1023957-02-MANUAL-8530

Operations, Service, and Parts Manual
LEEBOY MODEL 8530 COMMERCIAL PAVER

Manual No. 1023957-02
This manual applies to
Serial Number 226598
and above.
Thumb Index
SAFETY 1
INFORMATION AND SPECIFICATIONS 2
COMPONENT LOCATION 3
OPERATION 4
MAINTENANCE 5
SCHEMATICS 6
ILLUSTRATED PARTS LIST 7

Legal Notices
Disclaimer
All information, illustrations and specifications in this manual are based on the latest information available
at the time of publishing. The illustrations used in this manual are intended as representative reference
views only. Moreover, because of our continuous product improvement policy, we may modify information,
illustrations and/or specifications to explain and/or exemplify a product, service or maintenance
improvement. We reserve the right to make any change at any time without notice. ST Engineering
LeeBoy, Inc., dba LeeBoy, (“LeeBoy”), is referred to as LeeBoy throughout this manual.
Title 40, Code of Federal Regulations (CFR) 1068

This product meets certified-emission requirements set by the EPA (Environmental Protection Agency),
governed by Title 40 CFR 1068, which specifies actions that are prohibited by law and lists civil penalties
for noncompliance. As part of those regulations, modification or rendering inoperative any emission-
related component can subject you to government penalties (and void your warranty). Tampering with
emission controls is in violation of federal law, and can result in civil penalties of up to $3,750 each day an
engine or piece of equipment is operated in violation.
Please be aware that you are responsible for maintaining the machine and the certified emission engine
installation. Failure to comply to comply could result in penalties as listed above and void the warranty on
this engine and this machine.
For more information, visit: https://www.epa.gov/laws-regulations/regulations
California Proposition 65 Warning

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer,
birth defects, and other reproductive harm.
Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals
known to the State of California to cause cancer and other reproductive harm. Wash hands after handling.
2020 LeeBoy
LeeBoy reserves all copyright and other rights in this manual and its content. No part of this manual may
be reproduced or used in any way without the written permission of LeeBoy, except as necessary to
operate LeeBoy equipment.
iv LeeBoy 8530 Commercial Paver

TABLE OF CONTENTS
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Hot Material Precautions. . . . . . . . . . . . . . . . . . . . . . . 1-7
Hydraulic Systems Precautions. . . . . . . . . . . . . . . . . . . . 1-7
Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Battery Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Starting and Stopping Precautions. . . . . . . . . . . . . . . . . . 1-8
Parking Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Operating Precautions. . . . . . . . . . . . . . . . . . . . . . . . 1-8
Poor Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Storage Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-9
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Decals Care. . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Decal Application. . . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Information and Specifications. . . . . . . . . . . . . . . . . . . . . . . . 2-1
Two Year Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Specification Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Standard Inch Fasteners. . . . . . . . . . . . . . . . . . . . . . . 2-7
Metric Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . . 2-9
LeeBoy 8530 Commercial Paver v

Table of Contents

Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Components Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Operator Platforms . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Augers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Hopper and Conveyors . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Screed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Main Control Panel Overview. . . . . . . . . . . . . . . . . . . . . . . . 3-8
Upper Left Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Lower Left Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Upper Right Keypad . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Lower Right Keypad . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Junction Box Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Screed Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Screed Control Keypad - LEFT. . . . . . . . . . . . . . . . . . . . 3-20
Screed Control Keypad - RIGHT . . . . . . . . . . . . . . . . . . . 3-22
Electric Heat Controls. . . . . . . . . . . . . . . . . . . . . . . . 3-24
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Receiving the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Initial and Daily Inspection. . . . . . . . . . . . . . . . . . . . . . . 4-3
Operator Platform Features. . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Lockable Vandalism Covers. . . . . . . . . . . . . . . . . . . . . . 4-4
Seat Adjustment and Operator Platform Pivot. . . . . . . . . . . . . 4-4
Start-Up Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Detailed Control Panel Keypad Functions. . . . . . . . . . . . . . . . . . 4-7
DPF Regeneration (REGEN). . . . . . . . . . . . . . . . . . . . . . . . 4-13
DM430 Digital Display. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Engine Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
DM430 Engine Icons . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Pave Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Pave Function Fault Codes. . . . . . . . . . . . . . . . . . . . . . 4-27
Operator Settings Screen. . . . . . . . . . . . . . . . . . . . . . 4-29
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Motor Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . 4-30

DPF and Regeneration. . . . . . . . . . . . . . . . . . . . . . . . 4-31
Parked Regeneration. . . . . . . . . . . . . . . . . . . . . . . . 4-33
Plus +1® Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Driving the 8530 Paver. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Steering and Speed Control . . . . . . . . . . . . . . . . . . . . . 4-35
Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Spray Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Heating the Screed and End Gates. . . . . . . . . . . . . . . . . . 4-37
Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
Conveyors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39
Augers and Sonic Auger Sensor. . . . . . . . . . . . . . . . . . . 4-40
Under Auger Material Cut-Offs . . . . . . . . . . . . . . . . . . . . 4-42
Hydraulic Tow Point Cylinders and Grade/Slope. . . . . . . . . . . 4-42
Flight Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
Legend HD PRO Screed and Extensions. . . . . . . . . . . . . . . 4-44
Basic Paving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
Setting the Crown. . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
Mat Texture Adjustment . . . . . . . . . . . . . . . . . . . . . . . 4-49
Unloading and Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Umbrella Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Rubber Track Option. . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Horizontal Flight Screws. . . . . . . . . . . . . . . . . . . . . . . 4-51
Screed Extension Vibration. . . . . . . . . . . . . . . . . . . . . . 4-51
Screed Central-Point Lube System. . . . . . . . . . . . . . . . . . 4-51
Truck Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
Extendable Push Roller. . . . . . . . . . . . . . . . . . . . . . . 4-52
Topcon® P-32 Sonic and Dual Grade Control . . . . . . . . . . . . 4-53
Magnetic Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . 4-54
Slope Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
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Accessing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Raise and Lower Engine Hood. . . . . . . . . . . . . . . . . . . . 5-6
Raise and Lower Conveyor. . . . . . . . . . . . . . . . . . . . . . 5-7
Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Prepare Paver for Maintenance. . . . . . . . . . . . . . . . . . . . 5-9
Every 10 Hours or Daily Routine Maintenance . . . . . . . . . . . . . 5-9
Every 50 Hours or Weekly Routine Maintenance . . . . . . . . . . . 5-9
Every 100 Hours or Monthly Maintenance . . . . . . . . . . . . . . . 5-10
Every 250 Hours or Quarterly Routine Maintenance . . . . . . . . . 5-10
Every 500 Hours or Semi-Annual Routine Maintenance . . . . . . . . 5-10
Every 1000 Hours or Annual Routine Maintenance. . . . . . . . . . 5-10
Every 1500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Every 3000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Lubrication Points Chart . . . . . . . . . . . . . . . . . . . . . . . 5-11
Daily Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Weekly Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . 5-13
Monthly Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . 5-15
Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Conveyor Flight Chains . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Conveyor Drive Chains. . . . . . . . . . . . . . . . . . . . . . . . 5-17
Auger Drive Chain. . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Screed Extension Top Guide Adjustment. . . . . . . . . . . . . . . 5-18
Track Tension Pressure Relief. . . . . . . . . . . . . . . . . . . . 5-18
Torque Hub Hydraulic Motor Gear Adjustment. . . . . . . . . . . . 5-19
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19
Check Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . . 5-20
Change Engine Oil and Filter. . . . . . . . . . . . . . . . . . . . . 5-21
Change Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Engine Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Change Oil Separator Element. . . . . . . . . . . . . . . . . . . . 5-23
Selective Catalytic Reduction (SCR) . . . . . . . . . . . . . . . . . 5-23
DEF (Diesel Exhaust Fluid). . . . . . . . . . . . . . . . . . . . . . 5-24
DEF Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
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DPF Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Replace Radiator Hoses . . . . . . . . . . . . . . . . . . . . . . 5-26
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Change Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Fuel Water Separator. . . . . . . . . . . . . . . . . . . . . . . . 5-28
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Check Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Change Hydraulic Oil and Filter . . . . . . . . . . . . . . . . . . . 5-29
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Battery Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Fuse Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Electric Heat Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Element Resistance Testing . . . . . . . . . . . . . . . . . . . . . 5-33
Heating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Generator Speed Check. . . . . . . . . . . . . . . . . . . . . . . 5-34
Generator Voltage Testing. . . . . . . . . . . . . . . . . . . . . . 5-34
Generator Capacitor Replacement. . . . . . . . . . . . . . . . . . 5-35
Adjust Generator Belt. . . . . . . . . . . . . . . . . . . . . . . . 5-35
Beacon and Work Lights. . . . . . . . . . . . . . . . . . . . . . . 5-35
Dielectric Grease. . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Front Idler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Track Tension Cylinder . . . . . . . . . . . . . . . . . . . . . . . 5-38
Track Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Track Sprocket (Poly) . . . . . . . . . . . . . . . . . . . . . . . . 5-38
Rubber Track (Option). . . . . . . . . . . . . . . . . . . . . . . . 5-39
Torque Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Two-Speed Hydraulic Motors. . . . . . . . . . . . . . . . . . . . 5-40
Rear Conveyor Shaft, Bearings and Sprockets . . . . . . . . . . . . 5-42
Conveyor Drive Motors. . . . . . . . . . . . . . . . . . . . . . . . 5-42
Auger Inner Bearings . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Auger End Mounts. . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Auger Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
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Table of Contents

Quick Change Augers . . . . . . . . . . . . . . . . . . . . . . . . 5-45

Main Screed Wear Plate. . . . . . . . . . . . . . . . . . . . . . . 5-46
Screed Extension Heat Box . . . . . . . . . . . . . . . . . . . . . 5-47
Winterizing for Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Hydraulic Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Spray Down Pump. . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Hydraulic Motor Installation Start-Up Procedure. . . . . . . . . . . 5-52
Auger and Conveyor Chain Tension Adjustment. . . . . . . . . . . 5-53
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
DM430 Diagnostic Trouble Code (DTC) Chart . . . . . . . . . . . . . . . 5-58
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Electrical System Schematic (1 of 9) . . . . . . . . . . . . . . . . . . . . . 6-5
Electrical System Schematic (2 of 9). . . . . . . . . . . . . . . . . . . . . 6-7
Electrical System Schematic (3 of 9) . . . . . . . . . . . . . . . . . . . . 6-9
Electrical System Schematic (7 of 9). . . . . . . . . . . . . . . . . . . . 6-17
Control Console Assembly, Standard - Left (1 of 3) . . . . . . . . . . . . . 6-23
Control Console Assembly, Standard - Right (1 of 3) . . . . . . . . . . . . 6-29
Control Console Assembly, Steering Knob Option - Left (1 of 3) . . . . . . . 6-35
Control Console Assembly, Steering Knob Option - Left (2 of 3). . . . . . . 6-37
Control Console Assembly, Steering Knob Option - Right (1 of 3) . . . . . . 6-41
Control Console Assembly, Steering Knob Option - Right (3 of 3). . . . . . 6-45
Control Box Assembly (1 of 3). . . . . . . . . . . . . . . . . . . . . . . . 6-47
Control Box Assembly (2 of 3). . . . . . . . . . . . . . . . . . . . . . . 6-49
Control Box Assembly (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . 6-51
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Table of Contents
Screed Control Box Assembly - Left . . . . . . . . . . . . . . . . . . . . 6-53

Screed Control Box Assembly - Right . . . . . . . . . . . . . . . . . . . 6-55
Screed Heat Control Box Assembly (1 of 3). . . . . . . . . . . . . . . . . 6-57
Murr Block Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63
Main Harness (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-65
Main Harness (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67
Engine Power Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69
Generator to Bulkhead Harness . . . . . . . . . . . . . . . . . . . . . . 6-71
Power w/Fusebox Harness. . . . . . . . . . . . . . . . . . . . . . . . . 6-73
Hydraulic Cooler Harness - Left. . . . . . . . . . . . . . . . . . . . . . . 6-75
Hydraulic Cooler Harness - Right. . . . . . . . . . . . . . . . . . . . . . 6-77
Sensors Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-79
Control Box Jumper Harness. . . . . . . . . . . . . . . . . . . . . . . . 6-81
Control Panel, Low Deck w/Seat, Jumper Harness. . . . . . . . . . . . . 6-83
Control Panel, Low Deck w/ No Seat, Jumper Harness . . . . . . . . . . . 6-85
Rear Work Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . 6-87
Hood Motor Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
Output Modules Power Control Harness. . . . . . . . . . . . . . . . . . 6-91
Output Modules Power and Can Harness (1 of 2). . . . . . . . . . . . . . 6-93
Output Modules to Motor Manifold Harness (1 of 2) . . . . . . . . . . . . . 6-97
Output Modules to Motor Harness (2 of 2). . . . . . . . . . . . . . . . . 6-99
Output Modules to Cylinder Harness (1 of 2) . . . . . . . . . . . . . . . . 6-101
Output Modules to Screed Harness (1 of 2). . . . . . . . . . . . . . . . . 6-105
Screed Harness (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . 6-109
Screed Harness (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-111
Generator to Screed Heat Box Harness. . . . . . . . . . . . . . . . . . 6-113
Screed Heat Control Box to Elements harness . . . . . . . . . . . . . . . 6-115
Power Crown Option Harness . . . . . . . . . . . . . . . . . . . . . . . 6-117
Screed Jumper Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-119
Hydraulic Schematic (1 of 6). . . . . . . . . . . . . . . . . . . . . . . . 6-121
LeeBoy 8530 Commercial Paver xi

Table of Contents

Hydraulic Schematic (3 of 6) . . . . . . . . . . . . . . . . . . . . . . . . 6-125

Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Track Assembly - Poly Pads (1 of 2). . . . . . . . . . . . . . . . . . . . . 7-6
Track Assembly - Poly Pads (2 of 2) . . . . . . . . . . . . . . . . . . . . . 7-8
Track Assembly - Continuous Rubber (1 of 2). . . . . . . . . . . . . . . . 7-10
Push bar Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Conveyor Assembly (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . 7-16
Conveyor Drive & Paddle Assembly . . . . . . . . . . . . . . . . . . . . . 7-20
Hopper Wings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Hopper Wings (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Rear Auger Assembly - 12 Pitch Auger . . . . . . . . . . . . . . . . . . . 7-26
Rear Auger Assembly - 12 Pitch Auger (Cont.). . . . . . . . . . . . . . . . 7-28
Tank Assembly - Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
TanK Assembly - Hydraulic. . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Engine Assembly - Radiator. . . . . . . . . . . . . . . . . . . . . . . . 7-34
Engine Assembly - Intake/Exhaust. . . . . . . . . . . . . . . . . . . . . 7-36
Engine Assembly - Components. . . . . . . . . . . . . . . . . . . . . . 7-38
Engine Assembly - Pumps. . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Engine Assembly - Generator . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Engine Assembly - DEF Tank. . . . . . . . . . . . . . . . . . . . . . . . 7-44
Covers - Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Covers - Engine Access. . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Covers - Toe Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
Covers - Toe Board (Cont.). . . . . . . . . . . . . . . . . . . . . . . . . 7-52
Floor Grating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54
Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
Tow Point Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58
Hydraulic Manifold - Motor . . . . . . . . . . . . . . . . . . . . . . . . . 7-60
Hydraulic Manifold - Cylinder. . . . . . . . . . . . . . . . . . . . . . . . 7-62
Hydraulic Oil Cooler - LH. . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
xii LeeBoy 8530 Commercial Paver

Table of Contents

Hydraulic Oil Cooler - RH. . . . . . . . . . . . . . . . . . . . . . . . . . 7-66

Hydraulic Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68
Controls - Consoles - Standard. . . . . . . . . . . . . . . . . . . . . . . 7-70
Controls - Consoles - Steering Knob Option . . . . . . . . . . . . . . . . 7-72
Controls - Seat Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . 7-74
Controls - Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76
Controls - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-78
HD Pro Screed Overview. . . . . . . . . . . . . . . . . . . . . . . . . . 7-80
HD Pro Screed Base Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-82
HD Pro Screed Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84
HD Pro Screed Hydraulic Manifold . . . . . . . . . . . . . . . . . . . . . 7-86
HD Pro Screed Manual Crown - Standard . . . . . . . . . . . . . . . . . 7-88
Option - HD Pro Screed Power Crown. . . . . . . . . . . . . . . . . . . 7-90
Option - HD Pro Screed Hydraulic Manifolds-Power Crown. . . . . . . . . 7-92
HD Pro Screed Extension Assembly - LH. . . . . . . . . . . . . . . . . . 7-94
HD Pro Screed Extension Assembly - RH. . . . . . . . . . . . . . . . . . 7-96
HD Pro Screed Slide Plate Assembly. . . . . . . . . . . . . . . . . . . . 7-98
HD Pro Screed Endgates . . . . . . . . . . . . . . . . . . . . . . . . . 7-100
HD Pro Screed Pull Arm Assemblies. . . . . . . . . . . . . . . . . . . . 7-102
HD Pro Screed Thickness Adjuster - Standard . . . . . . . . . . . . . . . 7-104
HD Pro Screed Thickness Adjuster, 3:1 - Option . . . . . . . . . . . . . . 7-106
HD Pro Screed Thickness Adjuster, 3:1 - Option (Cont.). . . . . . . . . . . 7-108
HD Pro Screed Walkboards and Vibrators . . . . . . . . . . . . . . . . . 7-110
HD Pro Screed Citrus Tank. . . . . . . . . . . . . . . . . . . . . . . . . 7-112
HD Pro Screed Heat Control . . . . . . . . . . . . . . . . . . . . . . . . 7-114
HD Pro Screed Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 7-116
Option - HD Pro Berm Screed Berm Overview . . . . . . . . . . . . . . . 7-118
Option - HD Pro Screed Hydraulic Manifolds-Slope/Berm . . . . . . . . . 7-120
Option - HD Pro Berm Screed Extension Assy - LH. . . . . . . . . . . . . 7-122
Option - HD Pro Berm Screed Extension Assy - LH (Cont.) . . . . . . . . . 7-124
Option - HD Pro Berm Screed Extension Assy - RH. . . . . . . . . . . . . 7-126
Option - HD Pro Berm Screed Extension Assy - RH (Cont.). . . . . . . . . 7-128
Option - HD Pro Berm Screed Endgates. . . . . . . . . . . . . . . . . . 7-130
Option - HD Pro Berm Screed High Lift Endgates. . . . . . . . . . . . . . 7-132
Option - TopCon P-32 Control Assembly, Dual. . . . . . . . . . . . . . . 7-134
Option - TopCon P-32 Control Assembly, Single. . . . . . . . . . . . . . 7-136
LeeBoy 8530 Commercial Paver xiii

Table of Contents

Option - Truck Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-138

Option - Umbrella and Fire Extinguishers. . . . . . . . . . . . . . . . . . 7-140
Hydraulic Hose Schedule . . . . . . . . . . . . . . . . . . . . . . . . . 7-142
Decal Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-146
Alphabetical Parts Index. . . . . . . . . . . . . . . . . . . . . . . . . . 7-148
xiv LeeBoy 8530 Commercial Paver

Introduction
Thank you for purchasing the LeeBoy Model 8530 Section 1 - Safety: Contains general and specific
Commercial Paver. We wish you many years of safe and safety guidelines for product and safety label locations.
efficient operation of your LeeBoy product.
Section 2 - Information and Specifications: Contains
READ THIS MANUAL PRIOR TO OPERATING the ma- warranty, contact information, machine specification
chine. It is an important part of the machine and should tables, and machine dimensions.
be kept with in the dedicated storage container provided
at all times. Though you may be familiar with similar Section 3 - Component Location: Contains overview
equipment, you MUST read and understand this manual of major component locations and functions.
before operating the machine to help prevent injury or
damage. Section 4 - Operation: Contains instructions for safe
operation and information for optional equipment.
This manual is intended as a guide for the safe and
efficient use of your machine, including procedures for Section 5 - Maintenance: Contains routine mainte-
proper operation and maintenance. Use it with all relat- nance procedures, mechanical adjustments, com-
ed supplemental books, engine, transmission manuals, ponent replacement and troubleshooting charts for
and any other manuals supplied by other manufactur- common problems and corrections. (For specific
ers. Related Service Bulletins should also be reviewed engine maintenance procedures, refer to the engine
to provide information regarding some of the recent manufacturer manual.)
changes. If any questions arise concerning this publi-
cation or to order a replacement manual, contact your Section 6 - Schematics: Contains electrical and hy-
authorized LeeBoy dealer. draulic schematics for product functionality.
This manual contains information that was available Section 7 - Illustrated Parts List (IPL): Contains parts
at the time of printing and is subject to change without numbers and illustrations for serviceable components.
notice.
LeeBoy is proud to be ISO 9001 certified. The International Standards Organization

(ISO) establishes guidelines to ensure that products and services are safe, reliable,
and of good quality. ISO certifies companies who demonstrate compliance with all
aspects of product safety, customer satisfaction, efficiency, environmental
stewardship and social responsibility. Our teams work hard to deliver quality
industrial machines that exceed customer expectations and we strive for continuous
improvement in everything we do. The LeeBoy family of companies is committed to
total quality management with a strong focus on meeting customer needs.
LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification

process comprised of quality standards established by the American National
Standards Institute (ANSI) and the American Society for Quality (ASQ). The ANSI-ASQ
National Accreditation Board plays an important role in ensuring the safety and quality
of goods and services, along with protecting the environment.
LeeBoy 8530 Commercial Paver xv

Introduction

NOTES
xvi LeeBoy 8530 Commercial Paver

Section 1
SAFETY
Page
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Safety Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4
Machine Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-7
Hot Material Precautions. . . . . . . . . . . . . . . . . . . . . . . 1-7
Hydraulic Systems Precautions. . . . . . . . . . . . . . . . . . . . 1-7
Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Battery Precautions. . . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Starting and Stopping Precautions. . . . . . . . . . . . . . . . . . 1-8
Parking Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-8
Operating Precautions. . . . . . . . . . . . . . . . . . . . . . . . 1-8
Poor Visibility . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Storage Precautions. . . . . . . . . . . . . . . . . . . . . . . . . 1-9
Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-9
Safety Decals. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Decal Locations . . . . . . . . . . . . . . . . . . . . . . . . 1-10
Safety Decals Care. . . . . . . . . . . . . . . . . . . . . . . . . . 1-12
Decal Installation (Sticker Type) . . . . . . . . . . . . . . . . . . . . 1-12
Decal Installation (Top Protected) . . . . . . . . . . . . . . . . . . 1-12
LeeBoy 8530 Commercial Paver 1-1

Safety
NOTES
1-2 LeeBoy 8530 Commercial Paver

Safety
This manual provides important information to familiarize LOOK FOR THESE SYMBOLS THROUGHOUT
you with safe operating and maintenance procedures. THIS MANUAL. THESE ITEMS ARE EXTREMELY
Even though you may be familiar with similar equipment, IMPORTANT FOR THE SAFETY OF YOU AND
read and understand this manual before operating the YOUR COWORKERS. READ AND UNDERSTAND
LeeBoy Model 8530 Conveyor Paver and follow its THOROUGHLY. HEED THE WARNINGS AND
1
instructions when operating the machine. FOLLOW THE INSTRUCTIONS.
Safety is everyone’s business and our top concern.
Knowing the guidelines covered in this section will help
Indicates a hazardous situation which,
ensure your safety, the safety of those around you, as
if not avoided, will result in death or serious injury.
well as proper paver operation.
Keep safety labels in good condition. If safety labels
become missing or damaged, replace them with Indicates a hazardous situation which,
new matching labels. Replacement safety labels are if not avoided, could result in death or serious injury.
available from your LeeBoy authorized dealer (see
contact information in Section 2).
Indicates a hazardous situation which,
if not avoided, could result in minor or moderate
You can find more information about occupational health injury.
and safety in the paving industry on the internet. A few
resources are listed below:
www.osha.gov Indicates a situation which can cause
damage to the equipment, personal property and/
cdc.gov or the environment, or cause the machine to operate
www.asphaltpavement.org improperly.
www.safety.fhwa.dot.gov/
NOTE: Indicates a procedure, practice or condition
that should be followed in order for the
machine or component to function in the
manner intended.

Safety
Safety Precautions
The safety messages that follow have DANGER level
hazards.
The safety messages that follow have CAUTION level

hazards. Power Lines Hazard
If your machine comes into contact with electric power
lines, observe the following:
Pre-Operation Hazard
• Stay in the operators seat.
Read and understand this Operation Manual
before operating or servicing the engine to • Warn other workers to stay away and do not touch any
ensure that safe operating practices and maintenance control or any part of the machine.
procedures are followed. • If contact can be broken, drive the machine away from
• Never permit anyone to service or operate the the danger zone.
machine without proper training. • If contact cannot be broken, stay in the operators seat
• Safety signs and labels are additional reminders for until told that power is off.
safe operating and maintenance techniques. • Failure to observe these directions could result in
• Contact LeeBoy or an authorized LeeBoy dealer for electrocution or death.
additional training.
• Make sure you are aware of all laws and regulations Electrocution Hazard
that are in effect for the location in which the paver is
operated. Disconnect the battery before welding anywhere on the
machine.
• Make sure you have all necessary licenses to operate
the paver. Suffocation Hazard
• Never operate a unit in need of repair. Carbon monoxide poisoning is a serious
• Ensure all covers are installed. condition that occurs as a result of improper
ventilation.
• Never operate the internal combustion engine on this
Poor Lighting Hazard machine in an enclosed area with poor ventilation.
The work area must be well lit to ensure safe and proper Ensure proper ventilation to reduce risk of carbon
operation. monoxide poisoning or death.
• Ensure that the work area is adequately illuminated.

• Always install wire cages on portable safety lights. Exhaust Hazard
All internal combustion engines create
carbon monoxide gas during operation and
Tool Hazard special precautions are required to avoid
Always use tools appropriate for the task carbon monoxide poisoning:
at hand and use the correct size tool for • Never block windows, vents or other means of
loosening or tightening LeeBoy machine parts. ventilation.
• Always ensure that all connections are tightened to
specifications after repair is made to the exhaust
system.

Safety
Fire and Explosion Hazard

• Diesel fuel is flammable and explosive under certain
The safety messages that follow have WARNING conditions.
level hazards.
• Never use a shop rag to catch fuel.
Crush Hazard
Keep bystanders away from work area before and
• Wipe up all spills immediately.
• Never refuel with the engine running. 1
• Store any containers containing fuel in a well-
during operation. ventilated area, away from any combustibles or
sources of ignition.
Modification Hazard Fire Hazard

Never modify the LeeBoy machine without the written When operating machinery there is a risk for
consent of LeeBoy. Any modification can affect the safe fire. Always have appropriate safety
operation of the paver and may cause personal injury or equipment available.
death. • Keep a charged fire extinguisher within reach when
working in an environment where a fire may occur.
• Have all fire extinguishers checked periodically for
Exposure Hazard proper operation and/or readiness.
Operators of the paver must be aware of • Always read and follow safety-related precautions
their work environment and the equipment found on containers of hazardous substances
needed to work safely. like parts cleaners, primers, sealants and sealant
removers.
• Undersized wiring systems can cause electrical fires.
• Always wear personal protective equipment, including
appropriate clothing, gloves, work shoes, and
protection for eyes and ears, as required by the task Entanglement/Sever Hazard
at hand.
Verify there are no people, obstacles or
other equipment near the machine before
Explosion Hazard starting the engine. Sound the horn as a
warning before starting the engine.
While the engine is running or the battery is
charging, hydrogen gas is being produced If the engine must be serviced while it is
and can be easily ignited. Keep the area operating, remove all jewelry and tie back
around the battery well-ventilated and keep long hair before operating or servicing the
sparks, open flame, and any other form of machine.
ignition out of the area.
• Keep hands, other body parts, and clothing away from
• Always disconnect the negative (-) battery cable moving/rotating parts.
before servicing the paver.
• Always stop the engine before beginning service.
• Do not start the engine by shorting the starter circuit Before maintenance, remove negative battery cable
or any other starting method not stated in this manual. from battery post to ensure vehicle is not operated
Only use the starting procedure as described in this during maintenance.
manual to start the engine.
• Verify that all guards and covers are properly attached
• Never charge a frozen battery. Always slowly warm the before starting the engine. Do not start the engine if
battery to room temperature before charging. any guards or covers are not properly installed on the
paver.

Safety
• If you must run the engine during maintenance Flying Object Hazard
procedures, make sure you have a helper to keep
bystanders clear of the paver and make observations Always wear eye protection when cleaning
of moving parts as requested by the operator. the machine with compressed air or high-
pressure water.
• Always turn the start switch to the OFF position after
operation is complete and remove the key from the Dust, flying debris, compressed air,
switch. Keep the key in your possession when the pressurized water or steam may cause eye
paver is not operating. injury.
• Attach a “Do Not Operate” tag near the key switch Coolant Hazard
while performing maintenance on the equipment.
Coolant must be handled properly to ensure
• Never operate the engine while wearing a headset to operator safety.
listen to a radio or music because it will be difficult to
hear the warning signals. • Wear eye protection and rubber gloves when handling
engine coolant.
• Always start the engine and operate the controls while
seated in the operators seat. • If contact with the eyes occurs, flush eyes with clean
water for 15 minutes.
• If contact with skin occurs, wash immediately with
Alcohol and Drug Hazard soap and clean water.
Never operate the machine while under the

influence of alcohol, drugs, or when ill. Burn Hazard
Some of the machine’s surfaces become
very hot during operation and shortly after
Piercing Hazard
shutdown.
High-pressure hydraulic fluid or fuel can • Keep hands and other body parts away from hot
penetrate your skin and result in serious machine surfaces.
injury. Avoid skin contact with high-pressure
hydraulic fluid or diesel fuel spray caused by • Handle hot components with heat-resistant gloves.
a hydraulic or fuel system leak such as a
broken hydraulic hose, fuel injection or high-pressure,
common-rail engine line.
If you are exposed to high-pressure hydraulic fluid or
fuel spray, obtain prompt medical treatment.
• Never check for a hydraulic fluid or fuel leak with your
hands. Always use a piece of wood or cardboard.
Have your authorized LeeBoy dealer or distributor
repair the damaged parts.

Safety
Machine Precautions
The safety messages that follow have NOTICE level Hot Material Precautions
hazards. • Wear protective gear for face, hands, feet, and body
1
when operating the paver.
• Any part that is found defective as a result of • Allow machine to cool before repairing or maintaining
inspection or any part whose measured value does working components.
not satisfy the standard or limit must be replaced. • If hot asphalt touches skin, flush area immediately with
• Always tighten components to the specified torque. cold water. DO NOT apply ice to the affected area.
Loose parts can cause damage to the machine or DO NOT ATTEMPT TO REMOVE ASPHALT CEMENT
cause it to operate improperly. with products containing solvents or ammonia.
Natural separation will occur in about 48 to 72 hours.
• Only use replacement parts approved by LeeBoy.
Get medical attention as soon as possible.
Other replacement parts may affect warranty
coverage. • DO NOT remove radiator cap, drain plugs, service
grease fittings, or pressure taps while engine is hot.
Follow the guidelines of the EPA or other
Add coolant to the radiator and perform other services
governmental agencies for the proper
only when the engine is stopped and fully cooled.
disposal of hazardous materials such as
oils, diesel fuel, coolant, etc. Consult the
local authorities or reclamation facility.
Hydraulic Systems Precautions
• Dispose of hazardous materials in accordance with
all applicable laws and regulations. Never dispose of • Ensure all components are in good working condition.
hazardous materials by dumping them into a sewer, on Replace any worn, cut, abraded, flattened or crimped
the ground, or into groundwater or waterways. hoses and metal lines.
• Clean all accumulated dirt and debris away from the • DO NOT attempt makeshift repairs using tape, clamps
body of the paver and its components before you or cements. The hydraulic system operates under
inspect the paver or perform preventive maintenance extremely high pressure and such repairs could
procedures or repairs. Operating a paver with cause serious injury.
accumulated dirt and debris will cause premature • Wear proper hand and eye protection when checking
wear of paver components. Accumulated dirt and for a high pressure leak. Use a piece of wood or
debris also hinders effective paver inspection. cardboard as a back stop to isolate and identify leaks.
• Retrieve any tools or parts that may have dropped
Hydraulic oil under pressure can
inside of the paver to avoid improper paver operation.
cause serious personal injury. Check for oil leaks
• If any alert indicator illuminates during paver with a piece of cardboard. DO NOT expose hands to
operation, stop the engine immediately. Determine possible high-pressure oil. Turn off engine before
the cause and repair the problem before continuing to attempting to tighten oil lines and fittings.
operate the paver.
• Escaping pressurized hydraulic fluid has force
sufficient to penetrate the skin, which could cause
serious personal injury. Ensure all pressure is
relieved before disconnecting line, hoses or valves.
• If injury from concentrated high pressure steam
or hydraulic fluid occurs, seek medical attention
immediately. Injuries resulting from hydraulic fluid
penetrating the skin’s surface can result in serious
infections or toxic reactions.

Safety
Refueling Precautions • DO NOT bypass the paver neutral-start system.
• Do NOT overfill the fuel tank as overflow creates a fire • Be aware of job site conditions and terrain. Adjust
hazard when spilled on hot components. your speed if operating in rough or hilly conditions.
• DO NOT smoke when refueling and never refuel when DO NOT operate the engine in an
the engine is running. Fuel is highly flammable and enclosed area without proper ventilation. Exhaust
should be handled with care. Death or serious injury gasses are odorless and deadly.
can occur due to explosion and/or fire.
• DO NOT fill tank to capacity. Allow room for expansion
to reduce the risk of fuel expanding and spilling from
Parking Precautions
the tank. • Park paver on level ground whenever possible, set
• Tighten fuel cap securely. Should fuel cap be lost, steering levers in neutral and lock. Apply the parking
replace it with an original manufacturer’s approved brake. Park the paver with wheels securely blocked
cap. Pressurization of the tank may result from use of on grades.
non-approved cap. • Remove ignition key when leaving paver parked or
• Prevent fires by keeping the machine clean of unattended.
accumulated debris, grease, and spilled fuel.
• Use ultra-low sulfur diesel fuel (ULSD) only.
Operating Precautions
• Always comply with local regulations regarding
Battery Precautions moving equipment on public roads and highways.
• Keep all sparks and flames away from batteries, as • Know and use the hand signals required for a
gas given off by electrolytes is explosive. particular job. Know who has the responsibility for
signaling.
• Acid propelled by an explosion can cause blindness
if it comes in contact with eyes. Always wear safety • Make sure that all lights and reflectors comply with
glasses when working near batteries. state and local regulations. Make sure that they are
clean, in good working order, and can be seen clearly
• If you come in contact with battery electrolyte solution, by all traffic.
wash off immediately. Chemicals can cause burns.
• DO NOT stand between the equipment and the truck
• Always disconnect the battery ground cable before while the truck is being backed to the paver. Death or
working on the electrical system to avoid injury from serious injury can result from being crushed between
spark or short circuit. Electrical shock and burns can the two machines.
occur.
• DO NOT ride on attachments.
• To avoid electrolyte loss, DO NOT tip batteries more
than 45 degrees. • Check all gauges and warning instruments for proper
operation. If malfunctions are found, shut down the
machine and report the problem for resolution. If the
failure causes loss of steering control, loss of brake
Starting and Stopping control, or loss of engine power, stop paver motion as
Precautions quickly as possible. Apply parking brake (if equipped).
Keep the machine securely parked until the failure is
• Check all around the paver to make sure there are no corrected or the machine can be safely towed.
people working on the machine or in the path of the
machine before starting. DO NOT start until area is • Drive the machine with care. Make sure speed is
clear. Death or serious injury can occur to bystanders compatible with conditions. Use caution on rough
from being crushed under a moving machine. ground, slopes, and while turning.
• Check brakes, steering and other control devices in • Be alert for hazards and obstructions such as ditches,
accordance with instructions before starting. Be sure trees, cliffs, overhead power lines, and areas where
both steering levers (joysticks) are in neutral with the there is danger of a slide.
neutral lock engaged.

