safe Maintenance
M71840A
• Do not work under a raised boom unless it is resting on
boom locks and attachment has been removed. Lift arms
move near engine hood and frame; never stand or lean on
skid steer where linkage can crush you.
MIF
• Understand service procedure before doing work. Keep
area clean and dry.
• Never lubricate, service, or adjust machine while it is
moving. Keep safety devices in place and in working
condition. Keep hardware tight.
• Keep hands, feet, clothing, jewelry, and long hair away
from any moving parts to prevent them from getting caught.
• Lower attachments to the ground before servicing
machine. Disengage all power and stop the engine. Lock
park brake switch. Let machine cool.
• Before servicing the machine, carefully release pressure
from any components with stored energy, such as hydraulic
components.
• Keep all nuts and bolts tightened, especially tine
attachment bolts.
• Securely support any machine elements that must be
raised for service work.
• Never run engine unless park brake is locked.
Safety - 3
• Keep all parts in good condition and properly installed.
Fix damage immediately. Replace worn or broken parts.
Replace all worn or damaged safety and instruction decals.
• To prevent fires, remove any buildup of grease, oil, or
debris from the machine, especially the engine
compartment.
• Do not modify machine or safety devices. Unauthorized
modifications may impair its function and safety.
• Do not wear radio or music headphones while servicing
the machine. Safe service requires your full attention.
Avoid High Pressure Fluids
MIF
• Hydraulic hoses and lines can fail due to physical
damage, kinks, age, and exposure. Check hoses and lines
regularly. Replace damaged hoses and lines.
• Hydraulic fluid connections can loosen due to physical
damage and vibration. Check connections regularly.
Tighten loose connections.
• Escaping fluid under pressure can penetrate the skin
causing serious injury. Avoid the hazard by relieving
pressure before disconnecting hydraulic or other lines.
Tighten all connections before applying pressure.
• Search for leaks with a piece of cardboard. Protect
hands and body from high pressure fluids.
• If an accident occurs, see a doctor immediately. Any
fluid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors
unfamiliar with this type of injury should reference a
knowledgeable medical source. Such information is
available from Deere & Company Medical Department in
Moline, Illinois, U.S.A. Information may be obtained in the
United States and Canada only by calling 1-800-822-8262.
 SAFETY
Handling Waste Product and Chemicals

MIF

• Waste products, such as used oil, fuel, coolant, brake

fluid, and batteries, can harm the environment and people.
• DO NOT use beverage containers for waste fluids —
someone may drink from them.
• See your local Recycling Center or John Deere dealer to
learn how to properly recycle and get rid of waste products.
• A Material Safety Data Sheet (MSDS) provides specific
details on chemical products: physical and health hazards,
safety procedures, and emergency response techniques.
See your John Deere dealer for the MSDS on chemical
products used with your machine.

Safety - 4
 PREPARING VEHICLE
Preparing Vehicle

Skid Steer Equipment Requirements

c CAUTION: Avoid injury!

Skid steer must be equipped with the following:
• Demolition Door Kit
• Shoulder Belt Kit

KVSM007A
The skid steer must be equipped with the Demolition Door
Kit and the Shoulder Belt Kit. If your unit is not equipped
with this equipment, see your authorized John Deere Skid
Steer dealer.

Ballasting

KV0231
Rear ballast consist of a total of eight (8) 20 kg (44 lb) Quik-
Tatch™ weights mounted behind the rear skid steer tires.
Rear ballast is required for the following skid steer/breaker
combinations as follows:
• Model 260 and 270 with HB100 Breaker.
Install rear weight brackets and weights using the
installation instructions supplied with weight bracket kit.
Ballasting kits are available at your authorized John Deere
Skid Steer dealer.

Preparing Vehicle - 5
 INSTALLING
Installing

Using Quik-Tatch™ Attachment Mounting

System
D
c CAUTION: Avoid injury!
• DO NOT try to manually latch or unlatch
handles from the cab.
• Be careful not to pinch hands between latch
handle and step or latch handle and
attachment.

To Install Hydraulic Breaker: KV16919

1. Stop the skid steer, lower the boom, engage the park
brake switch, stop the engine, release the seat belt, and
exit the skid steer.
C
10.Push the two latch handles (D) down to lock the
attachment to the Quik-Tatch.
11.Enter the skid steer, fasten the seat belt, start the
engine, and disengage the park brake switch.
12.Activate the lift cylinders to raise attachment and extend
Quik-Tatch cylinders to tilt attachment at a slight downward
angle so that the bottom of the Quik-Tatch is visible.

B c CAUTION: Avoid injury! Be sure pins and latch

handles are secure before operating boom and
bucket controls. If attachment is not securely
A latched, remove it and repeat the installation.

13.Visually inspect the attachment mechanism to verify that

pins are fully engaged in slots on the back of the
attachment.
KV16920
14.Connect hydraulic hoses.
2. Lift the latch handles (A) up to the UNLATCHED
position. Be sure the latch handles are all the way up so the
lock pins are fully retracted. Attaching Breaker Hydraulic Lines
3. Enter the skid steer, fasten the seat belt, start the
engine, and disengage the park brake switch.
4. Tilt the Quik-Tatch (B) forward.
c CAUTION: Avoid injury! Relieve hydraulic
pressure before connecting or disconnecting
5. Drive forward, raise boom, and guide the top of the auxiliary hydraulic lines.
Quik-Tatch into the attachment mounting brackets (C).
6. Raise and tilt back the Quik-Tatch. The back of the IMPORTANT: Avoid damage! Inspect all lines and
attachment should rest against the front of the Quik-Tatch. hoses for freedom of movement.
7. When the attachment is fully supported, lower the boom
until the boom is resting on the boom stops. To Relieve Hydraulic Line Pressure:

8. Tilt the attachment out, stopping with the bottom edge of 1. Sit in operator’s seat.
attachment about 50 mm (2 in.) from the ground. 2. Unlock controls from the neutral position:
9. Engage the park brake switch, turn off the engine,
release the seat belt, and exit the skid steer.

Installing - 6
 INSTALLING

KV1116

• For hand control skid steers, move the pedal down

toward the floor, then back away from the floor several
times.
KV15239
To Attach Hydraulic Lines:
• For hand/foot control skid steers, turn key (A) to the
right.

A B

C
B

KV16916

KV0415 1. Route the hydraulic hoses (A) under QUIK-TATCH cross

bar (B).
• For hand control skid steers, push the auxiliary foot
pedal lockout handle (B) forward and rest in notch (C).
3. Actuate auxiliary control several times.

KV16900

2. Install the quick-disconnect couplers together by

KV16895
• For hand/foot control skid steers, move the handle
down toward the seat, then up away from the seat
several times.
pushing the couplers together with a firm continuous
motion until couplers lock into place.
IMPORTANT: Avoid damage! Inspect all lines and
hoses for freedom of movement.

Installing - 7
 REMOVING
Removing

Removing Breaker from Skid Steer

1. Locate breaker and skid steer on firm level ground.
2. Roll bucket cylinders forward or curl back as necessary
so that breaker is level with the ground.
3. Lower boom so that breaker is resting on the ground. A
4. Engage park brake switch and stop the engine. Remove
seat belt.
5. Relieve hydraulic line pressure by actuating the auxiliary
control several times.
6. Exit the skid steer. Disconnect hydraulic lines from skid KV0236
steer.
8. Lift the handles (A) on the QUIK-TATCH to release the
IMPORTANT: Avoid damage! mounting plates from the breaker.

Connect the two hydraulic lines from the breaker to 9. Enter the skid steer, fasten seat belt, start the engine,
each other. This will ensure connectors stay clean and disengage the park brake switch.
and allows hydraulic fluid to circulate due to thermal 10.Slowly roll the bucket cylinders forward while slowly
expansion. backing away from the breaker.

KV16914

7. To connect the hydraulic lines together:

• Hold the hydraulic lines and place them on your
knees.
• Align the fittings.
• Using your arms and legs, push the hydraulic fittings
together until the quick-disconnect couplers lock
together.

Removing - 8
 OPERATING
Operating

Daily Operating Checklist

❏ Hydraulic connections secure.
❏ Breaker properly secured to Quik-Tatch.
❏ Skid Steer tire pressure is correct.
C
❏ Hydraulic fluid level checked. B
❏ Hoses and fittings inspected.
❏ Fasteners checked and tightened.
❏ Breaker properly greased.
❏ Safety guards and decals in place, clean and KV0415
undamaged. • For hand control skid steers, push the auxiliary foot
❏ Controls operate freely. pedal lockout handle (B) forward and rest in notch (C).
❏ Inspect hoses for damage or pinching. Using the Auxiliary Handle on Hand/Foot Control Skid
Steers:

Initial Start-Up/Break-In Period

A
IMPORTANT: Avoid damage!
Hydraulic breakers require 20–40 minutes of
operation at half the rated speed as a break-in
period. This allows for proper lubrication of all
moving parts and for all sliding surfaces to mate
properly.

Using the Auxiliary Control KV0239

The auxiliary hydraulic control operates the hammer action
of the breaker.
To Unlock Handle From Neutral Position:
1. Sit in operator’s seat.
2. Unlock handle from neutral position:
1. Pivot handle (A) down toward seat to activate the
breaker.
NOTE: Do not operate breaker in detent position
without the breaker in contact with material to be
broken.

KV16895
KV15239
2. Pulling the handle all the way down toward the seat will
• For hand/foot control skid steers, turn key (A) to the
put the control valve into detent position (B) giving
right to unlock handle from neutral position.
continuous oil flow to the breaker. The handle will stay in
this position until the operator moves the handle.

Operating - 9
 OPERATING
Using the Auxiliary Foot Pedal on Hand Control Skid
Steers:
KV16897
NOTE: If the handle/pedal hasn’t been moved all the
way down into the detent position, it will automatically
return to the center position when the operator lets go
and will stop oil flow to the auxiliary couplers. DO NOT
pivot the handle up away from the seat or push the rear
of the pedal down. Breaker will not operate.
IMPORTANT: Avoid damage!
The hand control must be locked in neutral when the
auxiliary hydraulics are not in use to prevent
overheating of hydraulic oil.
38929B
1. Push front of right pedal down for forward travel.
2. Pushing the front of the right pedal all the way down will
put the control valve into detent position to give continuous
oil flow to the hydraulic breaker. The pedal will stay in this
position until the operator pushes the back of the pedal.
Operating - 10
Operating the Breaker
IMPORTANT: Avoid damage!
• Never apply the bit with a side load. The bit must
always be pressed firmly against, and be within 5 to
10 degrees of perpendicular to the material to be
broken. Failure to do so can cause bit or seal failure.
• Do not pry with the bit. This may cause the bit to
break or cause abnormal wear to the bit bushings.
• Drive the bit into material only far enough to
create a clean break or crack. Driving in too far can
bind the bit in the material to be broken.
• Keep the bit well-greased. Grease before the start
of the job and every two to three hours during
operation. If grease isn’t readily visible on the tool, it
needs grease. Failure to grease the tool properly can
lead to bit binding in the breaker, excess bit wear or
breakage.
• Avoid continuous impact on the same area for
more than one minute. Continuous impact may
cause a rapid increase in oil temperature and
improper breaker operation.
• Do not operate the breaker in the air.
• Do not operate the breaker with the bit removed.
• Deactivate the breaker each time it breaks
through the material. Excessive blank firing won’t
get any work done, creates hydraulic heat, and could
cause serious damage to the breaker.
• Do not submerge the breaker in water. The
breaker is not water tight, and damage can occur if
used in this manner.
• Do not use the breaker to move objects. This will
cause damage not only to the breaker, but to the
skid steer.
• Do not operate the breaker when the boom or
bucket cylinders are at their extreme ends. This may
cause damage to the cylinders. Stop operation
immediately if the hydraulic hoses vibrate
abnormally or the impact energy is dramatically
lowered.
NOTE: The breaker is equipped with a preventative
startup feature. Down pressure must be applied to the
bit before the breaker point will start. If the breaker is
running in the ground and then raised, it will still run. If
you stop the breaker in the air, it will not restart.
 OPERATING
Cold Weather Operation
1. Start skid steer and run engine until hydraulic oil is
warmed up.
2. Set throttle to just above idle and activate the breaker to
slowly circulate warm hydraulic oil.
3. After a few minutes advance the throttle to 3/4 setting.

Bit Application Chart

1 2 3 4 5 6

CSM6067
1. Lower the boom and the breaker until the front wheels of
the skid steer lift off the ground about 50–75 mm (2–3 in.).

c CAUTION: Avoid injury!

Avoid injury from thrown objects. Position the
point of the breaker so it is angled away from
the operator. This will push the broken material
KV1118
into the opening.

Bit Application

1. Blunt Point Quarry work, rock breaking.

2. Moil Point Trench work and heavy 200—250

mm (8—10 in.) concrete remover.

3. Chisel Point Most concrete flatwork, walls,

around rebar, or breaking to a pre-
cut line

4. Frost Wedge Frost and some foundry applications

(aluminum and copper).

5. Tamping Pad Primarily for clay or granular soil in

trenches.
CSM6066
6. Asphalt Cutter Asphalt applications with no rebar
2. Position the point of the breaker so it is angled away or underlying concrete.
from the operator.
3. Advance the throttle to 3/4 setting.
4. Actuate the auxiliary control handle.
5. Drive the bit into the material.
6. Deactivate the breaker each time it breaks through the
material.
7. Raise breaker and lower to new position.
8. Actuate the breaker.

Operating - 11
 OPERATING
Installing Bits
NOTE: The bit spring pin (C) must be inserted with the
c CAUTION: Avoid injury! slit (D) nearest the outside edge of the breaker.

To avoid injury during bit installation, handle D

bit carefully. Be careful not to pinch hands
between bit and the front cap.

Correct
KV16936

A D

KV16935

1. Install the bit (A) by inserting it in the front cap. Rotating

the bit helps in the installation process.

B
Incorrect
KV16936

Removing Bits

KV16934A
c CAUTION: Avoid injury!
2. Install the bit set pin down and into the front cap (B), To avoid injury during bit installation, handle
using a round bar. bit carefully. Be careful not to pinch hands
between bit and the front cap.

KV16933

KV16933
3. Install the bit spring pin (C).
1. Drive out the bit spring pin (A).

Operating - 12
 OPERATING
B

MIF
• If the material to be broken is large, use a method called
KV16934
scoring to break a line across the material. Begin breaking
2. Push the bit set pin up and out of the front cap (B), using in one location to start a crack. Move to the left and right
a screwdriver or round bar. 15.2–20.3 cm (6 –8 inches) and break again. Do this
several times until the cracks in the material create a
connect the dots effect. This method is useful when
concrete is reinforced with wire or rebar.

Transporting Breaker
1. Enter the skid steer, fasten the seat belt, start the
engine, and release the park brake switch.

KV16935

3. Remove the bit (C) by pulling it free from the front cap.
Rotating the bit helps in the removal process.

Operating Tips
• Break large objects from the outside edges and work KV1141
inward. 2. Lower the boom and roll the bucket cylinders back so
• Open a small hole in the material first, then break to the that the breaker bit cannot bounce and hit the ground.
opening. 3. Transport the skid steer to the desired area.
• While breaking, follow the breaker with down pressure
from the skid steer boom. Press the breaker into the
material, always keeping the forced aligned with the bit to
prevent binding of the bit in the material. Listen for solid,
fast blows.
• If the breaker blow frequency slows and the sound
becomes a hollow thunk, more down pressure or
realignment of the bit may be needed.
• Keep moving! Breaking in one spot for more than one
minute only creates heat at the bit. Move frequently and do
not take bites of material that are too large to be broken in a
short time
• Do not use the breaker as a lifting device.

Operating - 13
 REPLACEMENT PARTS
Replacement Parts

Service Literature
If you would like a copy of the Parts Catalog or Technical
Manual for this machine call:
• U.S. & Canada: 1-800-522-7448.
• All Other Regions: Your John Deere dealer.

Parts
We recommend John Deere quality parts and lubricants,
available at your John Deere dealer.
Part numbers may change, use part numbers listed below
when you order. If a number changes, your dealer will have
the latest number.

1 2 3 4 5 6

Item Part #:
HB15 HB30 HB50 HB75 HB100
Moil Point Bit KV17872 KV17877 KV17882 KV17887 KV22467
Blunt Point Bit KV17873 KV17878 KV17883 KV17888 KV22469
Chisel Point KV18174 KV18175 KV18176 KV18177 KV22468
Frost Wedge KV17874 KV17879 KV17884 KV17889 N/A
Tamping Pad KV17875 KV17880 KV17885 KV17890 KV22471
Asphalt Cutter KV17876 KV17881 KV17886 KV17891 KV22470

(Part numbers are subject to change without notice. Part

Numbers may be different outside the U.S.A.)

Replacement Parts - 14
 SERVICE INTERVALS
Service Intervals

Servicing Your Machine

Please use the following timetables to perform routine
maintenance on your machine.

2–3 Hours
• Lubricate breaker during operation.

10 Hours
• Check skid steer hydraulic oil.
• Check all hardware and tighten where required.

500 Hours
• Inspect and clean safety decals. Replace as needed for
safe operation.

1000 Hours
• Replace hydraulic oil.

Service Intervals - 15
 SERVICE
Service

Lubricating Breaker IMPORTANT: Avoid damage! Keep the bit well-

greased. Grease before the start of the job and every
two to three hours during operation. If grease isn’t
readily visible on the bit, it needs grease. Failure to
grease the bit properly can lead to bit binding in the
breaker, excess bit wear or breakage.

The breaker must be greased daily before use. Ten shots of

grease with a grease gun is adequate. The breaker should
be greased every two to three hours of operation.

Check and Tighten Hardware

c CAUTION: Avoid injury!

Use only original John Deere parts when
TS1417
replacing hardware. Substitute parts may fail
Use grease based on the expected air temperature range and cause serious injury or death.
during the service interval. Inspect all hardware for tightness. Replace all missing or
The following greases are preferred: damaged hardware before operating the breaker.
• John Deere MOLY HIGH TEMPERATURE EP GREASE
• John Deere HIGH TEMPERATURE EP GREASE (Non-
Clay) C
B A
Other greases may be used if they meet one of the
following:
• SAE Multipurpose EP Grease with a maximum of 5%
molybdenum disulfide
• SAE Multipurpose EP Grease
Greases meeting Military Specification MIL-G-10924F may A - Bracket Bolt
be used as arctic grease. B - Side Rod (HB15, HB30 & HB50 Only)
C - Side Rod Assembly (HB75 & HB100 Only)

Lubrication Diagram

Grease
Fitting
(Inside)

Tighten side rods in sequence as shown above.

KV16939

Service - 16
 SERVICE
Bit Maintenance

c CAUTION: Avoid injury!

Avoid injury from bit failure:
• Never “hard face” a bit.
• Bits should only be reground or sharpened
by a qualified machine shop or technician.

If 3 mm (0.120 in.) of wear in the diameter is observed, a

new bit is required. Keep bit sharp.

Service - 17
 TROUBLESHOOTING
Troubleshooting

Using Troubleshooting Chart

If you are experiencing a problem that is not listed in this
chart, see your authorized John Deere skid steer dealer for
service.
When you have checked all the possible causes listed and
you are still experiencing the problem, see your authorized
John Deere skid steer dealer.

IF CHECK

Breaker does not run Hydraulic couplers not engaged.

Preventative start-up feature activated during operation, bit

suspended.

Malfunction of skid steer hydraulic pump.*

Nitrogen gas pressure too high.*

Damaged main valve.*

Damaged piston.*

Hesitation or erratic operation Hydraulic couplers not engaged.

Auto shut-off during operation, bit suspended.

Oil temperature too high. [Exceeds 80°C (180°F)]

Decreased oil flow.

Malfunction of skid steer hydraulic pump.*

Excessive bushing wear.*

Damaged piston.*

Slow impact speed Deteriorated or contaminated oil.

Nitrogen gas pressure too high.*

Hydraulic oil leakage into the gas chamber.*

Malfunction of skid steer hydraulic pump.*

Low impact power Nitrogen gas pressure low.*

Relief valve set incorrectly.*

Malfunction of hydraulic pump.*

*See your authorized John Deere skid steer dealer.

Troubleshooting - 18
 STORAGE
Storage

Storing the Breaker

1. If the breaker will not be used for more than one week,
remove the bit from the breaker and apply hydraulic oil to
the bottom of the piston.
2. Store the breaker in a vertical position. This will help
prevent the internal seals from deforming, which can result
in nitrogen loss.
3. Ensure hydraulic hoses are clean and connected
together.
4. Clean breaker. Paint worn or scratched areas.
5. Store breaker in a clean, dry environment. If storing
outside, cover completely.

Storage - 19
 ASSEMBLY
Assembly

Uncrate and Assemble the Breaker

c CAUTION: Avoid injury!

To avoid injury during uncrating, do not permit
bystanders within 3 m (10 ft) of the crate.
To avoid personal injury, be careful of nails in
boards.

1. Remove the breaker from the pallet.

2. Remove the mounting bracket.

KV16918

3. Install the breaker to the mounting bracket with the two

retaining pins (A). Secure the retaining pins with the clip
pins (B).
4. Install bit.

Assembly - 20
 SPECIFICATIONS
Specifications

Hydraulic Breaker
Compatibility
HB15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240, 250
HB30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240, 250, 260, 270
HB50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 240, 250, 260, 270
HB75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 250, 260, 270
HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 260, 270

Required Skid Steer Rated Operating Capacity

HB15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590–1179 kg (1300–2600 lb)
HB30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590–1361 kg (1300–3000 lb)
HB50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 635–1724 kg (1400–3800 lb)
HB75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 680–1724 kg (1500–3800 lb)
HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1089–1724 kg (2400–3800 lb)

Impact Energy
HB15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 203 N•m (150 lb–ft)
HB30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407 N•m (300 lb–ft)
HB50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 678 N•m (500 lb–ft)
HB75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1017 N•m (750 lb–ft)
HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1356 N•m (1000 lb–ft)

Blows per Minute

HB15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 680–1400
HB30 and HB50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 600–1200
HB75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530–1150
HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 580–1100

Operating Weight
HB15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 257 kg (567 lb)
HB30 and HB50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 333 kg (734 lb)
HB75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 407 kg (1036 lb)
HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 607 kg (1340 lb)

Bit Diameter
HB15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 50 mm (2.0 in.)
HB30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60 mm (2.4 in.)
HB50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 65 mm (2.6 in.)
HB75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 75 mm (3.0 in.)
HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 90 mm (3.5 in.)

Required Oil Flow

HB15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15–30 L/m (3.9–9.1 gpm)
HB30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20–40 L/m (5.3–10.7 gpm)
HB50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25–50 L/m (6.7–13.3 gpm)
HB75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25–61 L/m (6.7–16.2 gpm)
HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 55–89 L/m (14.7–23.7 gpm)

Nitrogen Gas Pressure

HB15, HB30, HB75, and HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1000–1100 kPa (140–160 psi)
HB50 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1100–1200 kPa (160–175 psi)

Specifications - 21
 SPECIFICATIONS
Operating Pressure
HB15, HB30, and HB50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10,000–15,925 kPa (1430–2275 psi)
HB75 and HB100. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12,000–15,925 kPa (1700–2275 psi)

Hose Diameter
HB15, HB30, HB50, and HB75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 mm (0.50 in.)
HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19 mm (0.75 in.)

Overall Length
HB15 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 103 cm (41 in.)
HB30 and HB50. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 116.8 cm (46 in.)
HB75 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144.8 cm (57 in.)
HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 162.6 cm (64 in.)

Overall Width
HB15, HB30, HB50, HB75, and HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 121.9 cm (48 in.)

Overall Height
HB15, HB30, HB50, HB75, and HB100 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 54.6 cm (21.5 in.)

Hardware Torque Specifications

MODEL BRACKET BOLTS SIDE RODS SIDE ROD ASSEMBLY

HB15 353±47 N•m (260±35 lb-ft.) 542±47 N•m (400±35 lb-ft.) N/A

HB30 353±47 N•m (260±35 lb-ft.) 746±47 N•m (550±35 lb-ft.) N/A

HB50 353±47 N•m (260±35 lb-ft.) 746±47 N•m (550±35 lb-ft.) N/A

HB75 353±47 N•m (260±35 lb-ft.) N/A 990±47 N•m (730±35 lb-ft.)

HB100 532±48 N•m (400±35 lb-ft.) N/A 1044±48 N•m (770±35 lb-ft.)

Specifications - 22
 WARRANTY
Warranty

Warranty
WARRANTY is provided as part of John Deere’s support
program for customers who operate and maintain their
equipment as described in this manual. The warranty is
explained on the warranty certificate, which you should
have received from your dealer.
This warranty provides you the assurance that John Deere
will back its products where defects appear within the
warranty period. In some circumstances, John Deere also
provides field improvements, often without charge to the
customer, even if the product is out of warranty. Should the
equipment be abused, or modified to change its
performance beyond the original factory specifications, the
warranty will become void and field improvements may be
denied. Setting fuel delivery above specifications or
otherwise overpowering machines will result in such action.

Warranty - 23
 INDEX
Quik-Tatch Attachment Mounting System ........................6
Index

A R
Assembling Hydraulic Breaker ....................................... 20 Record Identification Numbers .........................................-1
Attaching Hydraulic Lines ................................................. 6 Relieving Hydraulic Line Pressure ....................................6
Attachment, Using Quik-Tatch ......................................... 6 Removing Bits .................................................................12
Auxiliary Control, Unlocking ............................................. 9 Removing Hydraulic Breaker ............................................8
Replacement Parts .........................................................14
Auxiliary Control, Using .................................................... 9
Requirements, Ballasting ..................................................5
B Requirements, Skid Steer Equipment ...............................5
Ballasting Requirements .................................................. 5 S
Bit Application Chart ....................................................... 11
Safety Clothing ..................................................................2
Bit Installation ................................................................. 12
Safety Maintenance ..........................................................3
Bit Removal .................................................................... 12
Safety Messages ..............................................................2
C Safety, Avoiding High Pressure Fluids ..............................3
Clothing, Safety ................................................................ 2 Safety, Handling Waste Product and Chemicals ..............4
Cold Weather Operation ................................................. 11 Safety, Operator Training ..................................................1
Safety, Parking ..................................................................2
D Safety, Special Messages ................................................-2
Daily Operating Checklist ................................................. 9 Safety, Tipping ..................................................................2
Safety-Alert Symbol ..........................................................1
H Service ............................................................................16
Handling Waste Product and Chemicals, Safety .............. 4 Service Intervals .............................................................15
High Pressure Fluids, Avoiding ........................................ 3 Service Literature ............................................................14
Hydraulic Breaker Storage ............................................. 19 Skid Steer Equipment Requirements ................................5
Hydraulic Breaker, Assembling/Uncrating ...................... 20 Specifications ..................................................................21
Hydraulic Breaker, Installation .......................................... 6 Specifications, Hydraulic Breaker ...................................21
Hydraulic Breaker, Operating ......................................... 10 Storage, Hydraulic Breaker .............................................19
Hydraulic Breaker, Removing ........................................... 8
Hydraulic Breaker, Transporting ..................................... 13 T
Hydraulic Line Pressure, Relieving .................................. 6 Tipping, Safety ..................................................................2
Hydraulic Lines, Attaching ................................................ 6 Training, Operator .............................................................1
Transporting Hydraulic Breaker ......................................13
I Troubleshooting ..............................................................18
Installation, Hydraulic Breaker .......................................... 6
Installing Bits .................................................................. 12 U
Unlocking Auxiliary Control ...............................................9
J Using Auxiliary Control ......................................................9
John Deere Quality Statement ....................................... 25
W
L Warranty .........................................................................23
Labels, Machine Safety .................................................... 1
Lubricating Breaker ........................................................ 16
M
Maintenance, Safety ......................................................... 3
O
Operating Checklist, Daily ................................................ 9
Operating Hydraulic Breaker .......................................... 10
Operation, Cold Weather ................................................ 11
P
Parking, Safety ................................................................. 2
Parts, Replacement ........................................................ 14
Q

Index - 24
 NOTES
Notes

Notes
 NOTES
Notes

Notes
 NOTES
Notes

Notes
 JOHN DEERE QUALITY STATEMENT
John Deere Quality Statement

John Deere Quality

MIF

John Deere equipment is more than just a purchase, it’s an investment in quality. That quality goes beyond our equipment
to your John Deere dealer’s parts and service support. This support is needed to keep you a satisfied customer.
That’s why John Deere has initiated a process to handle your questions or problems, should they arise. The following three
steps will help guide you through the process.

Step 1

Refer to your operator’s manual

A. It has many illustrations and detailed information on the C. It gives ordering information for parts catalogs, service
safe and proper operation of your equipment. and technical manuals.
B. It gives troubleshooting procedures, and specification D. If your questions are not answered in the operator’s
information. manual, then go to Step 2.

Step 2

Contact your dealer (Call 1-800-537-8233 to locate your nearest John Deere skid steer dealer)
A. Your authorized John Deere skid steer dealer has the C. If the parts and service people are unable to resolve your
responsibility, authority, and ability to answer questions, problem, see the dealership manager or owner.
resolve problems, and fulfill your parts and service needs.
B. First, discuss your questions or problems with your D. If your questions or problems are not resolved by the
dealer’s trained parts and service staff. dealer, then go to Step 3.

Step 3

Call the John Deere Customer Communications Center

A. Your authorized John Deere skid steer dealer is the most efficient source in addressing any concern, but if you are not
able to resolve your problem after checking your operator’s manual and contacting your dealer, call the Customer
Communications Center.
B. For prompt, effective service, please have the following ready before you call:
• The name of the dealer with whom you have been • Your 13-digit serial number which you recorded on the
working. inside front cover of this manual.
• Your equipment model number. • If the problem is with an attachment, your attachment
identification number.
• Number of hours on machine (if applicable).
C. Then call 1-800-537-8233 and our advisor will work with your dealer to investigate your concern.

John Deere Quality Statement - 28