Product Training Electronics Roland 700

Coating unit 13

Coating module R700

(up to series 716 +EB)

Coating module R700

(starting from series 717 +JA)

Double coating module R700

(starting from series 717 +JA/JB)

Service Documentation V2.0 p.1

© MAN Roland A.G. C 95A 6428 39 - 15.10.2003
 f-c;\
ROLAND

Coatincr module UDto

&ies 716 ’

MAN Roland DruckmaschinemAG . Mijhlheimer StraRe 341 - D-63075 Offenbach/Main . Telefon: (069) 8305-O . Telex: 4152852 mro d

C 95A 6428 39 - 15.10.2003

ElecWical-training
I

I/O signals coating module Page 1 of 1

- Nomlnalspeed value O...lOV

co&g metering roller
Redundancy for metering
roller(K13 / K14)
xoW&g roller

Auxiliarycontacts overload .

Q022/CI117/Q118/Q159

Auxiliarycontact overload
42VVers -A361/3

Auxiliarycontact, metering
rollercontactor (K069) coabirgpunPflow
increase contactor (K170)
.

Troublemessage
coatingmetering rollerdrive coatingpunPflow
dewease contactor (K171)
.

Bafetybrakeforcoating
met&g rollermotor (x300)
.

Oilpressure manostats
LhwM (FO12/FO13) schnoid valve coating
fom~rollerON/OFF (YO28)

Guard system limitswitche FormcylinderON/OFF

(Ipqg,-wbym)
.
Keysofcontroipanels
(+EBlA/+EB2A) LED displays control panels
(+EBlA/+EB2A)
Hanclshakeimpression
ON/OFF (formcylinder)

24.02.1993, LACK-lx1 .GEM

C 95A 6428 39 - 15.10.2003

Electrical-training
I I
Power connections coating module Page 1 of 2

_._, ;._. -MOO9

_._._._.___._._._._._._._

93
b
-A35611 3
Byte17,BitO

K170

!L
.._._._._.
_ -M391
..-.-.- .-.-._._._._._._._._._.,
/ /
T
i /
-A356ll3
Byte17, Bii4 I 0 I

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t&i PA
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.i
K170

K171 K170 Coating flow

:
G? decrease
b K171 Coating flow
-A35611 3 increase
Byte17,Bii3

24.2.1993, LACK_W.GEM

C 95A 6428 39 - 15.10.2003

Electrical-training
Roland700 Power connections coating module
m ROLAND
Page 2 of 2

b
-A366/13
Byte17,Bit2

IIil3-Ei
i

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h

A
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ilu*ooj

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ul

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Byte17,Bitl

24.21993, LACKJX2.GEM

C 95A 6428 39 - 15.10.2003

 u
-LOO7
+EA

-4363
1 +En
+
-4364
+E4

-A351
+
+EA

-A353
+ +
-4362
+E4 +EB

+ +

r -4373

-A396
+EB

C 95A 6428 39 - 15.10.2003

 3 4 I 2 I I
I ,
R700 + Lackmodul
+ Trans f ermodu I
A

C 95A 6428 39 - 15.10.2003

 n MAN
ROLAND
.

Coating module starting

from series 717

MAN Roland Druckmaschinen:AG . Mijhlheimer StraDe 341 . D-63075 Offenbach/Main . Telefon: (069) 8305-O . Telex: 4152852 mro d

C 95A 6428 39 - 15.10.2003

Electrical-training pq ROLAND
CONSOLE TECH Coating module Page I von 4
starting from series 717

The coating module (+Jx) will be dispatched starting from series 717.
Versions +EB and +HA/+HB will cease to be dispatched.

The new coating module will be available in three versions:

- as coating module with metering roller and application roller (figure I),
- as coating module with chambered doctor blade and anilox roller
(figure 2) and
- as a combination of both (the systems can never be used at the same
time, concerning to one coating module; the printer carries out the
conversion from the one to the other version).