Safety
• Be aware of and understand the job site traffic flow Storage Precautions
patterns.
• Store paver in an area away from human activity.
• Obey flagmen, road signs, and signals.
• DO NOT permit children to play on or around the
• Watch for bystanders. Never allow anyone near the stored machine. Serious injury or death can occur
1
machine during operation. Never allow anyone to from improper/unauthorized use of the machine.
reach into the machine during use.
• Make sure the unit is stored on a surface that is firm,
• Operator must know how to use signaling devices level, and free of debris.
when driving the paver. Operator must also
understand which circumstances require use of each • Store the machine inside a building or cover securely
signal. Use tail lights, slow moving vehicle signs, and with a weatherproof tarpaulin.
warning beacon as needed when traveling on public
roads. It is recommended that you provide an escort
on the road. Maintenance Precautions
• DO NOT tow the paver, except to remove from road or • DO NOT attempt repairs unless trained to do so.
to load on trailer. Refer to manuals and experienced repair personnel
• The machine is shipped with two seats, one for the left for help.
side operation and one for the right side operation. It • Before working on the machine, securely block the
is recommended that you operate the paver from the machine and any components that may fall. Block
seats. If for any reason the seats are removed, care any working components to prevent unexpected
must be taken to operate from a position with stable movement while repairs are being made.
footing and use of the grab handles provided.
• Always wear safety glasses and other required safety
• When moving the machine, adjust speed and direction equipment when servicing or making repairs.
of travel for the terrain and ground conditions present.
Always consider adjusting travel speed to match • Disconnect battery before working on the electrical
ground conditions. system.
• Avoid lubrication or mechanical adjustments while the
paver is in motion or while engine is operating.
Poor Visibility • If lubrication or mechanical adjustment is necessary,
Increasingly, asphalt maintenance equipment is used use extreme caution and complete the following
during less than ideal lighting conditions such as fog steps:
and smog or at night. These conditions present safety 1. Place all four joysticks in NEUTRAL (center
hazards for workers, bystanders and passing traffic. position) on both control panels. This engages the
When operating under restricted light brake.
conditions, equip the machine with special lighting to 2. Lower screed to the ground.
prevent serious injury.
3. Shut off engine.
While the machine is equipped with a beacon and a
• Never make repairs on pressurized components such
work light, contact your authorized LeeBoy dealer for
as fluid lines, the gas system, or mechanical items until
additional lighting packages if working under these
the pressure has been relieved.
conditions.
• When servicing or replacing hardened pins, use a
Use reflective tape on the sides of machines when
brass drift or other suitable material between the
working at night. Ensure all workers wear reflective
hammer and pin.
safety vests. Use impact barriers (movable or
stationary) to protect workers and direct the traffic flow • Keep brake and steering systems in good operating
safely away from the work site. condition.

Safety
Safety Decals
If your machine is repainted, it is extremely important NOTE: It is the responsibility of the owner and
that you replace all the CAUTION, WARNING and operator to make sure that all safety labels are
DANGER safety decals as shown in the following readable and located on the paver as designated by
graphics. For additional help, refer to the parts listing in LeeBoy.
Section 7 and contact your authorized LeeBoy dealer to
order a replacement kit.
Safety Decal Locations
Part # 1010091
Part # 856446
Part # 856444
Part # 856441 Both Sides
Part # 1022473
Both Sides
Part # 859764
Part # 856438
Both Sides
Part # 39166-2
Part # 1010489
Both Sides
Part # 859773
Both Sides
Both Sides

Safety
Part # 856442
Part # 856639
1
Both Sides
Part # 1005474 Part # 856437 Part # 856441
Both Sides Both Sides
Part # 856482 (Back of

Hopper Wings)
Part # 859764
Both Sides
Part # 859801
Both Sides
Part # 859789
Both Sides
Part # 856483 Both Sides
Part # 73283-1
Part # 856484

Safety
Safety Decals Care Decal Application

1. Keep safety decals and signs clean and legible at all Be sure that the installation area is clean and dry. Use
times. hot, soapy water to clean the surface where the decal
will be applied.
2. Be familiar with the content and position of each
safety decal. Decals include important information. 1. Thoroughly dry the surface.
3. Replace decals and signs that are missing or 2. Measure and fit decal before removing the paper
become impossible to read. backing.
4. When replacing parts that display a safety decal, 3. For decals with no top protection paper, remove the
ensure that the new part is fitted with a decal as well. smallest split-backed paper.
5. Obtain replacement safety decals or signs from 4. Align decal over the specified area and carefully
your authorized dealer. press exposed portion into place.
5. Slowly remove the remaining backing and carefully
smooth the remaining portion of the decal into
place.
6. Small air pockets can be pierced with a pin and
smoothed using a piece of the decal backing.

Section 2
INFORMATION AND SPECIFICATIONS
Page
2
Information and Specifications. . . . . . . . . . . . . . . . . . . . . . . . 2-1
Two Year Limited Warranty. . . . . . . . . . . . . . . . . . . . . . . . . 2-2
Contact Information. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-3
Specification Charts. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-4
Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-7
Standard Inch Fasteners. . . . . . . . . . . . . . . . . . . . . . . 2-7
Metric Fasteners. . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8
Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . . 2-9

Information and Specifications
TWO YEAR LIMITED WARRANTY
Limited Warranty Exclusions and Limitations

If a manufacturing defect in factory supplied materials or factory LeeBoy has no obligation under this warranty for any defects or
workmanship is found and the authorized LeeBoy dealer (“Dealer”)
failures caused by:
is notified during the warranty period, LeeBoy will be responsible for
repairing or replacing any part or component of the unit or part that • Misuse, misapplication, negligence, accident or failure to maintain
fails to conform to the warranty during the warranty period. or use in accordance with the most current operating instructions;
• Unauthorized alterations or modifications;
• Any replacement parts or attachments not manufactured by or
Terms and Conditions expressly approved by LeeBoy;
The warranty applies for a period of two years (for unlimited hours of • Failure to conduct normal maintenance and operating service,
usage on the unit during the two years), beginning on the date that including without limitation, providing lubricants, coolant, fuel, tune-
the Dealer from which the unit is purchased submits the warranty ups, inspections or adjustments; or
registration form to LeeBoy (typically on the date of purchase).
• Unreasonable delay, as determined by LeeBoy, in making the
• The warranty is not transferable and applies only to the original applicable units or parts available upon notification of a service
purchaser of a new unit from a Dealer. notice ordered by LeeBoy.
• Warranty work must be performed at an authorized Dealer LeeBoy is not responsible for any of the following:
location.
• Defects or failures with respect to any engine or truck chassis;
• LeeBoy has the right to repair any component or part before
replacing it with a new one. • Defects or failures covered by a warranty provided by a third-party,
including without limitation warranties with respect to engines or
• Replacement parts furnished by LeeBoy are covered for the truck chassis;
remainder of the warranty period applicable to the unit or
component in which such parts are installed. • Costs related to travel time, mileage or overtime;
• All new replacement parts purchased from a Dealer will carry a • Costs related to transporting the unit to and from the place at which
warranty work is performed;
six (6) month warranty.
• Airfreight charges related to transporting repair parts to the place at
which warranty work is performed;
• Used units or used parts of any kind;
• Repairs due to normal wear and tear, or brought about by abuse
or lack of maintenance of the equipment, except for premature
failures;
• Attachments not manufactured or installed by LeeBoy; or
• Miscellaneous charges.
Exclusion of Other Warranties/Limitation of Liability

OTHER THAN THE EXPRESS WARRANTY PROVIDED IN SECTION A. ABOVE, LEEBOY GIVES NO EXPRESS, STATUTORY, OR
IMPLIED WARRANTY OR GUARANTEE AND HEREBY DISCLAIMS ALL SUCH WARRANTIES, INCLUDING WITHOUT LIMITATION ANY
IMPLIED WARRANTY OF MERCHANTABILITY, FITNESS FOR A PARTICULAR PURPOSE, SUITABILITY, DURABILITY, CONDITION,
QUALITY, OR FREEDOM FROM CLAIMS OF ANY PERSON BY WAY OF INTERFERENCE, INFRINGEMENT, OR THE LIKE.
IN NO EVENT OR UNDER ANY THEORY OF RECOVERY, WHETHER AS A RESULT OF BREACH OF CONTRACT OR WARRANTY,
ALLEGED NEGLIGENCE, OR LIABILITY WITHOUT FAULT, SHALL LEEBOY BE LIABLE FOR ANY SPECIAL, INCIDENTAL OR
CONSEQUENTIAL DAMAGES ARISING OUT OF THE SALE, USE, OR LOSS OF USE OF ANY PRODUCT, INCLUDING WITHOUT
LIMITATION LOST PROFITS OR REVENUES, COST OF CAPITAL, COST OF SUBSTITUTED EQUIPMENT, FACILITIES OR SERVICES,
DOWNTIME COSTS, LABOR COSTS, OR DIMINUTION OF VALUE.

CONTACT INFORMATION
For information regarding parts and repairs about Record dealer information in the space provided.
your LeeBoy product, contact your authorized LeeBoy For additional information about LeeBoy, please visit:
dealer. If your dealer is unable to resolve the problem, www.leeboy.com.
contact LeeBoy directly.
Sales Representative:
Dealership Name:
Dealership Address:
Dealership Phone: 2
Record of Ownership
Please complete the following information for use if you need to contact LeeBoy for service, parts or literature.
Machine Model Number:

Product Serial Number:
Date of Purchase:
Nameplate
The nameplate contains the model and serial numbers used to identify the machine and its components for parts or
service information. Refer to the Engine Operator’s Manual for the location of the engine nameplate.
Figure 2-1. Nameplate Location

SPECIFICATION CHARTS
The specifications provided in this section include
Replace original equipment only with
screed weights, dimensions, performance, and torque
components approved by your LeeBoy dealer.
values for both metric and standard inch fastener.
Low Deck:
6.8’ (2 m)
High Deck:
7’9” (2.4 m)
8’ 6” (2.6 m)
(Wings IN)
15’ (4.6 m) 10’ (3 m)

Wings OUT
Table 2-1. Machine Dimensions

ITEM SPECIFICATION
Overall Length 15 ft (4.57 m)
Low Deck: 6 ft 8 in (2 m)
Overall Height
High Deck: 7 ft 9 in (2.4 m)
Overall Width (Hopper Wings In) 8 ft 6 in (2.59 m)
Overall Width (Hopper Wings Out) 10 ft (3 m)
Overall Weight 22,520 lb (10,215 kg)
Paving Width Variable widths up to 15 ft 6 in (4.7 m)
Tunnel Area 6 sq ft (.557 m2)
Table 2-2. Engine Specifications

ITEM SPECIFICATION
Manufacturer and Model Kubota, V3800-TIH-2LB3
Engine Type Vertical Liquid Cooled Diesel, 4-Cylinder, Turbocharged
Bore, Stroke and Displacement 3.9 in (100 mm); 4.72 in (120 mm); 230 in3 (3.8 L)
Maximum Gross Power 125 HP (93.2 kW)
High Idle 2200 RPMs
Maximum Gross Torque 324.5 ft lb (440 N•m)

Table 2-3. Performance Specifications

ITEM SPECIFICATION
Engine Low Idle Speed 1300 RPMs
Engine Maximum Speed 2200 RPMs
0 - 3.4 mph; 0 - 300 feet per minute (FPM)
Travel Speed
[0 - 5.47 kph; 0 - 91.4 meters per minute (MPM)].
Paving Speed 0 - 1.98 mph; 0 - 174 FPM [0 - 3.18 kph; 0 - 53 MPM]
Recommended Paving RPMs 1900 RPMs / 2100 RPMs with generator on.
2
Maximum Paving Depth 8 in (203 mm)
Gradeability 20%
Table 2-4. Lubricant Specifications

ITEM SPECIFICATION
Engine Oil 15W-40, API CJ-4
Hydraulic Oil All-Weather 32
Torque Hub 50 WT Gear Oil or Equivalent
Recommend using Zep Groovy (a can is shipped with
Anti-Seize Lubricant for Extension Slides
your paver).
Grease Shell Avania EP Grease or Equivalent
Chain Lube Chain Lube Agent
Table 2-5. Machine System Capacity Specifications

ITEM SPECIFICATION
Engine Lubrication Oil (Refill Capacity) 17 qt (16 L)
Hydraulic Oil Tank 25 gal (94.6 L)
DEF Tank 5 gal (18.9 L)
Torque Hubs 32 oz (.35 L) each
Diesel Fuel Tank 32 gal (121 L)
Spray Down Tank 7 gal (26 L)
Coolant 3.25 gal (12.3 L) Glycol-Based, Extended Life
Table 2-6. Relief Pressure Specifications

ITEM SPECIFICATION
Pump (Propulsion) 3625 psi (250 Bar)
Cylinder Pump 2400 psi (186 Bar)
Conveyor Pump 3400 psi (234 Bar)
Auger Pump 3400 psi (234 Bar)
Track Tensioning Relief 1500 psi (103.4 Bar)
Charge Pressure 350 - 400 psi (24 - 27.6 Bar)
Park Brake Release 290 psi (20 Bar)

Table 2-7. Hopper Specifications

ITEM SPECIFICATION
Material Capacity 9 Tons (8164 kg)
Height 31.75 in (806.45 mm)
Heavy duty; 1/2 in (12.7 mm) with large radius corners
Hopper Wings
and rear hopper wing wipers.
Table 2-8. Legend HD PRO (Heavy Duty Professional) Screed Specifications

ITEM SPECIFICATION
Screed Weight 4150 lbs (1886 kg)
Two (2) 3500-watt (3.5 kW) S-Curve elements on main
screed.
Electric Heat Elements
One (1) 2000-watt (2 kW) sealed blade element in each
screed extension.
Main Screed Width 8 ft (2.44 m)
Screed Extension Width (2, Hydraulically-Operated) 3 ft 10 in (1.158 m)
Main Screed Depth: 18 in [3/8 in Thick]
Wear Plates
Extension Depth: 9 in (18.7 cm) [3/8 in Thick]
Bullnose Radius (Main Screed and Extensions) Main Screed: 1.688 in (42 cm)
Vibration Two (2) vibration motors producing 4100 vpm
Slope @ 15 ft 6 in (4.6 m) 4 in (101.6 mm)
Positive Crown: 2.5 in (63.5 mm)
Crown/Valley @ 10 ft (3 m)
Negative Crown: 1.5 in (38.1 mm)
End Gate Spring Loaded with vertical height adjustments and tilt.
Table 2-9. Electrical Specifications

ITEM SPECIFICATION
Battery (1) 12 Vdc Maintenance Free, 12 Volts, Negative Ground
Cold Cranking Amps (CCA) 950 CCA
Alternator 100 Amp
Starter Voltage and Type 12-Volt, Negative-Ground
Circuit Protection Fuses, Breakers and Disconnect
Table 2-10. Generator Specifications

ITEM SPECIFICATION
Power 14,400 watt (14.4 kW)
Voltage 120/240 Volts
Frequency 57 - 63 Hz
Table 2-11. Track Specifications

ITEM SPECIFICATION
Length: 5 ft 6 in (1.7 m)
Poly/Steel (2-Speed, 36 Pads)
Width: 1.2 ft (36.57 cm)
Length: 5 ft 6.75 in (1.7 m)
Rubber (2-Speed)
Width: 1.4 ft (42.67 cm)

TORQUE SPECIFICATIONS Conversion formulas are provided below:
The following tables list torque values for standard Conversion Formula
hardware. This is a guide for average application ft-lb to N•m [ft-lb]*1.3558 = [N•m)
involving typical stresses and machined surfaces. ft-lb to in-lb [ft-lb]*12 = [in-lb]
Values are based upon physical limitations of clean,
N•m to in-lb [N•m]*8.8508 = [in-lb]
plated and lubricated hardware. Under more extreme
conditions, individual torque value should be followed.
Standard Inch Fasteners
SIZE THREAD
Table 2-12. Torque Specifications For Standard Inch Fasteners
CAPSCREWS: SAE GRADE 5
TORQUE (ft lb) TORQUE N•m
CAPSCREWS: SAE GRADE 8
TORQUE (ft lb) TORQUE N•m
2
Dry Lubed Dry Lubed Dry Lubed Dry Lubed
1/4 20 UNC 8 6 11 8 12 9 16 12
28 UNF 10 7 14 9 14 10 19 14
5/16 18 UNC 17 13 23 18 25 18 34 24
24 UNF 19 15 26 20 27 20 37 27
3/8 16 UN C 31 23 42 31 44 33 60 45
24 UNF 35 26 47 35 49 37 66 50
7/16 14 UNC 49 37 66 50 70 52 95 71
20 UNF 55 41 75 56 78 58 106 79
1/2 13 UNC 75 57 102 77 106 80 144 108
20 UNF 85 64 115 87 120 90 163 122
9/16 12 UNC 109 82 1 48 111 154 115 209 156
18 UNF 121 91 164 123 171 128 232 174
5/8 11 UNC 150 113 203 153 212 159 287 216
18 UNF 170 127 230 172 240 180 325 244
3/4 10 UNC 267 200 362 271 376 282 510 382
16 UNF 297 223 403 302 420 315 569 427
7/8 9 UNC 429 322 582 437 606 455 822 617
14 UNF 474 355 643 481 669 502 907 681
1 8 UNC 644 483 873 655 909 681 1232 923
14 UNF 722 542 979 735 1020 765 1383 1037
1-1/4 7 UNC 1121 840 1520 1139 1817 1363 2464 1848
12 UNF 1241 930 1683 1261 2012 1509 2728 2046
1-1/2 6 UNC 1950 1462 2644 1982 3162 2371 4287 3215
12 UNF 2194 1645 2975 2230 3557 2668 4823 3617

Metric Fasteners
Table 2-13. Torque Specifications for Metric Fasteners
CLASS 8.8 [GRADE 5 EQUIVALENT] CLASS 10.9 [GRADE 8 EQUIVALENT]

NOMINAL SIZE
TORQUE (ft lb) TORQUE N•m TORQUE (ft lb) TORQUE N•m
AND PITCH
Dry Lubed Dry Lubed Dry Lubed Dry Lubed
M4 x 0.7 2 2 3 2 3 2 4 3
M5 x 0.8 5 3 7 4 7 5 9 7
M6 x 1 8 6 11 8 11 8 15 11
M8 x 1.25 19 14 26 19 27 20 37 27
M10 x 1.5 37 28 50 38 53 40 72 54
M12 x 1.75 65 49 88 66 93 70 126 95
M14 x 2 104 78 141 106 148 111 201 150
M16 x 2 161 121 218 164 230 173 312 235
M18 x 2.5 222 167 301 226 318 239 431 324
M20 x 2.5 314 236 426 320 449 337 609 457
M22 x 2.5 428 321 580 435 613 460 831 624
M24 x 3 543 407 736 552 777 582 1053 789
M27 x 3 796 597 1079 809 1139 854 1544 1158
M30 x 3.5 1079 809 1463 1097 1544 1158 2093 1570
Hydraulic Fittings Table 2-14. Torque Specifications for Steel Flare

Type Tube Fittings
Tightening Flare-Type Tube Fittings TUBE SIZE NUT SIZE
1. Check the flare and flare seat for defects that might OUTER ACROSS TORQUE VALUE
cause leakage. DIAMETER FLATS
2. Align tube with fitting before tightening. (IN) (IN) (LB FT) (N•m)
3. Lubricate connection. 3/16 7/16 8 11

1/4 9/16 12 16
4. Hand tighten swivel nut until snug.
5/16 5/8 16 22
5. To prevent twisting the tube(s), use two wrenches.
Place one wrench on the connector body and 3/8 11/16 23 31
tighten the swivel nut with the second to the torque 1/2 7/8 38 52
shown in the following table:
5/8 1 54 73
NOTE: The torque values shown are based upon
lubricated connections. 3/4 1 1/4 75 102
7/8 1 3/8 83 113

Determining Proper Torque L
The only reliable method of creating a consistently

leak-free and long-lasting connection is to ensure the
coupling is brought to the proper torque. Using a torque
wrench with crowfoot is the best method, but the flats
E
method can be used if a torque wrench is not available.
The most straightforward method of determining the
correct torque setting is to multiply the desired torque
by the length of the wrench from the center of the handle
to the center of the drive (L); divided by the length of the
2
LA
wrench from the center of the handle to the crowfoot
center (LA) as shown below:
LA
L
Figure 2-3. Measurements Needed

Figure 2-2. Torque Wrench - Crowfoot
LEGEND
The minimum torque values are
L = Distance from center of torque wrench handle to the
adequate for sealing most applications. Maximum
center of socket drive
torque values should never be exceeded.
E = Distance from center of socket drive to the center of
There are several methods of determining the correct
crowfoot
setting on the torque wrench when using a crowfoot. All
of the methods involve making the setting proportional LA = Distance from center of torque wrench handle to
to the effective change in length of the wrench multiplied the center of crowfoot
by the desired final torque. The equations and TD = Desired torque at the fitting
illustration below describe proper measurements.
TS = Torque setting indicated on wrench
Equations
• Torque setting if the crowfoot is placed in line with
respect to the wrench:
TS = TD * L / LA
or
TS = TD * L / (L+E)

Coupling Installation Mark Line on Nut
Use the following steps for proper coupling installation:

1. Determine the correct torque value for your
coupling.
NOTE: Only use the torque values specified from
the manufacturer. DO NOT use SAE torque
recommendations.
2. Ensure the seal face and threads are clean and in
good condition. O-Rings should be lubricated with
light oil, but threads should be completely dry unless
making pipe thread connections (interference seal).
Example 2 Flats
NOTE: Attach the male end of the hose onto the difference
Figure 2-15.
equipment first since it may be necessary to
rotate the entire hose assembly to tighten Figure 2-16. Flats Method Tightening
the male threads. Then route the hose into
NOTE: The mark placed on the nut and backup hex
position while avoiding twisting the hose.
after tightening by hand should rotate during
3. Tighten the connection (by hand), bringing the seal final tightening according to the table below.
face into contact and rotating the nut until it stops. The nut and backup hex can then be marked
to indicate if the coupling loosens over time.
4. Mark a line across the coupling nut and backup hex
for the flats method verification of coupling torque. Table 2-17. Flats Method Values for Selected
Terminations
5. Apply a wrench to the backup hex to prevent the
coupling and hose from moving while tightening the FLATS METHOD VALUES
nut with a torque wrench. Termination
Dash Size Flats
Failure to retain the backup hex during Type
installation will also result in additional clamp load JIC -4 1.5 - 1.75
force that could cause damage to the seal face.
JIC -6 1.0 - 1.5
NOTE: The coupling nut must be in motion for an
JIC -8 1.5 - 1.75
accurate torque reading. If the nut is stopped
before final torque value is achieved, it must JIC -10 1.0 - 1.5
be loosened and retightened until the torque JIC -12 1.0 - 1.5
is attained while the nut is in motion.
JIC -16 .75 - 1.0
If a torque wrench cannot fit into the coupling area or if
JIC -20 .75 - 1.0
it is unavailable, the flats method may be used to ensure
that the coupling is properly tightened, as shown in the JIC -24 .75 - 1.0
following figure. JIC -32 .75 - 1.0
JIS -4 .5 - 1.5
1. Seal faces must be in contact with the fitting fully
tightened by hand before marking flats.
2. The flats method is most accurate for the first
assembly cycle. For multiple disassembly and
assembly cycles, torque values are more reliable.
3. Tightening two (2) flats or more may damage seal
faces.

Table 2-18. Torque Specifications For US Style Coupling Terminations

JIC, SAE 45°, ORFS, O-RING BOSS, GATES ADAPTERLESS AND MEGASEAL
SAE O-Ring Boss SAE O-Ring Boss
JIC 37°, SAE 45° JIC 37°, SAE 45°
Flat Face O-Ring (Steel) & Gates (Steel) & Gates
DASH & Mega-Seal & Mega-Seal
Seal (Steel) Adapterless Adapterless
SIZE (Steel) (Brass)
≤ 4000 PSI > 4000 PSI
Min Max Min Max Min Max Min Max Min Max
-3 8 10
-4 10 11 5 6 10 12 14 16 14 16
2
-5 13 15 7 9 18 20
-6 17 19 12 15 18 20 24 26 24 26
-8 34 38 20 24 32 40 37 44 50 60
-10 50 56 34 40 46 56 50 60 72 80
-12 70 78 53 60 65 80 75 83 125 135
-14 65 80 160 180
-16 94 104 74 82 92 105 111 125 200 220
-20 124 138 75 83 125 140 133 152 210 280
-24 156 173 79 87 150 180 156 184 270 360
-32 219 243 158 175
Table 2-19. Torque Specifications for DIN 24, DIN Table 2-20. Torque Specifications for 4-Bolt
60, and Inverted Cone Style Coupling Terminations Flange Connections
DIN 24, DIN 60, AND INVERTED CONE Figure 2-21. 4-BOLT FLANGES
Size (mm) Torque (lb ft) Dash Size Bolt Size (in) Torque (lb ft)
Light Heavy -8 0.31 17
Series Series Min Max -12 0.38 26
Tube OD Tube OD
-16 0.44 43
6 7 15
-20 0.50 65
8 15 26
-24 0.63 130
10 8 18 30
-32 0.75 220
12 10 22 33
1. Align faces and tighten bolts (by hand) before
14 12 26 37
applying final torque in a pattern. The seal faces
15 14 30 52 must be parallel with an even bolt tension to seal
16 30 52 properly.
18 20 44 74 2. Torque values apply to bolts that are plated or
coated in light engine oil.
22 25 59 89
3. Before assembly, lubricate O-Ring with light oil
28 30 74 111
(SAE 10W or 20W).
38 74 162
35 133 184
42 148 221

Table 2-22. Torque Specifications for NPTF Dry Seal Table 2-24. Torque Specifications for BSP 30°
Pipe Threads Inverted Cone and JIS Coupling Terminations
Figure 2-23. NPTF BSP 30° INVERTED CONE AND JIS
Dash Size Max Torque (ft-lb) Torque (ft-lb)
Dash Size
-2 20 Min Max
-4 25 -2 7 9
-6 35 -4 11 18
-8 45 -6 19 28
-12 55 -8 30 36
-16 65 -10 37 44
-20 80 -12 50 60
-24 95 -16 79 95
-32 120 -20 127 152
1. The torque values obtained from tightening pipe -24 167 190
threads can vary considerably depending upon -32 262 314
thread condition. Adequate sealing can occur at
values much lower than the maximum values listed
above. Only enough torque to achieve adequate
sealing should be used.
2. When using a male tapered pipe thread with a
female straight or parallel pipe thread, maximum
values are 50% of those listed in the table above.
3. If thread sealant is used, maximum values shown
should be decreased by 25%.

Section 3
COMPONENT LOCATION
Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Page
3
Components Overview. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-3
Operator Platforms . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4
Engine. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Hydraulic System. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Augers. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5
Hopper and Conveyors . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Screed . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6
Machine Overview . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7
Main Control Panel Overview. . . . . . . . . . . . . . . . . . . . . . . . 3-8
Upper Left Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . 3-10
Lower Left Keypad. . . . . . . . . . . . . . . . . . . . . . . . . . 3-12
Upper Right Keypad . . . . . . . . . . . . . . . . . . . . . . . . . 3-14
Lower Right Keypad . . . . . . . . . . . . . . . . . . . . . . . . . 3-16
Junction Box Controls. . . . . . . . . . . . . . . . . . . . . . . . . . . 3-18
Screed Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-19
Screed Control Keypad - LEFT. . . . . . . . . . . . . . . . . . . . 3-20
Screed Control Keypad - RIGHT . . . . . . . . . . . . . . . . . . . 3-22
Electric Heat Controls. . . . . . . . . . . . . . . . . . . . . . . . 3-24

Component Location
NOTES

Component Location
Components Overview
This section describes the major components for the Dual main operator control platforms with ergonomic
LeeBoy 8530 Commercial Paver. Become familiar control keypads include auto-throttle, auto-idle and
with these components and manual guidelines before pause functions. Adjustable operator platforms that
operating the paver. swing or slide out are just part of improved visibility with
the 8530 commercial paver. Remote DOC+DPF+SCR
The rugged 8530 commercial paver features the
after-treatment emission system and air cleaner
Legend HD PRO screed, with the ability for variable
mounted below the hood line greatly enhance the range
paving widths from 8 to 15.5 feet (2.4 to 4.7 meters). It’s
of visibility. The beacon light can also be lowered as
designed and built for producing superior mat quality
needed for overhead clearance.
in a variety of road and other pavement construction
projects. Folding, slide-out walk boards provide screed Proportional control of augers and conveyors enhance
operators added maneuverability on the job. The 8530 asphalt material delivery. Separate pumps for each
can be configured for low-deck or high-deck. function (charge, augers, conveyors, cylinders,
propulsion) with proportional valves for extension
Independent hopper wings in its 9-ton hopper,
cylinders optimizes hydraulic performance.
reversible augers and conveyors, hydraulic tow point
cylinders and Under Auger Material Cut-Offs that Hydraulic tow point cylinders and linkage allows 8
automatically close in reverse are just part of LeeBoy inches (20.3 cm) of travel for quick and easy height
innovation and 8530 versatility. Independent control adjustments, and integrates with sonic grade and slope
of one or both hopper wings allows paving alongside automation. Sloping extensions include 2.5-inch (6.3
buildings or other obstructions with ease. cm) chrome rods with multiple adjustments for improved
stability.

Component Location
The controls are always directly in front of the operator

as the entire platform can be adjusted to multiple height
positions. The air cleaner and emissions system is
mounted below the low-profile hood line to reduce
overall height and enhance the operator’s ability to
see and communicate with the material truck driver.
The beacon light can easily be lowered as needed for
overhead clearance.
Its sleek, robust design and innovative control panel
include push-button keypad controls for paving
functions. Operators can choose paving functions at a
Operator Platforms glance of symbols on the control panel keypad buttons,
Dual operator control platforms slide or which also illuminate to show function status. The
swing out from either side of the paver Plus+ 1® CAN bus system is the brains behind paver
for better visibility and feature the latest controls. The main control panel features the DM430
in technology. Each fully-contained digital display controller, work function switches, and
control platform features modern amenities such as a a vandalism cover for security and protection. The
comfortable seat, foot rest, and an ergonomic digital display’s wide-angle, anti-glare screen automatically
control panel. The stylish control platform mobility adjusts brightness for sunlight or darker settings.
combined with its low-profile hood line gives operators The operator can set the desired paving speed in the
unlimited visibility with no line-of-sight disruptions while display controller and the automated system will pave
paving. consistently throughout the day.

Component Location
Hydraulic System
Separate pumps for the various functions enhance
the paver’s hydraulic power. The hydraulic system
consists of a tandem drive pump, a tandem cylinder
and charge pump, and a tandem conveyor and auger
pump, along with hydraulic motors and cylinders that
work together for optimum machine component control.
Valves regulate the directional, pressure and fluid flow
throughout the hydraulic system. Manifolds are set up
to allow for all options. Screed function manifolds are
mounted onto the screed. Dual 77,000 BTU oil coolers
3
improve reliability. Hydraulic pressure transducers
sense hydraulic pressure levels and send output signals
Engine to the control panel digital display unit for ease and
A powerful, turbo-charged 125 HP engine equipped with convenience when checking and troubleshooting main
the latest technologies and advanced emission systems functions.
allows optimum performance and efficiency while
operating functions simultaneously. Cooling systems
increase water pump flow while robust lubrication
systems produce more flow with higher pressure.
Accessing the radiator and other engine components
is as simple as pushing a switch to raise and lower the
engine hood. The engine is also accessible through
several access doors, with a front service door where
fuel filter components are located for easy access.
This powerful engine features a remotely-mounted
DOC+DPF+SCR after-treatment package with more
flow, high pressure, enhanced cooling system and
heat reduction. A heat shield for the exhaust manifold
reduces heat radiation to the engine. Baffles and louvers
direct hot air up and away from the operator. Six rib
serpentine belt and pulleys with P-Max fan adds more
air flow through the engine cooling system.
Advanced emission-control devices and low-sulfur fuel
requirements--only Ultra-Low Sulfur Diesel (ULSD) can
be used in these engines--combine with after-treatment
Diesel Particulate Filter (DPF) to optimize combustion. Augers
This paver is also equipped with a DEF (Diesel Exhaust Right and left augers rotate to move material from the
Fluid) tank. Engine optimization runs all functions at conveyors to the screed. The augers can be operated
2100 RPMs for fuel-efficient operation. independently of the other and controlled from the
Refer to the Engine Operator’s Manual accompanying operator platform control panel console or by the
your paver for additional engine information. screed operator using the remote screed keypad
on each side of the paver. The augers can also be
controlled manually or automatically using sonic sensor
technology. The sonic sensor can be mounted on either
screed end gate, where it monitors and controls the pile
height of material at the discharge end of the augers.
The dual augers are hardened, 3/4-inch thick, 12-inch
round, HRC 55-60 augers that can operate in reverse.
The modular auger assembly, in one-foot sections,
allows for a simple quick change of the assembly.

Component Location
Screed
The rugged 8530 commercial paver features the
Legend HD PRO screed, with the ability for variable
paving widths from 8 to 15.5 feet (2.4 to 4.7 meters). It’s
designed and built for producing superior mat quality
in a variety of road and other pavement construction
projects. The HD PRO screed includes Hardox 450
screed plates for extended life, spring-loaded end
gates for matching pavement joints and seams, and
multiple adjustments to ensure a quality mat. Adjustment
mechanisms are located on top of the screed and
extensions for easy reach. Electric dual vibrators
mounted on the main screed frame increase paving
material compaction. Sloping extensions include 2.5-
Hopper and Conveyors inch (6.3 cm) chrome rods with multiple adjustments for
improved stability.
Material in the hopper is moved toward the back of the
paver to the screed by conveyors. The wide, automatic
conveyors with a wide hopper design delivers asphalt
more evenly and efficiently to produce a smooth asphalt
mat. The hopper’s rounded design reduces cold
material build-up while rear hopper wing wipers help
prevent spillage.
Conveyor chains are easily adjusted from the front of the
paver--no lifting. Heavy-duty conveyor lip and set-screw
retention of the rear shaft adds durability and ease of
service. Front conveyor sprockets offer longer wear
and better chain tracking to eliminate material build-up.
The conveyor bed can be lifted hydraulically, allowing
easy access to the paver undercarriage and tracks for
service and cleaning. The screed heat system is designed for maximum
performance and efficiency. It is heated by a 14.4 kW
generator that maintains heat for the screed and end
gates. S-curve heating elements in the main screed with
Electrical System straight heating elements in the extensions cycle during
The battery produces 12 volts DC and maintains 950 heat-up to save horsepower and fuel consumption while
cold cranking amperes (CCA). An engine-mounted paving. Heat cycles can be controlled by automatic time
alternator with a minimum of 100 amperes charging and temperature settings via the digital display on the
capacity keeps the battery charged during normal control panel.
operation. State-of-the-art MURR I/O distributor blocks eliminates
long wire runs, and helps when troubleshooting. An
energy chain on each screed extension protects the
hard wiring as the screed extension moves back and
forth for added protection and less maintenance.

Component Location
Machine Overview
9
8
6 10
3
4
3
2
1
15
14
13
12
11 Figure 3-1. Machine Overview

ITEM
CONTROL NAME FUNCTION
NO.
1 End Gate Adjusters Raises, lowers and adjusts angle of end gates.
2 Sonic Auger Sensor Sensors gauge and regulate material flow to screed extensions.
3 Angle of Attack (AOA) Adjusts screed for smooth or coarse mat texture.
4 Screed Flight Screw Controls depth of the asphalt (located on each side).
5 Screed Control Keypad A keypad on each side of the screed features numerous paving controls.
6 Spray Down Wand Spray wands located on both sides for daily cleaning after paving.
Two separate, fully-contained operator control platforms with digital control
7 Operator Platform
panels swing out to either side, offering unlimited visibility while paving.
8 Main Control Panel Console Main operator control panel with joysticks or optional steering wheel.
9 Beacon Light Revolving amber safety light to alert traffic and others at the work site.
10 Hopper Hopper wings fold out to hold asphalt material.
11 End Gate Adjusts for a paving width to match joints and leave a clean edge.
12 Screed Extension Extends paving width from 8 to 15.5 feet.
13 Auger Rotates to move material from the conveyors to the screed.
Under Auger Material Cut- Cut-off “gates” under the auger can be opened and closed to allow or
14
Offs prevent asphalt material moving from the auger to the screed.
Push rollers adjusts height (manually) for roll-up to the asphalt material truck.
Push Rollers or Hydraulic The optional truck hitch is hydraulically driven for roll-up, but also hooks
15
Truck Hitch Option around the inside of the asphalt truck wheel, hitching the paver to the truck.
Controlled from the main control panel.

