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Energy
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a r t i c l e i n f o a b s t r a c t
Article history: The main goal of the EPBD (Energy Performance Buildings Directive) is the improvement of the energy
Received 8 October 2015 performance of the European buildings. The internal comfort is critically dependent on the envelope that
Received in revised form plays a key role in the thermal balance of the entire building. In particular, the windows are one of the
30 May 2016
most critical elements in terms of solar gains, heat losses and thermal bridges; therefore, the design of
Accepted 1 June 2016
high efficiency frames is requested, both in cold and warm climate, but with different peculiarity. The
Available online 9 June 2016
UNI EN ISO 10077-2 provides a methodology to evaluate the frame thermal behaviour and it proposes
the criteria to validate the numerical model.
Keywords:
CFD
This paper presents a two-dimensional numerical method for the thermal behaviour evaluation of the
Thermal break frame sections using GAMBIT 2.2 and ANSYS FLUENT 14.5 CFD code. The results have been validated in
Window accordance with the UNI EN ISO 10077-2. The standard ISO replaces the air gas with a fictitious material
Frame “air solid” into the cavities. Besides the simulation carried out with ideal gas entails higher internal
10077 surface temperature than the air solid case. Therefore, the standard ISO imposes preventive computa-
EPBD tional conditions. The proposed numerical method can be implemented for several frame profiles with
different features in terms of geometry and materials, representing a valid support in the design of new
high thermal performance frames.
© 2016 Elsevier Ltd. All rights reserved.
http://dx.doi.org/10.1016/j.energy.2016.06.002
0360-5442/© 2016 Elsevier Ltd. All rights reserved.
M. Malvoni et al. / Energy 111 (2016) 430e438 431
Hence, the window design is strategic to reach the highest input data to calculate the thermal transmittance of the frame
performance and reduce the overall energy demand for heating and profiles Uf and the linear thermal transmittance jg of their junction
cooling [30,31]. with glazing or opaque panels. It also provides the criteria to vali-
The thermal performance of the window depends on the ther- date the implemented numerical model.
mal and geometrical characteristics of the framework and the In according to the UN EN ISO 10211:2008 [40] the geometrical
interaction effects between its components. The thermal trans- model must consider an adequate number of sub-sections. Solid
mittance is evaluated by International Standard ISO 10077. In materials, boundary conditions and cavities must fulfil particular
particular, the first part of the ISO 10077 [32] specifies a simple features, as explained below.
calculation method for a set of fenestration. The main disadvantage
is that the calculation procedure does not take into account the
2.1. Treatment of solid sections and boundary conditions
effects of solar radiation and the heat transfer caused by air leakage
and does not consider the ventilation and the condensation phe-
Thermal conductivity l is calculated in accordance with the
nomena. In addition, it does not consider other additional elements,
Annex A of ISO 10077-2. The reference winter temperatures of in-
as gaskets, inserts, etc., that can be introduced to reach high per-
ternal and external side are, respectively, 293 K and 273 K, while
formance solutions. Therefore, it can be used for a first estimation
the thermal resistance values of the external and internal surfaces
of the thermal transmittance.
of the node are defined in accordance to the Annex B of ISO 10077.
The second part of ISO 10077 [33] details a method for the
The node surfaces in junction with the wall are considered adia-
calculation of the thermal transmittance of frame profiles Uf and of
batic, as well as the outer edge of the insulating panel.
the linear thermal transmittance of their junction with glazing or
opaque panels L2D f , providing information about the input data
useful for the calculation. Also, it provides the criteria to validate 2.2. Treatment of cavities
the numerical methods.