CoatingFood

Washer

2)

Impression Cylinder
/

16.O2.l996D:KSEIl~ITSI\R.7OOUC.7OO\COATMOD1 .SAM

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Electrical-training
CONSOLE TECH Coating module
starting from series 717
64 ROLAND
Page 2 von 4
-

To 1) Coating module with metering roller and application roller

l The metering roller is adjusted by means of step motors (-M408 on side A and
-M409 on side B).
This adjustment changes the metering of varnish quantity by vary-
ing the impression pressure between the metering and application
rollers.
Important:
The operation takes 3-4 minutes if the motors are running back to
zero position = overnight throw off (danger of loss of the actual
value through premature “main switch off ‘).

l The application roller is engaged with the forme cylinder via

magnetic valve -YO57, the printer can use the hand operated wheel
(A and B side, delivery side) to correct printing pressure.

l Varnish feed takes place via a feed pipe.

l A doctor blade is fitted on the sides of both rollers (A and B side).

This is used to drain excessive varnish.

l The metering and application rollers are driven by a gear system

with overload coupling. When the press is at standstill, drive via
three-phase current motor -M410 (n=920 Urnin.); with press
speed ~0 rev, linear via the printing press (when idling it is
not forcelocking, the three-phase motor continues to revolve!).
The three-phase motor revolves as long as the “Auxiliary drive for
the rollers On” is activated.

The overload coupling (application roller) is fitted with a

approximity switch (-B133). The metering and application rollers
rotate at different speeds via the given gear multiplication. If the
application roller rotates at the same speed as the metering
roller (e.g. dried-on varnish) then the screen bolts are pressed in
the direction of the approximity switch. This is followed by an error
message (“rollers running at same speed”) because there is no slip
between the rollers.

16.02.1QQ5D:U<SELEITSTR7OOUAC.7OOiCOATMODl.SAM

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Electricaldraining
I
I

CONSOLE TECH 1 Coating module Page 3 von 4 (

starting from series 717

Adjusting the approximity switch -Bl33 to the overload coupling

In order to determine the switching point (hysteresis), screw in the approximity

switch until it touches the overload coupling housing behind it (to the block).
Measure the projecting length Xl.

approximity switch -B133

Screw out the approximity switch until the LED (input byte 6, bit 0) goes off.
Measure the projecting length X2.
: A&e

The difference between Xl and X2 must be at least lmm. This corresponds to the
distance between the approximity switch and the screen bolt when the coupling is
activated. Turn back the approximity switch by a stroke of 1.5 mm and secure.

16.O2.1OQ5D:iKSELEITSN3.7OOUC.7OOiCOAlMOD1 .SAM

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Electrical-training
CONSOLE TECH Coating module
starting from series 717
63ROLAND
Page 4 von 4

To 2) Coating module with chambered doctor blade and anilox roller

+ The chambered doctor blade is engaged via magnetic valve -Y122

and disengaged via magnetic valve -Y121.
Varnish quantity metering is impossible by means of the
chambered doctor blade.
When applying the doctor blade it is important to see that this takes
place in one move othentvise the error message “integrated
components do not correspond” appears. The cause is the
integrated magnetic switch (-B139) which locks the press when the
doctor blade is not applied or it is applied incorrectly.
The error message goes off after the doctor blade is lifted and
reapplied again.
The chambered doctor blade must be locked in position
“PRINTING ON” by means of a lever.
The chambered doctor blade is locked while the varnish pumps are
pumping or sucking back the varnish (approximity switch -B131).

l The varnish distribution quantity depends on the intake volume of

the anilox roller.
The surface of the anilox roller is coated by a ceramic layer.
Small cups have been burnt by laser into this layer. Their size and
number determines the intake volume of the roller.
The anilox roller is driven by a three-phase motor -M410 during
press standstill, when press rev a0 linear via the printing press.

+ Varnish feed takes place through the middle in the chambered

doctor blade and is distributed without bubbles.

l In the chambered doctor blade on side A and B at the bottom there

are draining holes through which excessive varnish is sucked
away.