Component Location
Main Control Panel Overview

Left Control
4
3 5 Panel Shown
2 6
1 7
8 9 Steering Knob Option
Joystick
Collar
Figure 3-2. Main Control Panel Overview

Component Location
The main control panels, one on each side of The operator can set screed temperature,
the paver, contain joystick controls (or optional conveyor and auger speed, travel speed,
steering knobs), an emergency stop button, and generator function in the DM430 display.
four keypad push-button quadrants featuring The operator can also set the desired paving
symbols for paving function controls, an auger speed in the display controller and the
speed dial, and a color controller display unit. automated system will pave consistently
The DM430 digital display controls all engine throughout the day. A lockable anti-vandalism
functions, monitors RPMs and engine codes, cover protects the main panel electronics and
and notifies the operator of engine and paver safeguards against unauthorized use.
function status.
Table 3-1. Main Control Panel Overview

3
ITEM CONTROL
FUNCTION
NO. NAME
The lower left keypad features 8 buttons and contains the following paver functions:
Lower Left
1 Left and Right Conveyor On/Off; Left and Right Cut-Off Open/Closed; and Left Screed
Keypad
Extension Extend/Retract.
Controls auger speed when operating auger in the MANUAL mode, and material height
when operating in AUTO mode.
• Press the Auger AUTO/MANUAL keypad button once to select MANUAL mode. The
left LED light illuminates GREEN. Turning the dial clockwise increases auger speed
Auger Speed / while turning the dial counterclockwise reduces auger speed. Adjust dial to desired
2 Material Height auger speed.
Dial
NOTE: The auger button must be turned ON for the auger dial to function.
• Press and hold button 1/2 second to operate in AUTO mode to control material
height. The center blue light illuminates when material reaches the set material
height. The auger sonic sensor must be connected to operate in AUTO mode.
The upper left keypad features 12 buttons and contains the following paver functions:
Upper Left
3 Start/Stop (On/Off); Beacon/Work Lights; Grade/Slope; Truck Hitch In/Out; Spray Down
Keypad
On/Off; Left and Right Auger Manual/AUTO.
DM430 Digital
4 Displays engine operating information, status and system faults.
Display
Upper Right The upper right keypad features 8 buttons and contains the following paver functions:
5
Keypad High/Low Speed; Horn; Left and Right Tow Up/Down; Pause; and Generator On/Off.
Immediately stops the paver engine and all electronic functions. Turn clockwise to
6 E-Stop Button
release E-Stop button.
The lower right keypad features 8 buttons and contains the following paver functions:
Lower Right
7 Hopper Wing Select; Active Console; Hopper Wing(s) Open/Close; Screed Raise;
Keypad
Screed Float; and Right Screed Extension Extend/Retract.
Joysticks control speed and direction forward or reverse, and also turns the paver right
or left. The farther pushed in either direction, the faster the speed. The locking collar
8 Joysticks
locks the joystick in NEUTRAL. You must pull up on the locking collar to move joysticks
forward or reverse.
Steering Knob If equipped with this option, the steering knob assembly replaces the joystick on the
9
Option right side.

Component Location
Upper Left Keypad
(Left Operator Platform

Control Panel Shown)
Table 3-2. Control Panel - Upper Left Keypad

KEYPAD
SYMBOL
You can choose to control tow points manually or via P-32 sonic automatic grade/
slope control. The default setting is MANUAL. The left LED light illuminates GREEN
in this mode on both consoles. Pressing the button changes to AUTO mode and the
Grade/Slope right LED light illuminates GREEN in this mode on both consoles.
NOTE: The Grade/Slope function is disabled when joysticks are in neutral. The
center light will illuminate YELLOW.
Upon start-up, the lights are OFF (default) and can be operated from the active and
inactive consoles. LED status lights also illuminate on both consoles. Press the
Beacon/Work button once to activate the beacon light (the left LED light illuminates GREEN). Press
Lights the button again to activate the work lights (the center LED light illuminates GREEN).
Press the button a third time to activate the beacon and work lights (all three LED
lights illuminate GREEN). Pressing the button a fourth time turns all lights OFF.
This button allows the operator to start and stop the engine from the active or inactive
console. With ignition key in the ON position and all four joysticks in neutral, press
this button and hold one second to start the engine. The center light illuminates
Start/Stop amber during “Wait to Start” stage. The left LED lights illuminate GREEN on both
(On/Off) consoles when the engine is running. Push the button again to stop the engine. The
right LED light illuminates RED.
NOTE: All joysticks on BOTH operator platform control panels must be in
NEUTRAL to start the engine.

Component Location
KEYPAD
SYMBOL
Truck Hitch OUT Attaches truck hitch to the material truck if equipped with this option. Can be
operated from active and inactive consoles (LED status lights Illuminate GREEN while
(OPTION) engaged on both consoles). Press and hold button to move truck hitch arms outward.
Truck Hitch IN Attaches truck hitch to the material truck if equipped with this option. Can be operated
from active and inactive consoles (LED status lights Illuminate GREEN while engaged
(OPTION) on both consoles). Press and hold button to move truck hitch arms inward.
This button turns the screed vibrator ON and OFF and can be operated from active or
inactive consoles. The screed vibrator helps compact material while paving. Press
Vibrator the button once to turn ON. All three LED lights will illuminate green on both consoles
3
when engaged. The vibrator automatically turns OFF if paver is placed in reverse or
neutral.
Engages the spray down system for spraying release agent to clean, lubricate and
prevent asphalt from hardening on machine surfaces. Press the button once to turn
Spray Down
ON. All three LED lights will illuminate GREEN. Press the button again to turn OFF.
The spray down function can be engaged on both active and inactive consoles.
Use this button to select SLOPE or BERM mode. The default is set for SLOPE. The
left LED light illuminates GREEN in this mode on both consoles and the left or right
Slope/Berm Select screed keypad (corresponding to the console activated). Push the button to select
BERM mode. The right LED light illuminates GREEN on both consoles and the
corresponding screed keypad.
Pressing this button enables the Slope or Berm UP function, depending upon which
LEFT Slope/Berm mode is selected on the Slope/Berm Select button. When activated by pressing the
UP button, all three LED lights illuminate GREEN on both consoles and the left or right
screed keypad (corresponding to the console activated).
Independent right and left augers can be operated in MANUAL or AUTO (automatic)
mode. In MANUAL mode, the operator controls auger speed using the auger speed
dial on the control panel console. Manual mode is the default.
• Press button once to turn on LEFT auger in MANUAL mode. The left LED light
Left Auger AUTO/
illuminates GREEN. In manual mode, the auger dial controls auger speed.
MANUAL
• Press and hold button 1/2 second to operate in AUTO mode. The right LED light
illuminates GREEN. The center blue light illuminates when material reaches the set
material height. In AUTO mode, the auger dial controls material height. The auger
sonic sensor must be connected to operate in AUTO mode.
mode. In MANUAL mode, the operator controls auger speed using the auger speed
dial on the control panel console. Manual mode is the default.
• Press button once to turn on RIGHT auger in MANUAL mode. The right LED light
Right Auger AUTO/
illuminates GREEN. In manual mode, the auger dial controls auger speed.
MANUAL
• Press and hold button 1/2 second to operate in AUTO mode. The right LED light
illuminates GREEN. The center blue light illuminates when material reaches the set
material height. In AUTO mode, the auger dial controls material height. The auger
sonic sensor must be connected to operate in AUTO mode.
Pressing this button enables the Slope or Berm DOWN function, depending upon
LEFT Slope/Berm which mode is selected on the Slope/Berm Select button. When activated by
DOWN pressing the button, all three LED lights illuminate GREEN on both consoles and the
left or right screed keypad (corresponding to the console activated).

Component Location
Lower Left Keypad

Table 3-3. Control Panel - Lower Left Keypad

KEYPAD CONTROL
FUNCTION
SYMBOL NAME
Turns the LEFT conveyor on and off. The left LED light illuminates GREEN
while conveyor is ON; the right RED light illuminates when OFF, and BLUE if
paver is paused while conveyors are operating (or the material has shut off
the sensor).
Conveyor LEFT Press the button once to turn ON the LEFT conveyor (AUTO mode).
Press the button and hold for MANUAL override.
Press button again to turn off the LEFT conveyor.
NOTE: Moving the joysticks into neutral pauses conveyor operation.

Component Location
KEYPAD CONTROL
FUNCTION
SYMBOL NAME
Turns the RIGHT conveyor on and off. The left LED light illuminates GREEN
while conveyor is ON; the right RED light illuminates when OFF, and BLUE if
paver is paused while conveyors are operating (or the material has shut off
the sensor).
Conveyor RIGHT Press the button once to turn ON the RIGHT conveyor (AUTO mode).
Press the button and hold for MANUAL override.
Press button again to turn off the RIGHT conveyor.
3
NOTE: Moving the joysticks into neutral pauses conveyor operation.
Press and hold to close the LEFT Under Auger Material Cut-Off. When
LEFT Cut-Off closed, the center LED light illuminates RED on both operator consoles and
CLOSED the LEFT screed control keypad. If paver is put into reverse, the cut-offs will
automatically close and the center LED light illuminates RED.
Press and hold to close the RIGHT Under Auger Material Cut-Off. When
RIGHT Cut-Off closed, the center LED light illuminates RED on both operator consoles
CLOSED and the LEFT screed keypad. If paver is put into reverse, the cut-offs will
Press and hold to open the LEFT Under Auger Material Cut-Off. All three
LEFT Cut-Off
LED lights illuminate GREEN on both operator consoles and the LEFT
OPEN
screed keypad while open.
Press and hold to open the RIGHT Under Auger Material Cut-Off. All three
RIGHT Cut-Off
OPEN
Extends the LEFT screed extension. Press and hold button to extend the left
LEFT Extension
screed extension to desired width. All three LED lights illuminate GREEN on
EXTEND
both consoles and the LEFT screed keypad while engaged.
Retracts the LEFT screed extension. Press and hold button to retract the left
LEFT Extension
screed extension to desired width. All three LED lights illuminate GREEN on
RETRACT
both consoles and the LEFT screed keypad while engaged.

Component Location
Upper Right Keypad

Figure 3-3. Control Panel - Upper Right Keypad

KEYPAD
SYMBOL
This button is used to change paver speed and only functions on the active
console. Low speed is the default. The right LED light illuminates GREEN
on both consoles at low speed. Press the button to shift to high gear. The
High/Low Speed left LED light illuminates GREEN on both consoles at high speed. The
paver speed can be shifted between the two speeds as needed.
NOTE: Pave only in LOW speed. NEVER pave in high speed.
Pressing this button sounds the horn, and functions on both consoles along
Horn with the screed keypads (Pages 3-28 to 3-30). All three LED lights will
illuminate GREEN when engaged.

Component Location
KEYPAD
SYMBOL
Sets the asphalt mat thicker and controls the hydraulic tow cylinders. Press
and hold button to raise LEFT tow. All three LED lights illuminate GREEN
LEFT Tow UP while engaged on both consoles and the LEFT screed keypad.
NOTE: Does not function when the grade control is set to AUTO.
and hold button to raise RIGHT tow. All three LED lights illuminate GREEN
RIGHT Tow UP while engaged on both consoles and the RIGHT screed keypad.
LEFT Tow DOWN

Sets the asphalt mat thinner and controls the hydraulic tow cylinders.
Press and hold button to lower LEFT tow. All three LED lights illuminate
GREEN while engaged on both consoles and the LEFT screed keypad.
3
Sets the asphalt mat thinner and controls the hydraulic tow cylinders.
Press and hold button to lower RIGHT tow. All three LED lights illuminate
RIGHT Tow DOWN GREEN while engaged on both consoles and the RIGHT screed keypad.
Pauses propel (travel), conveyors and augers functions. Press the button
once to pause these functions. The three LED lights illuminate BLUE on
Pause both consoles. Pressing the button again resumes these functions.
NOTE: The engine idle will remain at high but automatically go into
low idle if paused for a preset period of time (unless the generator is
enabled.)
The generator can be activated in AUTO or MANUAL mode from the active
or inactive console. The default is Auto.
Generator • Press the button once for AUTO operation (the temperature setting
controls operation). The left LED lights illuminate GREEN.
• Press the button again to turn off (the right LED light illuminates RED).

Component Location
Lower Right Keypad

Figure 3-4. Control Panel - Lower Right Keypad

KEYPAD CONTROL
FUNCTION
SYMBOL NAME
Used to select the right, left or both hopper wings, and can be operated on
both active and inactive consoles. Upon start-up, the operational mode is set
by default to operating both hopper wings. The LED lights illuminate GREEN.
• Pressing the button once enables operating only the LEFT hopper wing.
Hopper Wing The left LED light illuminates GREEN on both consoles.
Select
• Pressing the button again operates only the RIGHT hopper wing. The right
LED light illuminates GREEN on both consoles.
• Pressing the button again returns to the default operational control of both
hopper wings.

Component Location
KEYPAD CONTROL
FUNCTION
SYMBOL NAME
Both consoles are inactive upon start-up. All four joysticks must be in the
NEUTRAL position to activate either console. Press this button on the
desired operator platform console once to activate its control panel console.
The three LED lights will illuminate GREEN on the active console.
Active/Inactive
NOTE: All joysticks on both operator platform control panels must be
Console
in NEUTRAL to deactivate the console in use and activate the other
console.
NOTE: If an active console becomes inactive while the paver is moving,
3
the paver will automatically slow down to a stop and apply park brake.
Opens the right, left or both hopper wings, depending upon hopper mode
Hopper Wing(s) selected, and can be operated from active and inactive consoles. Press and
OPEN hold the button to open the hopper wing(s). The center LED lights GREEN
while engaged on both consoles.
Press and hold button to raise the screed. All three LED lights illuminate
Screed Raise GREEN while engaged on both consoles. This function can only be operated
from the active console.
Closes the right, left or both hopper wings, depending upon hopper mode
Hopper Wing(s) selected, and can be operated from active and inactive consoles. Press and
CLOSE hold the button to close the hopper wing(s). All three LED lights GREEN while
engaged on both consoles.
This button controls floating the screed, and can only be operated from
the active console. Placing the joysticks on the active console into neutral
LEFT Screed
moves into screed hold, and float resumes when joysticks are returned to the
Float
forward position. The center LED light illuminates GREEN when screed float
is active, and BLUE when in screed hold, on both consoles.
RIGHT Screed Retracts the RIGHT screed extension. Press and hold button to retract
Extension the right screed extension to desired width. All three LED lights illuminate
RETRACT GREEN on both consoles and the RIGHT screed keypad while engaged.
RIGHT Screed Extends the RIGHT screed extension. Press and hold button to extend
Extension the right screed extension to desired width. All three LED lights illuminate
EXTEND GREEN on both consoles and the RIGHT screed keypad while engaged.

Component Location
Junction Box Controls
2 3 4
Figure 3-5. Junction Box Controls
ITEM
NO.
Insert key into the ignition switch and turn clockwise to the RUN position, press the
Start/Stop button on the main control panel, and activate the desired control panel
1 Ignition to start the paver. (Page 4-5)
NOTE: The engine will not start unless both joysticks on both operator
platforms (4 total) are in the NEUTRAL position.
Raises and lowers the engine hood. (Page 5-5)
• Push switch UP and hold to raise the hood.
2 Hood Lift Switch • Press switch DOWN and hold to lower the hood.
Ensure all hood latches (5) are unlatched before raising the
hood. Ensure all latches are securely latched before operating. (Page 5-6)
Automatically adjusts crown and valley.
Power Crown • Push switch UP for positive crown adjustment.

3
Switch (OPTION) • Push switch DOWN for negative valley adjustment.
NOTE: The switch does not function if not equipped with this option.
Raises and lowers the conveyor bed for accessing the undercarriage to service
various paver components. (See Pages 5-5 to 5-7 for detailed information.)
Conveyor Lift
4
Switch • Push switch UP and hold to raise the conveyor bed.
• Push switch DOWN and hold to lower conveyor bed.

Component Location
Screed Controls
6
1 5
2 3 4
3
4 5
7 8
Figure 3-6. Screed Controls
ITEM NO. CONTROL NAME FUNCTION
1 End Gate Adjusters Used to adjust the height and angle of the end gates.
Mount for the Sonic Auger Sensor, which senses and automatically
2 Sonic Auger Sensor Mount
gauges the amount of material in the extensions.
Screed Extension Angle of Adjusts the trailing edge of the extension wear plate to provide the best
3
Attack (AoA) Screw mat. Moves up or down and can level extension at wide widths.
4 Vertical Height Adjusters Factory-set mechanism that should not need adjustment.
5 Depth Screw Controls the depth of the asphalt.
A screed control keypad is located on each side of the main screed.
Simply press the buttons to operate the extensions, tow, augers, slope,
6 Screed Control Keypad
berm (if equipped), cut-offs, horn and berm (if equipped with berm
option). (See the following pages for details.)
Control box for the electric screed heat (and heated end gate option if
7 Electric Heat Box
equipped).
Adjusts for positive crown or negative valley in wear plate.
8 Crown and Valley Adjuster
NOTE: Power Crown option available.

Component Location
Screed Control Keypad - LEFT
Figure 3-7. LEFT Screed Operator Keypad

KEYPAD
SYMBOL
Sets the asphalt mat thicker and controls the hydraulic tow cylinder. Press
and hold button to raise LEFT tow. All three LED lights illuminate GREEN on
LEFT Tow UP the keypad (and both consoles) while engaged.
NOTE: Only functions with joysticks in neutral when the grade control
is set to AUTO.
Pressing this button sounds the horn regardless of the control panel. All
Horn
three LED lights will illuminate GREEN when engaged.
Pressing this button enables the Slope or Berm UP function, depending

upon which mode is selected on the Slope/Berm Select button. When
Slope/Berm UP
activated by pressing the button, all three LED lights illuminate GREEN on
keypad (and control panel console).
and hold button to lower LEFT tow. All three LED lights illuminate GREEN
LEFT Tow DOWN on the keypad (and both consoles) while engaged.
is set to AUTO.

Component Location
KEYPAD
SYMBOL
Use this button to select SLOPE or BERM mode. The default is set for
Slope/Berm SLOPE. The LEFT LED light illuminates GREEN on the keypad (and both
SELECT consoles) in this mode. Push the button to select BERM mode. The right
LED light illuminates GREEN in this mode.
Pressing this button enables the Slope or Berm DOWN function, depending
Slope Berm upon which mode is selected on the Slope/Berm Select button. When
DOWN activated by pressing the button, all three LED lights illuminate GREEN on
LEFT Auger On/

Press this button to turn ON the LEFT auger. The left LED light illuminates
3
GREEN when the auger is on. The default setting is MANUAL mode, which
Off
is controlled by the LEFT Auger MANUAL/AUTO button.
This button only functions if the LEFT Auger ON/OFF button is turned ON.
Independent right and left augers can be operated in MANUAL or AUTO
(automatic) mode. In MANUAL mode, the operator controls auger speed
using the auger speed dial on the control panel console. Manual mode is
the default.
• Press button once to turn on LEFT auger in MANUAL mode. The left LED
LEFT Auger
light illuminates GREEN. In manual mode, the auger dial controls auger
MANUAL/AUTO
speed.
• Press the button again to operate in AUTO mode. The right LED light
illuminates GREEN. The center blue light illuminates when material
reaches the set material height. In AUTO mode, the auger dial controls
material height. The auger sonic sensor must be connected to
operate in AUTO mode.
Press and hold to close the LEFT Under Auger Material Cut-Off. When
LEFT Cut-Off closed, the center LED light illuminates RED on both operator consoles and
If the LEFT control panel console is activated, this button extends the
LEFT Extension LEFT screed extension. Press and hold button to extend the LEFT screed
EXTEND extension to desired width. All three LED lights illuminate GREEN while
engaged (on keypad and both consoles).
If the LEFT control panel console is activated, this button retracts the
LEFT Extension LEFT screed extension. Press and hold button to retract the LEFT screed
RETRACT extension to desired width. All three LED lights illuminate GREEN while
engaged (on keypad and both consoles).
Press and hold to open the LEFT Under Auger Material Cut-Off. All three
LEFT Cut-Off
OPEN

Component Location
Screed Control Keypad - RIGHT
Figure 3-8. RIGHT Screed Operator Keypad

KEYPAD
SYMBOL
and hold button to raise RIGHT tow. All three LED lights illuminate GREEN
RIGHT Tow UP while engaged on both consoles and the RIGHT screed keypad.
is set to AUTO.
Pressing this button sounds the horn regardless of the control panel. All
Horn
three LED lights will illuminate GREEN when engaged.
upon which mode is selected on the Slope/Berm Select button. When
Slope/Berm UP activated by pressing the button, all three LED lights illuminate GREEN on
both consoles and the left or right screed keypad (corresponding to the
console activated).
and hold button to lower RIGHT tow. All three LED lights illuminate GREEN
RIGHT Tow DOWN on the keypad (and both consoles) while engaged.
is set to AUTO.

Component Location
KEYPAD
SYMBOL
Use this button to select SLOPE or BERM mode. The default is set for
Slope/Berm SLOPE. The RIGHT LED light illuminates GREEN on the keypad (and both
SELECT consoles) in this mode. Push the button to select BERM mode. The right
LED light illuminates GREEN in this mode.
Slope Berm upon which mode is selected on the Slope/Berm Select button. When
DOWN activated by pressing the button, all three LED lights illuminate GREEN on
If the RIGHT control panel console is active, press this button to turn ON the
RIGHT auger. The three LED lights will illuminate GREEN when the auger
3
RIGHT Auger On/
is on, and RED when the auger is OFF on the keypad. The default setting
Off
is MANUAL mode, which is controlled by the RIGHT Auger MANUAL/AUTO
button.
This button only functions if the RIGHT Auger ON/OFF button is turned ON.
Independent right and left augers can be operated in MANUAL or AUTO
(automatic) mode. In MANUAL mode, the operator controls auger speed
using the auger speed dial on the control panel console. Manual mode is
the default.
• Press button once to turn on RIGHT auger in MANUAL mode. The left
RIGHT Auger
LED light illuminates GREEN. In manual mode, the auger dial controls
MANUAL/AUTO
auger speed.
• Press the button again to operate in AUTO mode. The right LED light
illuminates GREEN. The center blue light illuminates when material
reaches the set material height. In AUTO mode, the auger dial controls
material height. The auger sonic sensor must be connected to
Press and hold to close the RIGHT Under Auger Material Cut-Off. When
RIGHT Cut-Off closed, the center LED light illuminates RED on both operator consoles and
automatically close and the LED lights will illuminate RED.
Press and hold button to extend the RIGHT screed extension to desired
RIGHT Extension
width. All three LED lights illuminate GREEN while engaged (on keypad and
EXTEND
both consoles).
Press and hold button to retract the RIGHT screed extension to desired
RIGHT Extension
width. All three LED lights illuminate GREEN while engaged (on keypad and
RETRACT
both consoles).
RIGHT Cut-Off Press and hold to open the RIGHT Under Auger Material Cut-Off. All three
OPEN LED lights illuminate GREEN (on keypad and both consoles) while open.

Component Location
Electric Heat Controls
1 4
2
3 5
Figure 3-9. Electric Heat Controls

ITEM
NO.
Left End Gate Heat ON Illuminates when the LEFT End Gate switch is turned ON to notify operator that
1
Light the left end gate heat is engaged.
Illuminates and stays on as long as the elements are heating the screed plates.
Left and Right Screed
2 The left light illuminates when the left screed elements are heating; the right
Heat ON Lights
light illuminates when the right screed elements are heating.
Turns the LEFT End Gate electric heat system on and off.
Left End Gate ON/OFF
3 • Push switch UP to turn ON the end gate heat. P
Switch
• Push switch DOWN to turn OFF.
Right End Gate Heat ON Illuminates when the RIGHT End Gate switch is turned ON to notify operator that
4
Light the right end gate heat is engaged.
Turns the RIGHT End Gate electric heat system on and off.
Right End Gate ON/OFF
5 • Push switch UP to turn ON the end gate heat. P
Switch
• Push switch DOWN to turn OFF.

LEEBOY MODEL 8520 CONVEYOR PAVER
Section 4
OPERATION
Page
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1
Receiving the Machine. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3
Initial and Daily Inspection. . . . . . . . . . . . . . . . . . . . . . . 4-3
Operator Platform Features. . . . . . . . . . . . . . . . . . . . . . . . . 4-4
Lockable Vandalism Covers. . . . . . . . . . . . . . . . . . . . . . 4-4
Seat Adjustment and Operator Platform Pivot. . . . . . . . . . . . . 4-4
Start-Up Procedure. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5
4
Diesel Exhaust Fluid (DEF) . . . . . . . . . . . . . . . . . . . . . . . . . 4-6
Detailed Control Panel Keypad Functions. . . . . . . . . . . . . . . . . . 4-7
DPF Regeneration (REGEN). . . . . . . . . . . . . . . . . . . . . . . . 4-13
DM430 Digital Display. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13
Engine Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-14
DM430 Engine Icons . . . . . . . . . . . . . . . . . . . . . . . . . 4-15
Pave Screen. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-23
Pave Function Fault Codes. . . . . . . . . . . . . . . . . . . . . . 4-27
Operator Settings Screen. . . . . . . . . . . . . . . . . . . . . . 4-29
Motor Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . 4-30
DPF and Regeneration. . . . . . . . . . . . . . . . . . . . . . . . 4-31
Parked Regeneration. . . . . . . . . . . . . . . . . . . . . . . . 4-33
Plus +1® Controller . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-34
Driving the 8530 Paver. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-35
Steering and Speed Control . . . . . . . . . . . . . . . . . . . . . 4-35
Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Spray Down. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-36
Heating the Screed and End Gates. . . . . . . . . . . . . . . . . . 4-37
Hopper Wings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-38
Conveyors. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-39

Operation
Augers and Sonic Auger Sensor. . . . . . . . . . . . . . . . . . . 4-40

Under Auger Material Cut-Offs . . . . . . . . . . . . . . . . . . . . 4-42
Hydraulic Tow Point Cylinders and Grade/Slope. . . . . . . . . . . 4-42
Flight Screws . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-43
Legend HD PRO® Screed and Extensions . . . . . . . . . . . . . . 4-44
Basic Paving. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-47
Setting the Crown. . . . . . . . . . . . . . . . . . . . . . . . . . 4-48
Mat Texture Adjustment . . . . . . . . . . . . . . . . . . . . . . . 4-49
Unloading and Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . 4-49
Unloading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
Loading. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-50
Optional Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Umbrella Option . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Rubber Track Option. . . . . . . . . . . . . . . . . . . . . . . . . 4-51
Roll-Up Curb Attachments . . . . . . . . . . . . . . . . . . . . . . 4-51
Horizontal Flight Screws. . . . . . . . . . . . . . . . . . . . . . . 4-51
Screed Extension Vibration. . . . . . . . . . . . . . . . . . . . . . 4-51
Screed Central-Point Lube System. . . . . . . . . . . . . . . . . . 4-51
Truck Hitch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-52
Extendable Push Roller. . . . . . . . . . . . . . . . . . . . . . . 4-52
Topcon® P-32 Sonic and Dual Grade Control . . . . . . . . . . . . 4-53
Magnetic Cup Holder . . . . . . . . . . . . . . . . . . . . . . . . 4-54
Slope Meter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-54

Operation
Receiving the Machine Although the machine has been checked thoroughly by
the manufacturer, road hazards or other factors during
The LeeBoy 8530 Commercial is the most depend- transport may result in damage. Inspect machine for
able and productive commercial asphalt paver on the any damage during transport. Contact your authorized
market. Whether you’ve selected the high deck or low dealer immediately if any damage has occurred. Be
deck model, this rugged paver features the Legend HD sure to check the machine thoroughly before operating.
PRO screed, with the ability for variable paving widths (Table 4-1)
from 8 to 15.5 feet (2.4 to 4.7 meters). It’s designed and
built for producing superior mat quality in a variety of
road and other pavement construction projects. The Initial and Daily Inspection
optional heated, spring-loaded end gates are highway
class and adjustable for matching pavement joints and The following inspection is essential and should be
seams. An energy chain on each extension protects the performed before the initial start-up and daily prior to
hard wiring. operating. Visually inspect the unit to check its general
condition and for familiarization. Continue with a check
Independent hopper wings in its 9-ton hopper, revers- of the systems and components shown in Table 4-1
ible augers and conveyors, hydraulic tow point cylinders below:
and Under Auger Material Cut-Offs that automatically
close in reverse are just part of LeeBoy innovation and Table 4-1. Initial Inspection
the 8530 paver’s versatility. Dual main operator control INSPECT PROCEDURE
platforms with ergonomic control keypads include
Engine Oil Maintain oil level between ADD and
auto-throttle, auto-idle and pause functions. Screed
Level FULL marks on dipstick.
control keypads and folding walk boards provide screed
operator convenient access to controls and mobility on DEF Tank
4
Check DEF tank level. Refill daily.
the job. Level
Each fully contained operator Platform is equipped with Check for adequate fuel supply. Fill if
Fuel Tank
a comfortable seat that can be adjusted for height, and needed. Always fill tank at end of the day
Level
an ergonomic digital control panel featuring push-button to prevent condensation in the tank.
keypads and the DM430 digital controller. The entire Hydraulic Check the hydraulic tank for oil level and
operator control platforms swing out from either side of Oil Level hoses for leaks.
the paver for better visibility. The stylish control platform Check coolant level. Add more if
mobility combined with its low-profile hood line gives Radiator
needed.
operators unlimited visibility with no line-of-sight disrup-
Ensure all cables are tight and clean.
tions while paving.
Battery Check for corrosion on the battery
terminals.
Read this manual carefully before Check the air filter element and hose
operating the machine. Only authorized personnel Air Cleaner connections. Air cleaner has both a
who are properly trained should operate the paver. primary and secondary filter.
Drain Plugs Make sure plugs are inserted and tight.
Engine Belt Check for proper belt tension.
Generator
Check for proper belt tension.
Belt
Grease Ensure fittings are greased and in good
Fittings working order.

Operation
Operator Platform Features

Lockable Vandalism Covers
The 8530 paver features a heavy-duty vandalism cover
for both protecting the control panel keypads and
switches along with security when the paver is not in
use. (Figure 4-1) The cover has hooking tabs at the
top, with lock slots on the bottom. Simply remove the
lock and lift up from the bottom to remove. Align the top
tabs to close and reinstall lock to reattach.
After removing the vandalism lock cover(s), attach it to
the paver frame using the wing nuts as shown in Figure
4-2.
Attach vandalism covers here
Figure 4-2. Stow Vandalism Cover
Figure 4-1. Control Panel Vandalism Cover
Seat Adjustment and Operator

Platform Pivot
You can adjust the operator seat position and swing
out the entire operator platform for better visibility and
comfort. (Figure 4-3)
There are multiple positions for the operator seats.
Simply pull the seat adjust pin toward the seat to swivel
the seat.
Platform
Use the platform pivot pin to swing out the operator
Pivot
platform to the side. Pull the platform pivot pin to move
Pin the platform to the desired position.
Ensure the platform locks into place in the desired posi-
tion. It is recommended that you stand beside the paver
to make these adjustments.
Seat Adjust Pin
Verify the seat and platform are locked
into position BEFORE operating the paver.
Figure 4-3. Seat Adjust and Platform Pivot Pins

Operation
Start-Up Procedure When the key is turned on, the DM430 digital display
controller on both operator control panels automatically
DO NOT leave the operator station come on, with an LED status light illuminating amber to
unattended while the paver is in gear or in motion. indicate the system is in the “Wait to Start” mode. The
Operator must return joysticks to the neutral position engine will not start unless both joysticks on both
and press the Activate Console button to deactivate operator platforms (4 total) are in the NEUTRAL
the console before leaving the operator platform. position. The “Wait to Start” light will illuminate amber
if one or more joysticks are not in neutral, and turn to
Verify there are no people, obstacles amber when the joystick(s) has been moved into the
or other equipment in the machine’s path before neutral position. The amber light will turn off once the
starting the engine. paver is ready to start, provided all four joysticks are
Using starting additives, such as in neutral.
ether, is not recommended as severe engine damage NOTE: An icon displaying a pair of joysticks will illu-
can occur. minate in red on the DM430 digital controller
The ignition switch is located on the junction box. when a joystick(s) is out of neutral.
(Figure 4-4) To start the engine:
1. Insert key into the ignition and turn clockwise to the
RUN position.
Ignition 2. With ignition key in the RUN position and all four
Switch joysticks in neutral, press the Start/Stop button on
the main control panel. (Figure 4-5)
•
•
The center light illuminates amber during the
“Wait to Start” stage.
The left LED lights illuminate GREEN on both
4
consoles when the engine is running.
DO NOT hold the starter longer than
10 - 15 seconds. If the engine does not start, allow
the starter to cool two or three minutes.
Figure 4-4. Ignition Switch on Junction Box
Figure 4-5. Start-Stop and Activate Console Keypad Buttons

Operation
3. You must activate the control console for desired Diesel Exhaust Fluid (DEF)
driving side by pressing the Activate Console button
on the lower right keypad. (Figure 4-5) The three DEF is a mixture of pure urea and de-ionized water that
LED lights illuminate green when a console is acti- is injected into the exhaust stream by the SCR system.
vate. DEF is a vital element in engine operation and perfor-
mance. It is extremely important to keep the DEF tank
4. Allow the engine to warm before moving paver for
filled, and DEF fluid stored properly, to prevent costly
more efficient operation. In cold weather, allow the
repair. (See Pages 5-24 to 5-25 for detailed informa-
hydraulic oil to warm to 60° (16°C) before moving.
tion.) The DEF tank is located inside the right engine
access panel. Keeping the DEF tank full on a daily basis
The engine’s low idle is set at 1300 RPMs, with a will prevent costly repairs and operational down time.
maximum engine speed of 2200 RPMs. The engine DEF Purge: The SCR system will automatically purge
will remain at the operator-set RPMs after the joysticks DEF after shutting down the engine. You will hear the
initially leave the neutral position. (Figure 4-10, Page pumping noise as the system circulates DEF to cool
4-16) If the engine is at low idle and the operator the DEF injector, then the pump reverses to return DEF
engages either of the following functions, the engine will back to the tank. Always allow this purging process to
automatically idle up to the preset RPMs: finish to prevent damage to the injector and other SCR
• Generator. 2100 RPMs components.
• Auger. 1900 RPMs NEVER disconnect battery until the

purge cycle has completed to prevent serious dam-
• Conveyor. 1900 RPMs age to components in the SCR system.
Once the joysticks return to the neutral position, the If the DEF tank level runs low (below 15 percent) during
engine will idle slow down to 1300 RPMs after eight (8) operation, DEF warning messages will appear on the
seconds, provided the generator, auger or conveyor DM430 digital display screens (described in detail
functions are not engaged. beginning on Page 4-13). If the level drops to 5 percent
NOTE: The engine speed may be manually increased (empty), urgent warning messages pop up. Engine
to a maximum of 2200 RPMs if desired. torque will be reduced 50 percent and engine speed will
be reduced 40 percent after 45 minutes.
If the operator continues to ignore the warning and
Stopping the Engine the DEF tank is still not refilled, another urgent warning
message pops up. At this point, there will be no avail-
1. Move joysticks to the NEUTRAL position.
able torque--the engine will only idle.
2. Press the Idle button on the engine screen on the
In either of these conditions, refilling the DEF tank will
DM430 digital display. (Figure 4-10, Page 4-17)
restore engine performance.
3. Press the Start/Stop button. The right LED light illumi-
nates RED to indicate engine shutdown. If the DEF tank level has fallen to 0 percent, there is no
ability for DEF injection into the exhaust system (nor can
4. Turn ignition key counterclockwise to the OFF posi- the system perform the regeneration process described
tion and remove key. on Pages 4-31 to 4-34. The DEF injector may now be
NOTE: If for any reason the engine does not shut damaged and require replacement from your autho-
down when key is turned off, push in the red E-Stop rized dealer.
button on the upper right side of the control panel. DEF Thaw Control Mode: Sensors on the DEF tank
also detect the ambient air temperature within seconds
of starting the engine. If the DEF is frozen, the SCR
system automatically starts the Thaw Control Mode and
turns on the DEF pump, tank and tube heaters. Engine
maximum torque may be limited to protect the DEF
injector.

Operation
Detailed Control Panel Keypad Functions

The control panel (and screed control) keypads feature paving symbols that are used for the majority of paver func-
tions. LED lights illuminate to indicate the function status. Some buttons may only control the side of the machine in
which they are located, or may only function on the active console. The following provides detailed information for
each symbol.
START/STOP
This button is used to start and stop the engine. There are seven states that the engine
start/ stop state machine can enter:
• Boot: Engine cannot be started while the computer system boots, but power is
provided to the engine on output. The yellow and red LEDs are solid in this state.
After a slight delay, the engine will leave this state and go to Ready. If the engine RPM
indicates the engine is already running, then another stop cycle will be attempted
(interlocks short cycling the main key switch)
• Ready: The yellow LED will remain on during the engine Preheat stage or if the
operator attempts to start the engine while the auger, conveyor, or generator are
turned on, or if one or more joysticks is not in neutral.
• Crank: The system will stay in the cranking state until the engine RPM indicates it is
running, or the button is released. The red and green LED lights illuminate (and yellow
light if still preheating). (While cranking, both the engine on and engine start outputs
4
are active.) If the button is released before the engine is running, the system reverts
back to Ready.
• Running: When the engine is running, only the green LED light illuminates. The
engine can be stopped by pressing the Start/Stop button again.
• Stop: When in the stop state, the red LED light will flash for a short period of time.
(The engine on output will be off in this state.) It can be held in the stop state longer if
the operator presses and holds the button. The system will boot when leaving stop.
• Shutdown: In the case of excessively low oil pressure or high coolant temperature,
a message will be sent to the engine to shut down. The red LED will flash in this state
and the engine on output will remain ON. The only way to exit this state is with a power
cycle.
• Engine Offline: When communication with the engine is lost, the system will enter an
offline state. Only the yellow LED will be flashing. If the button is pressed in this state,
the system will go to stop.
NOTE: All joysticks on BOTH operator main control panels must be in NEUTRAL to
start the engine.
WORK/BEACON LIGHTS
Pressing this button toggles through 4 states:
• OFF (no LED lights illuminate).
• Beacon light ON (left LED light illuminates).
• Work lights ON (center LED light illuminates).
• Both beacon and work lights On (all LED lights illuminate).