Several works show the application of numerical models in or- The air cavities must be replaced with a solid material, therefore
der to evaluate the frame thermal performance in accordance with the heat flow in cavities is represented by an equivalent thermal
standard ISO 10077. Cardinale & Al [34]. have investigated several conductivity leq that includes the various mechanisms of heat
window frames with rolling shutters-boxes by a Finite Element transfer, such as thermal conduction, convection and radiation. The
Method (FEM) analysis and the thermal transmittance has been geometry, the ventilation degree and the materials of the cavities
checked using the software FRAME SIMULATOR 2 Dartwin. influence the thermal conductivity. In case of the width of the slit is
In Ref. [35] the thermal performance of the glazing on the frame not over than 2 mm or completely closed, the air cavity shall be
and the edge-of glazing behaviour in a wood-frame window, with treated as unventilated. Otherwise, the cavity can be considered
regard to condensation risk, have been analysed using THERM and ventilated. Slightly ventilated air cavities are characterized by small
WINDOW software packages. cross-sections and connected to the external or internal air through
An artificial neural network (ANN) model has been developed to a slit of 2e10 mm. When the width of the groove is over than
predict the thermal transmittance of wooden windows; the results 10 mm, the entire surface is exposed to the external or internal
show an error of about 1% compared to the solutions provided by environment. In the case of a large cavity connected by a single slit
the Computational Fluid Dynamics (CFD) numerical procedure [36]. and a developed surface exceeding the width of the slit by a factor
A comparison between the methods suggested by ASHRAE and of ten, the surface resistance with reduced radiation can be used.
ISO for the calculation of the thermal transmittance has been per- Unventilated and slightly ventilated air cavities have the same
formed using the FRAMEplus Toolkit Version 3.0 and THERM 2 value of equivalent thermal conductivity leq.
software [37].
Numerical simulations in two-dimensional and three-
dimensional domains have been implemented with the CFD code 2.3. Determination of the thermal performance
Fluent to investigate the wood and aluminium framed windows
[38]. The geometry and the characteristics of the cavities influence To calculate the thermal transmittance of the frame section, an
the overall performance of the profile. A numerical analysis was insulation panel with thermal conductivity l ¼ 0,035 W/m k re-
carried by CFD code Fluent to simulate the effects due to the insert places the existing glazing or the opaque panel of the thickness d or
of ethyleneepropylene diene monomer (EPDM) gaskets inside the dg. The length of insulated panel bp must be more than 190 mm and
frame cavities and to evaluate the emissivity of the cavities [39]. its height is equal to 1000 mm. The surface of the panel is
The present study proposes a two-dimensional numerical considered an adiabatic boundary.
method to investigate the thermal performance of frame profiles. The thermal transmittance of the frame section Uf [W/m2 K] is
The procedure is performed using the fluid-dynamic calculation defined as follows [33]:
ANSYS FLUENT Release 14.5 and the pre-processor GAMBIT 2.2. A
detailed analysis of the thermal performance is carried out. More- L2D
f
Up b p
Uf ¼ (1)
over, the proposed model verifies the criteria of validation for the bf
ten frame sections, illustrated in annex D of the ISO 10077-2. The
work is organized into three sections. The main concepts of the where
standard ISO are reported in the Section 1, the Section 2 show a
detailed description of the geometry, boundary condition, L2D
f [W/m K] is the thermal conductance of the frame section;
computational grid model and settings solver. The results are re- Up [W/m2 K] is the thermal transmittance of the central area of
ported in the final section. the panel;
bp [m] is the visible width of the panel;
2. International standard ISO 10077: numerical method for bf [m] is the width of the frame section.
frame
The two-dimensional thermal conductance L2D
f is defined as
The UNI EN ISO 10077-2 specifies the methodology and the [40]:
432 M. Malvoni et al. / Energy 111 (2016) 430e438
Table 1
Details of CFD setting.
Fs jε12 j
GCI12 ¼ p with fine and medium grids; (5)
r12 1
Fs jε23 j
GCI23 ¼ p with coarse and medium grids; (6)
r23 1
fnþ1 fn
εnnþ1 ¼ (8)
fn
hnþ1
rnnþ1 ¼ (9)
hn
fnþ1
ln fnþ2
f f
p¼ nþ1 n
(10)
ln r
where h is the grid spacing i.e. the minimum value of the distance of
the nodes, p is the order of convergence, f is the value of the
parameter chosen for the comparison. When the result of the
considered grid is in the asymptotic range means that if the number
of cells grows, the value of the solution f does not change:
GCI23
y1 (11)
r p GCI12
The evaluated value of the grid is:
f1 f2
f ¼ f1 þ p (12)
Fig. 2. Grid convergence indexes, auditing ratio and order of convergence (grid spacing r12 1
analysis).
The sensitivity analysis has been performed by the use of the
average volume temperature of the cavities and the total heat flux
through internal and external surfaces. The results of the sensitivity
analysis are shown in Table 4 and Fig. 3.
Table 2
Thermal resistance of external and internal surfaces.
4. Simulation results
External side Internal side
Plane surface Rse ¼ 0.04 m2 K/W Rsi ¼ 0.13 m2 K/W This section shows the simulation results and the comparison with
Corners (enhanced resistance) Rse ¼ 0.04 m2 K/W Rsi ¼ 0.20 m2 K/W
the values provided by the ISO 10077 in order to validate the model.
434 M. Malvoni et al. / Energy 111 (2016) 430e438
Table 3
Thermo-physical properties of the materials.
Table 4
Sensitivity analysis.
No Description f1 (K) f2 (K) f3 (K) p ASS(e 1-2) ASS (e 2-3) GCI 1-2 GIC 2-3 f Band Er (%) Error
1 Cavity1 281.9614 281.9616 281.9662 4.536 7.093E-07 1.646E-05 3.994E-06 9.266E-05 281.96 0.00000 0.00001
2 Cavity10 281.0831 281.0847 281.0898 1.733 5.479E-06 1.822E-05 2.946E-04 9.794E-04 281.08 0.00029 0.00083
3 Cavity11 275.3985 275.3978 275.3942 2.465 2.360E-06 1.304E-05 6.523E-05 3.603E-04 275.40 0.00007 0.00018
4 Cavity2 284.4085 284.4094 284.4177 3.278 3.024E-06 2.932E-05 4.346E-05 4.214E-04 284.41 0.00004 0.00012
5 Cavity3 279.7850 279.7851 279.7872 4.728 2.859E-07 7.577E-06 1.402E-06 3.714E-05 279.78 0.00000 0.00000
6 Cavity4 285.6529 285.6554 285.6666 2.144 8.857E-06 3.914E-05 3.238E-04 1.431E-03 285.65 0.00032 0.00092
7 Cavity5 279.8074 279.8080 279.8110 2.158 2.395E-06 1.069E-05 8.644E-05 3.858E-04 279.81 0.00009 0.00024
8 Cavity6 286.2426 286.2463 286.2596 1.880 1.265E-05 4.653E-05 5.900E-04 2.171E-03 286.24 0.00059 0.00169
9 Cavity7 281.1049 281.1064 281.1114 1.768 5.265E-06 1.793E-05 2.736E-04 9.317E-04 281.10 0.00027 0.00077
10 Cavity8 275.6754 275.6747 275.6710 2.459 2.467E-06 1.357E-05 6.852E-05 3.769E-04 275.68 0.00007 0.00019
11 Cavity9 286.3072 286.3109 286.3243 1.870 1.278E-05 4.673E-05 6.017E-04 2.200E-03 286.31 0.00060 0.00172
12 Panel 281.9487 281.9489 281.9497 1.506 8.867E-07 2.518E-06 6.024E-05 1.711E-04 281.95 0.00006 0.00017
13 Frame internal 284.4006 284.4014 284.4098 3.278 3.024E-06 2.932E-05 4.346E-05 4.214E-04 284.40 0.00004 0.00012
14 Polyamide1 frame 279.7962 279.7970 279.7980 0.291 3.038E-06 3.717E-06 1.699E-03 2.079E-03 279.79 0.00170 0.00475
15 Polyamide2 frame 279.7433 279.7435 279.7447 2.843 6.077E-07 4.361E-06 1.230E-05 8.826E-05 279.74 0.00001 0.00003
16 Polyamide2 shutter 281.1568 281.1583 281.1633 1.693 5.513E-06 1.782E-05 3.087E-04 9.978E-04 281.16 0.00031 0.00087
17 Polyamide1 shutter 281.1885 281.1902 281.1958 1.721 6.010E-06 1.981E-05 3.272E-04 1.078E-03 281.19 0.00033 0.00092
18 Gasket glass2 275.5854 275.5849 275.5817 2.730 1.778E-06 1.179E-05 3.946E-05 2.617E-04 275.59 0.00004 0.00011
19 Gasket glass1 286.3035 286.3069 286.3200 1.916 1.205E-05 4.548E-05 5.430E-04 2.049E-03 286.30 0.00054 0.00155
20 Shutter external 275.6573 275.6566 275.6529 2.419 2.503E-06 1.339E-05 7.196E-05 3.849E-04 275.66 0.00007 0.00020
21 Gasket central 284.7211 284.7216 284.7283 3.592 1.932E-06 2.329E-05 2.184E-05 2.633E-04 284.72 0.00002 0.00006
22 Gasket jamb 285.6387 285.6406 285.6501 2.354 6.547E-06 3.347E-05 1.990E-04 1.017E-03 285.64 0.00020 0.00057
23 Shutter internal 286.2639 286.2675 286.2809 1.876 1.268E-05 4.653E-05 5.938E-04 2.179E-03 286.26 0.00059 0.00170
24 Frame external 275.2688 275.2681 275.2651 2.095 2.543E-06 1.086E-05 9.717E-05 4.150E-04 275127 0.00010 0.00027
25 Internal heat flux 11.0960 11.0927 11.0799 1.959 2.956E-04 1.149E-03 1.280E-02 4.976E-02 11110 0.01280 0.00142
26 External heat flux 11.0961 11.0927 11.0799 1.930 3.028E-04 1.154E-03 1.347E-02 5.134E-02 11110 0.01347 0.00150
Fs ¼ 1.25, h1 ¼ 0.125 mm (Fine), h2 ¼ 0.250 mm (Medium), h3 ¼ 0.500 mm (Coarse), r1-2 ¼ 2.00, r2-3 ¼ 2.00.
Fig. 5. Temperature distribution of D.1 section in case of ideal gas. Fig. 7. Temperature distribution of D.1 section in case of solid material without ther-
mal break.
Figs. 4 and 5 shows the isotherms of the frame Section D.1 for a
number of cavities, the internal insulating materials and their
temperature difference between internal and external side of 20 K.
width. Considering the Sections D.3, D.7, D.8, D.9 characterized by
In the first case, the cavities are constituted by the “air solid” and in
Poly Vinyl Chloride (PVC) material, in Fig. 9 it is possible to note
the second one by air ideal gas. The air velocity magnitude with
that there is no correlation between the thermal transmittance
ideal gas air in cavities is underlined in Fig. 6.
and the width bf .
In Fig. 7 the isotherms are shown for the frame Section D.1 with
Finally, the proposed model is implemented using ideal gas into
air solid material in the cavities. The thermal bridge between the
the cavities. The simulation results are reported in Table 7. The
fixed frame and the wall is overlooked.
percentage difference has been computed to compare the results
Table 5 summarizes the main values of internal surface tem-
with the lowest values of the standard ISO. The percentage varia-
perature and total heat flow for the D.1 frame section in the case of
tion is positive except for the Section D.9 that does not improve the
solid material, ideal gas and solid material without thermal breaks.
final thermal performance respect to the case of the air solid
It is noted that when the ideal gas is considered into the cavities,
material.
the temperature assumes a higher value than the “air solid” case.
Furthermore, the standard ISO imposes computational conditions,
which are more preventive than to consider ideal gas in the cavities.
In order to validate the calculation model in according to stan-
dard ISO, the simulations were performed for the ten sections. The 5. Conclusion
results for the two-dimensional thermal conductance L2D f and the
thermal transmittance Uf are reported in Table 6. The comparison The building sector causes significant environmental impacts,
between the obtained values and the limits imposed by the stan- therefore there is an urgent need to decrease the energy con-
dard ISO demonstrates that the proposed numerical model is sumption and the greenhouse gas emissions in such a sector in
validated. accordance with the European Commission challenges. By a correct
A comparison of the thermal performance of the different design of the envelope it is possible to reduce the energy require-
frame materials for the frame section from D.1 to D.9 is illustrated ment of the whole building providing, at the same time, comfort to
in Fig. 8. It is observed that the thermal transmittance generally the end-users. The windows are considered the weak point of the
depends on the combined effects of the geometry, the total building, causing energy losses and several criticisms that decrease
the interior comfort.
This study shows an accurate calculation procedure based on
the CFD approach, according to ISO 10077-2 to investigate the
thermal performance of window frames. The proposed numerical
model is applied to the ten frame sections, as requested by the
standard ISO 10077-2, in which the air solid material replaces the
ideal air gas.
The results demonstrate that the implemented method ver-
ifies the criteria of validation for all sections. Additional simu-
lation has been performed in the real operating conditions. The
obtained values of the thermal conductance and transmittance
are lower than values proposed in the ISO, confirming that
the standard provided values are more preventive than the real
one.
Since the numerical method can evaluate the thermal trans-
mittance of several frame profiles with different features in terms
of glazing, cavities and thickness of the frame connection; it rep-
resents a valid support in the design of new products with higher
Fig. 6. Velocity vectors coloured by velocity magnitude on frame with ideal gas air in thermal performance, keeping in mind the convective motions and
cavities. the heat exchange into the cavities.
436 M. Malvoni et al. / Energy 111 (2016) 430e438
Table 5
Internal surface temperature and total heat flow for the D.1 frame section in different cases.
Table 6
Thermal conductance and transmittance to validate the calculation procedure.
Section Model e L2D [W/m K] ISO e L2D [W/m K] Model e Uf [W/m2 K] ISO e Uf [W/m2 K]
Fig. 8. Thermal transmittance in ascending order for frame sections from D.1 to D.9.
Comparison between ASHRAE and ISO thermal transmittance calculation cp: specific heat capacity (J/kg K)
methods. Energy Build 2007;39(3):374e84. GCI: Grid Convergence Index
[38] Baldinelli G, Bianchi F. Windows thermal resistance: infrared thermography Fs: factor of safety
aided comparative analysis among finite volumes simulations and experi- h: grid spacing
mental methods. Appl Energy 31 December 2014;136. ISSN: 0306-2619: p: order of convergence
250e8. http://dx.doi.org/10.1016/j.apenergy.2014.09.021. r, f: parameter for comparison in sensitivity nalysis
[39] Asdrubali Francesco, Baldinelli Giorgio, Bianchi Francesco. Influence of cavities
geometric and emissivity properties on the overall thermal performance of Greek letters
aluminum frames for windows. Energy Build May 2013;60. ISSN: 0378-7788:
298e309. http://dx.doi.org/10.1016/j.enbuild.2013.01.028.
[40] UNI EN ISO 10211. Thermal bridges in building construction - heat flows and l: thermal conductivity (W/m K)
surface temperatures - detailed calculations. 2008. r: density (kg/m3)
FS: total heat flow rate for length through the section (W/m)
j: linear thermal trasmittance (W/m K)
Nomenclature 3: turbulent dissipation
L2D Subscripts
f : thermal conductance of the frame section (W/m K)
Up: thermal trasmittance of the central area of the panel (W/m2 K)
Ug: thermal transmittance of the central area of the glazing (W/m2 K) p: panel
Uf: thermal trasmittance of the frame section (W/m2 K) f: frame
bp: visible width of the panel (m) s: section
bf: project width of the frame section (m) g: glazing
bg: visible width of the glazing (m) se: external surface
qP: total heat flow rate through the visible width of the panel (W) si: internal side
AP: central area of the panel (m2) eq: equivalent
DT: temperature difference between both adjacent environments (K) s: space (air or gas space)
Rse: thermal resistance, external side (m2 K/W)
Rsi: thermal resistance, internal side (m2 K/W)