16.O2.1Q9SD:U<SELEITSTR7OOLAC.7OO\COATMOD1.SAM

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Electrical training -

CONSOLE TECH Position of the modules R700 LM Page 1 of 2

Coating module : side frame B-side

-A547; mounting-plate for MSS, contacton

A530 distributon-box for limit switches -A531 distrlbuton-box for limit switches

pneumatic cylinder for

chambered ductor blade On, with M338 printing pressure adjustment
approximity switch 8131 - (stepper motor, with
approximity switch zeropos. -8029 ant
S551 limit switch for changing approximtty switch max.pos. -8030)
metering roller position

-M409 throwing on motor metering roller -M339 diagonal register adjustment

(stepper motor, with (synchronousmotor with pot, I = 80:1)
approximity switch roller On -Bl27 and
approximity switch roller Off -Bl28)
roller On = max.pos.
roller Off = zeropos.

solonoid vatve bloch 1

(8times)

pneumatic cylinder for

impression On/Off fonne cylinder,
with approximity switch impression On -8039
for GTW @l-times)

I -\
\ .# 1 and I---~ : side frame B-side inside
---a

q : side frame B-side outside

05.10.1995, D:U(SEVEITSTW.700UC.700\COATPOSl .PRE

C 95A 6428 39 - 15.10.2003

Electricaldraining
CONSOLE TECH Position of the modules R700 LM
64
ROLAND
Page 2 of 2

Coating module : Side frame A-side

-TlO8,transfomwr

4408 throwing on motor metering roller

(stepper motor, with
approximity switch roller On -Bl25 and
approximity switch roller Off -8126)
pneumatic cylinder for
#chambered ductor blade ON

/--\ .- .
I \t \ ) approximity switch -Bl33
8 L ,
-M280 lateral register motor _- -2 ?_’ I
. -..0
(synchronous motor with pot, I = 1251, w I
operating range +I- 2mm)

\ % pneumatic cylinder for

I \ coating forme roller On
4281 circumferential register motor I \
I \
(synchronous motor with pot, I = 1251, I I
operating range +I- 1mm) I I
\ ,
\ I
\ 1
\ ,
\ ,
\. I
./
N___--

-\
.Ct and c--~ : side frame A-side inside
---,

: side frame A-side outside

cl

no n7 IWar; DwnF\I FWsnn 7mamnc9 DDF

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Electrical-training
CONSOLE TECH Cabinet +J*
63ROLAND
~--- ----

Page 1 of 1

SPS-slave: specification at the circuit diagram e.c.: -A548-01/05

rackspecification sbto5
V ’
backp4fW
01

The SPS slave magazine is more wide compared with a press cabinet, that means
two backplanes are side by side.

13.02.1995, D:KSELEITSTW.7OOUAC.700\CABINET.PRE

C 95A 6428 39 - 15.10.2003

Electrical training
CONSOLE TECH I/O-signales coating module Page 1 of 1

Push buttons
emergency/security Stop
Contactor auxiliary drive
Emergency stop for the for the rollers (Kl90)
*
rollers (Kl3 / K14)
.
Auxiliary contact MSS: Contztor coating pump supply
Q33O/Qll7/Q118/Ql59 (Kew) .
Q15Qabok3hdfrommrk3719

Failure
blast/suction box Contactor coating pump return
. 3
(Ko26)
Act. value servomotor coat- 7
ingtbw A/D-boardSId , a Contactor increase coating flow
MMS-oil pump ( Q315) W71)
. 3 mplacedfromseries719byrelaisK3
Auxiliary contact (K190) .
auxilhy drive for the rollers IIz Contactor decrease coating flow
-5 5 W70)
8
GlW cloth end sensor mplacedfromseries719byrelaisK2
k.
(8076) z 9

sikylz$h overload s Contactor oil pump (Kl67)

P .
tn
.
II$
Failure
pawer-suppiy 24V -A64862 Chambered ductor blade On/Cff
I f
(y12m=)
Pressure manostat oil lub- Q *
rication (FOl2) , 5 Soionold valve coating form
r
Feed back chambered roller On/Qff (YOU)
1 *
ductor blade (B131,8139)
. Forme cylinder
B WO49,via P-W
Guard switches *
*
Button operating panel LED&play operating
!
(+ABDl/+ABD2) $ panel (+ABDl/+ABD2)
. *

FBti_zzk impression On Nom. value blast/suction box

_ O..l OV D/A-board Slot 8
Limit switch for changing Relais bell (K9)
metering roller posrtron .
(S661)

05.1O.lQQ5,D:\KSRLElTSlW.700\lACz700 IACKXlXl BEM

C 95A 6428 39 - 15.10.2003

Electrical-training
I
Power connections coating module
CONSOLE TECH (servomotor
coating flow valid up to series718 only) Page 1 of 2

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r -Kl70
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& ‘-.-‘-‘-.

10.02.1995. D:\KSRLElTSWt.700\LAC.700\ LACKXlX2BEM

-A5&M&
b
I
i (x/
&j45i
L._._._._._._.
K170 decrease
! -.-.-.-__~_~_~_~_~_~_~_~, coating flow
j IQ2 i; K171 increase
_._._._._._._..._~ coating flow

C 95A 6428 39 - 15.10.2003

Electrical-training
CONSOLE TECH / Power connections coating module Page 2 of 2

_._._._._._._
.-.-.-.-.-.-.,
-24Vl
-A545 x22/
~___._.____-__._._.~_._.,

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I

C 95A 6428 39 - 15.10.2003

Electrical-training
CONSOLE TECH Power connections coating module
starting from series 719
Gb
- ROLAND

Page 1 of 1

-A548-01/07

C 95A 6428 39 - 15.10.2003

 ------ --___

Softkey- Belegung R700

LEITSTAND ab Serie 717
Seite 1 von 1

+JA, Lackmodul 1 (Station 14)

+JB, Lackmodul2 (Station 16)

softkey-overlay R700 ; + JA, coating module 1 (station 14)

+ JB, coating module 2 (station 16)

spontaneous-impression off

preselection of coating, drive-side

minus

Reserve Kammerrakel AltAb

reserve coUecGngblade on/off

Lackpumpen Ein/Aus Vorwahl Durchsatz Lackpumpe

coating pumps on/off preselection offlow

Hitfsanhb fiir die Walzen Ein/Aus Lackauftragswalze An/Ab

coating form roller on/off

Positionierung riickw~ Positiiietung votw&ts

poshning forward

03.Ol.lSW. D:\KSRLETTST\ALLQ\EINF_~WOmCEYS.QEM

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Electrical-training
CONSOLE TECH Air supply coating module R700
63
ROLAND
page 1 of 1

Solonoid valve block 1

circuit diagram discription

40 chambered doctor blade Off A-/B-side inside

-Y121
41 chambered doctor blade On A-/B-side inside
-Y122
38 coating forme roller On/Off B-side outside
39 -YO57 A-side outside
19 GTW-washing bar On/Off B-side inside
20 -YO33 A-side inside
29 Blast air into spray tube GTW
-YO78
22 Blast air GTW -YO32 .
21 Cloth transportation GTW B-side inside
-YO34
MV=sokmoidofmagneticvalve GW = Blanketwashingdevke

Air pressure must be reduced to 1 bar by means of the above depicted pressure
reduction system.
This adjustment relates to the pneumatic cylinder chambered ductor blade On/Off
only.
QP.02.lQS-5.
D:KSNEilSTiR.7WUAC.7OUiAlRSLlPl.SAM

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Electrical training
CONSOLE TECH Other points coating module R700 Page I of 1

Solonoid valve block 2

The magnetic valve block 2 consists of 4 valves as in the case of the press
units. Only two are used on the coating module.

l The MV “water blanket” is activated via -YO31 (Byte 19, Bit 0).
l The MV “washing solution blanket” is activated via -YO30 (Byte 19, Bit 1).

Blanket washinn device

The cloth end sensor (identical with R700 press towers) -8076 is read in via
input Byte 5, Bit 6 .

The blanket washing device may be currently used only

for the washing of ink on a solid blanket!

From series 719 the brush roller device will be used.

Drvina device

If a drying device (Eltosch) is placed before the coating module or between

two coating modules (e.g. double coating module) then its air nozzles (dry,
warm air) are also used for sheet guiding.
The height of the drying device (Eltosch) can be adjusted.
The interface for the drying device is located in +EA (terminal strip).

Transfer module/Extension

The new coating module can be placed just after the delivery-machine. In this case a
transfer module is not absolutely necessary (it is absolutely necessary with
+EB, +HA). However, if a transfer module is inserted then its only function is to extend
the drying path.

lO.M.lW5, D:U<SNElTSlIR.70(XLAC.700UIRSUP2SAM

C 95A 6428 39 - 15.10.2003

Electrical training -

COI’ISOk 7&h Hints on the operation of the Page 1 of 2

coatina module

With a coating module and after the activation of “Coating Module Menu” in the menu “Configuration”
the following appears:

_ condition: Leitstand in ProcfuMion mode -

l in menu “Preselect” an additional input line coating operation

coating operation “+” means:

varnish metering roller moves into operating position after activating key Working position
(in menu water/ink),
the application roller can be activated,
/mpression On of the varnish forme cylinder is possibte.

coating operation “-” means:

varnish metering roller moves not into operating position after activating key Working position
(in menu water/ink),
the application roller cannot be activated,
/mpression On of the varnish forme cylinder is possible.

Application roller “+” or “-” means:

to activate/deactivate the application/anilox roller at preselected automatic production.

l in menu “Preselect”, “Water/Ink” an additional input line coating operation

In this toggle field it is possible to switch from varnish roller operation LW to

chamber doctor blade KR and back.

Varnish roller On implies: precoating, select l-9 sheets before /mpssion On

Varnish roller Off implies: end of coating, select O-9 sheets before /mpmssion Off

l in menu “Water/Ink”, “Water/Coat” and when the appropriate printing unit numbers are selected
three additional function keys appear:

Coating A : move metering roller drive A-side (left green bar)

Coating B : move metering roller drive B-side (right green bar)
Overnight throw off : move metering roller into idle position (overnight throw off).

The metering adjustment motors can be moved both seperately (FS, F6 or F7, +/-) and in
parallel (FS, +I-).

l the metering roller adjustment menu is called up in menu “General”, “Service”, “Adjustment”,
“Coating”.

The adjustment procedure is used to define the operation range. The operating range is defined
by determining the contact position between the varnish forme and varnish metering rollers.
For each available module there is a screen side (to select with cursor up/down).

C 95A 6428 39 - 15.10.2003

Electrical training
COl7SOk TedI Hints on the operation of the Page 2 of 2
.
co&mgmQ&le

Significance of the symbols:

grey bar = adjustment range of the cam bearing of the metering roller in mm
(space between the roller surfaces)

00 = idle or overnight throw off position

00 = contact point between the two rollers (Kiss Contact), the beginning of the
operation range

99 0 corresponds to the length of 0.30 mm and shifts

during metering roller adjustment in horizontal
I J direction over the grey bar

Working range presentation (also in the ‘waferA&’ menu) where 99 represents the maximum
and 0 the minimum varnish quantity value.
This value appears also on the 7-segment display of the coating tower as soon as ‘preselect
coating A-/B-side’ is selected. The operating range represents a percentage (0 - QQOr6)
of the
possible adjustment position of 0.30 mm.

Description of the adjustment procedure:

Before starting the process of adjustment it is absolutely necessary for the application roller to be in
parallel position to the fonne cylinder.
Both metering roller drives (of the selected coating module) move to the idle position that was last to be
set (99%) for coating operation (= kiss contact) after the selection of the menu for metering roller
adjustment and the actuation of the FlO key (release).
At this point the message ‘a@&menf acfive’appears and the field ‘sheet run’ in the Leitstand diagnosis
becomes red, the text ‘release’ in FlO disappears.
When carrying out the adjustment procedure for the first time, move to a theoretical contact point
provided by the Leitstand-processor.
The plus/minus keys on the operating field are released after pressing the ‘mselecfion of coating A- or
B-side’ keys once the two motors have reached their positions. The metering roller on the A- or B-side is
moved to kiss contact by means of the +I- keys.
This distance (kiss contact) can be checked on A- and B-side by two strips of paper, each 0.05 mm thick.
One strip can be only just pulled out of the space (printers task).
The operator acknowledges the correct adjustment of the metering roller by pressing the enter-key at the
Leitstand. The new contact position (= kiss contact) is saved in EEPROM.

Notes
A

1.) Automatic reset by hand terminal corresponds to the over-night throw off/idle position.

2.) Upon actuating ‘over-night throw of7 key does not turn blue as usual as long as the drive moves
but the following appears
a) message in the Leitstand diagnosis sheet run red and
b) erroe message ‘posfioning not completed: no automatic producfion!

C 95A 6428 39 - 15.10.2003