Operation
GRADE/SLOPE and TOW POINTS

The left and right tow points can be controlled automatically using the TopCon P-32
sonic automatic grade/slope control system (if equipped with this option), or can be
controlled manually using the keypad buttons.
• The default setting is MANUAL. The left LED light illuminates green in manual mode
on both consoles. Use the Tow Up (thicker asphalt mat) and Tow Down (thinner
asphalt mat) buttons to control the hydraulic tow cylinders.
NOTE: Does not function when the grade control is set to AUTO, however, the up
and down buttons function when joysticks are in neutral.
• Pressing the Grade/Slope button changes to AUTO mode. The right LED light
illuminates green on both consoles. The TopCon P-32 sonic control system must be
connected to operate in AUTO mode. (The Tow Up and Down buttons do not function
in AUTO mode).
NOTE: When in automatic mode, the tow points are paused when the machine is
not traveling forward. In this situation, the center LED light will flash.
SLOPE/BERM
• Use the slope/berm select button to choose either function. The default is set for
SLOPE. This function only works on the activated panel as the selection is side
specific. The left LED illuminates in slope control mode and the right LED light
illuminates in berm control mode.
• The Slope/Berm buttons on each side of the paver control the slope or berm up/
down. First choose either slope or berm using the select button, then use the up or
down functions.
• When the button is pressed, all three LED light illuminate green on both consoles
(and the corresponding screed keypad).
SCREED EXTENSIONS
Each main control panel and screed keypad features control buttons for extending/
retracting the left and right side extensions.
• Press and hold button to extend or retract the screed extension to desired width.
Release button when desired width is achieved. All LED lights illuminate green when
the button is pressed on the main control panel and on the corresponding left or right
screed keypad.
HORN
The horn can be activated on both main control panels, whether activated or not, and
both screed control keypads. All three LED lights illuminate green when pressed.

Operation
TRUCK HITCH or EXTENDABLE PUSH ROLLER OPTION

If equipped with either option, the truck hitch (or extendable push roller) IN/OUT function
can be activated from either main control panel. All three LED lights illuminate green
when pressed.
• Press and hold either button to move truck hitch (or extendable push roller) in or out
as shown by arrows on the symbol.
HOPPER WINGS
The hopper wings can be controlled from either control panel. The left and right hopper
wings can be controlled independently or at the same time. Upon start-up, the opera-
tional mode is set by default to operating both hopper wings.
• Pressing the hopper select button once enables operating the LEFT hopper wing.
The left LED light illuminates green on both consoles.
• Pressing the hopper select button again enables operating the right hopper wing.
The right LED light illuminates green on both consoles.
• Pressing the button again reverts back to the default operational mode of both hopper
wings. All three LED lights illuminate green in this mode.
After selecting the hopper wing operational mode described above, you can then press
and hold the hopper wing up or down buttons to retract and extend one or both hopper
4
wings based upon the selection made.
VIBRATOR
This button turns the screed vibrator ON and OFF, and can be operated from active or
inactive consoles.
• Press the button once to turn on the vibrator. All LED lights illuminate green when the
vibrator is engaged.
• Press the button again to turn off the vibrator.
NOTE: The vibrator only functions when traveling forward and will automatically
turn off if paver is put into reverse.
SPRAY DOWN
The spray down pump can be turned on and off from either main control panel whether
active or inactive.
• Press the button once to turn on the spray down system. All LED lights illuminate
when the spray down system is on.
• Press the button again to turn off the spray down system.

Operation
CUT-OFFS
Both control panels and the screed keypad has buttons for controlling the left and right
side under auger material cut-offs.
• Press and hold to open or close the corresponding left or right Under Auger Material
Cut-Offs.
• All three LED lights illuminate GREEN on both operator consoles and the LEFT screed
keypad while open.
• If paver is put into reverse, the cut-offs will automatically close and the center LED light
on both operator consoles (and the corresponding screed control keypad) illuminates
RED.
NOTE: User can turn off this feature if desired. (Page 4-29)
GENERATOR
The generator can be activated in AUTO or MANUAL mode from the active or inactive
console. The default setting is AUTO mode.
• Press the button once for AUTO operation (the temperature set point controls
operation). The left LED lights illuminate green.
NOTE: In auto mode, if the temperature is above the set point, the center LED is
solid blue. If is below the set point, the LED will flash.
• Press the button again to turn off (the right LED light illuminates red).
• In manual mode the center LED never illuminates.
NOTE: Operator selects AUTO or manual operation in the Operator Settings screen
on the DP430 display control unit. (Page 4-29)
CONVEYORS
The left and right conveyors can be turned on and off from either control panel.
• The left LED illuminates green when that conveyor is on; the right LED illuminates red
when that conveyor is off; and the center LED light illuminates blue if paver is paused
while conveyor(s) is on (or the asphalt material has shut off the sensor).
• The conveyor default is AUTO mode. Press either or both conveyor buttons once to
• Press and hold the button for manual override. After a short delay the conveyor will
engage in manual mode and stay on until released.
NOTE: If you set the conveyor to reverse direction, it will only operate in manual
mode. The conveyor operates at a reduced speed in reverse.
• Press the button again to turn off the left or right conveyor.
NOTE: Moving the joysticks into neutral pauses conveyor operation. The user can
turn off this feature if desired. (Page 4-29).

Operation
PAUSE
When paused, the propel, augers, and conveyors will slow to a stop. Pause can be
turned on and off from either control panel. All three LED illuminate blue when paused.
• Press the button once to pause operation. Press the button again to resume.
• If the screed temperature is above the set point, the engine will auto idle down after
the normal delay time.
• If the generator needs to run, the engine RPM will increase as necessary while
paused.
NOTE: The engine idle will remain at high but automatically go into low idle if
paused for a preset period of time (unless the generator is enabled.)
The Pause button should NEVER be used as though it’s a park
brake--it is not. DO NOT leave the operator platform when paused!
AUGERS
mode.
• The location where the auger was turned on dictates which controller unit is in control.
For example, if the screed operator turns on the left auger, the left screed keypad is
4
in control. The LED lights help indicate control location. If the LED light is solid, that
controller unit is in control. If the LED light is flashing, another location is in control.
The only exception to this is the keypad button that controls the opposite side auger,
which illuminates solid. From any location, you can turn the auger off and then back
on to gain control at that station.
• Turn on the left or right auger by pressing the right or left auger select button once
to enable the auger on that side, then use the Auger Manual/AUTO button to select
manual or AUTO mode. Press the button again to turn it off.
• The right LED light illuminates if the auger is off and the left LED light illuminates if the
auger is on.
• The center LED light illuminates if the auger is paused.
Manual Mode. This is the default. In MANUAL mode, the operator uses the auger dial
on the main control panel to control auger speed. (Page 4-40)
• Press the Auger Manual/AUTO button once to turn on auger in MANUAL mode. The
left LED light illuminates GREEN.
AUTO Mode. The auger sonic sensor must be connected to operate in AUTO mode.
(Page 4-40)
• Press and hold button 1/2 second to operate in AUTO mode.
• The right LED light illuminates GREEN.
• The center blue light illuminates when material reaches the set material height or if
paused.
NOTE: If you set the auger to reverse direction, it will only operate in manual mode.
The auger operates at a reduced speed in reverse.

Operation
ACTIVATE CONSOLE
Both main control panels are inactive upon start-up. You must activate the right or left
control panel to operate on the desired side of the paver. All LED lights are illuminated
green on the side that is active.
• All four joysticks must be in the NEUTRAL position before either control panel can be
activated.
NOTE: All joysticks on both operator platform control panels must be in NEUTRAL
to deactivate the console in use and activate the other console.
• Press the button on the desired main control panel once to activate that control panel.
• Press the button again to deactivate an active control panel.
NOTE: If one control panel is active and the other control panel’s joystick(s) is
moved out of neutral, the active console will automatically deactivate.
NOTE: If an active console becomes inactive while the paver is moving, the paver
will automatically slow down to a stop and apply park brake.
• A control panel cannot be activated if a parked regeneration is active. (Pages 4-34
to 4-35)
HI / LO
This button controls the two speed motor shift and only functions on the active main
control panel.
• Low speed is the default. The right LED light illuminates GREEN on both consoles at
low speed.
• Press the button to shift to high gear. The left LED light illuminates GREEN on both
consoles at high speed.
NOTE: The paver will automatically move into low gear when machine operation is
paused.
NOTE: A screen warning message is given if the operator runs the conveyors or
augers while in hi gear. The left LED will also flash.
• To reduce downshift harshness, the operator cannot downshift at maximum speed.
If a downshift is attempted at full speed, the right LED light will flash and a message
banner appears directing operator to reduce speed.
SCREED RAISE/LOWER
This function can only be operated from the active console.
• Press and hold button to raise the screed. All three LED lights illuminate GREEN while
engaged (on both control panels).
• The screed lower button controls floating the screed. Placing the joysticks on the
active control panel into neutral moves into screed hold, and float resumes when
joysticks are returned to the forward position.
• If the paver is moving forward and then stops, the screed float is paused. The center
LED light illuminates when paused.

Operation
DPF Regeneration (REGEN)

Before operating the paver, it is important that the
operator understand the Diesel Particulate Filter
(DPF) regeneration process described throughout the
following pages. DPF regeneration is the term given
to the cleaning process where the exhaust tempera-
ture is raised to safely burn off any soot and undesired
combustion gas. When the DPF filter reaches a soot
saturation level between 25 - 45 percent, the onboard
engine ECU (Engine Control Unit) will activate a regen-
eration cycle. The DPF icon on the DM430 digital
controller indicates the level of soot build-up on a scale
of Level 0 - 5. Regeneration will occur automatically
at Level 1 - 2. DPF is further explained on the following
DM430 Digital Display
pages. The DM430 digital display features a high-resolution,
During normal operation, the DPF is cleaned automati- anti-glare color display screen optimized with wide
cally. Under certain conditions, the operator may have viewing angles in a variety of lighting conditions. There
to instruct the control system to perform the cleaning are two DM430 displays on the 8530, one on each
process. It is important to perform a parked, manual main control panel. Each display is configured for the
regeneration BEFORE the engine reaches as high as left and right operator platform controls. When starting
Level 4. If the DPF reaches Level 4 - 5, non-warranty the engine, the “boot” screen automatically displays on
factory assistance from the engine manufacturer is the DM430 digital display unit, followed by the Engine
required.
Once the regeneration cycle has been activated, it is
important not to shut off the engine as the regeneration
screen (Figure 4-8 on Page 4-14).
Keep the controller screen clean
by wiping with a soft, damp cloth. Use a mild dish
4
cycle will fail and could possibly damage the engine. washing detergent if needed. To avoid scratching or
The system may attempt a second regeneration, but if it discoloring the display, DO NOT use abrasive pads,
is unsuccessful, the DPF filter is blocked more than 80 scouring powders or solvents (such as alcohol,
percent and needs to be cleaned or replaced. benzene or paint thinner).
The engine speed will increase during regeneration Pressing “soft key” buttons on the control unit navigates
and there may be a noticeable sound difference. Once to other screens, scrolls through information, toggles
regeneration is complete, the engine will return to between screens and allows users to make selections
normal idle speed. as described on the following pages. A banner along
the bottom of some screens correspond with the four
Don’t idle machine any longer than function selection buttons (), and may change accord-
necessary as too much idling can cause soot to build ingly as described on the following pages. Symbols
up on the DPF, requiring more frequent regeneration. and pop-up alert messages may also appear on the
There are several factors that affect how often your DPF engine (and pave) screens as described throughout
regenerates and the life expectancy of your DPF filter: this section. (Table 4-2 beginning on Page 4-15)
• Grade of engine oil.
• Grade of diesel fuel.
• Use of additives. If an engine fault is present, the Check
Engine icon illuminates solid or flash-
• Mileage. ing yellow or red, depending upon the
• Wear of other components. severity of the problem.

Operation
Navigate
UP
Navigate Navigate
LEFT RIGHT
 Select
Navigate
DOWN
Figure 4-7. Screen Navigation Button

1 2 3 4 56 7
Figure 4-6. DM 430 Button Controls
1 - Button #1
Engine Screen
2 - ESC (Engine / Engine Diagnostics Screens) The Engine screen is the default screen and displays
various gauges. It also displays status information and
3 - Button #2 icons (fuel level, DPF level, voltage, oil pressure, coolant
4 - Screen Navigation temperature, hydraulic temperature, etc). (Figure 4-8)
5 - Button #3
6 - Home (Pave / Pressures Screens)
7 - Button #4
ESC (Engine / Engine Diagnostics) Button: Pressing
this button toggles between engine and engine diagnos-
tics. (Pages 4-17 and 4-18)
Screen Navigation Button: Pressing this button navi-
gates as shown in Figure 4-7.
• Pressing left or right navigates between all other
screens (settings, motor direction, engine faults, and
system faults).
• Pressing up or down is used on a particular screen
scrolls through screen information (where prompted).
• The center of the button ( ) is used to select an item
(where prompted).
Home (Pave / Pressures Screens) Button: Pressing
this button toggles between the pave and pressure Figure 4-8. Engine Screen
gauge screens. (Pages 4-23 and 4-30)

Operation
Several gauges appear on the engine screen as shown DM430 Engine Icons
in Figure 4-9:
The following table shows icons that may appear on
Fuel Oil Coolant the engine (and other screens) to notify the operator a
Level Voltage Tachometer Pressure Temp problem exists or component status:
Table 4-2. DM430 Engine Icons

Icon Description
Park Brake. Illuminates when the park brake

is engaged.
Transmission Neutral. The neutral icon

displays when the transmission is in neutral.
NOTE: To perform a Parked REGEN, the
“P” and “N” lamps must both be
DEF Level Hydraulic Oil Temp illuminated
Figure 4-9. Engine Screen Gauge

Voltage. Illuminates if voltage level is low.
Warning symbols may also illuminate or turn red on the
screen, indicating low fuel level, high exhaust tempera-
ture, low voltage, check engine, low DEF level, regenera- Oil Pressure. Illuminates if oil pressure is too
tion warnings, etc. Additional icons are shown on the low.
4
screen, and will change if a fault condition is present. Check Engine. If the check engine icon
(Table 4-2 show alert icons that may appear with illuminates, an engine problem exists that
descriptions.) needs immediate attention. The engine may
continue to operate, however, it is unable to
• The fuel and DEF level gauges show icons to
perform DPF cleaning either automatically or
indicate fault conditions (water in fuel, improper DEF manually.
concentration).
Take action immediately to
• If the background turns red on gauges that are correct the fault.
displayed as a digital readout, a fault exists or the
Engine Stop/Protect. This icon illuminates
computer system has lost communication.
when an existing engine fault has been
• Engine RPM is shown in the center gauge allowed to progress to such a critical level
(tachometer). The red needle is the actual RPM while that the engine will shut down automatically to
the green is the RPM set point. RPMs and engine protect itself.
hours are also shown on the tachometer. Engine load
is displayed as a red bar graph below engine hours. Fuel. Illuminates when the fuel level is low.
Coolant Temperature. Illuminates when the

coolant temperature is too high.
Hydraulic Oil Temperature. Illuminates

when the hydraulic oil temperature is too high.
Plus +1 System Fault. If this icon illuminates,

a fault exists in the engine ECU (Plus +1).

Operation
Icon Description You can set engine RPMs, idle the engine, or use preset
RPM set points in the Engine screen using the display
LO Low Hydrostatic Charge Pressure. If this
buttons that correspond with the function banner along
icon illuminates, the hydraulic charge pres-
CHG sure is low. the bottom of the engine screen. (Figure 4-10)
Engine Power De-Rate Restored Timer.
Engine Power De-Rate due to Active Fault.
DEF Level/Quality. Illuminates yellow if the

DEF tank level or DEF concentration level is
becoming low (below 15 percent). This icon
will illuminate red if the DEF tank level or DEF
concentration becomes critically low.
High Exhaust Temperature. Illuminates to
notify operator that the exhaust temperature
is high. The icon will turn off when normal
operating temperatures are reached after the
REGEN cycle.
Be sure engine exhaust

is away from any potentially combustible Button Button Increase / Button
materials when this is illuminated. #1 #2 Decrease RPMs #4
DPF Regeneration. Illuminates when the Figure 4-10. Engine Screen Navigation
system is performing regeneration. (See
Pages 4-31 to 4-35) Any time the lamp • Adjust the Engine RPMs using the up (increase RPMs)
begins flashing, the operator should increase and down (decrease RPMs) arrows on the center
the loading on the engine so regeneration is navigation button. (Figure 4-10) The red needle in
possible. the tachometer gauge displays the actual RPMs.
If increased load does not • You can also use the preset RPM set points by
cause an automatic REGEN to occur, the pressing Button #2, which will cycle through these
operator should immediately perform a possible selections: Pave Low (1900 RPMs); Pave
Parked, Manual REGEN. High (2100 RPMs; or Travel (2200 RPMs). The green
The user may choose to inhibit the REGEN if needle in the tachometer gauge displays set points.
conditions are too hazardous for high exhaust
temperatures. When this lamp is illuminated, a • Press Button #1 to idle the engine.
REGEN cannot be performed and soot levels NOTE: The engine will “auto idle” after a period of
will continue to rise. inactivity, and return to the previous setting
Unless hazardous condi- when functions are activated.
tions exist, the REGEN Inhibit switch and
this lamp should remain off.
Engine Emission Fault. Illuminates when a
fault exists in the emission system. Icon will
be yellow at the caution level and turn red
when the fault has become critical.
Engine Preheat Active. Illuminates before

starting while the engine is preheating.

Operation
The machine should be maintained in an operating Pressing the ESC (escape) button navigates to the
condition so the DPF can automatically regenerate. Engine Diagnostics screen, which displays engine
When automatic regeneration occurs, the DPF regener- status and important information as shown in Figure
ation icon appears on the screen. However, the oper- 4-12.
ator can choose to activate the regeneration process,
NOTE: The DEF concentration, DEF quality and DEF
depending upon the DPF level (described on Pages
temperature will be shown in red when out of
4-31 to 4-33).
range.
When you press Button 4 in the engine screen, a
pop-up banner appears with regeneration selections
that correspond with the controller buttons. (Figure
4-11)
NOTE: If the icon background is gray, the function is
unavailable (or unneeded) at the moment.
4
Figure 4-12. Engine Diagnostics Screen
You can view active (Figure 4-13) and logged (Figure
4-14) engine fault screens (shown on the following
page) by pressing the screen navigation button left
and right. A complete listing of engine fault codes is
shown in Troubleshooting, Section 5.
Button Button Button • The Active Diagnostics screen displays active
#1 #2 #4 warnings or faults with the appropriate Suspect
Parameter Number (SPN) and Failure Mode Indicator
Figure 4-11. Engine Screen Pop-Up Banner
(FMI). It may also display text description and ID/
• Pressing Button #1 starts the regeneration process Name of the device that transmitted the message.
described on Pages 4-31 to 4-34. (Figure 4-13)
• Pressing Button #2 inhibits the regeneration process. • The Logged Diagnostics screen displays nonactive
• Pressing the ESC (escape) button exits the pop-up to warnings or faults with the appropriate Suspect
the engine screen. Parameter Number (SPN) and Failure Mode Indicator
(FMI) that are stored in the system. (Figure 4-14)

Operation
Engine Alert Messages

Message banners may pop up on the engine (and pave)
screen due to faults, or to alert the operator of issues.
Some can be dismissed by pressing the ESC [escape]
button and will periodically return to remind the operator
of the issue. If the initial alert message is ignored, red
alert messages will appear denoting an issue has
reached critical level, and the engine output will be
limited or will shut down. To prevent costly repairs, it is
important to resolve a problem when it first arises.
If for some reason the DM430 controller has lost
communication with the Plus +1 system or machine drive
controller, the following alert message banner appears:
(Figure 4-15)
Figure 4-13. Active Engine Faults Screen

• Press Button #1 to view active engine faults.
• Press Button #2 to view logged engine faults.
• Use Buttons #3 and #4 (PREV [previous] and NEXT) to
scroll between fault screens.
Figure 4-15. Main Controller Offline Alert Screen
Figure 4-14. Logged Engine Faults Screen

Operation
If the coolant temperature becomes too high, a red alert The following alert message appears if the engine oil
message banner will appear on the engine (and pave) pressure becomes so low that the engine will shut down.
screens to notify operator the engine will shut down. (Figure 4-17)
(Figure 4-16) If this alert message pops up on the screen:
If this alert message pops up on the screen: 1. Turn off the engine (if it has not already shut down).
1. Turn off the engine (if it has not already shut down). 2. Remove key from the ignition.
2. Remove key from the ignition. 3. Check the engine oil level. Add more oil if needed.
3. Allow the machine to cool down several minutes, (Page 5-20)
then check the coolant level. Add more coolant if 4. Start the engine.
needed. (Page 5-26)
5. If issues are still present or the engine will not
4. Start the engine. restart, contact your authorized dealer for assis-
5. If issues are still present or the engine will not tance if needed.
restart, contact your authorized dealer for assis-
tance.
Figure 4-17. Low Oil Pressure Alert Message
Figure 4-16. High Coolant Temperature Alert

Message

Operation
If the DEF is frozen, the following alert banner appears If the DEF tank temperature exceeds 120° F (48.8° C),
to notify operator that engine output is limited while the the alert banner below will appear. (Figure 4-19) Add
system attempts to thaw the DEF. You may continue more DEF at your earliest opportunity.
operation in this state. (Figure 4-18)
Figure 4-19. High DEF Temperature Alert Message

Figure 4-18. Frozen DEF Alert Message
NOTE: Ambient temperature and humidity adversely
If the previous warning is ignored and the DEF tempera-
affect DEF quality and consumption, with hot
ture is allowed to exceed 140° F (60° C), DEF sensor
and dry climates resulting in greater DEF con-
damage may occur that can adversely impact engine
sumption. Temperatures above 86°F (30°C)
performance. The following URGENT message will
causes DEF to break down, which releases
appear: (Figure 4-20)
ammonia into the onboard DEF tank or stor-
age container. DEF freezes at 12°F (-11°C).
Figure 4-20. URGENT High DEF Temperature Alert

Message

Operation
Other urgent alert banner messages may appear if

active engine faults are ignored (or the emissions
system has been tampered with), therefore becoming
so severe that engine output is now limited and requires
authorized dealer service. (Figures 4-21 to 4-24)
Modification or rendering inoperative
any emission-related component can subject you to
government penalties (and will void your warranty).
Tampering with emission controls is in violation of
federal law, and can result in civil penalties of up to
$3,750 each day an engine or piece of equipment is
operated in violation.
Figure 4-22. Tampering Detected Alert
Figure 4-21. URGENT Engine Output Limited Alert
Figure 4-23. URGENT Engine Severely Limited Alert

Operation
If an engine fault has been resolved, the following If the DEF level is too low, the engine will de-rate. The
instructional message may appear: (Figure 4-24) restore function allows you to restore engine to full
power for 10 minutes, then the engine will de-rate again
if the DEF tank has not been filled. There are only two
restores available per low-DEF level.
To restore engine after this event, press Button #4,
which accesses the Engine screen pop-up banner.
(See Figure 4-11, Page 4-17)
• The engine symbol will be functional (not gray) in

this mode. Pressing Button #4 restores.
NOTE: Restores can be used during any Level 1
torque de-rate (50 percent reduction). This
can be DEF level, DEF quality, or SCR system
tampering. Tampering includes any sensor or
controller errors of the SCR system.
When the DEF level is too low, the
engine will de-rate. The restore function allows you
to restore engine to full power for 10 minutes, then
the engine will de-rate again if the DEF tank has not
Figure 4-24. Restart Alert Message been filled. There are only two restores available per
low-DEF level.
Depending upon the engine fault, the engine output may
be temporarily restored. These URGENT messages
instruct the operator to move to a safe location, shut
down the machine, and contact your authorized dealer
for service. (Figures 4-25 and 26)
Figure 4-26. Final Output Temporarily Restored

Alert Message
Figure 4-25. First Output Temporarily Restored Alert

Message

Operation
Pave Screen When you turn on the generator to heat the screed, the
generator icon changes from red (OFF) to green (ON).
Pressing the Home Button navigates to the Pave Screen If operating in MANUAL mode, the actual temperature is
where paving function status is displayed, along with shown in black. If operating generator in AUTO mode,
a navigation banner for making speed adjustments.
the actual temperature is shown in black.
(Figure 4-27)
NOTE: The IDLE throttle speed button ceases to
function when the generator is on. When the
generator turns off, the IDLE functionality
returns.
NOTE: The generator is set at the factory to default at
2100 RPMs.
Important gauges are shown beneath the row of paving

status icons. (Figure 4-28)
Tachometer Odometer
(Engine RPMs) (Ground Speed)
Figure 4-27. Pave Screen

4
Engine status icons appear across the top of the
screen, with auger, conveyor, DPF level, generator, and
screed temperature shown in the row beneath.
Left Auger Speed Right Auger Speed
NOTE: If “fault” appears instead of screed tempera-
ture as shown in Figure 4-27, there is an issue Figure 4-28. Pave Screen Gauges
with the sensor. • Bar graphs on the left and right sides of the screen
The auger, conveyor and generator icons are the same reflect auger speed (set by the operator on the auger
symbols shown on the main control panel and screed dial if operating in the MANUAL mode).
keypad (generator is not shown on the screed keypad). • The tachometer shows engine RPMs (same gauge as
Conveyor speed is shown just below its icon. The auger on the engine screen). The red needle indicates the
and conveyor icons display in three color states: actual speed. The set point triangle indicates speed
Red: Off set points. “Pave Lo” or “Pave Hi” appears in the
tachometer denoting whether operating in low or high
Green: On RPMs.
Blue: Paused. • The set point triangle automatically changes color
when shifting between low gear [green] or high gear
[red]. “FPM-HI [high gear] or “FPM” [low gear] also
displays on the FPM (feet per minute) navigation
banner above Button #4.

Operation
• The ground speed gauge displays a digital value Pave Screen Alert Messages
for actual speed and odometer that accumulates
distance in feet. The red needle indicates the actual If a fault is present, a red warning icon will flash (on
ground speed. The green triangle indicates speed set both the engine and pave screens). If the icon is solid,
points. the main controller is offline and cannot communicate
• The maximum ground speed can be adjusted using with the display, therefore no fault information can be
Buttons #3 (-) [decrease] and #4 (+) [increase]. shown. A list of paving-related fault codes is shown on
(Figure 4-29) Pages 4-27 and 4-28.
• Pressing and holding the center of the navigation You can view active (Figure 4-30) and logged (Figure
button ( ) resets the odometer to zero feet. 4-31) system faults by pressing the screen navigation
left or right from any screen.
Decrease FPM Increase FPM

Button #3 Button #4 Figure 4-30. Active Paving Function Faults Screen
Figure 4-29. Ground Speed Adjustment • Press Button #1 to view active paving function faults.
• Press Button #2 to view logged paving function faults.
• Use Buttons #3 and #4 (PREV [previous] and NEXT) to
scroll between fault screens.

Operation
The following pop-up messages appears if the operator

attempts to activate a control panel while parked regen-
eration is in process. (Figure 4-33)
Figure 4-31. Logged Paving Function Faults Screen
Pop-Up message banners may also appear on the pave
4
Figure 4-33. Parked Regen Active Alert
(and engine) screen to alert the operator of an issue,
or if the operator attempts to do something under the
wrong conditions. (Figures 4-32 to 4-40) If the operator attempts to crank the engine or activate
The following banner appears if the operator attempts to a control panel console while one or more joystick(s) is
crank the engine with the auger, conveyor or generator out of neutral, an alert message appears. (Figure 4-34)
are engaged. (Figure 4-32) This banner notifies the NOTE: The joystick in the wrong position will be
operator that the engine will not start unless these shown in red.
components are turned off.
Figure 4-34. Joysticks Must Be in Neutral Alert

Figure 4-32. Component Engine Start Alert

Operation
The following message alert appears if the paver in high If the operator is attempting to use the joystick(s) on an
gear with the conveyors or augers on. (Figure 4-35) inactive console, the following message appears that
notifies operator to activate the control panel console.
(Figure 4-37)
Figure 4-35. High Gear Pave Alert
Figure 4-37. Activate Console Alert

If the operator attempts to shift from high to low gear
while traveling too fast, the following message pops-up
on the screen. (Figure 4-36) If the control panel or a joystick is disabled or faulty, the
NOTE: The downshift will automatically occur if the following message appears: (Figure 4-38)
operator slows down.
Figure 4-38. Joysticks Must Be in Neutral Alert

Figure 4-36. Downshift Inhibited Alert

Operation
The following message alert appears if the operator Pave Function Fault Codes
sets the RPMs above the Pave Hi (high) preset. (Figure
4-39) Fault
Fault Description
Code
1 Left Display Time Out
2 Left Keypad (Lower Left) Time Out
3 Left Keypad (Lower Right) Time Out
4 Left Keypad (Upper Left) Time Out
5 Left Keypad Time Out
6 Left Keypad (Upper Right) Time Out
7 Left Console, Left Joystick Fault
8 Left Console, Left Neutral Fault
9 Left Console, Right Joystick/Steer Fault
10 Left Console, Right Neutral Fault
11 Left Console, Auger Potentiometer Fault
12 Left Screed, Auger Potentiometer Fault
17 Right Display Time Out
18 Right Keypad (Upper Left) Time Out
19 Right Keypad (Lower Left) Time Out
4
Figure 4-39. High Engine RPM Alert 20 Right Keypad (Upper Right) Time Out
The following messages appears if the RPM is set 21 Right Keypad (Lower Right) Time Out
above idle while turbo protection is active. (Figure 22 Right Keypad Time Out
4-40)
23 Right Console Left Joystick Fault
NOTE: The turbo protection feature takes control of
24 Right Console Left Neutral Fault
the throttle for the first 1 - 30 seconds based
on ambient temperatures. It does not allow 25 Right Console Right Joystick/Steer Fault
the engine RPM to increase to ensure proper 26 Right Console Right Neutral Fault
lubrication to the turbo and cylinders before 27 Right Console Auger Potentiometer Fault
increasing RPMs.
28 Right Screed Auger Potentiometer Fault
33 Safety Controller Error Detected
34 Engine J1939 Time out
35 Engine ACU J939 Time Out
36 Engine ACU2 J1939 Time Out
37 Input Fault, Fuel Level Sender
38 Press Sensor 1 Fault, Auger/Work Pump
39 Press Sensor 2 Fault, Conveyor Manifold
40 Press Sensor 3 Fault, Cylinder Manifold
41 Press Sensor 4 Fault, Propel Left Forward
42 Press Sensor 5 Fault, Propel Right Forward
43 Sensor Power Fault
44 Input Fault, Left Auger Sonic
45 Input Fault, Right Auger Sonic
46 Input Fault, Left Propel Speed Sensor
Figure 4-40. Throttle Up Inhibited Alert

Operation
Fault Fault
Fault Description Fault Description
Code Code
47 Input Fault, Right Propel Speed Sensor 82 Output Fault, Right Hopper Close
48 Input Fault, Hydraulic Temperature Sensor 83 Output Fault, Right Hopper Open
49 Input Fault, Screed Temperature Sensor 84 Output Fault, Horn
50 Cylinder Output Module Time Out 85 Output Fault, Lights
51 Motor Output Module Time Out 86 Output Fault, Propel High Gear
52 Screed Output Module Time Out 87 Output Fault, Left Propel Forward
53 Output Fault, Left Auger Proportional 88 Output Fault, Left Propel Reverse
54 Output Fault, Left Auger Reverser 89 Output Fault, Right Propel Forward
55 Output Fault, Right Auger Proportional 90 Output Fault, Right Propel Reverse
56 Output Fault, Right Auger Reverser 91 Output Fault, Screed Down
57 Output Fault, Beacon Light 92 Output Fault, Screed Up
58 Output Fault, Left Berm Down 93 Output Fault, Left Slope Down
59 Output Fault, Left Berm Up 94 Output Fault, Left Slope Up
60 Output Fault, Right Berm Down 95 Output Fault, Right Slope Down
61 Output Fault, Right Berm Up 96 Output Fault, Right Slope Up
62 Output Fault, Brake Release 97 Output Fault, Left Sonic Enable
63 Output Fault, Backup Alarm 98 Output Fault, Right Sonic Enable
64 Output Fault, Left Conveyor Proportional 99 Output Fault, Spray Down Pump
65 Output Fault, Left Conveyor Reverser 100 Output Fault, Left Tow Down
66 Output Fault, Right Conveyor Proportional 101 Output Fault, Left Tow Up
67 Output Fault, Right Conveyor Reverser 102 Output Fault, Right Tow Down
68 Output Fault, Left Cut-Off Close 103 Output Fault, Right Tow Up
69 Output Fault, Left Cut-Off Open 104 Output Fault, Vibrator
70 Output Fault, Right Cut-Off Close 105 Engine Shut Down, Low Oil Pressure
71 Output Fault, Right Cut-Off Open Engine Shut Down, High Coolant
106
72 Output Fault, Engine On Temperature
73 Output Fault, Engine Start 107 Propel Pump Charge Pressure Low
74 Output Fault, Left Extension 108 Engine Oil Pressure Low
75 Output Fault, Right Extension 109 Water in Fuel
76 Output Fault, Generator Neutral Signal 110 Engine Coolant High Temperature
77 Output Fault, Generator On 111 Hydraulic Oil Temperature
78 Output Fault, Truck Hitch In 112 Primary/Secondary Processor Mismatch
79 Output Fault, Truck Hitch Out 113 No Valid Parameter File Loaded
80 Output Fault, Left Hopper Close 114 Output Fault, Track Tension Unloader
81 Output Fault, Left Hopper Open

Operation
Operator Settings Screen Cut-Off Close: There are two settings for the under
auger material cut-offs: Manual and AUTO.
Navigate to the Operator Settings screen to set paving
controls by pressing left or right on the screen naviga- • In AUTO mode, the cut-off will automatically close
when putting the paver in reverse.
tion button. (Figure 4-41)
Use this screen to select manual or AUTO mode for
operating the under auger material cut-offs, conveyor Conveyor Hold: There are two settings for the
and generator. You can set the screed temperature for conveyor hold: Manual and AUTO.
automatic temperature control or choose to operate the • In AUTO mode, the conveyors will stop when the
screed heat manually using the keypad. You can also paver stops.
disable one or both screed control panels.
• Use the up and down arrow buttons to scroll to each
setting window. Console Setup: You can disable the left, right or both
main control panels in this window in the event of fault
• Press the center of the navigation button ( ) to select conditions. For example, if joysticks are malfunctioning
desired setting when highlighted in the window. on one console, disable that console and use the other
side.
Generator: Set the generator to operate in manual or

AUTO mode in this window.
• In auto, the generator will turn on and off automatically
4
to maintain the temperature set point.
• In manual mode, the generator will turn on and off after
an elapsed timer.
NOTE: If the temperature sensor is faulted, manual
mode will be forced.
Screed Set Point: Use this window to adjust the screed

set point temperature.
• Use the plus and minus buttons for setting the screed
set point temperature.
Figure 4-41. Operator Settings Screen • If in manual mode, N/A will be shown in the window.
This is the default setting.
Screed Actual: This is the actual measured screed

temperature.
NOTE: If a fault exists in the sensor, FAULT will be
shown rather than the temperature.

Operation
Motor Settings Screen Pressure Gauge Screen

Navigate to the Motor Settings screen by the pressing Use the Home button to cycle between the Pave screen
left or right on the screen navigation button. (Figure and the Pressure Gauge screen. The pressure gauge
4-42) screen displays hydraulic pressure information for five
paver functions: auger, conveyor, cylinders, propel left
Use this screen to set the left/right augers and conveyor and propel right. (Figure 4-43)
for operating in forward or reverse. You can also set the
left and right conveyor speed on this screen. NOTE: If a fault exists, the LO CHG icon will illumi-
nate, and the pressure digital read-out back-
• Use the up and down arrow buttons to scroll to each ground for that component will turn red.
setting window.
• Press Button #1 to idle the engine.
• Press the center of the navigation button ( ) to select
desired setting when highlighted in the window. • Press Button #4 to use preset RPMs, or adjust engine
RPMs:
• Use the plus and minus buttons for setting the
conveyor speed. • Press Button #2 to decrease RPMs.
• Press Button #3 to increase RPMs.
NOTE: The engine RPMs is shown in the center of the
navigation banner.
Auger Conveyor Cylinders
Pressure Pressure Pressure
Propel Propel
Pressure Pressure
Left Right
Decrease RPM Increase RPM

Figure 4-42. Motor Settings Screen Button #2 Button #3
Figure 4-43. Pressure Gauge Screen

Operation
DPF and Regeneration DPF Levels

It cannot be emphasized enough that the paver should Pay attention to the DPF level icon
be maintained in good operating condition so the emis- on the engine and pave screens.
sion system can automatically perform the regeneration Automatic regeneration can only
(regen) process. occur at DPF Level 1 and 2.
If engine faults are present that pre- DO NOT allow soot levels to reach high levels to prevent
vent the ability to perform regeneration, DPF levels damage to the engine and/or DPF components that will
will continue to rise. It is important to resolve any en- require costly repairs. DPF levels are described below.
gine faults immediately and perform the needed re-
generation to prevent costly DPF technician service NOTE: If the operator has not inhibited regeneration
if DPF level warnings or engine faults are ignored. and there are no engine faults, but automatic
regeneration is not occurring at DPF Level 1
If regeneration begins while operating, immediately or 2, increase engine RPMs and/or load to al-
move the paver to a safe location to allow regeneration low the DPF to automatically regenerate.
to occur. During regeneration, there may be a notice-
able sound difference. The high exhaust temperature It is important to perform a parked
icon will illuminate on engine and pave screens will regeneration BEFORE the DPF level reaches Level
appear during the process. 4. If the regeneration process is not performed and
the soot level reaches Level 4, non-warranty factory
• If unable to move to a safe location for the engine to assistance from the engine manufacturer is required.
perform a regeneration automatically, the operator
may choose to temporarily inhibit (disable) the If an engine fault is present at DPF Levels 1 and 2, a
regeneration process. message banner may appear on the engine and pave
4
screen notifying operator regeneration is not possible
• Press Button #4 while on the Engine screen, until the engine fault is resolved. DPF levels will continue
then use Button #2 to inhibit regeneration, to rise. (Figure 4-44)
described on Page 4-17, until you can move
to a safe location and complete the parked
regeneration process. (Pages 4-33 and 4-34)
NOTE: The ability to inhibit (disable) regeneration is
only possible at DPF levels 1 and 2, described
on the following page.
NOTE: Regeneration will remain disabled until the
engine is turned off or the operator navigates
back to the screen to enable regeneration.
EXHAUST TEMPERATURES WILL BE
EXTREMELY HIGH. BE SURE EXHAUST WILL NOT
COME INTO CONTACT WITH ANY COMBUSTIBLE
MATERIALS.
Monitor the surrounding area during
regeneration. If unsafe conditions develop, shut the
unit off immediately.
Figure 4-44. Active Engine Code DPF Alert

Operation
DPF Level 1: The DPF is loaded with soot and needs DPF Level 4: If the operator continues ignoring DPF
to be regenerated. When safe, please uninhibit auto- level warnings and the soot level reaches Level 4, a red
matic active regeneration. message alert banner appears on the engine and pave
screens. (Figure 4-46)
Engine output is limited and the operator can no longer
DPF Level 2: The soot level has continued to accu- perform regeneration. Regeneration is required IMME-
mulate. Increase engine RPMs (if at idle) and engine
DIATELY by a qualified engine or OEM service techni-
load to prompt automatic regeneration.
cian using specialized equipment. Move the paver to a
NOTE: If the operator is inhibiting automatic regener- safe location, shut down, and contact your authorized
ation and does not perform parked regenera- dealer for service. (Figure 4-46)
tion, the soot level will continue to rise.
If the soot level reaches Level 4 or 5,
specialized equipment is needed to perform regen-
eration and the machine must be serviced by your
DPF Level 3: An orange message alert banner
authorized dealer. The DPF system may become
may appear to warn the operator that soot levels are
damaged and require replacement. Therefore, per-
extremely high. (Figure 4-45) If you have allowed the
forming regeneration BEFORE reaching Level 4 is
exhaust soot level to reach Level 3, automatic regen-
imperative for preventing costly repair.
eration is not possible. If this message appears, the
operator must perform parked regeneration at the
earliest opportunity. When safe, complete a parked
regeneration as described on Pages 4-33 and 4-34.
Continued operation without complet-
ing a parked regeneration can cause engine damage
and will void engine warranty. The operator should
perform parked regeneration immediately!
Figure 4-46. DPF Exceeds Normal Limits Alert
Figure 4-45. Parked Regeneration Required Alert

Operation
Regen Level 5: If the DPF level reaches Level 5, Parked Regeneration

a red message alert banner appears on the engine
and pave screens notifying operator the DPF must be If the DPF is at Level 2 or 3, and no engine faults
replaced. (Figure 4-47) The DPF must be removed are present, perform parked regeneration using the
and cleaned by a qualified cleaning facility, and the ECU following procedure:
must be reset by a qualified engine or OEM service 1. Park the paver in an open area away from people,
technician. The engine will derate to idle with no torque equipment, trees/shrubbery, debris, and combusti-
available. IMMEDIATELY contact your authorized ble materials as exhaust temperatures will increase
dealer. considerably during regeneration.
2. Place the paver in NEUTRAL and engage the park
brake.
• Ensure the coolant temperature is the operating
range of 155° to 160 F° (68.3° to 71.1° C).
3. Set the engine to low idle.
DO NOT ATTEMPT TO OPERATE
THE UNIT, CHANGE ENGINE RPM OR MOVE FROM
PARK/NEUTRAL WHILE REGEN IS OCCURRING. This
will abort the Regeneration process and require you
to start the process over.
4. From the engine screen, press Button #4 to access
4
DPF commands. A pop-up banner appears with re-
generation selections corresponding to the buttons.
(Figure 4-48)
NOTE: If the icon background is gray, the function is
unavailable (or unneeded) at the moment.
Figure 4-47. DPF Must Be Replaced Alert
Button Button Button

#1 #2 #4
Figure 4-48. Engine Screen Pop-Up Banner

Operation
5. Press Button #1 to start the regeneration process. Plus +1® Controller

During this process:
The Plus +1® system is a 50-pin controller operating in
• DO NOT move machine out of park or neutral. the background that monitors paver control systems
• DO NOT touch the accelerator pedal/lever. and alerts the operator in the event of a fault. This is
the brains behind paver and engine systems. When
• DO NOT turn the engine off or stop the it senses a fault, the Plus +1® sends a message to the
regeneration process. DM430 display controller to alert the operator. The
• The engine speed will increase and there may be Plus +1 unit is located just inside the engine hood.
a noticeable sound difference. This is normal. The (Figure 4-50) (A complete list of fault codes with
“Parked DPF Regen Active” message alert will appear corrective action messages are shown in Section 5,
(Figure 4-49). Troubleshooting.)
NOTE: The High Exhaust icon will illuminate when the

exhaust temperature reaches >842° F (450°
C). Both alerts will stay on during the regen-
eration process.
Plus +1
Unit
Figure 4-50. Plus One Control Unit

The Plus One system will not allow the engine to start if
any joystick is out of neutral:
• Steering control box not detected.
• Joystick(s) not in neutral at start-up.
• Pump control coil fault.
Figure 4-49. Parked Regen Active Alert • Brake valve/pump neutral bypass coil fault.
6. Monitor your surroundings while the system is

regenerating, ensuring others stay away from the
machine. If any unsafe condition arises, shut off the
engine immediately and restart the process when
the area is clear.
When the parked regeneration process is complete,
the engine will automatically return to normal idle
speed. The Parked DPF Regen Active message will
disappear and the high exhaust icon light will turn
off.

Operation
If you need to stop the paver:

1. Place joysticks to the neutral position.
2. Throttle back to idle using settings on the DM430
digital display screen.
3. Turn ignition key on the junction box counterclock-
wise to the OFF position and remove key.
NOTE: If the engine does not shut down when the key
is turned to OFF, press the E-Stop button on
the control panel to terminate power.
Steering and Speed Control

Use the dual joysticks for steering and speed control.
Move the joysticks SLOWLY. Lift up on the joystick
collar and move joystick either FORWARD or REVERSE.
The joystick collar will lock back into place in the
NEUTRAL position. (Figure 4-51)
Driving the 8530 Paver

The dual operator platforms allow easy and convenient
access for controls of most paver functions. The paver
is usually operated from the left operator station, but
Joystick
Collar 4
can also be operated from the right side. Dual joysticks
propel forward and reverse, and steer the paver.
(Figure 4-51)
Make seat and operator platform adjustments described
on Page 4-4 before operating the paver. Follow the
instructions on Page 4-5 to start the engine and activate Figure 4-51. Joysticks
the desired operator main control panel. Be aware of the terrain, traffic and
other driving conditions. Adjust speed accordingly.
Select high or low gear using the Hi/Lo
button on the main control panel, then use • To slow the paver, move joysticks closer to the neutral
joysticks to move forward and reverse. position.
• To stop the paver, pull joysticks back to the neutral
ALWAYS pave in low gear. Use high position.
gear for traveling only. • To drive the paver forward, lift up on the joystick collar
NOTE: The engine will not start unless the E-STOP and push joystick forward to reach the desired speed.
button is disengaged and ALL joysticks are in • To move in reverse, lift up on the joystick collar and
the NEUTRAL (center) position. move joystick backwards to reach desired speed.
NEVER leave the operator platform • Return joysticks to the neutral position to stop paver.
unattended while the paver is in gear or in motion.
Operator must return joystick(s) to the neutral posi- • To steer the unit to the left, SLOWLY push the right
tion, engage the park brake, press the Start/Stop joystick farther forward than the left joystick. The
button, and remove the ignition key before leaving farther the joystick is pushed, the more the paver
the operator platform. turns. Slow and easy adjustments are required for
safe operation.

Operation
• To steer the unit to the right, SLOWLY push the left

joystick farther forward than the right joystick. The
Paver Operation
farther the joystick is pushed, the more the paver
turns. Slow and easy adjustments are required for
Spray Down
safe operation. Always spray down the machine to clean it before and
If equipped with the optional steering knob, it is used for after paving. Spray solvent or release agent on any
steering and replaces the right joystick on the control part of the paver that comes into contact with asphalt to
panel. (Figure 4-52) Use the left joystick for forward prevent buildup that will damage the machine over time.
and reverse speed control and steer right or left using When using solvents and release
the steering knob. agents, DO NOT allow cleaning solvent to run onto
the ground. Only spray down the machine in a desig-
1 2 3 nated area away from the paving site.
1 - Press button for incremental
steering to the left. The green citrus tank filler cap is located on the screed
(right of the heat control box). The yellow valve lever is
2 - Press button to center paver. just below the filler cap. (Figure 4-53) Turn the valve
clockwise to spray. Be sure to close the valve by turning
3 - Press button for incremental it counterclockwise when finished cleaning.
steering to the right.
4 Citrus Tank
4 - Turn knob left to steer left; Filler Cap
Turn knob right to steer right.
Valve
Figure 4-53. Citrus Tank Filler Cap and Valve

Ensure the area is clear of others
and flammable materials before spraying. Allow the
Figure 4-52. Steering Knob screed to cool at least 10 minutes before spraying to
prevent possible burns from solvent spray on a hot
screed. The screed should be warm, but not hot.
Never spray cleaning solvent or
release agent near the screed heating element or
near open flame. These agents are highly flammable
and can ignite, causing serious personal injury.
There is a spray down system on both sides of the
Leeboy 8530 paver. A spray wand is conveniently
located on each side of the operator platform. (Figure
4-55) The hose reels are located inside the access
panel on each side of the paver.

Operation
Spray
Wand
Figure 4-54. Spray Down Wand

To operate the spray down system:
1. Open both hopper wings completely and raise the
Heating the Screed and End
screed. (Page 4-38) Gates
2. Turn the citrus tank valve clockwise. (Figure 4-53) Heating the screed, extensions and end gates helps
prevent hot mix from sticking to the cold screed plates
3. Push the Spray Down button on the to produce a smooth, tight mat surface. Heat the screed
main control panel to turn system before paving and when the paver is idle long enough
ON. (Pages 3-10 and 3-11) for the screed to cool between loads.
4
The screed and end gate heat system is heated by a
4. Extend hose from the reel. (Figure 4-54)
14.4 kW generator. S-curve heating elements in the
5. Squeeze the wand handle to spray desired areas. main screed with straight heating elements in the exten-
sions cycle during heat-up to save horsepower and fuel
6. Turn the citrus tank valve counterclockwise and
consumption while paving.
press the Spray Down switch on the control panel to
turn system off when finished. Screed heat cycles can be controlled by automatic time
Start at the front of the machine and work rearward, using a
and temperature settings via the DM430 digital display
scraper if needed, paying particular attention to: on the main control panel or operated manually. Heating
the end gates is accomplished using the Electric Heat
• Push Rollers: Rotate the rollers while cleaning and soak Control box located above the main screed. (Figure
bearing ends to maintain free rotation. 4-55 on the following page.)
• Hopper and Conveyors: Thoroughly clean surfaces and NOTE: Lower the screed two inches off the ground
any material accumulating in chains, drive sprockets, while heating to prevent cold air and wind from
idler shaft, bearings and tunnel areas. AFTER cleaning
affecting the heating process.
the machine, operate the conveyors briefly to carry
solvent into return areas where it can help dissolve NOTE: Allow the screed components to heat 15 min-
hidden asphalt material. utes before beginning to pave.
• Augers: Scrape away any accumulated material around
bearings and clean contact surfaces down to the metal
to avoid quick build-up while paving.
• Screed: Face and bottom plates should be clean and
smooth on the main and screed extensions to achieve a
smooth paving mat.
• Operator Platforms: Be sure to wash away solvent
residue so walk boards and operator platforms do not
become slippery.

Operation
To operate the screed heating system:

1. Start the paver and idle until the engine reaches
normal operating temperature.
2. Raise the screed plate two inches off the ground.
3. Press the Generator button on the

control panel to activate the heating
process.
4. The Heat On and End Gate indicator lights on the

End Gate Heat Control box will illuminate and stay
on as long as the heat elements are on. (Figure
4-55)
If heating the end gates, push the desired left or right Hopper Wings
ON/OFF switch UP to turn on the heat; and DOWN to The hopper wings are hydraulically opened so the
turn off the end gate heat. (Figure 4-55) hopper can be filled with paving material. The 8530
paver features a 9-ton (8.1 mt), rounded design to
reduce cold material build-up while rear hopper wing
wipers help prevent spillage.
1 4 The operator can also extend and retract each hopper
2 wing individually. This feature gives you the ability to
5 pave very close to walls, fences, road barriers, buildings
3 or other obstacles with ease.
DO NOT retract the hopper wings until
the material truck has moved completely away from
the paver or if the hopper is full of asphalt. NEVER
raise the conveyor bed with asphalt in the hopper.
Ensure no people, equipment or other
obstacles are in or near the hopper when raising or
lowering the hopper wings to prevent injury or
damage to the paver.
Figure 4-55. Electric Heat Control Box

1 - Left End Gate Heat On Light
2 - Left and Right Screed Heat Lights
3 - Left End Gate Heat ON/OFF Switch
4 - Right End Gate Heat On Light
5- Right End Gate Heat ON/OFF Switch

Operation
To operate the hopper wings: Conveyors

1. Press the hopper wing select The conveyor is a very important part of the paver that
button once to operate the left moves material from the hopper back to the auger
hopper wing. Press again to and through the Under Auger Material Cut-Offs to the
operate the right hopper wing. screed. The 8530 features a wide conveyor system
(Pages 3-16 to 3-17) that moves material from the truck to the screed without
segregation to ensure a flawless mat. Pay close atten-
• If operating both hopper wings, there is no need to tion to integrating conveyor operation into the total
press the hopper select button as operating both operation of the paver. The left and right conveyors can
wings is the default operational mode. be operated from either control panel, and can be oper-
ated in reverse.
Be sure the hopper wings are com-
pletely opened before receiving paving material from NEVER leave the paver unattended
the truck. while the conveyor is operating. DO NOT leave paver
with empty conveyors running for any length of time
2. Press and hold the hopper wing up or down buttons to prevent excessive wear.
to close or open one or both hopper wings based
upon the selection made.
2
Right
1 1 Conveyor
4
Chains
Left
Conveyor
Chains
3
Figure 4-56. Hopper
1 - Hopper Wings
2 - Augers
3 - Conveyors
Figure 4-57. Conveyor Chains

• Spray down the conveyor drive chains with cleaning
solvent or release agent several times during the work
day for optimum performance. (Figure 4-57)
Asphalt in the conveyors can fill tracks
and cause damage to the machine. To prevent flight
chains from sticking inside the conveyor pans, lubri-
cate them daily for maximum operational efficiency.

Operation
• If the conveyors are operating while the Under Auger

Material Cut-Offs are closed, there will be spillage,
which is normal. (Page 4-42) To help prevent this,
operate conveyors manually when loading hopper and
not paving.
• Irregular movement of the conveyor indicates that
the conveyor chains need adjustment. The conveyor
chains are easily adjusted on the 8530 paver from the
front--no lifting. Fine tuning conveyor chain tension is
described in detail on Pages 5-15 to 5-17)
NOTE: Check conveyor chain adjustment every 100
hours.
NOTE: Moving the joysticks into neutral will pause
conveyor operation. (This feature can be
turned off.)
To operate the conveyor(s):
1. Press one or both conveyor

buttons on either control panel Augers and Sonic Auger Sensor
for AUTO mode. (Pages 3-12 The dual augers are hardened, 3/4-inch thick, 12-inch
and 3-13) round, HRC 55-60 augers that can operate in reverse.
The two independent augers can be operated in manual
• In AUTO mode, the conveyor(s) automatically stops (default) or AUTO (automatic) mode.
when proximity sensors detect asphalt height at the
appropriate level for pausing the conveyor(s). If you want to operate the auger(s) in reverse, navigate
to the Motor Settings screen on the DM430 digital
• Press and hold the button(s) again for manual controller and change forward (FWD) to reverse (REV)
operation. in the left or right auger window. (Page 4-30)
2. Navigate to the Motor Settings screen on the Manual Mode: Use the auger dial on the [activated] main
DM430 digital controller to set the conveyor speed. control panel to control auger speed in manual mode.
You can also select reverse operation on this (Figure 4-58)
screen. (Page 4-30)
• Turning the dial clockwise increases auger speed.
NOTE: The conveyor will only reverse in the manual
mode, and conveyor speed is reduced. • Turning the dial counterclockwise decreases auger
speed.
Auger
Dial
(Left)
Figure 4-58. Main Control Panel Auger Dial (Left

Side Shown)

Operation
• AUTO Mode: The sonic auger sensor system must be If operating auger from the main control panel:
connected to operate in automatic mode. The sonic
1. Press left or right auger manual/AUTO button once
auger controls the amount of material flowing to the
to turn on auger in MANUAL mode. The left LED
end gates by gauging the amount of paving material
light illuminates GREEN.
in the extensions. It detects material height and
automatically turns the auger on and off accordingly. 2. Press and hold the left or right auger manual/AUTO
The sonic auger sensors are most often used at button 1/2 second to operate in AUTO mode. The
paving widths of nine feet (2.7 meters) and above. right LED light illuminates GREEN. The center blue
light illuminates when material reaches the set
NOTE: The auger dial controls material height when
material height. The auger sonic sensor must be
operating in AUTO mode.
connected to operate in AUTO mode.
NOTE: The augers are not needed when paving under
If the screed operator is operating the auger:
eight-feet wide (2.4 m).
1. Press the auger button once on the active auger
The sonic auger sensor sits in the adjustable screed
screed keypad to turn auger on. (Figure 4-60) The
mount and connects to its cable on the screed. (Figure
three LED lights will illuminate GREEN when the
4-59)
auger is on, and RED when the auger is OFF on the
Connector keypad.
2. Follow Step #2 above to select Manual or AUTO
operation.
4
Figure 4-59. Sonic Auger Sensor
Selecting left or right manual/

AUTO on the main control panel
turns on the auger. Turning the
auger on and off on the screed
keypad transfers control from the
activated [left or right] auger to
the screed.
Figure 4-60. Screed Keypad

Operation
Hydraulic Tow Point Cylinders

and Grade/Slope
The tow point cylinders are an added convenience
to the operator for adjusting the depth of the screed.
Auger (Figure 4-62) This feature makes it possible to lay
down an asphalt mat of uniformly desired thickness.
The 8530 paver features hydraulic tow point cylinders
Under with linkage that allows eight inches (20.3 cm) of travel
Auger for quick and easy height adjustments, and integrates
Material with the P-32 sonic grade and slope automation system
Cut-Off described on Page 4-54. The tow points can be oper-
ated manually or in AUTO mode.
Figure 4-61. Under Auger Material Cut-Offs
THINNER
3
Under Auger Material Cut-Offs Screed Elevation Gauge 2
The asphalt material moves from the auger to the Under 1
Auger Material Cut-Offs, which control asphalt flow to 0
the screed and hydraulic screed extensions. (Figure 1
4-61) Cut-offs can open to increase asphalt flow, or 2
close to decrease flow when making narrow passes at 3

THICKER
the beginning and ending of each pass or pull. Proper
use of the cut-offs prevents spillage and minimizes
clean-up at the end of pulls.
NOTE: To prevent excessive handwork, turn off the
conveyors and close the cut-offs about three Tow Point Cylinders
feet from the end of a pull to prevent exces- Figure 4-62. Tow Point Cylinders and Screed
sive handwork. Elevation Gauge Location
NEVER back up with the cut-offs open A screed height gauge is located on both sides of the
to prevent machine damage. paver that are connected to the hydraulic tow points.
(Figure 4-62) This gauge provides the operator with a
The cut-offs can be configured to automatically close
visual reference for the tow point’s position.
when moving paver in reverse by navigating to the Oper-
ator Settings screen on the DM430 digital controller.
The left and right hydraulic tow
(Page 4-29)
point cylinders can be operated
The Under Auger Material in manual mode from the main
Cut-Offs can be operated via control panel or the screed
the main control panel and the control box. The default setting
corresponding active side on is manual. Use the Tow Up
the screed control keypad. (thicker asphalt mat) and Tow
Down (thinner asphalt mat)
buttons to control the tow cylin-
ders in manual mode.
• Press and hold the left or right Open Cut-Off button
to open. The center LED light illuminates GREEN
on both main control panels and the corresponding
active side screed keypad.
• Press and hold the left or right Close Cut-Off button to
close. The center LED light illuminates RED on both
main control panels and the corresponding active
side screed keypad.

Operation
Operating in Manual mode: Flight Screws

1. Center the tow point by referring to the screed The screed operator can also use the flight screw for
elevation gauge. Raise or lower the screed until the making minor adjustments to mat thickness as needed
rod end is flush with the “0” on the indicator decal. while paving.
(Figure 4-62)
2. While paving, make minor adjustments to the screed
using the tow point adjustment (or flight screw
described in the following section).
Operating in AUTO mode:
Pressing the Grade/Slope button changes

to AUTO mode. The TopCon P-32 sonic
automatic grade/slope control system
(included with your paver) must be
connected to operate in AUTO mode.
(Page 4-54)
• The Tow Up and Down buttons do not function in

AUTO mode unless joysticks are in neutral.
• When operating in AUTO mode, the tow points are
4
paused when paver is not traveling forward.
Figure 4-63. Flight Screw

You must be operating tow point cylinders in the manual
mode when using the flight screw.
1. Before paving, refer to the screed elevation gauge.
(Figure 4-62 on previous page.)
2. Raise or lower the screed until the cable rod end is
flush with “0”on the indicator decal.
3. Slowly move both joysticks forward.
4. Use the Thicker/Thinner flight screw on both sides
of the screed to adjust mat thickness as you pave.
(Figure 4-63)
5. While paving, check the mat thickness regularly
and make minor screed adjustments using the flight
screw as needed.

Operation
• Always heat the screed extension(s) and end gate(s)

(if equipped with the heated end gate option) before
making any adjustments. (Pages 4-37 to 4-38)
• Set the screed extension(s) and adjustment
components when paving widths exceeding eight (8)
feet.
NOTE: To set the asphalt depth, you can place small
starter blocks under the main screed while
you make adjustments. (Figure 4-65)
Legend HD PRO Screed and

Extensions
The Legend HD PRO screed features heavy-duty flight
screws, heavy-duty crown and valley mechanism, and
AOA (Angle of Attack) adjuster with vertical height
adjustment for even more screed extension control.
The main screed has hydraulic extensions on each
side that extend and retract to allow paving widths from Figure 4-65. Starter Blocks Location
8 - 15.5 feet (2.4 - 4.7 meters). Electric dual vibrators
mounted on the main screed frame increase paving
The spring-loaded, heated end gate option on the
material compaction. Folding, slide-out walk boards
screed extensions ensure matching pavements joints
provide screed operators added maneuverability and
and seams. (Figure 4-66) Use the end gate adjusters
convenient access to controls while paving.
to raise and lower the end gate height as needed.
AOA (Angle of Attack) adjustment mechanisms are
located on top of the extensions for easy access. End Gate Adjusters
(Figure 4-64) When adjusted correctly, pressure on
the rear edge of the screed extension is the same as
the rear edge of the main screed, resulting in a smooth
mat the length of the screed.
AOA AOA
Adjuster Adjuster
Figure 4-66. Screed Extension End Gates
NOTE: Never allow the end gate to carry the weight of
the screed to prevent uneven compaction.
Figure 4-64. Screed Extension AOA Adjusters

Operation
Extend/Retract Screed Extension

You can extend or retract the
screed extensions on either or
both sides of the paver using the
corresponding extend or retract
buttons on the main control
panel and screed keypad.
Arrows on each symbol point the
direction the screed mechanism
moves.
• Press and hold the corresponding button to extend or
retract the screed to desired width.
Figure 4-67. Screed Control Keypad • Release button when desired width is achieved.
Screed operators use the screed control keypads--one

on each side of the screed--turn the augers on and off,
set the slope/berm, open/close the cut-offs, extend/
retract the screed extensions, and raise/lower tow
points. The keypad also contains a horn and E-Stop
(emergency stop) button. (Figure 4-67)
4
Raise/Lower Screed
Raising and lowering the screed

can only be accomplished from
the activated main control panel.
• Press and hold the corresponding button to raise () Figure 4-68. Slope/Berm Functions
or lower () the screed. The sloping extensions provides the means of matching
• The screed lower () button also controls floating the curb and gutter to reduce handwork while paving. The
screed: hydraulic slope extensions provide 0 - 8 percent slope.
The entire extension can be angled down to 2.5 inches.
• Placing the joysticks into neutral (activated main (Figure 4-68)
control panel only) moves into screed hold, and
float resumes when joysticks are returned to the The berm function allows you to adjust the last one foot
forward position. of each extension to pave up to a six-inch roll-up curb.
You can raise the height to easily allow more material
• If the paver is moving forward, then stops, alongside buildings or other objects. The last foot (12
screed float is paused (the center LED light inches) of the extension can be angled up to six inches.
illuminates when paused. Screed float resumes
when joysticks are returned to the forward Use the slope/berm select button
position. on the main control panel to
choose either function, then use
the slope/berm up and down
buttons. The default is SLOPE.
The left LED light illuminates when
in slope mode and right LED light
illuminates in berm mode.
NOTE: The slope or berm up and down buttons only
function on the corresponding screed keypad.

Operation
• Adjust the oscillating push rollers to the appropriate

height needed for asphalt trucks. (Figure 4-69) If
equipped with the optional truck hitch refer to Page
4-51 for operational instructions.
• There are five (5) set heights on the truck push
rollers. A scraper behind each one scrapes
asphalt from the push rollers as you pave to
help prevent asphalt build-up.
• Remove bolts on both sides of each push roller,
align with either of the five slots on the frame at
desired height, and reinstall bolts.
• Both push rollers should be at the same height
to prevent damage.
Starting to Pave Scraper

The LeeBoy 8530 paver provides superior paving for
driveways, small to large parking lots, and secondary
roads. Proportional control of augers and conveyors
enhance asphalt material delivery. Separate pumps for
each function (charge, augers, conveyors, cylinders,
propulsion), with proportional valves for extensions, opti-
mizes hydraulic performance. It has a production rate of Bolt Slots
Bolt Slots
approximately 250 tons per hour.
Figure 4-69. Adjustable Push Rollers
This paver is capable of placing a mat thickness of six
inches (20 centimeters) for: • Extend the lower guide bar gauge to further assist you
in paving a straight line from the operator’s platform.
• Bituminous base. (Figure 4-70) Use a reference guide such as a curb,
• Binder or surface course. gutter, adjacent mat or string line.
• Lime or Portland cement-stabilized sub-base. • It is very important that the first pass be straight as it
will serve as your guideline for the following passes.
• Graded aggregate materials.
Operators should be trained to operate the various
machine components along with proper paving tech-
niques before paving. Guide
Bar
Keep these items in mind:
• Plan the project so you pave the most narrow passes
first (the width of the paver), leaving the widest passes
until last.
• Always pave in low gear.
• It is the operator’s job to guide the material truck
back to the hopper and signal the driver when to stop
dumping asphalt into the hopper. The driver must
Figure 4-70. Adjustable Push Rollers
maintain a light pressure on the brakes to prevent the
truck from dumping asphalt onto the ground.
NOTE: If paver is equipped with the optional truck
hitch, the truck driver won’t need to maintain
brake pressure. (Page 4-52)

Operation
7. When the material begins to discharge from under

the screed, press the Screed Down button to float
the screed.
8. If paving a width more than eight feet, turn the left
and/or right auger buttons on, then set auger opera-
tion to AUTO to control the material height at the
end gate. (Page 4-40)
• Ensure the sonic auger sensor is connected.
• When the material starts moving into the
sonic range, the sonic auger will automatically
regulate auger operation.
NOTE: Augers aren’t needed when paving a basic
eight-foot pull.
Basic Paving 9. Begin paving, move slowly at first to adjust the
1. Spray down the machine. (Page 4-36) screed if needed.
2. Heat screed and end gates. (Page 4-37) • Use the hydraulic tow points, grade/slope
functions, and/or flight screws as needed while
3. Position paver at the starting point for the mat. paving. (Page 4-42)
4. Open the Under Auger Material Cut-Offs. (Page • The procedures for setting the crown and
4-42) making AOA (Angle of Attack) adjustments
4
Never back up with cut-offs open. for asphalt mat texture are described on the
following two pages.
5. Adjust screed as needed. (Page 4-44)
10. Make a paving pass until the asphalt level in the
6. Adjust push rollers to the appropriate height needed hopper is low.
for the asphalt truck. (Page 4-46)
NOTE: To prevent excessive handwork, set the
• Or use truck hitch or extendable push roller left and right conveyor switches to the OFF
controls if equipped with either option. (Page position and set both cut-off switches to the
4-52) CLOSE position about three feet from the end
7. Open hopper wings to accept asphalt from the ma- of the pull.
terial truck. (Page 4-38) 11. Return paver back to starting position to begin the
NOTE: Allow only a partial load of asphalt to enter the next pull.
hopper when first starting to pave.
6. Turn the left and right conveyors on to the AUTO
position. (Page 4-39)

Operation
Setting the Crown 4. To get exact crown or valley, measure the distance
between a flat level surface to the center bottom
The screed can also be set to control the pavement portion of screed. Make adjustments with crown and
valley, or crown. A pavement crown is the elevation of valley control.
the middle in relation to the edges, and insures proper
• Positive crown is when the middle of the mat
drainage of the pavement.
is raised to permit water to drain to each side.
NOTE: Maximum crown is two inches. (Figure 4-72)
To set the crown: • Negative crown is the lower in the center of
1. Loosen the lock-down bolts in slotted bars before the screed plate, often used in an alley where
adjusting crown and valley mechanism. (Figure drainage is necessary. (Figure 4-72)
4-71)
Figure 4-71. Loosen Lock-Down Bolts

2. Use the crown handle adjuster for setting positive or Figure 4-72. Crown Settings
negative crown:
1 - Positive (+)
• For increased positive crown push down on
2 - Zero (0)
adjuster.
3 - Negative (-)
• For increased negative crown pull up on
adjuster. NOTE: Crown may be placed in the leading edge and/
or the trailing edge of the screed plate. Crown
• To put leading edge crown in the screed, you
in the leading edge aids material flow under
must make the adjustment with the crown
the screed plate only. Trailing edge crown
handle. Once leading edge is set where you
puts a crown in the mat.
want, remove the four locking bolts, then set the
trailing edge flat and reinstall the locking bolts. Example: The trailing edge crown is 0 and the
leading edge crown is 1/8 inch. There will not be
3. Use the gauge at the center of the screed above the
any crown in the mat, but the material flow under the
screed platform as a visual reference.
screed plate will be improved.
• If the needle is above the zero, you will have
positive crown.
• If the needle is below the zero, you will have
negative crown.

Operation
Mat Texture Adjustment Unloading and Loading

Adjust the mat texture using the Angle-of-Attack (AOA) Ensure the transport trailer has the capacity to carry
adjuster (in the center of each extension) to produce a the paver’s weight. Park the trailer in a clear, level area
smooth or coarse mat texture. (Figure 4-73) when loading or unloading the machine.
• The screed extension should be hot before making
ALWAYS position an assistant to be a
any adjustments.
ground guide when loading and unloading the paver.
• Spray the bottom of the screed with cleaning solvent
BEFORE heating the screed. Work slowly and carefully to avoid ac-
cidents. Keep the loading area clear.
• Vertical adjusters are located on the main screed that
are preset by the factory/dealer, therefore, need no ALWAYS back the paver up loading
adjustment. ramp with the screed end first. ALWAYS be alert to
uneven surfaces and the potential reactions when
NEVER spray cleaning solvent or transferring the paver from surface to surface.
release agent on or near a hot screed heating or near Serious injury or even death can result.
open flame. Cleaning solvent and release agents are
flammable and could cause serious personal injury. Use extra caution steering when
loading and unloading the paver as slight steering
NOTE: Do not allow release agent chemicals to run changes on ramps and trailers can cause the ma-
onto the ground. chine to fall off the ramp or transport trailer. Serious
injury or even death can result.
To prevent damage to the undercar-
4
riage and throughout the paver, reduce traveling
speed before the paver tracks come into contact
with loading ramps or any abrupt change in the sur-
AOA AOA
face. The track drive sprocket or other components
Adjuster Adjuster
can be damaged by excessive shock.
DO NOT allow the screed to strike the
ramp as this can damage bearings on the thickness
control screws or welds on the leveling arms. A lon-
Figure 4-73. Screed Extension AOA Adjusters ger ramp to reduce the loading angle may be needed.
To make the AOA adjustment: Never move the paver in reverse while
the cut-offs are open.
1. Spray down and heat screed extension if needed.
2. Turn the AOA adjuster in the direction for desired
result:
• Turning the AOA adjuster counterclockwise
will increase the pressure on the back of the
extension, which gives a smoother, slicker
finish.
• Turning the adjusters clockwise will decrease
the pressure on the back of the extension,
resulting in a coarser finish.
Figure 4-74. Correct Loading and Unloading Position
NOTE: Too much pressure on the back of the screed
on Ramp
extension will take the weight off the screed
wear plate and cause poor material compac-
tion, resulting in a poor finish.

Operation
Unloading 5. Using the steering control joysticks Or steering

knob if equipped), SLOWLY guide paver up the
1. Remove tie-down equipment. ramp.
2. Start and warm up engine. 6. Position paver in center of trailer.
3. Set throttle to Pave Low (1900) RPMs. 7. Lower the screed.
4. Set steering control lever so paver moves very 8. Shut down the engine.
slowly.
9. Attach tie-down chains to the front weight block and
5. BEFORE moving the machine, ensure: D-Rings in front of the torque hubs. .
• The screed position is UP. 10. Place chocks at tracks.
• Auger extensions are removed. 11. Ensure that all chains are tightly secured before
• The screed extensions are IN. transporting the paver.
• The Under Auger Material Cut-Offs below the

augers are CLOSED.
Towing
6. Move paver forward down the ramp.
Ensure the paver is on level ground
and blocked to prevent machine from moving while
Loading preparing for towing. Be especially careful after dis-
connecting the torque hub as the paver could roll.
The paver must be loaded screed-end
first to prevent damage. While it is strongly recommended that the paver be
transported rather than towed, there are situations
1. Back up paver to base of the ramp. Line up tracks where you may need to tow the paver off the road until
with the ramp. (Figure 4-74 on previous page.) a transport vehicle arrives. DO NOT tow paver long
2. BEFORE moving the machine, ensure: distances.
• The screed position is UP. You must disconnect the torque hub to prepare the
machine for towing as follows:
• Auger extensions are removed.
1. Using a wrench, loosen one of the two bolts on the
• The screed extensions are IN. torque hub cap, then remove the other bolt and
• The Under Auger Material Cut-Offs are retain for next step. (Figure 4-75)
CLOSED.
3. Load the paver screed-end first. Set throttle to Pave
Low (1900) RPMs.
4. Set steering control lever so paver moves very Bolts
slowly onto the ramp.
Figure 4-75. Remove Cap Bolts

Operation
2. Slide cap over and insert retained bolt into the

center of the hub. (Figure 4-76) This allows you to
Optional Components
pull the release mechanism out, which disconnects
the torque hub.
Umbrella Option
The umbrella kit option provides shelter from sun and
other weather conditions for the operator. The umbrella
kit assembly includes the mounting bracket and
umbrella frame assembly that can be mounted on either
side of the screed handle.
Rubber Track Option

The LeeBoy 8530 paver is equipped with poly-pad
tracks, but a rubber track option is also available.
Horizontal Flight Screws

Figure 4-76. Insert Bolt into Hub Some screed operators prefer horizontal flight screws.
Be sure to push release mechanism This option is not an add-on option--it must be ordered
back into place and reinstall/tighten bolts on cap when purchased.
when finished moving the paver.
Screed Extension Vibration

Screed vibration helps compact material. If equipped
4
with this option, use the Vibrators button on the main
control panel to turn vibration on and off.
Screed Central-Point Lube

System
The screed central-point lube system combines all
screed lubrication points into one. When you pump
grease into the central point, valves distribute the
grease evenly to all the screed grease points.

Operation
Truck Hitch Extendable Push Roller

The truck hitch is an optional attachment that prevents The extendable, oscillating push roller option offers
excessive and uneven braking from the asphalt material even more flexibility for maintaining contact with an
truck. (Figure 4-77) asphalt material truck. (Figure 4-78) Extending the
rollers various lengths as needed allows better contact
for material trucks of all sizes, decreasing the load on
the paver so it’s easier to push the truck.
Use the same procedures in the previous section for
operation.
Figure 4-77. Truck Hitch

Figure 4-78. Extendable Push Roller
To engage the hitch with the rear wheels of the asphalt
truck:
1. Use the Truck Hitch button Power Crown Option

on the main control panel
to move truck hitch into the The Power Crown option adjusts the positive or negative
desired position. crown as needed. The power crown switch is located
on the junction box. (Figure 4-79)
2. Extend the arm extensions of the truck hitch by
pushing and holding the Truck Hitch button in the • Push the switch UP for valley.
OUT position. • Push the switch DOWN for crown.
3. The paving material truck then SLOWLY backs up to
the paver until the hitch makes contact with the rear
tires of the truck.
4. Retract the arm extension by pushing and holding
the Truck Hitch button in the IN position until both
guide rollers are fully locked onto the truck wheel
rims.
NOTE: It may be necessary to adjust the roller guides
to the inside of the wheel rims.
Power Crown Switch

Figure 4-79. Power Crown Switch

Operation
Topcon ® P-32 Sonic and Dual

Topcon® To initiate the TopCon P-32 system:
Grade Control 1. Start the engine and idle a few minutes to warm
hydraulic oil throughout the machine.
Topcon® sonic grade control, dual grade control and
2. Connect the P32 plugs into the connector the main
slope options offer paving professionals screed control
control panel column. (The plug will only fit into its
for improving smoothness along with assuring accurate
correct connector. )
slope and material thickness. Sonic trackers continu-
ously measure the elevation over the surface, automati- 3. Push the power button to turn the system ON.
cally averaging and adjusting the tow point cylinder on (Figure 4-80)
the paver. These controllers send signals to the screed
4. Turn the Mode Select Knob clockwise (or coun-
to precisely maintain mat thickness and slope as you
terclockwise depending on last setting used) until
pave. Most states require this technology for state road
the number 14 appears in the Mode Select display
paving jobs to ensure smoothness and continuity on
window.
roadways.
5. Press and hold the Set button for three seconds and
Choose from one of three options: Sonic Grade Control
release.
(one side); Dual Grade Control or Dual Grade Control
and Slope. The dual grade controls automatically main- 6. Press the Set button again.
tain a set depth on both ends of the screed. The Dual 7. Turn the Mode Select Knob until EXT (external)
Grade and Slope controls maintain a set depth on one appears in the Mode Select display window.
end of the screed and a set slope on the other end.
8. Press Set button again, then press Menu button.
The paver must be pre-wired for TopCon technology. If
equipped with this option, be sure to unplug and store 9. Turn the Mode Select Knob until the number 50
4
the system after use. Always recap the cables to protect appears in the Mode Select display window.
the connectors when not in use. (Figure 4-80) 10. Repeat Steps 5 and 6 to set.
11. Turn the Mode Select Knob until the number 16
appears in the Mode Select display window. If the
Digital tow arm cylinder does not begin to move, continue
Display turning the knob until it does. DO NOT raise or
lower the screed.
NOTE: This is the valve offset setting, which varies
Mode from paver to paver. Make a note of this num-
Select ber on the Notes page provided in this manual
Display for future reference.
12. Repeat Steps 5 and 6 to set.
Menu Set
Mode appears in the Mode Select display window. If the
Select tow arm cylinder does not begin to move, continue
Knob turning the knob until it does.
NOTE: This is the elevation setting, which varies from
On/Off paver to paver. Make a note of this number
on the Notes page provided in this manual for
future reference.
Figure 4-80. TopCon P-32 Sonic Grade Control Box Setting this value too high will result in
overshooting the grade.
14. Repeat Steps 5 and 6 to set.
appears in the Mode Select display window.
16. Press the Set button. You are now ready to pave.

Operation
Slope Meter To install the slope meter:
The slope meter is attached to the screed (beside the 1. Park the paver on a level surface. Use a level tool to
crown adjuster lever). The slope meter is used for determine that the paver is level before installing.
slope and crown road construction, and continuously 2. The slope meter comes bolted to an aluminum
indicates the slope of the ground, or “percent of grade.” mounting plate (two bolts). Remove the bolts and
(Figure 4-81) the slope meter from its mounting plate.
Indicator Ball • If your paver is equipped with a metal block
welded onto the screed frame, discard the
mounting plate as you will be attaching the
slope meter directly to the metal block surface.
NOTE: Pay attention to the raised rims around the
bolt holes. The slope meter must be remount-
ed on the same side to prevent damage during
installation.
Figure 4-81. Slope Meter 3. Align top edge with the frame edge. Use a level to
The slope meter is calibrated to read from .00 to .12 ensure it is perfectly level.
(0 - 12 percent) and works similar to a level tool. Just • If using the aluminum plate, align it onto the
like a level tool, it contains a ball bearing suspended in mounting surface carefully, with the top edge of
oil that gravity always keeps at the lowest point of the the plate aligned with the frame edge.
meter, indicating the slope as you pave. Fluid in the vial
is heavy and helps keep the indicator ball steady even • If installing onto the metal block, use a level tool
with vibration, yet it still reacts quick enough to keep you to ensure
accurate. While the slope meter is sturdy and functions 4. Reinstall the two bolts securely, ensuring the raised
regardless of weather conditions, take care not to break rims are in their original position.
the glass tube. Keep the slope meter clean for optimum
viewing at a glance. NOTE: If using the aluminum plate, the lock wash-
ers provided MUST be used or the plate can
If you selected the slope meter option when your shake loose.
ordered your paver, it is already mounted onto the
screed at our manufacturing facility. Otherwise, you will
need to mount the slope meter onto the screed.
NOTE: The slope meter is a precision instrument
and must be installed correctly for accurate read-
ings. Install the slope meter onto the metal block Magnetic Cup
(if equipped), or a solid, straight, flat area on the
main screed frame that will not twist or strain during
Holder
operation. It cannot be emphasized enough that the Magnetic cup holders can
paver needs to be on level ground for correct instal- be purchased for use with
lation and operation. your machine (and the rest
of your fleet). (Figure 4-82)
See your authorized dealer
for details. Ask for Part
Number 1020521.
Figure 4-82. Magnetic

Cup Holder

LeeBoy Model 8510C Conveyor Paver
Section 5
MAINTENANCE
Page
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1
Maintenance Schedule. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-5
Accessing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6
Raise and Lower Engine Hood. . . . . . . . . . . . . . . . . . . . 5-6
Raise and Lower Conveyor. . . . . . . . . . . . . . . . . . . . . . 5-7
Routine Maintenance. . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9
Prepare Paver for Maintenance. . . . . . . . . . . . . . . . . . . . 5-9
Every 10 Hours or Daily Routine Maintenance . . . . . . . . . . . . . 5-9
5
Every 50 Hours or Weekly Routine Maintenance . . . . . . . . . . . 5-9
Every 100 Hours or Monthly Maintenance . . . . . . . . . . . . . . . 5-10
Every 250 Hours or Quarterly Routine Maintenance . . . . . . . . . 5-10
Every 500 Hours or Semi-Annual Routine Maintenance . . . . . . . . 5-10
Every 1000 Hours or Annual Routine Maintenance. . . . . . . . . . 5-10
Every 1500 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Every 3000 Hours . . . . . . . . . . . . . . . . . . . . . . . . . . 5-10
Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-11
Lubrication Points Chart . . . . . . . . . . . . . . . . . . . . . . . 5-11
Daily Lubrication. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-12
Monthly Lubrication . . . . . . . . . . . . . . . . . . . . . . . . . 5-14
Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . 5-15
Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Conveyor Flight Chains . . . . . . . . . . . . . . . . . . . . . . . . 5-15
Conveyor Drive Chains. . . . . . . . . . . . . . . . . . . . . . . . 5-17
Auger Drive Chain. . . . . . . . . . . . . . . . . . . . . . . . . . 5-17
Screed Extension Top Guide Adjustment. . . . . . . . . . . . . . . 5-18
Track Tension Pressure Relief. . . . . . . . . . . . . . . . . . . . 5-18
Torque Hub Hydraulic Motor Gear Adjustment. . . . . . . . . . . . 5-19

Maintenance
Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-19

Check Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . . 5-20
Change Engine Oil and Filter. . . . . . . . . . . . . . . . . . . . . 5-21
Change Air Filter. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Engine Drive Belt . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-22
Change Oil Separator Element. . . . . . . . . . . . . . . . . . . . 5-23
Selective Catalytic Reduction (SCR) . . . . . . . . . . . . . . . . . 5-23
DEF (Diesel Exhaust Fluid). . . . . . . . . . . . . . . . . . . . . . 5-24
DEF Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-24
DPF Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25
Cooling System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-26
Replace Radiator Hoses . . . . . . . . . . . . . . . . . . . . . . 5-26
Fuel System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Fuel Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Change Fuel Filter . . . . . . . . . . . . . . . . . . . . . . . . . . 5-27
Fuel Water Separator. . . . . . . . . . . . . . . . . . . . . . . . 5-28
Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Check Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . . 5-29
Change Hydraulic Oil and Filter . . . . . . . . . . . . . . . . . . . 5-29
Electrical System. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-30
Battery Servicing. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Alternator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-31
Fuse Panel. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Electric Heat Control Box. . . . . . . . . . . . . . . . . . . . . . . . . . 5-32
Element Resistance Testing . . . . . . . . . . . . . . . . . . . . . 5-33
Heating Elements . . . . . . . . . . . . . . . . . . . . . . . . . . 5-34
Generator Speed Check. . . . . . . . . . . . . . . . . . . . . . . 5-34
Generator Voltage Testing. . . . . . . . . . . . . . . . . . . . . . 5-34
Generator Capacitor Replacement. . . . . . . . . . . . . . . . . . 5-35
Adjust Generator Belt. . . . . . . . . . . . . . . . . . . . . . . . 5-35
Beacon and Work Lights. . . . . . . . . . . . . . . . . . . . . . . 5-35
Dielectric Grease. . . . . . . . . . . . . . . . . . . . . . . . . . 5-36
Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Front Idler. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-37
Track Tension Cylinder . . . . . . . . . . . . . . . . . . . . . . . 5-38
Track Rollers . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-38

Maintenance
Track Sprocket (Poly) . . . . . . . . . . . . . . . . . . . . . . . . 5-38

Rubber Track (Option). . . . . . . . . . . . . . . . . . . . . . . . 5-39
Torque Hub . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-39
Two-Speed Hydraulic Motors. . . . . . . . . . . . . . . . . . . . 5-40
Rear Conveyor Shaft, Bearings and Sprockets . . . . . . . . . . . . 5-42
Conveyor Drive Motors. . . . . . . . . . . . . . . . . . . . . . . . 5-42
Auger Inner Bearings . . . . . . . . . . . . . . . . . . . . . . . . 5-43
Auger End Mounts. . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Auger Motors . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-44
Quick Change Augers . . . . . . . . . . . . . . . . . . . . . . . . 5-45
Main Screed Wear Plate. . . . . . . . . . . . . . . . . . . . . . . 5-46
Screed Extension Heat Box . . . . . . . . . . . . . . . . . . . . . 5-47
Winterizing for Storage. . . . . . . . . . . . . . . . . . . . . . . . . . . 5-49
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Hydraulic Pressure . . . . . . . . . . . . . . . . . . . . . . . . . 5-50
Spray Down Pump. . . . . . . . . . . . . . . . . . . . . . . . . . 5-51
Hydraulic Motor Installation Start-Up Procedure. . . . . . . . . . . 5-52
Auger and Conveyor Chain Tension Adjustment. . . . . . . . . . . 5-53
5
Troubleshooting Chart . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-54
DM430 Diagnostic Trouble Code (DTC) Chart . . . . . . . . . . . . . . . 5-58

Maintenance
NOTES

Maintenance
Maintenance Schedule Always use the appropriate and

correct sized tools for the task at hand to prevent
Before performing any maintenance procedures on the damage or possible injury.
LeeBoy Model 8530 Conveyor Paver, review the safety
information in Section 1. Refer to the Engine Operator’s When performing any routine
Manual accompanying your paver for more detailed maintenance, always include the previous routine
engine service information. maintenance hours in the higher hourly schedule.
Table 5-1. Periodic Maintenance Schedule
Every 1000 Hours

Every 500 Hours
Every 250 Hours
Every 100 Hours
Every 50 Hours
Every 10 Hours
Semi-Annually
SYSTEM ITEM
Quarterly
Annually
Monthly
Weekly
Daily
Paver Lubricate paver. X
Check oil level. X
Check coolant level. X
5
Replace coolant. X
Check air filter. X
Change air filters. X
Engine Replace fuel filter. X

Change oil and oil filter. (Initial 50 Hours) X
Adjust engine belt. X
Replace engine belt. X
Check DEF tank fluid level. Fill if needed. X
Adjust generator belt. X
Check hydraulic oil level. X
Change hydraulic oil. X
Change hydraulic filter. X
Hydraulic
Check torque hub oil. X
Change torque hub oil. X
Drain hydraulic tank. Replace strainer. X
Adjust conveyor drive chains. X
Adjust conveyor flight chains. X
Mechanical
Adjust auger chains. X
Adjust screed extension top guide. X
Every 1500 Replace oil separator element. Contact your authorized dealer to check engine injector tip, PCV (Positive
Hours Crankcase Ventilation) valve, and EGR cooler.
Every 3000
Contact your authorized dealer to check EGR system and turbo-charger.
Hours

Maintenance
2. Turn the ignition switch to the RUN position. (Figure

5-3)
3. Use the Hood Lift switch on the junction box to raise
and lower the hood:
• Push the Hood Lift switch UP and hold to raise
the hood.
• Push the Hood Lift switch DOWN to close the
hood.
4. After lowering the hood completely, push the
latches back into place to secure the hood.
Ensure all latches are securely
Figure 5-1. Pivot Engine Hood latched before operating.
Accessing Components
Ignition
Raise and Lower Engine Hood
Accessing the radiator and other engine components is
simple and convenient on the 8530 commercial paver.
The engine hood pivots forward for convenient access
to the radiator and other engine service points. (Figure
5-1) Access doors on each side of the paver also pro-
vide easy access for servicing various components.
To raise the hood:
1. Push the center of the hood latches (5) across Hood Conveyor
Power
the (Figure 5-2) to unlatch. (One side of the latch
Lift Crown Lift
mechanism pops up.)
Figure 5-3. Junction Box Controls
Ensure all hood latches (5) are
unlatched before raising the hood.
Engine Hood
Latches
Figure 5-2. Engine Hood Latches

Maintenance
Raise and Lower Conveyor Use the following procedure to raise and lower the
conveyor:
Raise the Conveyor 1. Press and hold the Hopper
The conveyor bed can be hydraulically lifted for easy Wing CLOSE button on the
access to the undercarriage and tracks for cleaning, main control panel to retract
maintenance and adjustments. (Figure 5-4) both hopper wings. (This button
functions on both the active and
You can also raise and lower the conveyor bed to
inactive consoles.)
access undercarriage components using the conveyor
lift switch on the junction box. NOTE: You do not need to press the Hopper Wing
Select button as its operational mode is set by
default for operating both hopper wings.
2. Remove the bolts on the upper wing hinges (four
bolts on each hopper wing).
3. Remove the cotter pin holding the hopper tool on
the right engine access panel door. (Figure 5-5)
Hold the tool on the rubberized end.
4. Insert the hopper tool into the square slot beneath
the lower guide bar gauge and firmly grasp the top
Figure 5-4. Hydraulic Conveyor Bed in the Raised of the hopper wing with the other hand as shown in
Position
NOTE: Engine must be running to raise the hydraulic
conveyor bed, but can be turned off while
Figure 5-6.
5
unbolting the side wings.
A hopper tool is included with your paver for ease of
preparing the hopper wings for raising the conveyor,
along with securing the hopper wings after lowering the
conveyor. (Figure 5-5) The tool is conveniently located
inside the right engine access panel, clipped to the door
using a cotter pin. Be sure to return the tool to its mount
after each use.
Figure 5-5. Hopper Tool
Figure 5-6. Insert Hopper Tool

Maintenance
5. Push down on the hopper tool while holding on and

pulling the top of the hopper wing. You will feel the
hopper wing fold out from its bottom hinge as you
leverage with the hopper tool. (Figure 5-7)
Figure 5-8. Secure Safety Prop

Lower the Conveyor
Remove all tools or foreign objects
before lowering and clear the area of untrained
personnel.
1. Check that the area under the conveyor is clear of
tools or foreign objects.
Figure 5-7. Releasing Hopper Wing from the Hinge 2. Turn engine ON and raise conveyor off safety prop.
6. Repeat Steps 3 - 4 on the other side. 3. Carefully release safety prop and fold back down
into place.
7. Push the Conveyor Raise/Lower switch on the
junction box to the RAISE position, holding the 4. Push the Conveyor Raise/Lower switch on the
switch until the conveyor is fully raised. junction box to the LOWER position, holding the
switch until the conveyor is fully lowered.
8. Pull the safety prop at the front of the conveyor bed
up and secure into place. (Figure 5-8) 5. Insert the hopper tool into the slot and pull up,
pushing the hopper wing with your other hand as the
Crush Hazard! Safety prop must be wing leverages back into place.
placed in position. Use extreme care when working
under conveyors. Clear the area of untrained 6. Repeat on the other side.
personnel. 7. Reinstall bolts on the upper wing hinges (four on
9. Turn off the engine. each hopper wing) and torque. (See Torque chart
in Section 2.)
8. Return the hopper tool back to its mount on the right
engine access panel door and reinsert the cotter
pin to secure it.

Maintenance
Routine Maintenance NEVER spray cleaning solvent on hot

surfaces as serious injury can result.
Following the maintenance schedules and procedures
will maintain the paver in top operating condition and 2. Raise conveyors and place safety prop into position.
provide years of trouble-free operation. Refer to the (Pages 5-7 and 5-8) Clean any asphalt material
Engine Operator’s Manual accompanying your paver for off all flat surfaces. Remove any debris from screed
more detailed engine service information. and check for leaks.
3. Lubricate the required parts. (Pages 5-11 to 5-14)
Changing oil and cleaning the paver
should only be done in a designated area where the 4. Check battery cables and connections. (Page
oil and chemicals can be contained. Discard these 5-31)
by-products in accordance with environmental
5. Check coolant level. Fill if needed. (Page 5-25)
regulations.
Allow the radiator to cool off
When performing any routine maintenance, always
completely (30 minutes after engine operation)
include the previous routine maintenance hours in the
before checking coolant level. NEVER remove the
higher hourly schedule.
radiator cap when hot to prevent serious burns.
6. Check DEF tank fluid level. Fill if needed. (Page
Prepare Paver for Maintenance 5-23)
7. Check for loose, worn or damaged hoses, tubes
If any maintenance must be
clamps. Tighten, repair or replace promptly.
5
performed while the engine is running, DO NOT leave
paver unattended. 8. Check fuel level. Keep the fuel tank full to prevent
condensation. Always fill at the end of the day.
NOTE: Follow the previous instructions for raising
(Page 5-26)
and lowering the conveyor bed for procedures
requiring access to the undercarriage and ALWAYS stop the engine when refilling
tracks. fuel and be careful not to spill to prevent a fire. DO
NOT smoke while refueling. Only add fuel in well-
1. Park the paver on a flat surface.
ventilated area or outdoors. DO NOT overfill.
2. Lower all attachments to ground level.
Use only ultra low sulfur diesel fuel.
3. Place joysticks in neutral.
9. Check engine oil level. (Page 5-20)
4. Run engine at 1/2 speed (RPMs) without load for
three to five minutes, then reduce to slow idle. 10. Check hydraulic oil level. (Page 5-28)
5. Place ignition switch in the OFF position. 11. Perform any other engine preventive maintenance
described in the Engine Operator’s Manual.
If asphalt material is allowed to
NOTE: In cold weather, keep conveyor flight chains
remain on the paver overnight, possible damage and
properly oiled with cleaning solvent or release
increased maintenance costs can result upon start-
agent. This will prevent conveyor bars from
up the next day. Spray down the paver daily (or more
sticking. Neglect could result in conveyor bar
often if needed).
damage or drive chain failure.
Every 10 Hours or Daily Routine Every 50 Hours or Weekly

Maintenance Routine Maintenance
1. Clean off paving material and spray cleaning solvent
1. The FIRST 50 HOURS, change engine oil and filters,
or release agent on the wear plate, extensions,
then every 500 hours thereafter. (Page 5-20)
and any other area that has been in contact with
the paving material. Cleaning should be performed 2. Check all battery connections and remove any
while the paver is hot. corrosion present. (Page 5-31)
3. Drain fuel water separator (if needed). (Page 5-28)

Maintenance
4. Check torque hub oil level. Refill if needed. (Page 4. Replace engine belt. (Page 5-22)
5-15)
5. Replace fuel filter cartridge. (Page 5-27)
5. Lubricate grease fittings on the flight screw on both
6. Clean fuel water separator. (Page 5-28)
sides of the screed, the fitting on the depth screw,
and the fittings on the flange bearings located on top 7. Change the hydraulic oil and filter. (Page 5-29)
of the extension screed. Grease nuts on extension 8. Perform previous routine maintenance and any
screws. (Pages 5-11 to 5-14) other engine preventive maintenance described in
6. Perform previous routine maintenance and any the Engine Operator’s Manual.
other engine preventive maintenance described in
the Engine Operator’s Manual.
Every 1000 Hours or Annual
Routine Maintenance
Every 100 Hours or Monthly 1. Drain hydraulic tank and refill with fresh hydraulic oil.
Maintenance 2. Replace air filter. (Page 5-21)
1. Check and adjust conveyor drive chains. (Page 3. Contact your dealer to check valve clearance.
5-16)
4. Perform previous routine maintenance and any
2. Check and adjust conveyor flight chains. (Page other engine preventive maintenance described in
5-15) the Engine Operator’s Manual.
3. Check auger drive chains, lubricate and adjust.
(Page 5-17)
4. Check and adjust screed extension top guide. Every 1500 Hours
(Page 5-17) 1. Contact your authorized dealer to check, and
5. Perform previous routine maintenance and any service if needed, the engine injector tip, PCV
other engine preventive maintenance described in (Positive Crankcase Ventilation) valve, and EGR
the Engine Operator’s Manual. cooler.
2. Replace oil separator element. (Refer to your
Engine Operator’s Manual.)
Every 250 Hours or Quarterly
Routine Maintenance other engine preventive maintenance described in
1. Clean air filter element. (Page 5-21) the Engine Operator’s Manual.
2. Adjust engine belt. (Page 5-22)
3. Check radiator hoses and clamp bands. Every 3000 Hours
4. Adjust generator belt. (Page 5-35)
1. Contact your authorized dealer to check, and
5. Perform previous routine maintenance and any service if needed, the EGR system and turbo-
other engine preventive maintenance described in charger.
other engine preventive maintenance described in
Every 500 Hours or Semi-Annual
Routine Maintenance
1. Drain radiator and replace coolant. (Page 5-25)
2. Change engine oil and filter. (Page 5-20)
3. Change torque hub oil. (Page 5-15)

Maintenance
Lubrication
Proper lubrication is extremely important and neces- Lubrication service should only
sary to maintain the paver and its components at top be done in a designated area where the oil and
efficiency. Lubrication reduces wear on moving parts, chemicals are contained. These by-products should
seals and protects components, absorbs shock, mini- be cleaned up and discarded in accordance with
mizes corrosion and reduces operating temperatures. environmental regulations.
Lubrication Points Chart
12 13
1
2
11
5
10
14
3 4 56 (Under Conveyor Deck)
7 8 9
Table 5-2. Lubrication Points Chart
TYPE
DESCRIPTION AND LOCATION
LUBE
ITEM
A Grease With Shell Avania EP Grease 2 or Equivalent INTERVAL
NO.
B Spray with Release or Chain Lube Agent
C Spray with Copper-Based Anti-Seize Agent
Depth screw (both sides). Grease first in locked position, unlock, and turn 180° to
1 A Weekly
grease.
2 A U-joints and threads (both sides). Weekly
3 A Screed crown on chain. Weekly
4 A Vertical adjusters and slope cylinders. Weekly
5 A Screed pivot (both sides). Weekly
6 A Screed extension slide plates (both sides). Weekly
7 A Flange bearing on the AOA (Angle-of-Attack) adjusters on extensions (both sides). Weekly
8 A All screws and bearings on screed extensions (both sides). Weekly
9 A Endgate height adjusters (both sides). Weekly
Spray tracks between track poly-pads daily for efficient operation. (DO NOT lubri-
10 B Monthly
cate if equipped with optional rubber tracks.)
11 A Conveyor pivot (under conveyor deck) on front of screed (both sides). Weekly
12 A Augers (one centralized grease point lubricates auger components). Weekly
13 B Conveyor chains (one on each side of each conveyor). Daily
14 B Spray all parts of paver that come into contact with asphalt. Daily

Maintenance
Daily Lubrication
Conveyor Chains
Spray these components with release agent daily:
• Conveyor chains (one on each side of each conveyor).
• Any part of the paver that comes into contact with

asphalt.
Spray both screed extension slides with copper-based anti-seize

agent ONLY.
DO NOT spray release or chain lube agent onto the screed
extension slides.
NOTE: Keep the chrome rods

clean, but DO NOT lubricate.
Extension Slide
Chrome Rods
The auger centralized grease point combines

four (4) auger grease points into one lubrication
point, located on back of the auger cover
(beneath the operator platform). When you
pump grease into the central point, valves
distribute the grease evenly to the auger
bearings and other moving parts.
Use Shell Avania EP Grease 2 or equivalent.

Maintenance
Weekly Lubrication
Lubricate the screed components shown below with Shell Avania EP Grease 2 or equivalent weekly.
Vertical Adjusters
Vertical Adjusters
5
Access Panels
Slope Cylinders
The Legend HD Pro (One on each side)
screed is designed
for easy access to
its components for
lubrication and adjust-
ments. Most can be
reached from the top
of the screed frame.
Two access panels on
the back of the screed
frame offer extra con-
venience for reaching Grease
screed mechanisms. Point
Reach into the open-
ings on each side of
the crown and valley
mechanism to grease
the slope cylinders.
View Looking Down into Screed

Maintenance
Weekly Lubrication
Crown and Valley U-Joint
(Left Screed Extension Shown) (and Threads)
AOA
Adjuster
Grease
Points Grease
Points
Endgate Screed
Adjusters Arm Pivot
Monthly Lubrication
Spray the poly-pad tracks with release agent

monthly.
NOTE: DO NOT lubricate if equipped with the

optional rubber track pads.
Lubricate the conveyor pivots on both sides (shown below) with Shell Avania EP Grease 2 or equivalent monthly.
Extend the screed extensions

completely and lock securely.
Use a mechanic creeper or back
the paver up onto ramps to
access the conveyor pivot from
Conveyor
the undercarriage.
Pivot
Lock the
screed before greasing the
conveyor pivot to prevent
movement that could result
in injury.

Maintenance
Torque Hub Lubrication Maintenance Adjustments

Check the torque hub oil level at the rear of the tracks Certain components of the paver need adjustments for
weekly to ensure optimum operation. To check the optimum performance, operation and general main-
torque hub oil level: tenance. Keep chains clean, lubricated and properly
1. Move paver so that one of the torque hub plugs is in adjusted.
the 12 o’clock position and the other is in the 3 or 9 Entanglement hazard! DO NOT run
o’clock position as shown in Figure 5-9. the engine while checking and servicing conveyor
2. Remove the plug in the 3 (or 9) o’clock position. components. NEVER perform any adjustments while
the engine is running.
3. If oil comes out, no oil is needed. Reinsert the plug
and tighten.
4. If oil does not come out, remove the top plug and fill
with SAE 90 WT gear oil until oil starts to appear at
the plug.
5. Replace plug and repeat process on the other
torque hub.
5
Plugs
Figure 5-10. Conveyor Flight Chain Adjustment
Conveyor Flight Chains

The conveyor flight chains must be adjusted every 100
hours. If irregular movement of the conveyor occurs,
an adjustment is needed regardless of the time interval.
(See Page 5-53 for slack tension adjustment.) Flight
bars along the conveyor flight chain are large (one-
Figure 5-9. Torque Hub Plugs inch), to assist in scraping off asphalt material for easier
cleaning and maintenance. (See Pages 7-18 and 7-19
for illustrated conveyor parts.)
There is no need to lift the conveyor bed to adjust the
conveyor chains on this model, but you will need to get
under the paver to remove the guards. You will need a
ratchet, extension and 15/16 socket to make adjustments
from the front of the paver. (Figure 5-10)
DO NOT adjust the conveyor flight
chains too tight! Clearance (slack) is required for
material to pass under and between chain rollers and
the front idler sprocket. There must be mild tension-
-just enough to take up slack and prevent the chains
from “knuckling.”

Maintenance
This feeder-breaker chain operates most efficiently with 2. Initially, adjust the chain distance 2-3/8 to 2-1/2
a slight amount of slack on the return side. The chains inches between the idler mount and the lower lip of
should not: the conveyors (all four adjuster bolts) across the
front of the paver.
• Be pulled too tight.
3. Alternate turning each adjustment bolt the same
• Hang too loose.
amount. For example, turn one bolt one half turn,
The chains should be slightly slack with constant then the other bolt one half turn, etc. (Figure 5-12)
tension. A chain(s) “popping and cracking” indicates
the chain is climbing the sprocket, which can be caused
by:
• Excessive run-out of the front sprockets:
• Check to verify sprocket run-out pin on the
shaft. Run-out should not exceed .030 inches.
• If excessive, replace chain or sprocket.
• Idler bearing housing brackets are not parallel to each
other and the conveyor bed:
• Check the idler bracket. If it appears twisted or
misaligned, slide shaft 1-1/2 inches through the
bearing inside diameter. If the centers are too Adjustment Bolts
far off (more than 1/4 inch), this is why the chain
Figure 5-12. Conveyor Flight Chain Adjustment Bolts
is climbing the sprocket.
from Front of Paver
• If excessive, replace chain or sprocket.
4. Continue alternating tightening, if needed, until the
flight chains are tight. (The pressure on the chain
will be noticeable as the bolts are tightened.)
Use the following procedure to adjust the flight chains:
NOTE: If the adjustment bolt has reached its
• One turn of the 5/8-11 UNC adjustment bolt lengthens
maximum adjustment level, remove two links
or shortens the chain by 3/16 inch.
in the conveyor chain and add a half link. This
• ALWAYS adjust both chains exactly the same. repair should bring the adjustment bolts back
NOTE: DO NOT use an impact wrench! to full travel.
1. Remove the conveyor guard. (Figure 5-11) Keep conveyor flight chain properly
oiled with cleaning solvent or release agent during
cold weather to keep conveyors functioning
smoothly.
Conveyor
Chain Guard
Figure 5-11. Conveyor Chain Guard

Maintenance
Conveyor Drive Chains Auger Drive Chain

Maintaining proper conveyor drive chain alignment is The auger drive chains must also be properly aligned for
essential for conveyor performance and maximizing optimum performance. The chains should be snug, not
chain and sprocket life. Inspect the drive chain tension loose. (See Page 5-53 for slack tension adjustment.)
on each side of the paver regularly. There should only If the chains need to be tightened, follow this procedure:
be 1/4-inch of slack on each chain. If you notice any
1. Loosen the motor bolts on the right and left auger
slippage on either conveyor, the drive chain(s) may be
chains at the base of each auger motor. (Figure
loose. If the chains are loose, adjustment is necessary.
5-14)
(See Page 5-53 for slack tension adjustment.)
2. Loosen jam nuts.
Use the following procedure to adjust the conveyor drive
chains: 3. Turn the tension adjusters counterclockwise to
tighten chains.
1. Shut off engine.
4. Once adjusted, retighten jam nuts, then motor nuts.
2. Open the engine access door and locate the
conveyor drive chain adjustment bolts just inside
(toward rear of paver). (Figure 5-13)
3. Loosen the jam nuts on the chain adjuster.
Adjuster Bolts
5
Motor Bolts
Jam
Nuts
Drive
Chain
Figure 5-13. Conveyor Drive Chain Bolts
4. Turn the chain adjuster to loosen or tighten the Tension
chain, leaving approximately 1/4-inch of slack. DO Jam Adjusters Jam
NOT overtighten. Nut Nut
5. Retighten jam nuts.
Figure 5-14. Auger Drive Chain Bolts
6. Repeat steps on the other side if needed.

Maintenance
Screed Extension Top Guide Track Tension Pressure Relief

Adjustment The hydraulic adjustment cylinders are automatic and
1. Retract both screed provide even tension on the tracks to prevent excessive
extensions completely wear to the paver’s undercarriage. The track tension
using the left and right main manifold is mounted on the hydraulic tank on the
extensions switches on the left side of the paver.
control panel. The track hydraulic pressure is set at 1500 PSI at the
2. Loosen the top guide small allen screws across the track tension main manifold.
top of the bar slide. (Figure 5-15) To check the relief pressure, perform the following
3. Push guide down against the slide plate and tighten procedure:
allen screws until snug, starting from the outside 1. Connect a 2000 PSI gauge in-line with either Port
and working toward the center on each side of the A or Port B on the track tension main manifold.
slide rail. (Figure 5-16)
4. Using a jack, raise extension up until it fits the 2. Place a Porta Power between the front idler and
bottom guide level. frame to release pressure on the idler.
5. Adjust top guide to allow for .008-inch clearance 3. Increase the Porta Power pressure until the front
across top guide. idler cylinder compresses.
6. Grease slide with copper-based anti-seize 4. Pressure should read 1500 PSI.
lubricant.
5. If the pressure is not correct, remove cap on the
7. Retighten the hold-down bolts, securing guides to relief cartridge valve. Using an allen wrench, adjust
specification. the relief cartridge valve IN for more pressure or
8. Adjust allen screws until proper setting is achieved. OUT for less pressure until the PSI gauge reads
1500 PSI.
9. Tighten hold-down bolts to 90 ft. lbs.
6. When the pressure gauge reads 1500 PSI,
10. Check operation and adjust if needed. disconnect Porta Power and gauge.
Allen
Screws Relief
Cartridge
Valve
Allen
Screw Port B
Port A
Extension
Top Guide
Lower Manifold
Figure 5-16. Track Tension Main Manifold
Figure 5-15. Screed Extension Top Guide

5-18 Adjustment LeeBoy 8530 Commercial Paver
Maintenance
Torque Hub Hydraulic Motor Engine Maintenance

Gear Adjustment The LeeBoy 8530 Conveyor Paver features the latest
Torque hub hydraulic motors are in emissions compliance and electronically-controlled
calibrated and set at the factory. Any adjustment engine technology. Tier 4 engines comply with emis-
should only be performed by an authorized LeeBoy sion requirements established by the U.S. Environmental
dealer. Work not performed by an authorized dealer Protection Agency (EPA) to reduce diesel particulate
can damage machine and void the warranty. matter (DPM) and other toxins released into the air. As
part of the Clean Air Rules of 2004, the EPA requires
The low gear adjustment must be made to the slow engine manufacturers to integrate controls into systems
side drive motor only. The low gear adjustment screw that reduce exhaust emissions by 90 percent.
is located on the bottom of the drive motor. Make only
small adjustments at a time. Advanced emission-control devices and low-sulfur fuel
requirements--only Ultra-Low Sulfur Diesel (ULSD) can
Your authorized LeeBoy dealer will perform the tracking be used in these engines--combine with new after-
adjustment on the high side gear by adjusting the screw treatment methods such as Exhaust Gas Recirculation
on the top of the hydraulic motor. This adjustment on (EGR), Diesel Particulate Filters (DPF), and Diesel Oxi-
the motor must be screwed in to equalize track speed. dation Catalyst (DOC). This is described in more detail
Your LeeBoy dealer will perform the following proce- on the following pages.
dure to adjust either gear: A common rail system optimizes combustion for a
1. With paver running, push the 2-Speed switch. durable, quiet and fuel-efficient, turbo-charged engine.
5
(Figure 5-17 on the following page.) Preventive main-
2. Adjust screw (on bottom of the hydraulic motor for tenance on the engine (and other paver components) is
low gear; on top for high gear) until you feel back important for longevity and avoiding costly, unnecessary
pressure on the adjustment screw. This indicates repairs. Even a dirty air filter element can allow debris
the correct adjustment is close. and dirt into the engine that can cause major problems
3. Finalize adjustment by making a one-quarter and costly repairs in time, so be sure to follow the main-
(1/4) turn at a time until the correct adjustment is tenance schedule on Page 5-3. Change oil and filters
accomplished. Recheck tracking. according to the maintenance schedule, keep fluids full,
adjust and replace fan belt (when needed), and inspect/
NOTE: If hydraulic motor has not been previously
repair hoses to reduce wear and tear on the engine.
set, ten revolutions of the adjustment screw may be
required before noticing any difference in travel. You can access the engine and other components
via the access panels on each side of the paver or by
pivoting the hood. (Page 5-6) The maintenance pro-
cedures on the following pages are most often required
for the engine. Refer to the Engine Operator’s Manual
included with your paver for additional information and
procedures.

Maintenance
4 5 6
13 14
2 3 7 15
8
12
1
11
9 10
16 17 18
Figure 5-17. Engine and Related Components
1 - DEF (Diesel Exhaust Fluid) Tank 10 - Engine Oil Dipstick
2 - ACU (Aftertreatment Control Unit) 11 - Fan Belt Pulley
3 - SCR (Selective Catalytic Reduction 12 - Fan Belt
4 - Exhaust Pipe 13 - Air Filter
5 - Engine Oil Filter Cap (2 Locations) 14 - Alternator
6 - Radiator Cap 15 - Battery Master Switch
7 - Radiator 16 - Engine Oil Separator
8 - Cooling Fan Safety Shield 17 - Engine Oil Drain Plug
9 - Engine Oil Filter 18 - Starter
Check Engine Lubrication Oil

The engine lubrication oil must be kept at a level above To check the engine lubrication oil level:
the ADD mark, but not above the FULL mark, on the 1. Park the machine on a level surface and turn off the
engine oil dipstick. (Figure 5-18) engine.
DO NOT check the oil while the engine 2. Wait five minutes to allow the oil to return to the oil
is running. Hot oil can spew and cause serious per- pan so you can obtain an accurate measurement of
sonal injury. the engine oil level.
Engine oil should be API classification CJ-4. Change the 3. Raise the engine hood. (Page 5-6)
type of oil according to the ambient temperature:
4. Clean the area around the engine oil dipstick before
Table 5-3. Ambient Temperature Oil Chart removing it from the engine. (Figure 5-18)
Temperature Engine Oil 5. Remove the dipstick from the engine and checking
SAE 10W-30 the oil level. The oil level should be above the
ADD mark--but not above the FULL mark--on the
Above 77°F (25°C) SAE 15W-40
dipstick.
SAE 30
6. Add oil if needed.
SAE 10W-30
14°F to 77°F (-10°C to 25°C) DO NOT overfill. Oil can drain through
SAE 15W-40 the air intake system if overfilled and cause oil leaks
Below 14°F (-10°C) SAE 10W-30 from breather piping.

Maintenance
6. Reinstall cap back onto the hose and reinsert hose

Main Oil Filler Cap
back into place.
7. Fill the engine with 12.5 quarts (11.8 liters) of oil at the
oil fill cap.
8. Check oil level using the oil dipstick.
9. Dispose of used oil in accordance with local and
federal environmental laws.
Use the following procedure to change the oil filter:
1. Wipe the area around the oil filter and its mounting
base with a clean cloth.
2. Place the empty container under the filter element.
3. Use a filter removal wrench to remove the filter,
turning counterclockwise.
Dipstick Oil Filler Cap
Filter 4. Drain and discard the oil filter in accordance with
Figure 5-18. Engine Oil Dipstick Step 9 above, including the rubber gasket.
5. Wipe inside the oil filter head using a clean, lint-free
cloth.
Change Engine Oil and Filter
5
6. Rub a little oil on the rubber gasket area of the new
The engine lubrication oil and oil filter must be changed filter element.
at the same time. (Figure 5-87)
7. Install the new filter element onto the filter head.
Change the engine lubrication oil Carefully tighten the filter (by hand only).
while the engine is WARM, not hot. Hot oil can cause
serious personal injury.
DO NOT change the engine lubrication
oil filter while the engine is running. Serious engine
damage will occur.
1. Park the paver on a level surface and turn off the
engine. If needed, wait until the engine lubrication
oil has cooled a little. Oil should be warm, not hot.
2. Raise the engine hood. (Page 5-6)
3. Locate oil drain hose on right side of the paver.
4. Place a container large enough to hold at least 12.5
quarts (11.8 liters) of oil underneath the drain hose.
5. Remove cap on end of the hose and drain all engine
oil into the container.

Maintenance
Change Air Filter Engine Drive Belt

Never operate the engine without an Adjust the engine drive belt every 250 service hours and
air filter properly installed. Severe damage to the replace it every 500 hours. Regardless of the mainte-
machine will occur. nance interval, the engine fan belt should be replaced if
it appears frayed or cracked.
The air filter should be cleaned or changed every 250
hours of operation. With extensive use, the air filter may NOTE: If the fan belt is loose or damaged, and/or the
need to be changed more frequently. (Figure 5-19) fan is damaged, it can result in overheating or insuf-
ficient charging. Replace the fan belt and any other
Air Filter Cover damaged components immediately.
Engine must be turned off and the key
removed before checking, adjusting or replacing the
fan belt to avoid personal injury or even death.
To adjust or replace the belt:
1. Turn off engine and remove the key.
3. Remove the safety shield. (Figure 5-20)
4. Apply moderate thumb pressure to the belt between
the pulleys to gauge tension.
5. If tension is incorrect, loosen the tension bolt and
Figure 5-19. Air Filter Cover place a jack bolt between the alternator and the
engine block.
To change the air filter elements:
• If adjusting the belt, pull the alternator out until
the deflection of the belt (when pressed in the
2. Unclamp and remove air filter cover. (Figure 5-19) middle of the span) falls within .39 to .47 inches
3. Remove the primary and secondary air filter (10 to 20 mm).
elements. Discard. • If replacing the belt, remove worn belt and
4. Clean the inside of the air cleaner body with a clean replace with new fan belt.
cloth. 6. Retighten the alternator bolts and reinstall safety
5. Install new air filter elements inside the canister. shield.
6. Reclamp cap onto the air filter cover. Safety

Shield
7. Check clamps to ensure filter elements are tight and
filter elements are making proper contact. Tension
Bolt
8. Start engine. If engine does not run smoothly,
recheck filter element contact. Fan
NOTE: The air filter elements should be replaced Alternator

every 250 service hours of normal paver
operation, but more often if the paver is
Fan
operated in severe conditions.
Belt
Figure 5-20. Engine Belt Tension Bolt

Maintenance
Change Oil Separator Element Selective Catalytic Reduction

The oil separator captures oil mist carried over from the (SCR)
lubrication process. The oil separator element must be The SCR system is an efficient, effective means of
changed every 1500 hours of operation. (Figure 5-21) filtering contaminates for optimum engine performance
while reducing air pollution from exhaust emissions.
The SCR system precisely injects Diesel Exhaust Fluid
(DEF) into the engine’s exhaust system to transform
those toxic exhaust gases into harmless water vapor
and nitrogen. SCR technology is also cost-effective and
fuel-efficient. (Figure 5-22)
NEVER tamper with or remove any
emission-related component under penalty of law.
Cap SCR
O-Ring
Gasket
Replace the oil
Element separator element
5
every 1500 hours
of operation.
Oil DEF
Separator Pump
Body
DPF
Figure 5-21. Oil Separator DEF

Tank
To change the oil separator element:
1. Unscrew the oil separator cover cap and remove Figure 5-22. SCR System
from the body.
A sensor on the Diesel Particulate Filter (DEF) tank
2. Remove the used gasket and filter element. header monitors the fluid level, temperature and quality
Dispose of in accordance with environmental laws of DEF in the tank. The header is mounted on top of the
and requirements. DEF tank and provides filtered DEF supply from the tank
3. Wipe oil and grease off the oil separator body and to the DEF injector through the DEF pump.
cover. NOTE: Check the fittings around the DEF tank header
4. Insert a new filter element and gasket. for leaks or any signs of damage regularly. DEF
leaks will leave a white deposit around the fittings.
5. Reattach the cover cap to the oil separator body.
DO NOT pressure wash or steam
clean this unit to avoid damaging the components.
Use compressed air to remove any loose debris.

Maintenance
DEF (Diesel Exhaust Fluid) It is critical that you prevent contamination entering
into the SCR system. Even trace amounts of con-
DEF is a mixture of pure urea and de-ionized water that taminants introduced into the SCR system can cause
is injected into the exhaust stream by the SCR system. damage.
Temperature and humidity affect DEF consumption, with
hot and dry climates resulting in greater DEF consump- • Always clean around the fill neck and dispensing
tion. Typically, machines will consume an amount equal nozzle when refilling the DEF tank. If you’re refilling
to 2 - 10 percent of the fuel you burn. the DEF tank often, the opportunity for airborne dust
and dirt ingestion is high.
DEF fluid is available at most truck stops, diesel engine
dealerships, auto supply stores and large gas stations. • Be especially careful handling DEF at the job site.
To find DEF locations in the U.S., go to http://www.finddef. While it’s a good idea to have DEF on hand, especially
com/def_map.php. in rural areas, the risk of contamination is higher. Be
sure the ambient temperature is within the correct
DEF contains urea, therefore, wear storage range if bringing DEF to the work site.
eye protection, gloves and appropriate protective
clothing when filling the tank and handling DEF.
Avoid skin contact. Use only with adequate DEF Storage
ventilation and avoid breathing vapor or mist. DO
NOT get the substance in your eyes. In case of DEF is a vital element in engine performance. Proper
contact, immediately flush eyes for a minimum of storage and use will help to insure maximum engine
15 minutes. ALWAYS wash hands thoroughly after performance and a long, trouble-free experience with
handling DEF. the installed engine.
DO NOT use DEF after its expiration DEF is a mixture of pure urea and de-ionized water that
date. Always dispose of DEF in compliance with is injected into the exhaust stream by the SCR system.
federal and local environmental laws. Temperature and humidity affect DEF consumption, with
hot and dry climates resulting in greater DEF consump-
The DEF tank is located just inside the right engine tion. Temperatures also affect the quality of DEF and
access door. (Figure 5-23) DEF tanks always have a can impeded peak performance.
blue cap with a smaller fill neck to prevent erroneously
filling with the wrong fluid. • DEF freezes at 12°F (-11°C). In winter months it
should be stored above this temperature. If DEF
does freeze in the machine tank during overnight
storage between jobs, onboard systems enter into
Thaw Control Mode to heat the DEF back to usable
temperatures. Engine maximum torque may be limited
while DEF is frozen.
• Temperatures above 86°F (30°C) causes DEF
to break down, which releases ammonia into
the onboard DEF tank or storage container. This
breakdown of the DEF affects the quality of the DEF,
which could yield warning messages or reduce
engine performance of the machine, and may
increase pressures within the storage containers.
During DEF fill, or after any prolonged storage of DEF,
if the smell of ammonia is present, the DEF fluid has
started to break down and LeeBoy recommends it be
changed or discarded.
DEF Tank Cap
Figure 5-23. DEF Tank

Maintenance
If DEF is stored or used above 86°F (30°C), the DEF DPF Service
life will be reduced. DEF storage recommendations
include: The DPF is designed to burn trapped particulate matter
automatically or via operator-induced regeneration. The
• Store DEF in a clean, dry, well-sealed container longer the engine runs, the more ash (burnt residue)
in a well-ventilated location away from dust and is collected on the filter. Too much residue adversely
direct sunlight. affects DPF performance, therefore, see your autho-
• Keep DEF away from any container of gasoline rized dealer for professional cleaning (or replacement)
and diesel fuel or other lubricants. if needed.
• Store DEF in a dedicated container that has not Do not be alarmed if you notice white exhaust from the
been used with other fluids, including funnels exhaust pipe at start-up or when speeding up. White
and hoses. exhaust or water may come out during cold weather or
after long-hour idling due to condensation.
• If using pumps to fill DEF tanks, ensure the
seals, O-rings and fittings on the dispensers are If DPF regeneration occurs frequently, i.e., five hours
DEF-compatible. or shorter, on a routine basis, change the oil. If this
condition continues after an oil change, contact your
• The best practice is to pour directly from the
authorized dealer for service. (Refer to your Engine
DEF container into DEF tank.
Operator’s Manual for service information.)
• Use a container size that allows DEF
consumption in 2 months. Too much idling can cause DEF
to crystallize in the injectors if the machine isn’t
5
Other best practices for the use of DEF fluid: hot enough. Don’t idle machine any longer than
• Fill DEF tank with every fuel fill to maintain fresh necessary as too much idling can cause soot to build
high quality DEF within the system. up in the Diesel Particulate Filters (DPF), requiring
more frequent regeneration.
• Avoid prolonged storage of DEF within the
parked machine. To reduce the amount of soot and
maximize DPF efficiency, use API-CJ4 (or ACEA-E9
• Drain DEF fluid during prolonged storage. European equivalent) engine oil. Running the
• Drain DEF fluid during winter months when DEF engine at 1800 RPMs will also provide more efficient
may freeze for prolonged periods. operation and allow automatic regeneration more
efficiently while paving.
At 80°F (26.6°C), DEF has a storage
life of one (1) year.

Maintenance
Cooling System Replace Radiator Hoses

Inspect the radiator and oil cooler daily. Use a low-pres- Radiator hoses should be replaced if worn or frayed.
sure water hose to clean as needed once the engine (See Section 7, Illustrated Parts List (IPL) for hose
has cooled down. and component replacement part numbers.) Access the
radiator from the top access panel.
Inspect the coolant system daily. Wash out the radiator
with a low-pressure water hose ONLY when the engine NOTE: Inspect the radiator and oil coolers daily. If
is cool. needed, wash out using a low-pressure water
hose once the engine has cooled down.
Check radiator hoses and clamps every six months for
leaks or damage, ensuring hose clamps are securely Dirty or plugged radiators and oil
tightened. If radiator hoses are swollen, hardened or coolers will cause engine or hydraulic overheat
cracked, replace them immediately. conditions.
Inspect radiator and oil cooler daily. This procedure should only be
Wash out as needed with low-pressure water hose performed when the machine is not running.
after the engine has cooled down. Plugged or dirty DO NOT remove the radiator cap while
radiators and oil coolers cause engine or hydraulic the engine is still hot. The radiator is under pressure
overheating. serious injury can occur if removed while hot.
Replace radiator hoses and clamps 1. Turn off ignition, remove key, and allow the engine to
every two years, or sooner if needed. Damaged cool down.
radiators hoses or coolant leaks also cause
overheating. 2. Raise the engine hood. (Page 5-6)
If the coolant temperature warning icon illuminates, or 3. Carefully remove the radiator coolant fill cap.
steam emits from the radiator or overflow pipe, turn off (Figure 5-24)
the load but idle the engine at least five minutes to
cool down gradually and check the following items:
Coolant
• Inspect for any coolant leaks, obstacles or debris Fill
around the air inlet or outlet, dirt or dust between
radiator fins and tube, or clogged water pipe. Radiator
Cap
• Check the fan belt as described in previous section.
• Check that radiator cap is properly tightened. A gap
between the cap and seal accelerates coolant loss.
• Check for any internal blockage in the radiator hose. If
scale forms on the hose, clean with scala inhibitor (or
equivalent). Figure 5-24. Radiator and Coolant Fluid Caps
• Check engine cooling fan for damaged or bent blades. 4. Locate the radiator drain hose (with petcock) inside
Replace if damaged. the left engine panel. Drain radiator fluid into a
container large enough to hold 5.5 gallons (20.8
liters).
5. Remove the upper and lower hoses by loosening
the hose clamps on each.
6. Disconnect hoses and inspect for damage.
• If clamps are not damaged, retain for
reinstallment (or replace if damaged).
7. Install new hoses and reconnect with hose clamps.

Maintenance
Fuel System Change Fuel Filter

The fuel filter, water separator and fuel pump with bowl
Fuel Tank filter are conveniently located together on the engine
The fuel level is indicated on the digital display fuel access door in the hopper. (Figure 5-26)
gauge. Use only low-sulfer diesel fuel and always fill the DO NOT change the fuel filter while
fuel tank at the end of the work day to prevent conden- the engine is running.
sation. The green fuel cap is located on the left side of
the paver. (Figure 5-25) DO NOT smoke or change fuel
filter near open flames as diesel fuel is highly
Fill up with low-sulfer diesel fuel at the combustible. Be careful not to spill fuel.
end of the day to reduce condensation in the tank.
Diesel fuel is highly FLAMMABLE. Fuel Water Fuel Pump
DO NOT smoke while filling the fuel tank. Fill the Filter Separator (w/Bowl Filter)
fuel tank in a designated area that provides proper
ventilation with a fire extinguisher available.
Explosion Hazard! Never fill the fuel
tank near an open flame, or near equipment that can
create sparks. Never check fuel level or fuel system
components near an open flame.
5
Fuel Cap
Figure 5-25. Fuel Cap Figure 5-26. Fuel Filters
To fill the fuel tank:

1. Stop engine.
2. Remove fuel cap from fuel tank.
3. Fill with diesel fuel until full.
4. Replace fuel cap.

Maintenance
Replace the fuel filter using the following general Fuel Water Separator
procedure.
Water and dirt that gets into fuel settles into the water
1. Stop the engine and allow it to cool. separator. (Figure 5-27) As it collects, a sensor inside
2. Put a container under the filter before removing it. alerts the operator via the DM430 digital display unit that
the water separator needs to be drained. It is important
3. Wipe the area around the fuel filter and mounting
to drain it immediately upon notification.
head using a clean, lint-free cloth.
4. Use a filter removal wrench to loosen and remove If you run out of fuel, it is important
the filter by turning it clockwise. to pump the water separator to prime fuel injection
lines. Failure to do so can adversely affect
5. Drain and discard the removed filter in compliance performance.
with local and federal environmental laws..
To drain the water separator:
6. Wipe inside the filter head with a clean, lint-free
cloth. 1. Pull retainer clip from plug to disconnect the
harness.
7. Wipe a little fuel on the rubber gasket.
2. Unplug the harness, then unscrew the plug.
8. Install the new fuel filter element onto the filter head,
carefully tightening the element by hand. 3. Drain and reinsert components.
9. Fill the new fuel filter element with the diesel fuel by Pump
using the primer bulb on the filter housing.
Tighten the fuel filter as directed on by
the filter manufacturer. DO NOT overtighten the fuel
filter element onto the filter head.
10. Start the engine and check for any fuel leaks.
Filter
Explosion Hazard! Stop the engine Body
immediately if any fuel leakage is noted. DO NOT
start the engine until the leak has been corrected.
Plug
Clip
Figure 5-27. Water Separator
To clean the water separator:
1. Follow the previous steps for draining the water
separator.
2. Loosen and remove the filter body and clean it with
light oil.
3. Reinsert and tighten.

Maintenance
Hydraulic System • Slowly unscrew the hydraulic oil strainer fill cap (above
sight gauge) and add hydraulic oil.
Check Hydraulic Oil NOTE: DO NOT use unfiltered hydraulic oil.
The hydraulic motors and hydraulic cylinders use the • Check the hydraulic oil level using the sight gauge.
same hydraulic oil tank and hydraulic oil supply. • Keep the hydraulic oil filled to the correct level.
Take care when working with the DO NOT overfill the hydraulic oil
hydraulic system to ensure it is completely clean. reservoir.
Never allow the hydraulic oil level to Leeboy uses a leak-detection dye that
fall too low. Pump damage will occur. may turn the hydraulic oil a slight yellow tint.
DO NOT use your hands on any
hydraulic hoses, fittings or system component when
checking for leaks. Serious personal injury can Change Hydraulic Oil and Filter
result from an oil leak under high pressure. Oil can
be injected under the skin by high pressure. Protect Changing the hydraulic oil removes the accumula-
the eyes by wearing safety glasses. tion of dirt, water and mechanical wear particles from
the hydraulic oil system. Clean, filtered oil is critical to
DO NOT loosen or remove the optimize hydraulic system operation. The hydraulic oil
hydraulic oil strainer fill cap when the hydraulic oil system holds approximately 34 gallons.
is hot. Always loosen the cap slowly to relieve any
Contaminated hydraulic oil can
5
pressure in the hydraulic oil reservoir.
shorten the expected service life of components in
Check the hydraulic tank oil level daily using the sight the hydraulic system.
gauge just inside the left engine access panel. (Figure
5-28) Add hydraulic oil if needed (the hydraulic oil cap DO NOT drain the hydraulic oil when it
is just above the sight gauge): is hot. Hot hydraulic oil can cause serious personal
injury.
• Fill to the black line on decal to the right of the sight
gauge if the hydraulic oil is cold. Protect your eyes by wearing
safety glasses when working on hydraulic system
• Fill to the fill line (at the C°) if the hydraulic oil is at components.
normal operating temperature (preferred method for
an accurate reading).
Use the following procedures to change the hydraulic oil
Oil Fill Cap and charge filter:
1. Stop the engine.
2. Allow the hydraulic oil to cool until it is at a warm
temperature.
3. Slowly remove the hydraulic oil strainer fill cap.
Do not remove the strainer portion under the cap.
Sight (Figure 4-28)
Gauge 4. Place a clean, lint-free cloth over the reservoir fill
tube opening and secure in place with tape.
5. Place a container sufficient to hold the hydraulic oil
Fill as it drains from the drain hose by the access panel
Line on the right side of machine (close enough for the
drain hose to reach).
6. Carefully remove the plugs from the hydraulic drain
hose and open the valve over the container.
Figure 5-28. Hydraulic Oil Cap and Sight Gauge

Maintenance
7. Allow all the hydraulic oil to drain from the hydraulic

tank into the container.
Electrical System
8. Reinstall the hydraulic oil drain plug on the drain The electrical system is a 12-volt negative ground
hose and tighten securely. Close valve. system. Connect the positive (+) cable to the positive
(+) post of the battery. Connect the ground cable to the
9. Change the hydraulic oil filter by turning filter negative (-) post of the battery. It is advisable to dis-
counterclockwise, then replace with new filter connect the negative (-) cable first and connect it last.
turning clockwise until snug (by hand only). (Figure Reversed polarity can damage the electrical system.
5-29)
Fire and Explosion Hazard! Always
Hydraulic observe battery polarity when connecting a battery
charger or jumper cables to the battery: negative (-)
Engine Charge Filter to negative (-), positive (+) to positive (+). Failure to
do so can produce sparks.
When connecting a booster battery, connect one end
of the first jumper cable to the positive (+) terminal of
the dead battery and the other end to the positive (+)
terminal of the booster battery. Connect one end of the
second jumper cable to the negative (-) terminal of the
booster battery and the other end to the frame of the
paver with the dead battery.
Fire and Explosion Hazard! Be sure
that the battery charger is in the OFF position before
connecting it to the battery.
Be sure to keep the battery fully charged during cold
weather to keep it from freezing. Freezing weather has
Figure 5-29. Hydraulic Charge Filter little effect on a fully-charged battery.
10. Carefully remove the cloth from the hydraulic oil ALWAYS turn the master battery
reservoir fill tube opening. switch off when working on the electrical system
or welding anywhere on the machine. Damage to
11. Remove the strainer. Replace if necessary.
electrical components could result.
DO NOT fill the hydraulic oil reservoir
DO NOT pressure-wash electrical
with new hydraulic oil until the strainer inside the fill
components, especially around the generator.
cap has been serviced.
Protect electrical components when washing paver.
12. Fill the hydraulic oil tank with filtered hydraulic oil.
13. Reinstall the hydraulic oil strainer filler cap and
tighten the three wing nuts securely.
14. Start the engine and check the hydraulic system for
possible leaks.
Stop the engine immediately if any
hydraulic leak is noted. DO NOT start the engine until
any problem noted has been corrected.

Maintenance
Battery Servicing Alternator

Batteries contain sulfuric acid. The alternator supplies electrical power to electronic
ALWAYS wear safety goggles and protective clothing controls and charges the battery. Its built-in regulator
when servicing the battery. controls voltage output. (Figure 5-31)
NEVER allow battery fluid to come into
contact with clothing, skin or eyes. If battery fluid
contacts the eyes or skin, immediately flush with
clean water and obtain prompt medical treatment.
Keep sparks and flames away from the
batteries as electrolyte gas is highly flammable.
1. Open cover on right side of the paver to access
battery.
NOTE: When replacing the battery, discard the old
battery properly.
2. Before connecting the batteries, turn off the master
switch, located behind the DEF tank inside the right
access panel. (Figure 5-30)
5
Figure 5-31. Alternator
Use the following precautions to prevent damage to the
alternator or regulator:
Master
Battery • Never polarize the alternator.
Switch • Never ground any alternator terminals or circuits.

• Always disconnect the battery before disconnecting
or connecting the alternator.
Battery • Never disconnect the alternator while machine is
operating.
Figure 5-30. Battery Master Switch • Ensure wiring is properly connected before
3. Be certain that battery terminals and posts are clean connecting the battery.
and that the battery cable terminals are tight. • Always connect a booster battery in the proper
Dirty or loose battery connections can polarity: Negative (-) to negative (-) and positive (+) to
create high electrical resistance and permit arcing. positive (+).
4. If corrosion is present around terminal connections,

remove and wash with ammonia or a solution of
1/4-pound (.11 kg) baking soda added to one quart
of warm water. Ensure the vent caps are tight to
prevent solution from entering the cells.
5. Pour clean water over the battery and surrounding
area to rinse away the solution.
6. Check vent cap breather openings to ensure they
are clear.

Maintenance
Fuse Panel Electric Heat Control Box

The electrical system is protected from overload The electric heat control box contains the element
damage by fuses. If an electrical component fails to breakers and main outputs for the screed heating
operate, check the fuse box panel first to ensure that a system. Powered at 240 VAC, each element has two
fuse has not “blown.” A blown fuse is an indication that circuit breakers. (Figure 5-33) Refer to the electrical
there is an overload that needs to be corrected. schematics in Section 6 for detailed information.
The fuse panel is located inside the junction box for
convenient access. (Figure 5-32)
Spare Beacon
1
10A 10A
Spare Work Lights 2
10A 10A
Spare Vibrator
3
20A 15A
TopCon * Conveyor
Control
10A 10A
Screed Power Hydraulic 4
Cooler
10A 10A
Screed Conveyor
Heat Box Lift
10A 10A
Left Display Power Crown
(Option)
5
10A 10A
Right Display Hood Lift
10A 15A
Plus 1 Power 6
Outlet
10A 10A
Figure 5-33. Electric Heat Elements
1 - Rectifier
Figure 5-32. Fuse Panel 2 - Terminal Block

3 - Heating Element Relays
4 - Element Circuit Breakers
5 - Cycling Timer
6 - Toggle for Left/Right End Gates

Maintenance
NOTE: Control boxes are manufactured to fit all 3. Before replugging the element, check each wire
screed and paver combinations. If not all pin with an ohm meter test lead, placing the lead
plugs are connected to wires, it may be on a steel section of the screed frame. If there is
normal. Be sure to keep unused plugs any continuity through the element to the frame, the
covered with mating protective caps. element must be replaced.
• Each element output consists of two wires--one DO NOT operate an element with a
connects to the L-1 circuit and the other to the L-2 known electrical shortage. Replace faulty elements
circuit. and wiring immediately.
• Each breaker has two terminals--one is connected
to the main input and the other terminal to an element
output wire.
• The L-1 circuit is the left bank of element breakers.
• The L-2 circuit is the right bank of element breakers.
Heating element relays “make” or “break” the circuit to
each element to start or stop the heating cycles. When
the HEAT ON button is depressed, 12VDC is momen-
tarily applied to the main timer relay to start the timing
cycle.
Element Resistance Testing

The breakers are wired into each leg of each element. If
Figure 5-34. Plug
5
an element has a fault, either in the wiring, or in the ele- Table 5-4. Element Resistance Table
ment itself, the breaker will trip and power will no longer
Item STD Legend Screed
be applied to that leg of the element.
Generator Size (kW) 14.4 kW
When a breaker in the control box has “tripped,” there
may be a problem in the wiring or an element in the Breaker Size 60 Amp
circuit. Main Screed Elements (2)
The breakers can be manually reset by depressing the Wattage Per Element 3500 W
trip button back into place when they are extended. If Total Wattage 7000 W
the breaker still does not reset, you need to test or pos- Resistance per Element 15 - 16.8 Ω
sibly replace an element.
Screed Extension Elements (2)
If the element is functioning correctly, you should read a Wattage Per Element 2000 W
resistance between the connector pins when testing. A
faulty element will show high resistance, indicating a bad Total Wattage 4000 W
element. Resistance per Element 26 - 32 Ω
To test the element: Heated Endgate Elements (2) **
Wattage Per Element 500
1. Disconnect elements one at a time from the
connection point on the lower side of the control Total Wattage 1000
box, keeping track of connector placement. Resistance per Element 88 - 108 Ω
2. Using an ohm meter, test the resistance through the
** Option item.
element between the two pins in the plug. (Figure
5-34)
NOTE: You do not have to test the plug attached to
the lower side of the control box.

Maintenance
Heating Elements Generator Voltage Testing

Each heating element is sized to fit properly and provide The generator is belt-driven (from the engine). When
sufficient heat to the screed plate. Elevated temperature the engine is running at 2100 RPMs (paving speed), the
prevents mix from sticking to the lower surface of the generator produces 240 VAC (14.4 kW). (Figure 5-35)
screed plate.
This procedure must be performed by
An element assembly consists of four main components: a qualified electrical technician due to the danger of
• The element. electrical shock.
• The wire protector adapter.

• The wire protector.
• The two-pin wire plug at the end of the element
protector. Input
Wires
Each element is covered by a thin strip of insulation
to keep heat from escaping. A support bar and shield
protects the element assembly.
Each element is clamped onto the screed plate to
provide a positive and efficient connection. Enough
pressure should be applied to the element assembly
to sufficiently hold it securely against the screed plate
surface.
To remove an element:
1. Remove top cover from the extension screed plate.
2. Loosen all the clamping studs over the element. Figure 5-35. Generator Voltage Testing
3. Remove and replace element. Test the generator voltage at the generator and at the
4. After tightening the clamping stud, lock the clamp by electric heat control box:
tightening the stud jam nut. 1. Use a volt meter to measure between the two main
input wires L-1 (black wire) and L-2 (white wire) at
the terminal block, which should measure 240 ± 5
Generator Speed Check VAC. (Figure 5-35) If you measure from L-1 to the
frame of the paver, or ground, the voltage should be
A voltmeter set to read frequency (Hz) can be used to approximately 110 VAC.
test generator speed. When the engine is running with
the generator on, it will automatically throttle to 2100 2. If the voltage is lower, make certain the generator is
RPMs, operating at 60 - 63 Hz. turning the correct speed by testing with a Hz meter
(valve should be 60 - 63 Hz.
3. If the voltage is still low, contact your authorized
LeeBoy dealer for generator speed tuning (see next
section).

Maintenance
Generator Capacitor Adjust Generator Belt

Replacement Adjusting the generator belt every 250 hours (quar-
The two generator capacitors control and regulate terly) for optimum performance is a simple procedure.
voltage while the machine operates. (Figure 5-36) If You can access the generator from the center engine
the capacitor fails, the voltage will drop below normal or access panel or by raising the main cover.
no output at all. It is located under the generator cover. To adjust the belt tension on the generator:
If experiencing a drop in voltage, replacing the capacitor 1. Slightly loosen the bolts on the generator plate.
will help determine if the capacitor is at fault. (Figure 5-37)
To perform this procedure: 2. Slightly tighten the generator mount bolt until you
1. Shut down the machine. have approximately 1/2 to 3/4 inches deflection with
minimal force.
2. Detach the wires on top of the capacitor.
3. Retighten the bolts on the generator plate.
3. Remove the capacitor and replace with new one.
4. Reattach wires.
Main
Input Wires
Plate
Bolt
5
Mount
Generator Bolt
Figure 5-37. Generator Belt Adjustment
Capacitors
Beacon and Work Lights

Inspect lights for proper operation daily. If a light or
Figure 5-36. Generator group of lights does not function:
• Check the fuse box panel for a blown fuse.
• Examine all visible wiring connections, ensuring they
are not frayed or damaged, and securely fastened.
• Check lighting mounts for proper ground.
• Inspect wiring harness for damage. (See Schematics
in Section 6). If broken wires are found, solder
together and cover with a shrink-wrap type of plastic
covering (preferred) or electrician’s tape to prevent
contamination of the solder joint by moisture.
If you make any repairs to the wiring harness, always
replace or repair the protective loom covering the
wiring to prevent future damage to the wiring harness.
Examine the routing of the harness and ensure it is not
subjected to excessive movement, which often causes
broken wiring.

Maintenance
Dielectric Grease To correctly apply dielectric grease:
Dielectric grease is a nonconductive, insulating com- • Apply a thin, visible, uniform coat using ONLY high-
pound applied to electrical connectors. When applied quality dielectric grease (Dow Corning 4 or equivalent)
correctly, a high-quality dielectric grease displaces across the MALE connector as shown in Figure 5-38.
debris and moisture in the connector. The proper appli- • Coating too thin may not fill the gaps between
cation of dielectric grease fills any gaps between pins pins.
or in the connector which prevents debris and moisture
• Coating too thick may prevent proper
from creating corrosion of the electrical components.
connection or force pins or seals out. (Figure
Equipment damage can occur if using 5-39)
low-quality, incompatible dielectric grease. • Plug in the male connector.
If not applied or incorrectly applied, corrosion can result
DO NOT force connector to lock if too
that causes rapid increase in resistance, intermittent
much grease has been applied.
connections, overheating, and a variety of electrical
problems. Numerous electrical issues throughout the Excessive grease application does
machine can be avoided by the proper application and not allow a proper connection by preventing the
use of dielectric grease. plugs from locking into place, and can cause damage
to the connector seals.
Figure 5-39. Incorrect Application of Dielectric

Figure 5-38. Correct Application of Dielectric Grease
Grease

Maintenance
Replacement Procedures 4. Remove the clip pin from the cylinder rod and idler
bracket. Idler will slide out.
Front Idler 5. Remove the idler bracket and bolt to the new idler.
Follow this procedure for replacing the front idler 6. Install idler, ensuring cylinder and clip pin are
(Figure 5-40): aligned properly.
1. Raise conveyor and insert safety prop. (Pages 5-7 7. Lower sprocket back down toward the track
and 5-8) chain,ensuring the sprocket is about one (1) inch
(2.54 cm) from the chain.
2. Locate track tension manifold and back the relief
cartridge out of the aluminum block about three Perform these additional steps for poly or steel
turns until you hear the tension pressure release. tracks only:
(Page 5-18) 8. Check that the track chain is full seated with the
NOTE: Perform this additional step for poly or steel drive sprocket and rollers are aligned with chain
tracks only: Rotate the track so the master center.
pin is at the rear bottom of the front idler and 9. Tighten the tension relief. (Page 5-18)
back up the paver until the track clears the
front idler. 10. Lower paver to ground, remove jack and start
machine. Track tensions will automatically adjust
3. Jack up the paver at least two feet (61 cm) off when the machine is started.
the ground for enough clearance under the
undercarriage to perform this procedure and 11. Ensure the track chain remains fully seated with the
5
stabilize with jack stands or safety blocks. drive sprocket and rollers still aligned with the chain
center.
Crush hazard! Always use safety
blocks or jack stands when working under the paver
to prevent serious injury or even death.
Front Idler
Sprocket
Figure 5-40. Front Idler

Maintenance
Track Tension Cylinder Track Sprocket (Poly)

1. Follow Steps 1 - 4 in the previous section. The track 1. Raise conveyor and insert safety prop. (Pages 5-7
tension cylinder is located behind the front idler. and 5-8)
(Figure 5-40 on previous page.)
2. Rotate the track master pin to the bottom of the
2. Pull the track tension cylinder toward the front to sprocket.
remove the hose from the bottom of the cylinder.
3. Release track tension by screwing the relief
3. Repack the seal kit or replace cylinder if worn, and cartridge out of the manifold (about three turns or
reinstall. until you hear the pressure release). (Page 5-18)
4. Install idler, ensuring cylinder and clip pin are 4. Remove track master pin at bottom rear of sprocket.
aligned properly. Drive paver forward to disconnect track from the top
of the sprocket.
NOTE: If equipped with poly or steel tracks, follow
Steps 8 - 11 on the previous page. 5. Jack up the paver until the sprocket clears the track.
Crush hazard! Always use safety
blocks in addition to jack when working under the
Track Rollers paver to prevent serious injury or even death.
1. Raise conveyor and insert safety prop. (Pages 5-7 6. Remove bolts holding sprocket. (Figure 5-40 on
and 5-8) previous page.)
2. Release track tension by screwing the relief 7. Remove rear track roller.
cartridge out of the manifold (about three turns or
8. Slide sprocket off and replace.
until you hear the pressure release). (Page 5-18)
9. Slide sprocket back in place.
3. Jack up the paver at least two feet (61 cm) off
the ground for enough clearance under the 10. Place thread-locking adhesive on bolts and install
undercarriage to perform this procedure. bolts holding sprocket.
Crush hazard! Always use safety 11. Lower paver so that sprocket goes back into track
blocks in addition to jack when working under the chain. Drive paver forward to rotate track onto top
paver to prevent serious injury or even death. of the sprocket.
4. Remove the faulty rollers and replace with new 12. Place master pin back in track and place thread-
ones. locking adhesive on bolts.
5. Torque bolts to 90 ft lbs (122 N•m). 13. Tighten relief cartridge in the manifold. (Page 5-18)
6. Ensure the track chain is fully seated with the drive
sprocket and rollers are aligned with chain center.
7. Tighten tension relief. (Page 5-18)
8. Lower paver to the ground and start machine. Track
tension will automatically adjust when machine is
started.
9. Ensure the track chain remains fully seated with
drive sprocket and rollers aligned with the chain
center.

Maintenance
Rubber Track (Option) Torque Hub

1. Raise conveyor and insert safety prop. (Pages 5-4 If the torque hub has been damaged or worn, use the
and 5-5) following procedures for replacement:
2. Jack up the paver at least two feet (61 cm) off 1. Raise conveyor and insert safety prop. (Pages 5-4
the ground for enough clearance under the and 5-5)
undercarriage to perform this procedure.
2. Loosen the track tension valve on the track tension
Crush hazard! Always use safety manifold to release pressure. (Page 5-14)
blocks in addition to jack when working under the 3. Remove master pin in the track chain behind the
paver to prevent serious injury or even death. front idler (bottom side).
3. Loosen the track tension cartridge at the manifold 4. Back paver up until track lays flat on the ground.
located at rear of the bottom hydraulic tank. (Page
5-18) 5. Jack up the paver at least two feet (61 cm) off
the ground for enough clearance under the
4. Label and disconnect the track tensions hoses from undercarriage and place on sturdy jack stands.
undercarriage at track tension manifold.
6. Remove the two motor mount bolts and lock
5. Cap and plug all hoses. washers attaching the drive motor to the torque hub
6. Remove the two (2) bolts holding the drive motor drive. (Figure 5-41)
to the torque hub. (Figure 5-41) Support the NOTE: DO NOT disconnect hoses from the hydraulic
undercarriage with a forklift or jack before lowering drive motor. Hoses are long enough to
7.
to the ground.
Unbolt the two (2) trunnions on the front of track
undercarriage and stops at each side of the rear of
slide the motor out. Clean hoses before
reinstalling.
NOTE: Mark location of torque hub to the
5
the undercarriage. undercarriage before removing to ensure the
8. Lower the track assembly. drive motor is reinstalled in the same position.
9. Remove rubber track by prying from the idler end NOTE: Sprocket can be removed before the torque
first. hub by removing the rear track roller and bolts
in the sprocket.
10. If needed, replace idler, torque hub, sprocket,
rollers and/or cylinder. Lower the undercarriage for 7. Remove bolts holding torque hub to track
replacing above components, except rollers. undercarriage.
8. Remove torque hub.
Drive
Motor Motor
Mount Motor
Bolt Mount
Bolt
Torque
Hub
Bolts
(16)
Drive
Motor
Figure 5-41. Paver Track Torque Hub and drive motor

Maintenance
9. Install torque hub in proper position to align with the Two-Speed Hydraulic Motors
drive motor.
1. Move paver onto a ramp where you can access the
10. Place thread-locking adhesive on torque hub bolts undercarriage.
and torque bolts (see Torque Specifications in
Section 2). 2. Disconnect, label and plug fittings on hydraulic
hoses to the hydraulic motors. (Figure 5-40)
11. Check O-Ring on the drive motor and replace if
worn. 3. Place blocks sufficient to support the hydraulic
motors underneath them.
12. Place thread-locking adhesive on sprocket bolts
and torque bolts (see Torque Specifications in 4. Remove the two screws and lock washers attaching
Section 2.) the hydraulic motor to the torque hub and carefully
separate motor from the torque hub.
13. Reinstall rear track roller if previously removed.
5. Remove the O-Ring and drain hydraulic oil from the
14. Fill torque hub with oil. (Page 5-15) motor. Discard or repair the motor as appropriate.
15. Lower paver to ground and reconnect track. 6. Lubricate a new O-ring with hydraulic oil and install
NOTE: Removing pad from chain where master pin onto the torque hub.
is placed will make reconnecting track easier 7. Reattach new or rebuilt hydraulic motor to torque
from top side at rear of the idler. hub and torque screws to 120 ft. lbs. (163 N•
16. Retighten track tension valve. (Page 5-18) 8. Reconnect hydraulic hoses.
17. Lower conveyor and bolt hopper wings. 9. Start the engine and let machine idle for 10 minutes
18. Start paver and check for any leaks with engine to work air out of the hydraulic system.
running. 10. Check for any leaks.
DO NOT use your bare hands when
checking for hydraulic leaks as serious injury can
result from an oil leak under high pressure. Always
wear safety glasses and protective clothing.
Stop the engine immediately if any
hydraulic leak is noted. DO NOT start the engine
until the leak has been repaired.

Maintenance
Gear Pumps Use the following procedure for replacing either of the
gear pumps:
Hydraulic fluid is transmitted throughout the machine to
motors and cylinders, becoming pressurized accord- 1. Access the gear pump slated for replacement.
ing to the resistance present. The fluid is controlled by 2. Label and disconnect the hoses to the gear pump,
valves and distributed through hoses and tubes. Two capping the fitting on the pump.
tandem gear pumps and one variable volume drive
pump play a significant role in producing hydraulic pow- 3. Label, plug and cap the hoses.
er by supplying hydraulic fluid to system components: 4. Remove the two screws on the pump mount (one on
The tandem gear, tandem drive, and tandem auxiliary each side of mount).
gear pumps. (Figure 5-42)
5. Lift the pump assembly out of the machine and
place on a flat surface.
Rear of
Paver 6. Remove and inspect the O-ring(s) on end of the
pump for wear or damage. Replace if needed.
7. Put a small amount of hydraulic oil onto the O-Ring
Tandem and reinstall.
Drive Pump
8. Align the 2 mounting holes with the mounting on the
pump.
9. Reattach with the two mounting screws and torque
5
Tandem to 89 ft. lbs. (12 N•m).
Gear Pump
Tandem 10. Remove plug caps and reconnect hydraulic hoses
Front of Paver
Auxilliary to pump as previously labeled.
Gear Pump
11. Check hydraulic oil level. Add more if needed.
Figure 5-42. Gear Pumps 12. Start the paver and check to be sure there are no
The tandem gear and tandem drive pumps are hydraulic oil leaks.
accessed via the right access panel. The tandem gear 13. Let machine idle approximately 10 minutes to allow
pump is attached to the tandem drive pump. (Figure the pump and motor cases to fill with hydraulic oil.
5-42). Both are easily reached via the right access
panel. The tandem auxiliary gear pump is easier to
access from the front access panel inside the hopper.
(Figure 5-43)
Tandem Gear Pump

Figure 5-43. Tandem Gear Pump

Maintenance
Rear Conveyor Shaft, Bearings 11. Install set screws in the inner sprocket.
and Sprockets NOTE: The outer conveyor sprocket must be aligned
with the inner sprocket.
1. Raise the conveyor bed and insert safety prop.
(Pages 5-7 and 5-8) 12. Rotate the outer sprocket on the shaft until properly
aligned.
2. Remove conveyor chain cover. (Figure 5-44)
13. Reinstall the outer bearing and outer sprocket.
3. Loosen chain tension adjuster bolts.
14. Place thread-locking adhesive on the bolt and
4. Rotate main conveyor chains away from the torque to 180 ft. lbs. (244 N.m).
assembly.
15. Reinstall the conveyor and drive chains and adjust.
5. Remove chain from the drive motor to the conveyor
sprocket. 16. Remove safety prop and lower conveyor bed.
6. Remove bolt and washers holding the sprocket.

7. Remove the sprocket and bearing from the frame. Conveyo r Drive Motors
8. Remove set screws on the inner sprocket. 1. Disconnect hydraulic hoses from conveyor motor.
9. Slide out shaft and outer conveyor sprocket through 2. Remove four bolts holding hydraulic motor to slide
frame side. mount. (Figure 5-44)
NOTE: Rear tube can be removed for changing the 3. Slide drive motor out of slide mount.
inner bearings.
4. Slide new or repaired drive motor into slide mount.
10. Place conveyor shaft into the inner conveyor
sprocket. 5. Secure with four bolts.
6. Reconnect hydraulic hoses to motor.
7. Check for leaks.
Adjuster
Bolts
Conveyor
Chain
Motors
Sprocket Shaft
(Inside Tubing)
Main
Chains
Main Conveyor
Chains
Figure 5-44. Conveyor Components

Maintenance
Auger Inner Bearings 5. Reach in between the front of the auger and paver
frame to remove the auger motor cover. Then
In time, the auger inner bearings may become worn from remove the six (6) bolts holding the auger support
use and need replacement. (Figure 5-45) (See Pages cover in place and remove. (Figure 5-47)
7-26 and 7-27 for complete illustrated parts.)
• You may need to get under the paver if you can’t
reach the lower two bolts on the auger support
cover.
(View from Above)
Remove Auger
Motor Cover
Auger Inner Bearings Then remove

Auger Support
Figure 5-45. Auger Inner Bearings (Shown with Auger Cover
Cover Removed for Reference)
Clamps
To replace the auger inner bearings:
1. Extend the screed extensions completely and open
the Under Auger Material Cutoffs. You will need to
swing out the operator platforms for space to work. Figure 5-47. Remove Lower Auger Cover
5
2. Remove grates under each operator platform and 6. Remove the auger inner bearing clamps holding
wire tray in the center (above the auger assembly). inner bearings into place. (Figure 5-47)
Clean any asphalt build-up. 7. Loosen set screws holding auger, then slide auger
NOTE: Heating asphalt may be required for cleaning, straight out and onto the ground, placing in the
but be sure the surfaces have cooled before same position. This is important as it is very easy
proceeding. to install new augers backwards!
3. Loosen the two (2) bolts on each auger motor 8. Remove auger inner bearings and replace with new
mounting bracket, then loosen the two (2) drive bearings. (Figure 5-45)
chain tensioners. (Figure 5-46) The auger motors 9. Align new augers the same as removed augers,
should slide down as you loosen the tensioners (tap ensuring they are on correct side to auger material
with a rubber mallet if needed). outward.
4. Remove the two auger end mount bolts on each 10. Reinstall auger components in reverse order.
side of the auger.
• Feed auger chains back onto the sprocket,
End Mount Bolts Auger Motor Bolts End Mount Bolts ensuring chains have approximately 1/4” (.635
cm) of slack.
• Adjust the auger motors up by tightening the
drive chain tensioners, then tighten the motor
mount bolts. Torque motor mount bolts to 150 ft.
lbs. (155 N•m) and lubricate chains.
Tensioners
11. Reinstall grating and wire tray.
Figure 5-46. Auger Motor Bolts and Tensioners
12. Operate augers to ensure proper function.
NOTE: Auger chains should be lubricated each day
by spraying oil or chain lube through the slots
where the auger motor is adjusted.

Maintenance
Auger End Mounts

1. Extend the screed extensions completely and
open the Under Auger Material Cutoffs. (You can
remove the rear auger cover if you like, but it isn’t
necessary.)
(Between screed and rear frame)
2. Remove the outermost auger section. (Figure Cover Bolts
5-48)
Upper End Mount Bolts
Outer Auger Outer Auger

Collar and
Section Section Motor Tension Motor
Set Screws
Bolts Adjusters Bolts
Figure 5-48. Replace Auger End Mounts
Figure 5-49. Auger Motors
3. Remove upper end mount bolts.
9. Slide the long screw through the bolt side of the
4. Loosen the two set screws on the auger end mount chain to prevent it from falling down into the cover.
collar, then slide the end mount and collar off the Once chain is secure, remove the bolt holding the
auger shaft. sprocket.
5. Replace with new end mount, retighten set screws, 10. Hold the sprocket at the chain as you slide out the
reinstall outer auger section and upper end mount motor.
bolts (and rear cover if applicable).
11. Remove the sprocket from the chain.
12. Slide off the sprocket and remove the auger motor
Auger Motors mount.
13. Place the new auger motor onto the mount.
1. Extend screed extension completely.
14. Reinsert the sprocket back onto the chain.
2. Remove walkboard grating.
15. Reinsert the motor.
3. Clean asphalt buildup around cover.
16. Cover bolts with thread-locking adhesive, reinsert
4. Disconnect and label the hydraulic hoses. Plug
and tighten.
fittings.
17. Adjust the chain for 1/4 inches of slack.
5. Remove the two bolts on the cover and remove
cover. (Figure 5-49) 18. Lubricate with chain lube.
NOTE: Heating asphalt may be required. 19. Reconnect the hydraulic hoses and check for leaks.
6. Loosen auger tension adjusters.
7. Loosen the two bolts securing the auger motor
mounting brackets.
8. Loosen the auger chains by sliding the auger
motors out from the backside.

Maintenance
Quick Change Augers 5. Remove all bolts holding the operator station deck
grate and lift it off the platform.
The dual augers are hardened, 3/4-inch thick, 12-inch
round, HRC 55-60 augers that will last for years. The 6. Disconnect (and cap) the lubrication hoses from
modular auger assembly, in one-foot sections, allows for the grease points on each side of the lower auger
a simple quick change of the assembly using only a few cover, and grease hose on the side for auger
standard tools should an auger get damaged. replacement. (Figure 5-51)
NOTE: Because each auger is very heavy, the quick

change procedure requires two people to lift
the used and new auger during removal and
replacement.
To replace the auger(s):
1. Park the paver on a level surface.
2. Ensure the Under Auger Material Cut-Offs are
closed.
3. Extend both screed extensions completely as Auger Cover
you will be reaching between the paver frame and
screed. Shut off the engine.
4. Using the platform pivot pin, pivot the operator
5
platform on the side for auger replacement,
swinging it out to the side completely until it locks
into place. (Figure 5-50) (See Page 4-4)
Figure 5-51. Lubrication Hoses at Auger Chain

Cover
Platform 7. Remove the bolts holding the lower auger cover in

place, then remove cover. (Figure 5-52)
Pivot
Pin
Seat Adjust Pin
Lower
Figure 5-50. Pivot Operator Platform Auger
Cover
Figure 5-52. Remove Lower Auger Cover

Maintenance
8. Using a small propane torch, heat the inner auger Main Screed Wear Plate
set screw on the side for replacement for a few
seconds to release the loctite. (Figure 5-53) The screed wear plates can wear out over time and
must be replaced if the plate has worn to less than 1/4-
9. Insert an allen wrench into the appropriate set inch thick. Poor maintenance, paver cleaning, asphalt
screw and turn counterclockwise to release the mixes containing hard aggregate and improper mate-
auger for replacement. rial flow can contribute to excessive wear on the main
screed and extension wear plates. Correct screed
heating also helps prevent excessive material build-up.
An uneven, worn screed plate will produce an inferior
mat
1. Retract screed extensions completely.
2. Set the hydraulic tow points to (center).
3. Lower screed onto set-up blocks and null with flight
screws.
4. Unbolt and remove the rear walk boards. (Figure
5-54)
Remove bolts, nuts

and washers from
walk board mounts (4).
Left Set Screw Right Set Screw

Figure 5-53. Inner Auger Set Screws Carefully slide each
DO NOT perform this procedure walk board from the
without using a sling to prevent injury. Augers are screed frame.
heavy and extra care must be taken to remove and
replace.
10. Use a sling to support the inner auger. While
standing beside the paver, firmly grasp the outer
auger end and carefully pull out.
NOTE: The sling will need to be repositioned as you
carefully slide out the auger.
Be extra careful and mindful of the
paver frame and screed endgate position when
moving the auger away from the machine to prevent
falling or tripping while carrying the heavy auger. Figure 5-54. Remove Walk Boards
11. Reinsert the new auger into place, aligning the inner
auger end with the set screw.
12. Insert allen wrench and turn clockwise to secure
auger into place. (Figure 5-53)
13. Reinstall auger cover and reconnect grease hoses.
(Figures 5-51 and 5-52)
14. Start the engine and idle for a few minutes, then turn
on the auger and check for proper operation.

Maintenance
5. Check and ensure crown/valley is at 0 (center). 10. Raise the screed completely.
6. Tighten the citrus tank bolts. (Figure 5-55) 11. Slide the worn wear plate from under the screed.
7. Remove bolts, nuts and washers on each screed 12. Clean all material buildup on the screed frame.
cover (5 on each). Remove main screed covers and
13. Set new wear plate level on three blocks, placing
disconnect wiring.
one block in the center and one at each end.
14. Lower the screed frame down onto the new wear
plate.
Citrus Tank 15. Reinstall lock nuts and washers, but do not tighten
Bolt nuts until all have been installed.
16. Adjust screed so the front bullnose of the wear plate
is flat.
Citrus Tank 17. Adjust crown so the rear of the wear plate is flat.
Bolt Use rear adjusters to ensure rear of wear plate is
flat.
18. Reinstall the screed covers in reverse order, then
the walk boards.
Remove bolts, nuts, washers
and slide out both covers.
Figure 5-55. Remove Main Screed Covers

8. Install the screed lock tool (provided with your
Screed Extension Heat Box
1.
2.
Extend the screed completely.
Using the End Gate adjusters, extend end gate
5
paver) between the screed frames to hold them down to access the bottom two end gate mount
together. Clamp the center portion of the screed bolts behind the float plate. (Figure 5-58)
frame to hold the frame in place before lifting it
from the worn wear plate. (Figure 5-56) 3. Remove the sonic auger sensor and all six end gate
mount bolts to remove the end gate.
End Gate End Gate
Adjuster Adjuster
Figure 5-56. Screed Lock Tool

9. Remove both rows of nuts holding the wear plate
to the bottom of each side of the screed. (Figure
5-57)
Float Plate End Gate Plate End Gate Mount Bolts

(2 bottom bolts behind float plate)
Figure 5-58. Remove End Gate Components
Figure 5-57. Wear Plate Bolts

Maintenance
4. Carefully pull enough cable through the end gate to

move out of the way so you can easily complete the
remaining steps.
5. Disconnect the extension AOA adjuster on top
of the heat box by removing locknut, washer and
shoulder bolt. (Figure 5-59)
WeldING
If the machine has been damaged or metal parts worn
Hinge due to extensive use, minor welding may be necessary
Pin for repair. Welding is very dangerous. Only individuals
who are properly trained should weld in a dedicated
area away from others as even looking at ultraviolet light
Extension Shoulder Bolt from the flame can cause serious eye injury.
Heat Box Welding hazards include toxic fumes, harmful dust,
Figure 5-59. Remove Heat Box light radiation, burns, combustion from sparks and the
potential for extensive damage to the eye. There is also
6. Remove the hinge pin. The heat box will disconnect
a danger of electric shock. If combustible or flammable
and fall to the ground.
materials are nearby, the heat and sparks produced by
7. Remove bolts along the heat box lid on top, then welding can cause fires or explosions.
remove wiring and the heating element.
TURN THE BATTERY SWITCH OFF AND DISCON-
8. Reinstall wiring and heating element into the new NECT BATTERY TERMINALS BEFORE WELDING ON
heat box, then reinstall the lid. THE MACHINE.
9. Hold the new screed extension heat box in place, Electrical current can ignite fire or cause an explosion,
slide the hinge pin back into place, and reinstall the therefore it is critical to turn off power to the machine. It
AOA adjuster. is also important to grind off the paint to ensure proper
10. Reinstall the end gate. ground on the area being welded.
DO NOT MAKE MODIFICATIONS TO THE MACHINE.
ONLY weld if needed for repair purposes. Weldment
modifications to the machine can void your warranty.

Maintenance
Before welding on the machine: Winterizing for Storage

PREPARE: Perform the following procedures to prepare the machine
• Clear the area of any fire hazards, flammable liquids for winterizing and storage.
and solids, or any items that could catch on fire. 1. Store the machine in a dry, protected area:
• Ensure a fire extinguisher is available in the work area. • Cover seat with plastic. Place a “DO NOT
• Hang welding blanket(s) around and underneath the OPERATE” tag on the main control panel.
work area. • Cover all exposed control panels with tarps or
plastic.
• Paint and rust should be removed from the welding
area to prevent arcing in other areas or components. • Ensure all cab doors and windows are closed and
An indirect ground can cause arcing that will damage seal properly.
machine components. Only connect the ground to • Ensure the tires are properly inflated.
the component being welded. DO NOT connect the
ground to other bolted assemblies, wheels, bearings, • Replace worn or damaged decals if needed.
motors, tracks, torque hubs, etc. 2. Inspect the machine thoroughly and repair worn or
damaged parts. Inspect all hoses, couplers, fittings
DISCONNECT: and cylinders. Tighten loose fittings and replace any
• Turn the master battery switch to the OFF position. worn hoses found.
• Disconnect the battery positive and negative 3. Lubricate all grease points:
5
terminals. • Coat all exposed cylinder shafts with lithium-based
grease.
• Disconnect Plus 1 controller(s).
• Ensure all exposed threads are lubricated.
• Disconnect engine ECU(s) controller (if equipped).
• Ensure cables are lubricated and move freely.
• Disconnect engine DEF controller (if equipped).
• If the machine has high- and low-speed chains, be
• If machine has truck chassis: Disconnect the battery sure they are oiled.
positive and negative terminals and unplug the ECU(s)
for the engine, transmission and ABS systems if 4. Check air filter. Clean or replace air filter elements if
equipped. Refer to the truck owner manual for any needed.
other recommendations. 5. Check engine oil level and fill if needed.
• Drain dirty engine oil, fill with new oil and run the
engine five minutes to allow the oil to penetrate
components.
To avoid the danger of exhaust fume
poisoning, DO NOT operate the engine in a closed
building without proper ventilation. Check hydraulic oil
sight gauge and fill if needed.
Hydraulic oil that is contaminated
must be drained, the filter elements replaced and
the hydraulic tank refilled. Failure to perform this
maintenance procedure if needed could result in
premature failure of the pumps or motors.
6. Ensure the fuel tank is full to prevent condensation
in the fuel tank. Add cold-weather additive when
appropriate.
7. If machine is equipped with Diesel Exhaust Fluid (DEF),
the DEF may stored in the machine’s tank up to four
months. If storing any longer, drain the DEF fluid into
an approved container.

Maintenance
Failure to drain the DEF tank if storing Troubleshooting

for extended periods may result in fluid deterioration
that can cause DEF sensor damage. Replace the Hydraulic Pressure
DEF fluid before operating to prevent SCR system
malfunction and/or damage. The hydraulic pressure screen on the DM430 digital
controller provides an easy and convenient means of
8. If machine is equipped with a citrus tank, ensure the
tank is full to prevent rust. checking pressure for the five main functions of the
paver: Forward propel (left and right sides), conveyors,
9. If machine is equipped with water tank(s), the tank cylinders, and augers. (Figure 5-60)
should be drained. The pump and filter must also be
purged to prevent freezing.
10. If machine is equipped with windshield washer bottle,
ensure the bottle is full of window washer fluid with a
cold-weather blend.
11. Perform specific gravity test on engine coolant. Drain
and replace or fill with antifreeze mixture to prevent
freeze damage if needed.
KUBOTA ENGINE NOTICE: If not using anti-freeze,
open the cock at the bottom of radiator and remove the
pressure cap to drain water completely. Leave the cock
open. Place a “No Water” sign on the pressure cap.
12. Disconnect battery, adjust the electrolyte level, and
recharge it. Store battery inside in a cool, dry place.
Ensure breakers are in the OFF position.
13. Remove steering control boxes and electrical cords.
Store inside in a cool, dry place.
• If equipped with any plugged-in remote sensors
(i.e., sonic auger sensor), disconnect, remove and Figure 5-60. Pressure Gauge Screen
store inside in a cool dry place.
14. Cover the exhaust and intake filter. Be sure to seal
the exhaust cover with tape to prevent moisture from Relief pressure PSI for the paver functions are shown in
entering, especially if storing outside. the following table:
15. If the machine is equipped with a propane system, Table 5-5. Relief PSI Chart
remove the propane gas bottle and store in a safe area
Function PSI Relief
away from the machine. Purge the gas system and
seal connection(s). Conveyors Relief set at 3400 PSI.
16. Lower machine components and attachments (i.e., Augers Relief set at 3400 PSI.
screed, broom, blade, etc.) to the lowest position, Right Forward Relief set at 3625 PSI.
resting on blocks to prevent ground contact or Left Forward Relief set at 3625 PSI.
pavement damage.
Cylinders Relief set at 2400 PSI.
17. Clean the machine, including the undercarriage. Paint
chipped or rusty areas to prevent further rusting. Lock
all lockable panels, cab doors and spare tire. Remove
ignition key and store keys in a safe place.
18. If storing machine for an extended time, run the engine
five minutes every two to three months (under no load)
to keep engine free from rust caused by moisture in
the air. If you do not run the engine for six months or
longer, apply engine oil to the valve guide and stem
seal before starting.

Maintenance
Spray Down Pump NOTE: When starting the spraydown pump or

emptying the tank, open the bleeder valve
The following troubleshooting information is provided slightly to expel air and facilitate priming.
in the event of any issues with the spray down pump (Figure 5-62) As soon as the pump is
(located inside the left engine access door). (Figure operating, close the bleeder valve.
5-61)
Left LED lights located on top of the pressure switch.

Hose Reel
Spraydown
Pump
Bleeder
Figure 5-61. Spray Down Pump Location Valve
An electronic pressure sensor displays solid or
flashing LED lights on top of the pressure switch for
pump status notifications. (Figure 5-62)
Green:
5
• Solid green means the pump is spraying.
• Flashing green means the pump is in a stand-by
Figure 5-62. Spray Down Pump
mode, ready to spray.
Yellow: If the spray down pump has stopped or will
not start:
• Solid yellow means the pump is priming.
1. Check the effectiveness of the battery power supply
Yellow/Blue:
(voltage activity).
• Flashing yellow and blue means the pump has 2. Check that the fuse has not blown.
incorrect voltage.
3. Check for any foreign material present in the hose.
Red/Blue:
4. Avoid running the pump dry for more than a few
• Flashing red and blue means the pump has timed-out minutes. (Pumps run dry by the absence of fluid are
without fluid. Cycle pump power to reset. not covered by warranty.)
Red: 5. If the pump does not prime itself:
• Solid or flashing red light means there is an error. • Raise the screed completely, ensuring citrus
Consult owner’s manual for troubleshooting. tank on the screed is filled.
NOTE: If an overload occurs, the pump stops and a • Loosen the bleeder valve inside of the cut-out
yellow-green LED will flash. The electronic system until the pump primes.
will try to reactivate the pump at preset intervals.
If the overload reaches a dangerous level, the red • Retighten the bleeder valve.
LED will become solid and you must switch the NOTE: Change filter as needed.
power off and start the pump again.

Maintenance
Hydraulic Motor Installation Hubs, pulleys, sprockets and couplings must be prop-
erly aligned to avoid inducing excessive thrust or radial
Start-Up Procedure loads. Although the output device must fit the shaft
tightly, a hammer should never be used to install any
Pre-Start
type of output device onto the shaft. The port plugs
If the hydraulic system is down as a result of a major should only be removed from the motor when the
component failure: system connections are ready to be made.
1. Drain and clean the tank and system components
(hoses, valves, fittings and cooler) to ensure it is Grease
O-Ring
free from metallic debris and other contamination. Shaft (Required)
Failure to do so may result in damage to the pump(s) Splines
and/or other components on start-up.
2. Change all the filters.
3. Change the fluid. On large systems where the cost
of changing the fluid may be prohibitive, the fluid
should be flushed until a cleanliness level of ISO
+ +
4406 18/13 or better is achieved.
Capscrew Capscrew
Installation and Start-Up (or Bolt) (or Bolt)
When installing hydraulic motors, it is important that the

mounting flange of the motor makes full contact with the Figure 5-63. Hydraulic Motor Mount
mounting surface of the application. Mounting hard-
ware of the appropriate grade and size must be used: To avoid contamination:
1. Use Grade 8 socket-head capscrews to attach the • Remove all matter from around the ports of the
motor. motor and the threads of fittings.
2. Install lock washer over capscrew. • Fill the case of the motor being used (piston-type,
3. Apply Loctite 243 (blue) to the capscrew threads. gear motor, gerotor motor, geroller motor or vane
motor) with clean hydraulic fluid through the highest
4. Install extra thick, hardened H-D thick washers over case drain port and connect the case drain line.
the capscrew. Failure to do so will result in damage to the motor
5. Install the capscrew-hardened washer and lock through inadequate lubrication on start-up.
washer in the SAE two-bolt flange. • Units that are mounted vertically with the shaft up
6. Torque the capscrew to the wet torque value require special attention to ensure the fluid level in
defined for the capscrew grade and size. the case is high enough to lubricate the front shaft
bearing(s).
It is CRITICAL to use the correct
mounting hardware. Once all system connections are made, the motor
should be run for 15 - 30 minutes at no-load and half-
speed to bleed air from the hydraulic system.

Maintenance
Auger and Conveyor Chain 45º

Tension Adjustment
The auger and conveyor chains need periodic adjust- 45° to Vertical
ment. Generally, the slack of a roller chain should be Chain Tension
on the lower side. (Figure 5-64) Adequate slack (S) is S S
about four (4) percent of the span for normal drives, but TL
the slack should be about two (2) percent of the span for S - SLACK
the auger chains: TL - TANGENT LENGTH
• Vertical drive or close to vertical drive.
• Center distance between two shafts is greater than
three (3) feet.
• Chain is operated under heavy load and high
frequency of on and off drive. Horizontal to 45° Chain Tension
• Direction of the drive is often changed.
TL
Auger and conveyor chains must have 45º
a slack of 1/4 to 3/8 inches. To measure deflection,
exert 40 - 60 pounds of force to chain in either
direction.
5
S
Figure 5-64. Chain Slack Adjustment for Proper

Tension
REQUIRED MID-SPAN MOVEMENT

Tangent Length (TL) Between Sprockets in Inches (Centimeters)
10 (25) 20 (51) 30 (76) 50 (127) 70 (178) 100 (254)
Tangent Length Between Sprockets in Inches (Millimeters)
Horizontal 0.4 - 0.6 0.8 - 1.2 1.2 - 1.8 2.0 - 3.0 2.8 - 4.2 4.0 - 6.0
To 45° (10 - 15) (20 - 30) (30 - 46) (51 - 76) (71 - 107) (102 - 152)
45° To 0.2 - 0.3 0.4 - 0.6 0.6 - 0.9 1.0 - 1.5 1.4 - 2.1 2.0 - 3.0
Vertical (5 - 8) (10 - 15) (15 - 23) (25 - 38) (36 - 53) (51 - 76)

Maintenance
Troubleshooting Chart
The troubleshooting chart below identifies the most Contact your authorized LeeBoy dealer for assistance,
common symptoms of mechanical problems. Fault service or repair.
codes are also shown on the DM430 digital display unit
on the operator control panel consoles.
Table 5-6. Paver Troubleshooting
SYMPTOM CAUSE REMEDY
Defective battery or low battery
Replace or charge battery as applicable.
charge.
Master switch is not set at the
Set switch to the ON position.
ON position.
Insufficient fuel supply. Fill fuel tank.
Safety switch is faulty. Replace.
Ensure wires are tight.
Engine does not start. Clean solenoid plunger.
Solenoid doesn’t function
properly. Replace solenoid coil.
Replace or rebuild starter or solenoid.
Switch box unplugged. Replug switch box.
Neutral switch defective. Replace.
Engine starter relay faulty. Replace.
E-Stop engaged. Disengage E-Stop.
Engine turns over but does
Low fuel. Add fuel to fuel tank.
not start.
Check the fuel tank and remove water, dirt or other
impurities.
Fuel is thick and doesn’t flow.
Check the fuel filter cartridge and replace if
Engine is difficult to start. necessary.
Engine oil becomes thick in Use oil of different viscosities suitable to ambient
cold weather. temperatures. (Use 10W-30 in winter.)
Battery. Charge battery.
Refuel.
Lack of fuel. Check the fuel system. Bleed the fuel system if
necessary.
Moving parts overheated. Contact your authorized dealer.
Engine suddenly stops. E-Stop button is engaged. Check E-Stop button setting.
The ECU may have forced the engine to a stop.
Check the engine warning shown on the DM430
Forced stop due to an engine
digital display and/or Diagnostic Trouble Code. If
issue.
you cannot repair the problem, contact your autho-
rized dealer.

Maintenance

Low oil. Check oil level. Add oil if needed.
Fan belt stretched, damaged, or
Adjust belt tension or replace.
broken.
Coolant low. Add more coolant.
Excessive concentration of Add water only. Coolant should always be mixed
antifreeze. 50/50 of coolant and water.
Engine overheats. Radiator net or fin clogged with
Clean or replace defective parts.
dust and dirt.
Thermostat defective. Check thermostat and replace if needed.
Defective temperature gauge or Check temperature with a thermometer. Replace
sensor. gauge or sensor if needed.
Overload running. Reduce load.
Head gasket leaking. Replace gasket.
Faulty alternator. Replace or rebuild.
Low battery.
Indicator light, bad bulb. Replace.
Machine will not move. RUN/STOP switch faulty. Check RUN/STOP switch.
One of the hydraulic drive
5
Readjust motor(s).
Machine does not steer motors needs adjustment.
straight. Steering control is not centered. Center steering control.
Travel pump defective. Replace or rebuild travel pump.
Machine does not change Defective relay. Replace relay.
speed when the 2-Speed Defective solenoid. Replace solenoid.
switch is engaged. Defective drive motor. Replace drive motor.
Defective Automatic/Manual
Replace switch.
switch.
Conveyor does not function Solenoid defective. Replace.
on one or both sides. Feeder drive chain broken. Repair or replace chain.
Defective conveyor motor. Replace.
Rear conveyor shaft broken. Replace.
Tracks too loose. Tighten track pad bolts.
Tracks don’t operate
Track rollers worn. Replace.
smoothly.
Track tension pressure. Check tension pressure and relieve or adjust.
Faulty hydraulic motor. Replace.
Machine will not pull on one
Pump pressure too low. Check pump pressure and relieve or adjust.
or both sides.
Faulty torque hub. Rebuild or replace.
Engine runs but there is no Pump drive coupling faulty. Replace.
hydraulic pressure. Defective pump. Replace.

Maintenance

Drive chain is too loose. Adjust.
Drive chain broken. Replace.
Faulty motor. Replace.
Auger not turning properly. Solenoid valve defective. Replace solenoid.
Asphalt buildup. Clean thoroughly and grease.
Set conveyor to proper speed in AUTO or use
Overload of material to augers.
paddles in MANUAL position.
Screed extensions binding. Asphalt buildup. Keep clean and greased.
Out of adjustment. Adjust hold-downs on extensions.
Screed worn out or damaged. Replace.
Screed extension loose. Adjust extension. Always begin operation with
Extensions set too low.
extensions extended up with no down pressure.
Screed not heated properly. Check elements and heat control box.
Extension set too low. Readjust extensions.
Screed leaving ripples in
Extensions work up and down. Adjust top guide.
pavement.
Extension rod bushings worn. Replace bushings.
Twisting screed too far. Give screed time to react.
Flight screw locking up.
Screw seized. Replace screw.
Flight screw bearing Twisting screed too far. Give screed time to react.
damage. Loading and unloading. