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34 OMKV18671_unlocked
34 OMKV18671_unlocked
WORLDWIDE CONSTRUCTION
AND FORESTRY DIVISION
KV18671
C6
Skid Steer
260
270
OMKV18671 C6
OPERATOR’S MANUAL
Thank You for Purchasing a John Deere IMPORTANT: Avoid damage! This text is used to tell
Product the operator of actions or conditions that might
We appreciate having you as a customer and wish you result in damage to the machine.
many years of safe and satisfied use of your machine.
NOTE: Information is given throughout the manual that
may help the operator with the operation or service of
the machine.
Using Your Operator’s Manual
This manual is an important part of your machine and
should remain with the machine at all times.
Reading your operator’s manual will help you and others
avoid personal injury or damage to the machine.
Information given in this manual will provide the operator
with the safest and most effective use of the machine.
Knowing how to operate this machine safely and correctly
will allow you to train others who may operate this machine.
This manual and safety signs on your machine may also be
available in other languages (see your Authorized John
Deere Skid Steer Dealer to order).
Sections in your operator’s manual are placed in a specific
order to help you understand all the safety messages and
learn the controls so you can operate this machine safely.
You can also use this manual to answer any specific
operating or servicing questions. A convenient index
located at the end of this book will help you to find needed
information quickly.
The machine shown in this manual may differ slightly from
your machine, but will be similar enough to help you
understand our instructions.
RIGHT and LEFT sides are determined by facing in the
direction the machine will travel when going forward. When
you see a broken line arrow (------>), the item referred to is
hidden from view.
Before delivering this machine, your dealer performed a
predelivery inspection to ensure best performance.
Special Messages
Your manual contains special messages to bring attention
to potential safety concerns, machine damage as well as
helpful operating and servicing information. Please read all
the information carefully to avoid injury and machine
damage.
Introduction
PRODUCT IDENTIFICATION
Product Identification
KV14257
Product Identification
TABLE OF CONTENTS
Table of Contents
Safety .................................................................................................................................................................................... 1
Operating .............................................................................................................................................................................11
Replacement Parts ...............................................................................................................................................................35
Service Intervals...................................................................................................................................................................36
Service Lubrication...............................................................................................................................................................37
Service Engine .....................................................................................................................................................................38
Service Chain Case..............................................................................................................................................................47
Service Hydraulics................................................................................................................................................................48
Service Steering & Brakes....................................................................................................................................................50
Service Electrical..................................................................................................................................................................52
Service Miscellaneous..........................................................................................................................................................57
Troubleshooting ....................................................................................................................................................................63
Storage .................................................................................................................................................................................68
Specifications .......................................................................................................................................................................69
Warranty ...............................................................................................................................................................................77
Index .....................................................................................................................................................................................81
OMKV18671 C6 - English
Table of Contents
SAFETY
Safety
KV14256 T165350
KV14256 T165351
KV14256 T165342
• Never Carry Riders
• Carry Load Low • Lower Boom, Engage Park Brake, Stop Engine and
Remove Key Before Leaving
• Avoid Steep Slopes and High Speed Turns
• Keep Cab Clean, Especially Pedal Area
• Rated Operating Capacity
Safety - 1
SAFETY
WARNING - Avoid Injury WARNING - Avoid Injury
Always install boom lock before working on or around this Always wear seat belt when operating skid steer.
machine with the loader boom raised.
Failure to wear seat belt could result in an injury from an
See Operator’s Manual for complete instructions. accident such as an overturn.
Safety - 2
SAFETY
WARNING - Pinch Area IMPORTANT
IMPORTANT
Do Not Remove Radiator
Cap. Check Coolant Level
in Recovery Tank. KV10903
KV14256 T165344
KV14256 KV10903
Keep Away
Do Not Remove Radiator Cap. Check Coolant Level in
Recovery Tank.
WARNING - DANGER
WARNING
KV14256 T165347
Safety - 3
SAFETY
CAUTION - Avoid an Explosion WARNING - Avoid Rotating Fan
CAUTION
Avoid an Explosion
See operator manual
Do not use starting fluid
Air electric heater may ignite
starting fluid KV10893
• See operator manual Stop engine. Keep clear to avoid serious injury.
• Do not use starting fluid
• Air electric heater may ignite starting fluid
CAUTION - To Prevent Shock
WARNING
KV12456 T165345
Safety - 4
SAFETY
ROPS Certification Label • Operate machine in an open, unobstructed area under
the direction of an experienced operator.
• Operator experience is required to learn the moving,
stopping, turning, and other operating characteristics of the
machine.
• Safety Video, DSVHC018312, is available through your
John Deere Dealer.
KV14256 T165362
M61935
Safety - 5
SAFETY
Operate Safely Protect Children and Prevent Accidents
Protect Children:
M62140
• Operate only during daylight or with adequate artificial Help Prevent Serious Or Fatal Accidents:
light.
• Be alert at all times; drive forward carefully. People,
• Be careful of traffic when operating near or crossing especially children, can move quickly onto the worksite
roadways. unnoticed.
• Do not reach out of operator’s station. Boom is lowered • An operator must continuously be aware of all co-
and raised during operation and can cause injury. workers who share the worksite.
• Backup carefully. An operator must always look to each
side and to the rear for co-workers before backing up.
M61937
Safety - 6
SAFETY
Keep Riders Off Park Safely
M61936A
m57059A
Safety - 7
SAFETY
Check Lug Nuts Practice Safe Maintenance
M71898WH M71840A
• A serious accident could occur causing serious injury if • Do not work under a raised boom unless it is resting on
lug nuts are not tight. boom locks. Lift arms move near engine hood and frame;
never stand or lean on skid steer where linkage can crush
• Check lug nut tightness often during the first 100 hours
you.
of operation. Tighten bolts to 237 N•m (175 lb-ft).
• Understand service procedure before doing work. Keep
area clean and dry.
Transport Safely • Never lubricate or service machine while it is running.
Keep safety devices in place and in working condition.
• Keep hardware tight.
• To prevent them from getting caught, keep hands, feet,
clothing, jewelry, and long hair away from any moving parts.
• Before servicing machine, lower boom and attachment
to the ground. Disengage all power. Engage park brake
switch. Stop engine. With the seat belt fastened, turn the
key switch to the run position (do not start the engine).
Disengage the park brake switch. For hand/foot operated
skid steers, move boom and bucket pedals back and forth
to relieve hydraulic pressure. For hands only operated skid
steers, move the boom and bucket control handles back
MIF and forth to relieve hydraulic pressure. Engage park brake
• Avoid personal injury or death resulting from a collision. switch. Remove the key. Let machine cool.
Use safety lights and devices. Slow moving machines when • Securely support any machine elements that must be
driven on public roads are hard to see, especially at night. raised for service work with safety jack stands or blocks.
• Whenever driving on public roads, use flashing warning • Never run engine unless park brake switch is engaged.
lights according to local regulations. Additional lights may
need to be installed. Machine should also be equipped with • Keep all parts in good condition and properly installed.
a SMV (Slow Moving Vehicle) sign. Fix damage immediately. Replace worn or broken parts.
Remove any buildup of grease, oil, or debris.
• A SMV (Slow Moving Vehicle) sign is available from your
Authorized John Deere Skid Steer Dealer. • Disconnect battery ground cable (-) before making
adjustments on electrical systems or welding on machine.
• A dual flasher kit (four way flasher kit) is available from
your Authorized John Deere Skid Steer Dealer. • Unauthorized modifications to the machine may impair
its function and safety.
Safety - 8
SAFETY
Handling Waste Product and Chemicals Avoid High Pressure Fluids
MIF MIF
Waste products, such as, used oil, fuel, coolant, brake fluid, • Hydraulic hoses and lines can fail due to physical
and batteries, can harm the environment and people: damage, kinks, age, and exposure. Check hoses and lines
regularly. Replace damaged hoses and lines.
• Do not use beverage containers for waste fluids -
someone may drink from them. • Hydraulic fluid connections can loosen due to physical
• See your local Recycling Center or John Deere dealer to damage and vibration. Check connections regularly.
Tighten loose connections.
learn how to recycle or get rid of waste products.
• Escaping fluid under pressure can penetrate the skin
• A Material Safety Data Sheet (MSDS) provides specific
causing serious injury. Avoid the hazard by relieving
details on chemical products: physical and health hazards,
pressure before disconnecting hydraulic or other lines.
safety procedures, and emergency response techniques.
Tighten all connections before applying pressure.
The seller of the chemical products used with your machine
is responsible for providing the MSDS for that product. • Search for leaks with a piece of cardboard. Protect
hands and body from high pressure fluids.
• If an accident occurs, see a doctor immediately. Any
Service Cooling System Safely fluid injected into the skin must be surgically removed
within a few hours or gangrene may result. Doctors
unfamiliar with this type of injury should reference a
knowledgeable medical source. Such information is
available from Deere & Company Medical Department in
Moline, Illinois, U.S.A. Information may be obtained in the
United States and Canada only by calling 1-800-822-8262.
MIF
Safety - 9
SAFETY
Tire Safety
Explosive separation of a tire and rim parts can cause
serious injury or death:
MIF
Safety - 10
OPERATING
Operating
Operator Station
KV13962a
G B
D
C
KV1158
A - Seat Belt
B - Drive Control Levers
C - Seat Adjustment Lever
D - Suspension Seat Adjustment (Optional)
E - Throttle Lever
F - Boom Lock Lever
G - Two Speed Button (Optional)
H - Horn (Optional)
Operating - 11
OPERATING
A B C D E F L O
G H I J K M N
H - Battery Gauge
I - Engine Temperature Gauge
J - Engine Oil Pressure Gauge
K - Warning Lights
E F G H
L - Hour Meter
M - Cold Start Switch
KV1173
N - Park Brake Switch
A - Seat Switch or Seat Belt Not Activated
O - Key Switch
B - Engine Coolant Over-Temperature
*The heater/blower switch in your machine may not be C - Low Engine Oil Pressure
located in the instrument panel. Some machines have D - Park Brake Engaged
the heater/blower switch located in the headliner to the E - Battery Not Charging
operator’s left.
F - Hydraulic Oil Over-Temperature
G - Hydraulic Filter Restriction
H - Air Filter Restriction
Operating - 12
OPERATING
Adjusting Seat Adjusting Suspension Seat (Optional)
CWP102 KV1009
1. Push lever (A) back. 1. Locate the handle (A) underneath the front of the
2. Slide seat forward or backward to desired position. suspension seat.
3. Release lever. 2. Pull the handle out to adjust for the appropriate operator
body weight:
• Turn the handle clockwise for a heavier operator as
indicated on the dial (B).
Adjusting Armrests
• Turn the handle counterclockwise for a lighter
operator as indicated on the dial (B).
3. Push the handle underneath the seat to store.
A B
c CAUTION: Avoid injury! Engine exhaust fumes
can cause sickness or death:
KV1042 • Catalytic mufflers reduce emissions. The
Three sets of holes (A) are provided in the bracket of each effectiveness depends upon engine load and
armrest. The hole selection is determined by the operator exhaust temperature levels that are not always
size: present in skid steer operations. Catalytic
mufflers will not provide fume-free exhaust for
• Install the armrest in the top holes for a shorter operator. confined operations.
• Install the armrest in the center holes for a medium-size • If it is necessary to run an engine in an
operator. enclosed area, use an exhaust duct system to
• Install the armrest in the bottom holes for a taller remove the fumes.
operator. • Always work in a well ventilated area.
The roller (B) is used to adjust the level of the armrest.
NOTE: The park brake switch must be engaged before
• Turning the roller toward the operator lowers the front of engine will crank.
the armrest.
Use the following checkout procedure to check for normal
• Turning the roller away from the operator raises the front operation of machine.
of the armrest.
If there is a malfunction during one of these procedures, Do
not operate machine. See your Authorized John Deere
Skid Steer Dealer for service.
Perform these tests in a clear open area. Keep bystanders
away.
Operating - 13
OPERATING
Testing Park Brake Switch 2. Sit in operator’s seat, buckle seat belt, and engage park
brake switch.
1. Park machine safely. (See Parking Safely in the
SAFETY section.) 3. Start and run engine at maximum engine speed.
2. Sit in operator’s seat, buckle seat belt, and disengage 4. Place park brake switch in the middle (run) position.
park brake switch. 5. Pull left control handle up towards the ROPS to slowly
3. Turn the key to the start position. raise boom. Release control handle. Pull right control
handle down towards the seat to slowly curl bucket.
Result: Engine must not crank. Release handle.
6. Unbuckle seat belt. Push handles up or pull handles
down.
Testing Boom And Bucket Interlock System Result: Control handles, boom, and bucket should lock as
On A Hand-Foot Skid Steer soon as the seat belt is released.
The operator must complete the following sequence, to
c CAUTION: Avoid injury! Stay clear of boom and
bucket area. If test fails, boom and bucket will
release the control handles, boom, and bucket:
1. Sit in the seat.
move.
2. Fasten the seat belt.
1. Park machine safely. (See Parking Safely in the 3. Disengage the park brake switch.
SAFETY section.)
2. Sit in operator’s seat, buckle seat belt, and engage park
brake switch. Testing Seat Switch
3. Start the engine.
1. Park machine safely. (See Parking Safely in the
4. Run engine at maximum engine speed. SAFETY section.)
5. Place park brake switch in the middle (run) position. 2. Sit in operator’s seat, buckle seat belt, and engage park
6. Push down on the back of boom control pedal to slowly brake switch.
raise boom. Release pedal. Push down on the back of 3. Start the engine.
bucket control pedal to slowly curl bucket. Release pedal.
4. Disengage park brake switch.
7. Unbuckle seat belt. Push down on front or rear of
pedals. 5. Raise up off the seat, but do not unbuckle seat belt or
get out of skid steer.
Result: Pedals, boom, and bucket should lock as soon as
the seat belt is released. Result: Park brake will be applied, the “Park Brake
Engaged” and “Seat Belt Release” indicator lights will come
The operator must complete the following sequence, to on, and the boom and bucket functions will be locked.
release the pedals, boom, and bucket:
1. Sit in the seat.
2. Fasten the seat belt. Testing Seat Belt Switch
3. Disengage the park brake switch. 1. Park machine safely. (See Parking Safely in the
SAFETY section.)
2. Sit in operator’s seat, buckle seat belt, and engage park
Testing Boom And Bucket Interlock System brake switch.
On A Hands-Only Skid Steer 3. Start the engine.
4. Disengage park brake switch.
c CAUTION: Avoid injury! Stay clear of boom and
bucket area. If test fails, boom and bucket will
5. Unbuckle the seat belt, but do not get out of skid steer.
Result: Park brake will immediately be applied, the “Park
move. Brake Engaged” and “Seat Belt Release” indicator lights
1. Park machine safely. (See Parking Safely in the will come on, and the boom and bucket functions will be
SAFETY section.) locked.
Operating - 14
OPERATING
Demolition Door (Optional) The seat belt indicator light will go out after the proper skid
steer starting sequence is followed and the cab enclosure
The demolition door offers protection from flying debris door is securely closed.
commonly found on worksites. A demolition door is
required when operating a Worksite Pro™ Hydraulic To Open the Door:
Breaker. A shoulder belt is required when using a
demolition door. IMPORTANT: Avoid damage! To prevent damage to
The demolition door operates a switch that will not release the wiper arm, always turn off the windshield wiper
the safety interlock system when the door is open. and insure the blade is in the “up” position before
opening the cab enclosure door.
The seat belt indicator light will go out after the proper skid
steer starting sequence is followed and the demolition door
is securely closed. If the seat belt indicator light does not go
out, open and close the demolition door securely. A
B
To Open the Door:
B
A
C
B
KV0451
C • Turn the handle (A) and slide the door up into the
operator’s station.
Operating - 15
OPERATING
Using the Windshield Wiper Switch Entering the Skid Steer From the Front With a Bucket
Attached:
NOTE: The key switch must be in the accessory or run
position and cab enclosure door must be shut to • Use step (D) on back of bucket and handholds (B) and
operate the windshield wiper. (C).
KV0560
c CAUTION: Avoid injury! Always lower boom to
the ground or onto boom locks. Always engage
The windshield wiper switch is a three position switch: the park brake switch and stop the engine
before exiting the skid steer.
• The momentary up position releases windshield washer
fluid. 1. Engage park brake switch.
• The middle position turns the windshield wiper on. 2. Use the handholds for support and step onto the boom
• The down position turns the windshield wiper off. step or bucket step and then onto the ground.
Entering and Exiting Skid Steer Using the Park Brake Switch
The park brake is applied when any of the following
c CAUTION: Avoid injury! Properly enter and exit
the skid steer. Always maintain a three-point
occur:
• The operator is out of the seat.
contact. Do not use controls as handholds. • The seat belt is not buckled.
• Park brake switch is in the up position.
• Park brake switch is in the middle position but has not
yet been cycled through the momentary down position.
• The engine is not running.
C
• There is no hydraulic charge pressure.
• The cab door is open.
B
Engaging the Park Brake Switch:
A
D
KV1172 B
Operating - 16
OPERATING
• To hydraulically enable the boom and bucket, while the Using the Cold Start Switch
park brake is locked, push rocker switch to the middle
position.
CWP117
Auto Shutdown With Alarm (Optional for 260))
The cold start switch controls an air intake preheater to
The auto shutdown module works in conjunction with the assist in cold weather starting.
instrument cluster and monitors engine coolant
temperature, engine oil pressure, and hydraulic oil
temperature. A warning light and an audible beeping sound c CAUTION:
explosion:
Avoid injury! Prevent injury from an
will call the operator’s attention to any of the following three
conditions: Starting fluid is highly flammable; do not use
• Engine coolant over-temperature – starting fluid. An electric air preheater may
ignite starting fluid.
• The engine coolant over-temperature warning light
will come on, the buzzer will sound once every second, 1. Turn the key switch to the run position. Push and hold
and the module will shut the engine down after 5 the cold start switch using the following table:
seconds. The engine can be restarted and will run for 30
seconds before it will shut down again. Hold Cold Start Switch Outside Air Temperature
• Low engine oil pressure – for*:
• The oil pressure warning light will come on, the 5 seconds 10° C (50° F) or above
buzzer will sound once every second, and the module
will shut the engine down after 5 seconds. The engine 15 seconds 6° C (45° F)
can be restarted and will run for 30 seconds before it will
30 seconds 0° C (32° F) or below
shut down again.
• Hydraulic oil over-temperature – *Add 5 seconds for every 2° change in temperature
(10° C to 0° C).
• The hydraulic over-temperature warning light will
come on, the buzzer will sound once every second, and 2. After allotted time, turn key switch to the start position.
the module will shut the engine down after 5 minutes.
Operating - 17
OPERATING
Auto Preheat Module (Optional for 260) Backup Alarm (Optional)
The backup alarm becomes functional whenever the key
switch is in the accessory or run position. Switches located
on the steering plates detect movement in the drive control
levers and will sound an audible alarm whenever the skid
steer is operated in reverse.
KV14286
Operating - 18
OPERATING
High-Flow Switch (Optional) Hydraulic Quik-Tatch Switch (Optional)
NOTE: The key switch must be in the run position with
the engine running to generate hydraulic pressure to
operate the Hydraulic Quik-Tatch.
The Hydraulic Quik-Tatch switch is a three-position
momentary switch which actuates the movement of the
Hydraulic Quik-Tatch mounting plates.
NOTE: The switch will automatically return to the
center position when released. The movement of the
Hydraulic Quik-Tatch mounting plates will stop at the
position they are in at the time the switch is released.
KV14287
Operating - 19
OPERATING
Heater/Defroster Blower Switch and Heater/Defroster Switch and Thermostat (Located in
Thermostat (Optional) the Headliner)
KV1385
KV0557
Operating - 20
OPERATING
Air Conditioner/Heater Blower Switch and
IMPORTANT: Avoid damage! Allow the engine and
Thermostat (Optional) hydrostatic system to warm up before activating the
The air conditioner/heater option is an automotive-style high range operating speed.
design which allows the operator to adjust the temperature
for year round comfort.
F E
D A
G C
A
B KV1158
KV14283
Using the Two Speed Shift Button (Optional) A - Accessory
B - Off
Operating - 21
OPERATING
Starting the Engine
c CAUTION: Avoid injury! Prevent injury from an
Operating - 22
OPERATING
Stopping the Engine
1. Return the drive controls to the neutral position to stop
A
the skid steer.
2. Return auxiliary control handle to the neutral position.
3. Pull the throttle lever back to about the half-speed
position.
B
c CAUTION:
Disengaging the Boom Locks:
1. Raise boom a short distance off of locks. Avoid injury! Never exit the skid
steer with the boom arms raised unless the
boom is resting on the boom locks.
KV1198
Operating - 23
OPERATING
Using Drive Control Levers Attaching Auxiliary Hydraulic Lines
c CAUTION:
Relieving Hydraulic Line Pressure on Hand/Foot
Avoid injury! Keep hands and feet on Operated Skid Steers:
the appropriate controls at all times to maintain
control of the skid steer.
c CAUTION: Avoid injury! Relieve hydraulic
1. Before driving machine, lower the boom. If the boom is pressure before connecting or disconnecting
locked in the raised position, disengage the boom locks auxiliary hydraulic lines.
and lower the boom.
Ensure skid steer is parked safely with boom
arms all the way down. Ensure bucket is
resting on ground or clear of all objects.
A
1. Sit in operator’s seat.
2. Fasten seat belt.
3. Turn key switch to the run position - do not start engine.
4. Disengage the park brake switch.
KV15233 A
2. Push throttle lever (A) all the way forward to the full
throttle position.
3. Disengage the park brake switch.
NOTE: The right steering lever (B) controls right drive
wheels, and the left steering lever (C) controls left drive
wheels:
KV15239
B
C
KV1158
Operating - 24
OPERATING
Relieving Hydraulic Line Pressure on Hand Only
Operated Skid Steers: A
3. Turn key switch to the run position - do not start engine. 2. Push back on outer knurled ring (A) and push couplers
together with a firm continuous motion until couplers lock
4. Disengage the park brake switch. into place.
B A
KV0415
7. Pull the auxiliary foot pedal lockout handle rearward into 2. Push hydraulic line in while pushing back on outer
the locked position. knurled ring (A). The coupler will unlock and hydraulic line
can be removed.
Attaching Hydraulic Lines
1. Relieve hydraulic line pressure before attaching
hydraulic auxiliary lines. Attaching Hydraulic Lines Between
Attachments and Skid Steer
1. Park machine safely. (See Parking Safely in the
SAFETY section.)
Operating - 25
OPERATING
Using Auxiliary Hydraulic Control Handle For
A
Hand/Foot Operated Skid Steers
The auxiliary hydraulic control handle directs hydraulic oil
flow to operate different functions on a variety of
attachments. The function may be different depending on
the attachment being used and the way the hydraulic lines
have been connected.
KV0002
MIF
Operating - 26
OPERATING
Locking Right Pedal (Auxiliary Hydraulics Control) In
D Neutral Position:
• Pull the auxiliary foot pedal lockout handle (A) rearward
as shown in previous photo.
KV13970
• Pulling the handle all the way down toward the seat will
put the control valve into detent position to give continuous
oil flow to an attachment. The handle will stay in this
position until the operator moves the handle.
D
• Pivot the handle up away from seat to supply oil to the
female quick coupler (D), reversing oil flow. KV13970
IMPORTANT: Avoid damage! The hand control must • Push the front of the right foot pedal down at (C) to
be locked in neutral when the auxiliary hydraulics supply oil to the male quick coupler (D).
are not in use to prevent overheating of hydraulic • Pushing the front of the right foot pedal down into detent
oil. will put the control valve into the detent position to give
continuous oil flow to an attachment. The pedal will stay in
NOTE: If the handle has not been moved all the way this position until the operator releases the pedal.
down into the detent position, it will automatically
return to the center position when the operator lets go • Push the back of the right foot pedal to supply oil to the
and this will stop oil flow to the auxiliary couplers. female quick coupler (E) reversing oil flow.
B
A
KV0415
Operating - 27
OPERATING
Using the Boom Pedal
NOTE: If your unit is equipped with the optional Boom
and Bucket Hand Control option, the left pedal is non-
functional. See Boom and Bucket Hand Controls in this
section.
38929B
KV13962
38929
Float Position:
Relieves the down pressure on the boom cylinders and
allows the boom and attachment to float with the contour of
the ground.
Operating - 28
OPERATING
Using the Bucket Pedal
NOTE: If your unit is equipped with the optional Boom
and Bucket Hand Control option, the right pedal
becomes the auxiliary hydraulics control. See Boom B
A
and Bucket Hand Controls in this section.
B
KV1158
Operating - 29
OPERATING
Using Emergency Exit
B C
KV1206
KV13969
The rear window can be removed to provide an exit in the
2. Lift latch handles (A) up to the unlatched position. Be
event the front exit is blocked.
sure the latch handles are all the way up so the lock pins
Push on the bottom right corner of the window to force the are fully retracted.
window out from the molding.
3. Enter skid steer, fasten seat belt, start the engine, and
disengage park brake switch.
4. Tilt mounting plates (B) forward.
Using QUIK-TATCH™ Attachment Mounting
5. Drive forward, raise boom, and guide the top of the
System
mounting plates under the attachment mounting brackets
(C).
c CAUTION: Avoid injury! 6. Raise and roll back the mounting plates. The back of the
attachment should rest against the front of the mounting
• DO NOT try to latch or unlatch handles from
plate.
the operator’s station.
7. When the attachment is fully supported, lower the boom
• Be careful not to pinch hands between latch
until the boom is resting on the boom stops.
handle and step or latch handle and
attachment. 8. Roll the attachment out, stopping with the bottom edge
of attachment about 50 mm (2 in.) from the ground.
Installing an Attachment: 9. Engage the park brake switch, turn off the engine, and
1. Park machine safely. (See Parking Safely in the exit the skid steer.
SAFETY section.)
KV13969
Operating - 30
OPERATING
11.Enter the skid steer, fasten the seat belt, start the
engine, and disengage the park brake switch. B
B
A
12.Activate the lift cylinders to raise attachment and extend
bucket cylinders to tilt attachment at a slight downward
angle so that the bottom of the QUIK-TATCH is visible.
13.Visually inspect the attachment mechanism to verify that
pins are fully engaged in slots on the back of the
attachment.
Operating - 31
OPERATING
Removing an Attachment: Step Penetration
1. Stop machine on a level surface, not on a slope.
2. Lower boom until the attachment is securely resting on
the ground.
3. Engage park brake switch and stop the engine.
4. Disconnect hydraulic hoses from attachment, if so
equipped.
5. Sit in operator’s seat, fasten seat belt, start the engine,
KV13937
and disengage park brake switch.
With the step penetration method, the bucket is forced into
6. Push and hold the Hydraulic Quik-Tatch switch in the
the pile at ground level with the bucket bottom horizontal to
unlock position until the lock pins are fully retracted. The
the ground. Force the bucket into the pile as far as possible
indicator window on the Hydraulic Quik-Tatch should be
during the initial thrust. Raise the bucket about a foot and
completely red.
then force it further into the pile. Repeat this cycle as many
7. Tilt the mounting plate forward and back the skid steer times as necessary to fill the bucket.
away from the attachment at the same time.
NOTE: If the engine pulls down as the skid steer is
engaging a load, the directional controls are being held
too far in the direction of travel. Maximum torque is
Filling the Bucket obtained at minimum ground speed.
Operating - 32
OPERATING
Bulldozing with the Bucket
IMPORTANT: Avoid damage!
IMPORTANT: Avoid damage! Do not push against objects with the boom fully
raised or damage to the boom or boom cylinders
Do not push against objects with the boom fully may occur.
raised or damage to the boom or boom cylinders
may occur. Do not push forward with the bucket fully dumped or
damage to the bucket cylinders may occur.
Do not push forward with the bucket fully dumped or
damage to the bucket cylinders may occur.
c CAUTION: Avoid injury! Backup carefully. An
the rear for bystanders before backing up. An operator must continuously be aware of all
bystanders and other equipment at the
An operator must continuously be aware of all worksite.
bystanders and other equipment at the
worksite.
• Repeat this cycle as many times as necessary to move Use a heavy-duty trailer to transport your machine.
the machine to solid ground.
When loading machine onto a truck or trailer, keep the
boom and/or attachment down. Back skid steer onto a
trailer. Before exiting the skid steer, lower the attachment to
Transporting Loaded Bucket the trailer bed, engage the park brake switch and shut off
the engine.
Never transport a loaded bucket at full height. Keep the
bucket as low to the ground as possible for better stability.
When backing out and transporting a load, raise the bucket
just high enough to clear obstacles in your path. Raising a
loaded bucket too high reduces stability.
Operating - 33
OPERATING
KV1301/KV1157
Operating - 34
REPLACEMENT PARTS
Replacement Parts
Air Cleaner:
• 260 Primary Element KV16429
• 270 Primary Element KV16428
• 260 Secondary Element AT171854
• 270 Secondary Element AP33331
Battery TY6128
Fuses:
• 5 amp 57M7125
• 7.5 amp 99M7064
• 10 amp 57M7121
• 15 amp 99M7065
• 25 amp 99M7069
Replacement Parts - 35
SERVICE INTERVALS
Break-in - After 100 Hours
Service Intervals
Service Intervals - 36
SERVICE LUBRICATION
NOTE: In severe operating conditions, QUIK-TATCH
Service Lubrication
Grease
linkage/pivot points (C) may need more frequent
lubrication.
Lubricate pivot points (A), cylinders (B), and QUIK-TATCH
linkage/pivot points (C) on each side of boom every 50
hours with one or two shots of John Deere grease.
Grease steering arm pivots and steering cross shaft
bellcranks (D).
KV1011
D
B
A
C B A
B
KV14256
Service Lubrication - 37
SERVICE ENGINE
Oils meeting Military Specification MIL-L-46167B may be
Service Engine
Avoid Fumes
used as arctic oils.
Engine Oil
Use oil viscosity based on the expected air temperature
A
range during the period between oil changes.
The following oil is preferred after first 100 hours of break-in
oil is used:
KV17701
ADD
TS1411
If John Deere PLUS-50 15W40 engine oil and a John 5. Install dipstick.
Deere oil filter are used after first 100 hours, the oil and
filter service interval may be extended by 50%.
If diesel fuel exceeding 0.5% sulfur content is used, reduce
the service interval for engine oil and filter by 50%.
Service Engine - 38
SERVICE ENGINE
Changing Engine Oil and Filter NOTE: Rocker arm cover in photo may be reversed
depending upon skid steer model.
1. Park machine safely. (See Parking Safely in the
SAFETY section.)
2. Run engine a few minutes to warm oil.
3. Engage park brake switch.
4. Stop engine.
C
A KV17703
8. After all oil has drained, install hose plug. 17.Install and tighten fill cap.
9. Open rear service door and engine cover. 18.Start engine and run at slow speed for two minutes.
Check for leaks around filter and drain plug.
10.Remove left side engine panel.
19.Check engine oil level.
20.Install access cover removed earlier. Tighten access
cover cap screws.
21.Install left side engine panel, close engine cover, and
rear service door.
KV17702
Service Engine - 39
SERVICE ENGINE
Cleaning Radiator and Oil Cooler Fins
1. Park machine safely. (See Parking Safely in the
SAFETY section.)
KV13052
4. Unhook three end cap latches (A) and remove end cap.
A
KV0578
3. Lift upper two latches (A) from oil cooler (one on each
side). Pivot oil cooler out and away from radiator.
4. Clean radiator fins and cooler fins using compressed air.
KV13053
5. Clean any dirt build-up in the engine area.
5. Remove and discard primary element (B).
6. If any areas require washing after cleaning with air,
6. Clean any loose dirt from the canister and inspect the
allow radiator and cooler parts to dry thoroughly before
end of the canister for dirt that may prevent the new
operating skid steer.
element from sealing properly.
7. Pivot oil cooler into position and secure with latches (A).
7. Install new primary element.
8. Close rear service door.
8. Install cover and secure with three latches.
9. Start engine and check air restriction indicator to be
sure there is no restriction.
Replacing Primary Air Cleaner Element
• If air restriction indicator still shows restriction,
replace secondary element.
IMPORTANT: Avoid damage! Do not clean primary
air cleaner element. Replace it when air restriction 10.Install left side engine panel, close engine cover, and
light is illuminated on the instrument panel. To rear service door.
prevent dirt from being sucked in to the engine, do
not remove element when the engine is running.
Do not start engine without both the primary and
secondary filter elements installed.
Service Engine - 40
SERVICE ENGINE
Replacing Secondary Air Cleaner Element Recommended Engine Coolant
IMPORTANT: Avoid damage! Do not clean secondary The following John Deere coolants are preferred:
element. Replace it when air restriction light is • COOL-GARD™ PRE-DILUTED SUMMER COOLANT
illuminated on the instrument panel and primary (TY16036).
element has already been replaced. Do not remove
• COOL-GARD™ CONCENTRATED SUMMER
secondary element unless you are replacing it.
COOLANT (TY16034).
Do not start engine without both the primary and
secondary filter elements installed. If neither of the recommended coolants is available,
use a glycol base coolant that meets the following
1. Park machine safely. (See Parking Safely in the specification:
SAFETY section.)
• ASTM D4985 (JDM H24A2).
2. Remove primary element.
Check container label before using to be sure it has the
appropriate specifications for your machine. Use coolant
with conditioner or add conditioner to coolant before using.
5. Install primary element. Certain geographical areas may require lower temperature
protection. See the label on your antifreeze container or
6. Install cover and secure with three latches. consult your Authorized John Deere Skid Steer Dealer to
7. Start engine and check air restriction light on the obtain the latest information and recommendations.
instrument panel to be sure there is no restriction.
• If restriction indicator light is still on, see your
Authorized John Deere Skid Steer Dealer. Liquid Coolant Conditioner
8. Install left side engine panel, close engine cover, and The skid steer is equipped with a John Deere wet sleeve
rear service door. block engine. John Deere Liquid Coolant Conditioner may
be added for additional protection against rust and
corrosion in the engine and to protect the cooling system.
Other conditions may be used is they contain non-
chromate inhibitors. Follow directions on the container.
Service Engine - 41
SERVICE ENGINE
Checking Coolant Level Servicing Cooling System
1. Park machine safely. (See Parking Safely in the 3. Open rear service door and engine cover.
SAFETY section.) 4. Remove left side panel.
2. Allow engine to cool.
3. Open rear service door. A
KV15237
KV17701
KV15229
Service Engine - 42
SERVICE ENGINE
D
B
KV13939 KV17701
7. Open drain valve (D) and allow coolant to drain into a 6. Remove recovery tank:
suitable container.
• Remove spring clip (B) to remove overflow hose from
8. After coolant has drained, close radiator drain valve (D). tank.
9. Flush cooling system. • Remove tank.
• Remove tank cap.
Flushing Cooling System
7. Clean tank.
IMPORTANT: Avoid damage! To prevent engine 8. Install tank and overflow hose.
damage:
9. Fill cooling system.
• Do not pour water into a hot engine.
• Do not operate engine without coolant.
1. Fill cooling system with clean water and John Deere Filling Cooling System
Cooling System Cleaner, John Deere Cooling System
NOTE: John Deere COOL-GARD coolant is
Quick Flush. Follow directions on the can.
recommended when adding new coolant to the cooling
system.
Follow the directions on the container for correct
A
mixture ratio.
c CAUTION:
When operating engine in extremely cold temperatures,
Avoid injury! Engine and coolant will see your Authorized John Deere Skid Steer Dealer.
be hot. Avoid contact with skin to prevent 1. Open rear service door.
serious burns.
2. Check condition of coolant system hoses. If new hoses
4. Stop engine. are needed, contact your Authorized John Deere Skid
Steer Dealer.
5. Drain cooling system immediately before rust and dirt
settle.
Service Engine - 43
SERVICE ENGINE
3. Fill cooling system. Cooling system capacities are 13.4
L (14.2 qt).
4. Install and tighten radiator cap.
5. Start engine and run until engine reaches operating
A
temperature, allowing entire system to be filled with
coolant.
6. Stop engine.
7. Allow engine to cool.
KV13990
B
4. Press lightly in the center of belt (A) between alternator
and fan pulleys. Belt should deflect approximately 3 mm
(1/8 in.).
A 5. Replace belt if worn or damaged.
6. To adjust belt tension:
• Disconnect negative (-) battery cable.
KV15236
Service Engine - 44
SERVICE ENGINE
Checking and Adjusting Fan Belt - Model 270 7. Check belt tension again.
NOTE: The fan belt on all 270 High-Flow Models is 8. Connect battery cable.
self-adjusting. 9. Install left side engine panel, close engine cover and
1. Park machine safely. (See Parking Safely in the rear service door.
SAFETY section.)
2. Open the rear service door and engine cover.
Replacing In-Line Fuel Filter
3. Remove left side engine panel.
1. Park machine safely. (See Parking Safely in the
IMPORTANT: Avoid damage! To prevent damage to SAFETY section.)
alternator, disconnect negative (-) battery cable
2. Open rear service door and engine cover.
when adjusting or replacing belt.
3. Remove right side engine panel.
Make sure engine is off before adjusting fan belt.
KV1132
KV1013
4. Disconnect electrical connector (A).
4. Twist the belt (A) with thumb and forefinger at the
midpoint between the alternator and fan pulleys. The belt 5. Loosen and slide hose clamps (B) away from fuel filter.
should twist between 75° and 85°. Remove hoses.
• Disconnect negative (-) battery cable. 8. Install hoses and tighten clamps.
9. Connect electrical connector.
10.Install side panel, close engine cover, and rear service
door.
KV1012
Service Engine - 45
SERVICE ENGINE
Draining Fuel/Water Separator Filter 6. Insert new canister by aligning location tabs and
pushing up to seat canister. Tighten retaining ring
1. Park machine safely. (See Parking Safely in the clockwise by hand.
SAFETY section.)
7. Close engine cover and rear service door.
2. Open rear service door and engine cover.
8. Prime fuel system.
3. Remove right side engine panel.
4. Place a small container under fuel/water canister.
Priming Fuel System
The fuel system utilizes an automatic priming system.
To ensure that the fuel system is primed, turn the key
switch to the run position and wait 20 seconds before
starting the engine.
KV13055
KV13055
Service Engine - 46
SERVICE CHAIN CASE
Service Chain Case
KV1134 A
2. Remove fill plug (A). Insert finger into open hole. Oil
level should be 12.7 mm (0.5 in.) below the threads of the
fill plug.
3. Fill each chain case until oil level is 12.7 mm (0.5 in.)
below the threads of the fill plug.
KV1148
2. Locate sight plug (A) on the left rear side of the frame.
KV1136
Service Hydraulics - 48
SERVICE HYDRAULICS
Changing Hydraulic Oil Filter 6. Remove hydraulic reservoir drain plug (A), located
under the skid steer, and drain fluid.
1. Park machine safely. (See Parking Safely in the
SAFETY section.) 7. Dispose of oil properly.
2. Raise ROPS and assure ROPS is safely in the locked 8. Install drain plugs (A).
position. 9. Fill reservoir, through hydraulic oil dipstick tube, with
John Deere PLUS-50 oil. Reservoir capacity is 32.2 L (8.5
gal).
10.Check reservoir oil level.
11.Inspect drain plug for leakage.
12.Install skid plate.
13.Install hydraulic oil reservoir cap.
14.Close engine cover and rear service door.
A
T165058B
KV1139
Service Hydraulics - 49
SERVICE STEERING & BRAKES
Service Steering & Brakes
KV1140
KV15239
KV1158
5. Confirm that when handle is returned to the neutral
position, the locking mechanism (A) will engage without 4. Rotate each control lever handle all the way up and all
movement of the handle. the way down. Ensure that boom control valve locks into
detent.
5. Confirm that when handles are returned to the neutral
position, they are in the center of the operating range.
A
KV1144
KV13986
Service Electrical - 52
SERVICE ELECTRICAL
Checking Battery Electrolyte Level Charging the Battery
(Maintenance Type Batteries Only)
A maintenance-free battery is standard on your John Deere
Skid Steer. If a non-maintenance free battery has been
c CAUTION: Avoid injury! Battery fluid
(electrolyte), is a solution of water and sulfuric
installed, the following caution applies: acid. It is very harmful to eyes, skin or clothing.
c CAUTION:
• Wear goggles or an eye shield when you
Avoid injury! Sulfuric acid in battery work with a battery.
electrolyte is poisonous. It is strong enough to • If the acid contacts your eyes, skin, or
burn skin, eat holes in clothing, and cause clothing, flush the area immediately with water.
blindness if splashed into eyes. Get medical help if necessary.
• Wear eye protection and avoid spilling or A battery gives off gas which can explode. An
dripping electrolyte. exploding battery will spray sulfuric acid in all
• Flush eyes with water for 15 - 30 minutes if directions.
acid is splashed into eyes. Get medical • Do not charge a frozen battery.
attention immediately.
• Keep cigarettes, sparks, and flames away
• If acid is swallowed, get medical attention from the battery.
immediately.
• Charge the battery in an area with good
1. Park machine safely. (See Parking Safely in the ventilation.
SAFETY section.)
1. Park machine safely. (See Parking Safely in the
2. Open rear service door and engine cover. SAFETY section.)
3. Remove left side engine panel. 2. Remove and clean battery.
4. Clean battery with a damp cloth or rag. Keep dirt out of 3. Allow battery to warm to room temperature.
battery cells.
4. Maintenance Type Batteries Only: Check electrolyte
5. Remove battery caps. level. Leave cell caps on battery while you charge it.
IMPORTANT: Avoid damage! DO NOT fill cells to the 5. Charge battery according to the instructions on the
bottom of the filler neck (A). Electrolyte can overflow battery charger or in the charger operator's manual.
when battery is charged and cause damage.
A
B C
M39772
Service Electrical - 53
SERVICE ELECTRICAL
Using Booster Battery 4. Connect the other end (F) of negative (–) booster cable
to a metal part of the disabled machine frame away from
battery.
5. Start the engine of the disabled machine and run
machine for several minutes.
6. Carefully disconnect the booster cables in the exact
reverse order: negative cable first and then the positive
cable.
Replacing Fuses
Replacing Fuse for Accessories, Seat Switch, and Key
MIF
Switch:
E
D C
B A
M71044
A - Booster Battery
B - Disabled Vehicle Battery
M71330
1. Connect positive (+) booster cable to booster battery (A) 4. Check metal clip (B) in fuse window. Discard fuse if clip
positive (+) post (C). is broken.
2. Connect the other end of positive (+) booster cable to
the disabled vehicle battery (B) positive (+) post (D).
3. Connect negative (–) booster cable to booster battery
negative (–) post (E).
Service Electrical - 54
SERVICE ELECTRICAL
7.5 amp
A
25 amp
B
5 amp
C
15 amp
D
MIF
A - Port Locks A
B - Accessories
C - Seat and Seat Belt Switches KV0564
D - Key Switch
3. Locate 10 amp backup alarm fuse (A), found on the
5. Push new fuse into proper socket. Be sure new fuse is backup alarm wiring harness located between the skid
the same amperage as removed fuse. steer fuse block and engine flywheel.
4. Pull fuse from socket.
Replacing Fuse for Optional Heater/Defroster and Air
Conditioner: 5. Check metal clip in fuse window. Discard fuse if clip is
broken.
1. Park machine safely. (See Parking Safely in the
SAFETY section.) 6. Push new 10 amp fuse into socket. Be sure new fuse is
the same amperage as removed fuse.
2. Raise ROPS and ensure ROPS is safely in the locked
position.
KV0322
Service Electrical - 55
SERVICE ELECTRICAL
KV14278
KV14279
KV14280
Service Electrical - 56
SERVICE MISCELLANEOUS
Removing Engine Side Panels
Service Miscellaneous
KV15234
KV15242
3. Lift engine cover latch (A) up to release latch.
6. Remove toe guard shielding (A).
4. Open engine cover.
Service Miscellaneous - 57
SERVICE MISCELLANEOUS
C B
B
KV0726
KV15243
5. Ensure ROPS cylinder is locked by pulling forward on
7. Remove step (B) and cover (C).
red cylinder lock (B).
KV13034
Service Miscellaneous - 58
SERVICE MISCELLANEOUS
Refueling Machine • Cloud Point - For cold weather operation cloud point
should be 6° C (10° F) below lowest normal air
c CAUTION:
temperature.
Avoid injury! Handle fuel with care; it • In winter use special winter fuel or add an anti-gelling
is highly flammable: compound to fuel to maintain its proper viscosity.
• DO NOT refuel machine while smoking,
when machine is near an open flame, sparks,
or when engine is running. Diesel Fuel Storage
• Always STOP engine.
• Fill fuel tank outdoors. IMPORTANT: Avoid damage! Diesel fuels stored for a
long time may form gum and plug filters.
• Prevent fires: clean oil, grease, and dirt from
machine. Clean up spilled fuel immediately. Diesel fuel stored in galvanized containers reacts
with zinc coating on container to form zinc flakes. If
• Do not store machine with fuel in tank in a
fuel contains water, a zinc gel will form. Gel and
building where fumes may reach an open flame
flakes will quickly plug fuel filters and damage fuel
or spark.
injectors and pumps.
• To prevent fire and explosion caused by
static electric discharge while you fill tank, use Do not use a galvanized container to store diesel fuel.
a non-metal fuel container. If you use a funnel, Store fuel in:
make sure it is plastic. Avoid using a funnel
• Plastic containers.
which has a metal screen or filter.
• Aluminum containers.
• Use only clean fuel and clean approved
containers and funnels. • Specially coated steel containers made for diesel fuel.
• Store fuel in an area protected from dust, Do not use brass-coated containers. Brass is an alloy of
moisture, and other contamination. copper and zinc.
Fuel Specifications
• Use Grade No. 2-D fuel at temperatures above 4° C (40°
F).
• For maximum filter life, sediment and water should not
be more than 0.1%.
• The cetane number should be 45 minimum. If you
operate your machine where air temperatures are normally
low or in high altitudes, you may need fuel with a higher
cetane number.
Service Miscellaneous - 59
SERVICE MISCELLANEOUS
9. Dispose of fuel properly.
10.Install drain plug (B).
11.Fill tank only to bottom of filler neck. Capacity is 76 L (20
gal).
12.Inspect drain plug for leakage.
13.Install skid plate.
14.Install fuel tank cap.
A
15.Close rear service door.
CWP119
Service Miscellaneous - 60
SERVICE MISCELLANEOUS
Filling Windshield Washer Bottle (If
Equipped)
1. Park machine safely. (See Parking Safely in the C
SAFETY section.)
KV1392
KV1390
2. Check and clean both the air filter element (A) and the KV1393
pre cleaning foam (B) periodically. Dusty, dirty applications
3. Lift upper two latches (A) from oil cooler (one on each
will require more frequent checks of the filters.
side). Pivot oil cooler out and away from radiator.
4. Clean condenser by blowing compressed air through
the radiator and into the engine compartment.
Service Miscellaneous - 61
SERVICE MISCELLANEOUS
NOTE: The bolt (B) on the compressor bracket has
IMPORTANT: Avoid damage! To prevent damage to left-handed threads.
the condenser fins, do not attempt to clean the
condenser with a pressure washer.
7. Pivot oil cooler into position and secure with latches (A).
8. Close rear service door.
KV1395
Checking and Adjusting Air Conditioner Belt -
Model 260 • Loosen the bolt (B) on the compressor bracket.
• Pivot compressor bracket toward the left to loosen
1. Park machine safely. (See Parking Safely in the belt and to the right to tighten belt.
SAFETY section.)
• Tighten bolt.
2. Open rear service door and engine cover.
7. Check belt tension again.
IMPORTANT: Avoid damage! To prevent damage to 8. Connect battery cable.
alternator, disconnect negative (-) battery cable
when adjusting or replacing belt. 9. Install left side engine panel, close engine cover, and
rear service door.
3. Remove left side engine panel.
KV1394
Service Miscellaneous - 62
TROUBLESHOOTING
Troubleshooting
Skid Steer
IF CHECK
Boom and bucket will not move Seat belt or seat switch not activated or not properly sequenced.
Park brake switch engaged.
No power to solenoid on port lock - check for power at solenoid on port lock,
check ground.*
Park Brake
IF CHECK
Park brake will not disengage Seat belt or seat switch is not activated.
Park brake switch has not gone through the momentary down position
(unlocked) - push switch down.
Park brake will not engage Park brake switch is not in the up position (locked) - push switch up.
Malfunction of the park brake system.*
Can drive through the park brake while Malfunction of the park brake.*
switch is in the engaged position.
Malfunction of the park brake switch.*
Troubleshooting - 63
TROUBLESHOOTING
Engine
IF CHECK
Troubleshooting - 64
TROUBLESHOOTING
Electrical
IF CHECK
Starter does not work or will not turn Battery terminals corroded.
engine
Loose connection at starter or starter relay.
Fuse blown.
Battery dead or low charge.
Hydraulic/Hydrostatic System
IF CHECK
Troubleshooting - 65
TROUBLESHOOTING
IF CHECK
Boom arms will not rise or rise slowly Auxiliary hydraulic handle locked in detent position - return handle to neutral.
Low oil flow from pump - plugged inlet line or worn pump.*
Low relief valve pressure.*
Control linkage binding.
Boom and bucket overloaded.
Boom cylinder seals leaking internally.*
Boom arms are binding at pivots - lubricate linkage.
Bucket tilt valve spool is not returning to center position - binding.*
Damaged or worn hydraulic gear pump.*
Bucket will not tilt, tilts back slowly, or Auxiliary hydraulic handle is locked in detent position - return handle to neutral.
tilts forward slowly Low oil flow from pump - plugged inlet line, clean or replace line.
Valve spool binding - free control linkage, centering spring damaged.*
Cylinder shafts are bent.*
Cylinder seals are leaking internally.*
Bucket is overloaded.
Damaged or worn hydraulic gear pump.
Skid steer creeps forward or reverse Hydrostatic pumps not neutral centered and park brake not engaged - neutral
center pumps.*
Troubleshooting - 66
TROUBLESHOOTING
Air Conditioner System
IF CHECK
Troubleshooting - 67
STORAGE
Preparing Engine for Storage
Storage
Storage Safety
1. Change engine oil when engine is warm.
c CAUTION: Avoid injury! Engine exhaust fumes
can cause sickness or death.
2. Clean the engine and engine compartment.
MIF
KV28482
Storage - 68
SPECIFICATIONS
Specifications
Engine
Manufacturer. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .John Deere
Model Number (260) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3029T
Model Number (270) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4045D
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel
Cylinders
260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4
Stroke
260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110 mm (4.33 in.)
270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 127 mm (5.0 in.)
Displacement
260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.9 L (179 in3)
270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.5 L (276 in3)
Compression Ratio
260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.8:1
270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17.6:1
Fuel System
Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Diesel
Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . In-line replaceable filter and Fuel/Water Separator
Fuel Pump . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Electric
Fuel Delivery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Rotary injection
Specifications - 69
SPECIFICATIONS
Electrical System
Type . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12 volt, Electric start
Charging System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Alternator, 55 amp
Battery . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 750 CCA (cold cranking amps)
Capacities
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 76 L (20 gal)
Hydraulic Reservoir . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32.2 L (8.5 gal)
Hydraulic System Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51.1 L (13.5 gal)
Specifications - 70
SPECIFICATIONS
Performance
Skid Steer SAE Rated Operating Capacities
260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 998 kg (2,400 lb)
270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1270 kg (2,800 lb)
Operating Weight
260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,742 kg (8,250 lb)
270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3,856 kg (8,500 lb)
Tipping Load
260 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,268 kg (5,000 lb)
270 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,540 kg (5,600 lb)
Breakout Force
Boom . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2,182 kg (4,800 lb)
Specifications - 71
SPECIFICATIONS
Dimensions
260 (equipped with 14 x 17.5 SKS, 12PR Extra-Wall tires, and 78 in. HD Foundry bucket)
Height to ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11 m (82.9 in.)
Height to Hinge Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.23 m (127.0 in.)
Overall Width (less bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.94 m (76.2 in.)
Overall Width (with bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.98 m (78 in.)
Overall Length (less bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.92 m (115 in.)
Overall Length (with bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.50 m (138 in.)
Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.21 m (47.6 in.)
Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.9 cm (11 in.)
Dump Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.59 m (102 in.)
Dump Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81.3 cm (32 in.)
Dump Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 degrees
Bucket Rollback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 degrees
Angle of Departure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 degrees
Dimensions
270 (equipped with 14 x 17.5 SKS, 12PR Extra-Wall tires, and 78 in. HD Foundry bucket)
Height to ROPS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.11 m (82.9 in.)
Height to Hinge Pin . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.23 m (127.0 in.)
Overall Width (less bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.94 m (76.2 in.)
Overall Width (with bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.98 m (78 in.)
Overall Length (less bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.92 m (115 in.)
Overall Length (with bucket) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.50 m (138 in.)
Wheelbase . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1.21 m (47.6 in.)
Ground Clearance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27.9 cm (11 in.)
Dump Height . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.59 m (102 in.)
Dump Reach . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 81.3 cm (32 in.)
Dump Angle . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 degrees
Bucket Rollback . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35 degrees
Angle of Departure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27 degrees
Specifications - 72
SPECIFICATIONS
Recommended Lubricants
Engine Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere TORQ-GARD SUPREME™ or PLUS-50™
Grease . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere SPECIAL-PURPOSE HD MOLY GREASE
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere MULTI-PURPOSE SD POLYUREA GREASE
Engine Coolant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere COOL-GARD™
Hydraulic and Hydrostatic Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere PLUS-50™
Chain Case Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere HY-GARD™
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . John Deere TORQ-GARD SUPREME™
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . PLUS-50™
. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . (Cold Weather Operation) John Deere Low Viscosity HY-GARD™
Specifications - 73
SPECIFICATIONS
Bucket Options
A B C
D E
KV1155
A - Utility
B - Foundry
C - Manure & Slurry
D - Construction
E - Tooth
84 Inch
Capacity Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.58 m3 (20.3 ft3)
Capacity Heaped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.76 m3 (27.0 ft3)
Specifications - 74
SPECIFICATIONS
Heavy-Duty Construction Bucket Capacities (D)
78 Inch
Capacity Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.39 m3 (13.6 ft3)
Capacity Heaped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.55 m3 (19.4 ft3)
84 Inch
Capacity Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.43 m3 (15.3 ft3)
Capacity Heaped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.60 m3 (21.0 ft3)
84 Inch
Capacity Struck . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.43 m3 (15.3 ft3)
Capacity Heaped . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0.60 m3 (21.0 ft3)
Specifications - 75
SPECIFICATIONS
O-Ring Seal Service Recommendations
Face Seal Fittings with Inch Stud Ends Torque
B C
F I
J
G
A D E H
MIF
Nominal Tube O.D./Hose I.D. Face Seal Tube/Hose End O-ring Stud Ends
Metric Inch Tube O.D. Thread Tube Nut/Swivel Bulkhead Thread Straight Fitting
Tube Size Nut Torque Locknut Size or Locknut
O.D. Torque Torque
mm Dash in. mm in. N•m lb-ft N•m lb-ft in. N•m lb-ft
Size
25 -16 1.000 25.40 1-7/16-12 142 105 142 105 1-5/16-12 142 105
32 -20 1.25 31.75 1-11/16-12 190 140 190 140 1-5/8-12 190 140
38 -24 1.50 38.10 2-12 217 160 217 160 1-7/8-12 217 160
Specifications - 76
WARRANTY
E. NO IMPLIED WARRANTY OR OTHER REPRESENTATION - Where
Warranty
Product Warranty
permitted by law, neither John Deere or any company affiliated with it
Product warranty is provided as part of John Deere’s support program for makes any warranties, representations, or promises, expressed or implied
customers who operate and maintain their equipment as described in this as to quality or performance, or freedom from defect of the products
manual. covered by this warranty. NO IMPLIED WARRANTY OF
MERCHANTABILITY OR FITNESS IS MADE. IN NO EVENT WILL THE
Engine related warranties stated in this manual refer only to emissions-
DEALER, JOHN DEERE, OR ANY COMPANY AFFILIATED WITH JOHN
related parts and components of your engine.
DEERE BE LIABLE FOR INCIDENTAL OR CONSEQUENTIAL
DAMAGES. The only remedies the purchaser has in connection with the
breach of performance of any warranty on John Deere Skid Steers or John
Deere Worksite Pro Attachments are those set forth above.
Limited Warranty For New John Deere Skid Steers and
John Deere Worksite Pro Attachments F. NO DEALER WARRANTY - THE SELLING DEALER MAKES NO
WARRANTY OF ITS OWN AND THE DEALER HAS NO AUTHORITY TO
12 MONTHS - UNLIMITED HOURS MAKE ANY REPRESENTATION OR PROMISE ON BEHALF OF JOHN
DEERE, OR TO MODIFY THE TERMS OR LIMITATIONS OF THIS
A. GENERAL PROVISIONS - The warranty described below is provided WARRANTY IN ANY WAY.
by Deere Company (“John Deere”) to the original purchaser of a new John
Deere Skid Steer and new John Deere Worksite Pro attachments from G. If further information is desired, contact your selling dealer or: John
John Deere or authorized John Deere Skid Steer dealers. Under this Deere Commercial Worksite Products, 9600 Corporate Park Drive,
warranty, John Deere will repair or replace, at its option, any warranted Loudon, TN 37774.
part which is found to be defective in material or workmanship during the
applicable warranty term. Warranty service must be performed by a dealer
or service center authorized by John Deere to sell and/or service John
Deer Skid Steers, which will use only new or remanufactured parts or EMISSIONS CONTROL SYSTEM CERTIFICATION
components furnished by John Deere. Warranty service will be performed LABEL (Non-Road Diesel)
without charge to the purchaser for parts or labor. The purchaser will be
responsible, however, for any service call and/or transportation of product
to and from the dealer's or service center's place of business, for any
premium charged for overtime labor requested by the purchaser, and for
any service and/or maintenance not directly related to any defect covered
under the warranty.
B. WHAT IS WARRANTED - All parts of the new John Deere Skid Steer,
except battery and tires which are covered by separate warranties, are
warranted for 12 months from date of delivery. John Deere Worksite Pro
Attachments with a Product Identification Number (PIN) are warranted for
12 months from the date of delivery. John Deere Worksite Pro
Attachments without a PIN and John Deere Skid Steer Accessories are
warranted for 90 days from the date of purchase or for the remaining
factory warranty of the previously purchased John Deere Skid Steer,
whichever is longer.
C. WHAT IS NOT WARRANTED - JOHN DEERE IS NOT RESPONSIBLE
FOR THE FOLLOWING: (1) Used products on which the factory warranty
c CAUTION:
has expired. (2) Any product that has been altered or modified in ways not
approved by John Deere: including, but not limited to, setting injection Avoid injury! Statutes providing
pump fuel delivery above John Deere specifications. (3) Depreciation or
severe penalties for tampering with emissions
damage caused by normal wear, lack of reasonable and proper
maintenance, failure to follow operating instructions, misuse, lack of controls may apply at the user’s location.
proper protection during storage, or accident. (4) Normal maintenance
The emissions warranty described below applies only to those engines
parts and service items such as, but not limited to, oil, filters, coolant,
marketed by John Deere that have been certified by the United States
conditioners, belts, and hoses. (5) Any machine failure resulting from
Environmental Protection Agency (EPA) and/or California Air Resources
operation other than approved attachments.
Board (CARB); and used in the United States in non-road mobile (self-
D. SECURING WARRANTY SERVICE - To secure warranty service, the propelled or portable/transportable1) equipment. The presence of an
purchaser must (1) report the product defect to an authorized John Deere emissions label like the one shown signifies that the engine has been
Skid Steer dealer and request repair within the applicable warranty term, certified with the EPA and/or CARB. The EPA and CARB warranties only
(2) present evidence of the warranty start date, and (3) make the product apply to new engines having the certification label affixed to the engine
available to the dealer or service center within a reasonable period of time. and sold as stated above in the geographic areas governed by the
regulating agencies.
NOTE: The hp/kW rating on the engine emissions certification label
specifies the gross engine hp/kW, which is flywheel power without
fan. In most applications this will not be the same rating as the
advertised vehicle hp/kW rating.
Warranty - 77
WARRANTY
John Deere, Federal And California Emission Control • Free from defects in materials and workmanship which can cause the
System Warranty (Non-Road Diesel) (25hp and above) failure of an emission warranted part for a period of five years or 3000
hours of operation, whichever occurs first, after the engine is delivered to
Your Warranty Rights and Obligations the initial retail purchaser. John Deere is liable for damages to other
engine components caused by the failure of a warranted part during the
The United States Environmental Protection Agency (EPA), the California warranty period. If any emission related part on your engine is defective,
Air Resources Board (CARB) and John Deere are pleased to explain the the part will be repaired or replaced by John Deere.
emission control system warranty on your 1995 and later non-road diesel
equipment engine. In California, 1995 and later non-road diesel equipment Warranted Parts
engines must be designed, built and equipped to meet the State’s
Coverage under this warranty extends only to the parts listed below (the
stringent anti-smog standards. In other states, 1997 and later model year
equipment engines must be designed, built and equipped to meet the U.S. emission control system parts) to the extent these parts were present on
the engine purchased.
EPA regulations for non-road diesel engines. John Deere must warrant the
emission control system on your non-road diesel equipment engine for the
Fuel Metering System:
periods of time listed below provided there has been no abuse, neglect or
improper maintenance of your emission control system. • Fuel injection system.
Your emission control system may include parts such as the fuel-injection
Air Induction System:
system and the air induction system. Also included may be connectors
and other emission related assemblies. • Air Cleaner
Where a warrantable condition exists, John Deere will repair your non- • Turbocharger system.
road diesel equipment engine at no cost to you including diagnosis, parts
• Intake manifold.
and labor.
In California, 1995 and later non-road diesel equipment engine emissions • Exhaust manifold.
control-related parts are warranted by John Deere for five years or 3000
Miscellaneous Items Used in Above Systems:
hours of operation, whichever occurs first. In other states, 1997 and later
non-road diesel equipment engine emissions control-related parts are • Hoses, belts, connectors and assemblies.
warranted by John Deere for five years or 3000 hours of operation,
Since emission related parts may vary slightly from model to model,
whichever occurs first. If any emission related part on your engine is
defective, the part will be repaired or replaced by John Deere. certain models may not contain all of these parts and certain models may
contain functionally equivalent parts.
Owner’s Warranty Responsibilities
Warranty Service and Charges
As the non-road diesel equipment engine owner, you are responsible for
the performance of the required maintenance listed in your owner’s Warranty service shall be provided during customary business hours at
any authorized John Deere skid steer dealer located within the United
manual. John Deere recommends that you retain all receipts covering
States of America. Repair or replacement of any warranted part will be
maintenance on your non-road diesel equipment engine, but John Deere
cannot deny warranty solely for lack of receipts or for your failure to ensure performed at no charge to the owner, including diagnostic labor which
leads to the determination that a warranted part is defective, if the
the performance of all scheduled maintenance.
diagnostic work is performed at an authorized John Deere skid steer
As the non-road diesel equipment engine owner, you should however be dealer. Any parts replaced under this warranty shall become the property
aware that John Deere may deny you warranty coverage if your non-road of John Deere.
diesel equipment engine or a part has failed due to abuse, neglect,
improper maintenance or unapproved modifications. Maintenance Warranty Coverage
You are responsible for presenting your non-road diesel equipment engine a) Any warranted part which is not scheduled for replacement as required
to an authorized John Deere skid steer dealer as soon as a problem maintenance shall be warranted as to defects for the warranty period. Any
exists. The warranty repairs should be completed in a reasonable amount such part repaired or replaced under the warranty shall be warranted for
of time, not to exceed 30 days. the remaining warranty period.
If you have any questions regarding your warranty rights and b) Any warranted part which is scheduled only for regular inspection to the
responsibilities, you should contact your John Deere skid steer dealer. effect of “repair or replace as necessary” shall be warranted as to defects
for the warranty period. Any such part repaired or replaced under the
Length of Warranty Coverage warranty shall be warranted for the remaining warranty period.
John Deere warrants to the initial owner and each subsequent purchaser c) Any warranted part which is scheduled for replacement as required
that the non-road diesel equipment engine is: maintenance shall be warranted as to defects only for the period of time up
to the first scheduled replacement for that part. Any such part repaired or
• Designed, built and equipped so as to conform with all applicable
regulations adopted by the California Air Resources Board (CARB) for replaced under the warranty shall be warranted for the remainder of the
period prior to the first scheduled replacement point for that part.
1995 and later equipment engines, and all applicable regulations of the
United States Environmental Protection Agency (EPA) for 1997 and later d) Normal maintenance, replacement or repair of emission control devices
equipment engines; and and systems, which are being done at the customers expense, may be
performed by any repair establishment or individual; however, warranty
repairs must be performed by an authorized John Deere skid steer dealer.
Warranty - 78
WARRANTY
e) Any replacement part that is equivalent in performance and durability Any new battery which becomes unserviceable (not merely discharged)
may be used in the performance of any non-warranty maintenance or due to defects in material or workmanship within 90 days of purchase will
repairs, and shall not reduce the warranty obligations of John Deere. be replaced free of charge. Installation costs will be covered by warranty if
(1) the unserviceable battery was installed by a John Deere factory or
Consequential Warranty Coverage dealer, (2) failure occurs within 90 days of purchase, and (3) the
replacement battery is installed by a John Deere dealer.
Warranty coverage shall extend to the failure of any engine components
caused by the failure of any warranted part still under warranty. PRO RATA ADJUSTMENT
Any new battery which becomes unserviceable (not merely discharged)
Limitations
due to defects in material or workmanship more than 90 days after
This Emission Control System Warranty shall NOT cover any of the purchase, but before the expiration of the applicable adjustment period,
following: will be replaced upon payment of the battery’s current list price less a pro
rata credit for unused months of service. The applicable adjustment period
a) Repair or replacement required as a result of (i) misuse or neglect, (ii)
is determined from the Warranty Code printed at the top of the battery and
improper maintenance or unapproved modifications, (iii) repairs
chart below. Installation costs are not covered by warranty after 90 days
improperly performed or replacements improperly installed, (iv) use of
from the date of purchase.
replacement parts or accessories not conforming to John Deere
specifications which adversely affect performance and/or durability, (v) THIS WARRANTY DOES NOT COVER
alterations or modifications not recommended or approved in writing by
A. Breakage of the container, cover, or terminals.
John Deere.
B. Depreciation or damage caused by lack of reasonable and necessary
b) Replacement parts, other services and adjustments necessary for
maintenance or by improper maintenance.
normal maintenance.
C. Transportation, mailing, or service call charges for warranty service.
c) Transportation to and from the John Deere skid steer dealer, or service
calls made by the dealer. LIMITATION OF IMPLIED WARRANTIES AND PURCHASER’S
REMEDIES
Limited Liability
To the extent permitted by law, neither John Deere nor any company
a) The liability of John Deere under this Emission Control System affiliated with it makes any warranties, representations, or promises as to
Warranty is limited solely to the remedying of defects in materials or the quality, performance or freedom from defect of the products covered
workmanship. This warranty does not cover inconvenience or loss of use by this warranty. IMPLIED WARRANTIES OF MERCHANTABILITY AND
of the non-road diesel equipment engine or transportation of the engine to FITNESS FOR A PARTICULAR PURPOSE, TO THE EXTENT
or from the John Deere skid steer dealer. JOHN DEERE SHALL NOT BE APPLICABLE, SHALL BE LIMITED IN DURATION TO THE APPLICABLE
LIABLE FOR ANY OTHER EXPENSE, LOSS, OR DAMAGE, WHETHER ADJUSTMENT PERIOD SET FORTH HERE. THE PURCHASER’S ONLY
DIRECT, INCIDENTAL, CONSEQUENTIAL (EXCEPT AS LISTED ABOVE REMEDIES IN CONNECTION WITH THE BREACH OR
UNDER “COVERAGE”) OR EXEMPLARY ARISING IN CONNECTION PERFORMANCE OF ANY WARRANTY ON JOHN DEERE BATTERIES
WITH THE SALE OR USE OF OR INABILITY TO USE THE NON-ROAD ARE THOSE SET FORTH HERE. IN NO EVENT WILL THE DEALER,
DIESEL ENGINE FOR ANY OTHER PURPOSE. JOHN DEERE OR ANY COMPANY AFFILIATED WITH JOHN DEERE BE
LIABLE FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES. (Note:
b) NO EXPRESS EMISSION CONTROL SYSTEM WARRANTY IS
Some states do not allow limitations on how long an implied warranty lasts
GIVEN BY JOHN DEERE WITH RESPECT TO THE ENGINE EXCEPT
or the exclusion or limitation of incidental or consequential damages. So
AS SPECIFICALLY SET FORTH IN THIS DOCUMENT. ANY EMISSION
these limitations and exclusions may not apply to you.) This warranty gives
CONTROL SYSTEM WARRANTY IMPLIED BY LAW, INCLUDING ANY
you specific legal rights, and you may also have some rights which vary
WARRANTY OF MERCHANTABILITY OR FITNESS FOR A
from state to state.
PARTICULAR PURPOSE, IS EXPRESSLY LIMITED TO THE EMISSION
CONTROL SYSTEM WARRANTY TERMS SET FORTH IN THIS NO DEALER WARRANTY
DOCUMENT.
The selling dealer makes no warranty of it’s own and the dealer has no
c) No dealer is authorized to modify this Federal, California and John authority to make any representation or promise on behalf of John Deere,
Deere Emission Control System Warranty. or to modify the terms or limitations of this warranty in any way.
PRO RATA MONTHS OF ADJUSTMENT
NOTE: If your battery is not labeled with a warranty code, it is a
Limited Battery Warranty warranty code “B”.
NOTE: Applicable in North America only. For complete machine Warranty Code Warranty Period
warranty, reference a copy of the John Deere warranty statement.
Contact your John Deere dealer to obtain a copy. A 40 Months
TO SECURE WARRANTY SERVICE
B 36 Months
The purchaser must request warranty service from a John Deere dealer
authorized to sell John Deere batteries, and present the battery to the C 24 Months
dealer with the top cover plate codes intact.
FREE REPLACEMENT
Index - 79
WARRANTY
EXTENDED WARRANTY AVAILABLE
The PowerGard Protection Plan is an extended warranty available on new
John Deere Skid Steers. The PowerGard Protection Plan can be
purchased during the grace period of the first 95 days or 100 operating
hours for the lowest price possible. The PowerGard Protection Plan may
also be purchased during the delayed purchase period of up to 12 months
or 300 operating hours for a 25% surcharge. The PowerGard plan not only
provides you with peace of mind, but also adds value to the skid steer
allowing you to get more for the unit at trade-in or when it is sold.
PowerGard protection includes:
• Minimized out-of-pocket expense.
• Genuine John Deere parts and service for all repairs.
• Full transferability without any fees or paperwork.
• No pre-approval of claims necessary.
To find out more information on the PowerGard Protection Plan, contact
your local John Deere skid steer dealer. Or call 1-888-256-3337 (option
#4). Or send an e-mail to: powergardprotection@jdcorp.deere.com
Index - 80
INDEX
D
Index
Index - 81
INDEX
Heater/Defroster Fuse .................................................... 55 R
Heater/Defroster Switch ................................................. 20
ROPS Certification Label ..................................................5
High Flow, Attaching Hydraulic Lines ............................. 26
ROPS, Raising ................................................................58
High-Flow Switch ............................................................ 19
Radiator, Cleaning ..........................................................40
Hydraulic Control, Adjusting Auxiliary ............................ 50
Raising and Blocking Skid Steer .....................................60
Hydraulic Lines, Attaching Auxiliary ............................... 24
Rear Service Door, Opening ...........................................57
Hydraulic Lines, High Flow ............................................. 26
Refueling Machine ..........................................................59
Hydraulic Oil, Changing .................................................. 49
Hydraulic Oil, Changing Filter ......................................... 49 S
Hydraulic Quik-Tatch Switch .......................................... 19 Safety Systems, Testing .................................................13
Hydraulic Reservoir Capacity ......................................... 70 Safety, Service Machine ...................................................8
Hydraulic Reservoir, Checking Oil .................................. 48 Safety, Tire ......................................................................10
Hydraulic System Capacity ............................................ 70 Safety-Alert Symbol ..........................................................1
Hydraulic, Quik-Tatch ..................................................... 31 Seat, Suspension ............................................................13
Hydraulics and Hydraulic Oil .......................................... 48 Service Engine ................................................................38
Hydraulics, Operating Auxiliary ...................................... 26 Service Intervals .............................................................36
K Service Literature ............................................................35
Service Record ...............................................................84
Key Switch ...................................................................... 21 Shutdown Alarm, Auto ....................................................17
L Side Panels, Removing ...................................................57
Skid Plate, Removing ......................................................60
Labels, Safety ................................................................... 1
Specifications ..................................................................69
Leveling, Self .................................................................. 29
Specifications, Bucket .....................................................74
Lift Chart, Pallet Fork ...................................................... 73
Storage Safety ................................................................68
Light, Replacing Work Light Bulb ................................... 55
Storage, Skid Steer .........................................................68
Literature, Service .......................................................... 35
Switch, Hydraulic Quik-Tatch ..........................................19
Lubricants, Recommended ............................................ 73
Lubrication, Boom/Bucket Cylinders .............................. 37 T
Lubrication, Chain Case ................................................. 47
Technical Manual ............................................................35
Lubrication, Grease ........................................................ 37
Thermostat, Air Conditioner ............................................21
M Thermostat, Heater/Defroster .........................................20
Transporting the Skid Steer ............................................33
Module, Auto Preheat ..................................................... 18
Troubleshooting Chart, Using .........................................63
O Two Speed Shift Switch ..................................................21
Oil Cooler, Cleaning ....................................................... 40 W
Oil, Changing .................................................................. 39
Oil, Changing Hydraulic .................................................. 49 Warranty, Emission System ............................................77
Warranty, Product ...........................................................77
Oil, Changing Hydraulic Filter ......................................... 49
Wheel Bolts, Torque .........................................................8
Oil, Checking Engine ...................................................... 38
Windshield Washer Bottle, Filling ...................................61
Oil, Hydraulic .................................................................. 48
Windshield Wiper Operation ...........................................16
P Work Light Switch ...........................................................18
Pallet Fork Lift Chart ....................................................... 73 Work Light, Replacing Bulb .............................................55
Park Brake Switch .......................................................... 16
Parts Catalog .................................................................. 35
Parts, Replacement ........................................................ 35
Pedals, Adjusting Foot ................................................... 51
Preheat Switch ............................................................... 17
Preheat, Auto Module ..................................................... 18
Q
Quik-Tatch Mounting System ................................... 30, 31
Quik-Tatch Switch, Hydraulic ......................................... 19
Quik-Tatch, Hydraulic ..................................................... 31
Quik-Tatch, Lubrication .................................................. 37
Index - 82
SERVICE STATEMENT
Well-Trained Technicians
Service Statement
We help minimize downtime by putting genuine John School is never out for John Deere service technicians.
Deere parts in your hands in a hurry. Training schools are held regularly to be sure our
That’s why we maintain a large and varied inventory - to personnel know your equipment and how to maintain it.
stay a jump ahead of your needs. Result? - Experience you can count on!
Precision tools and testing equipment enable our Our goal is to provide prompt, efficient care when you
Service Department to locate and correct troubles want it and where you want it.
quickly... to save you time and money.
We can make repairs at your place or at ours, depending
on the circumstances: see us, depend on us.
JOHN DEERE SERVICE SUPERIORITY: We’ll be
around when you need us.
Service Statement - 83
SERVICE RECORD
Service Record
Service Record - 84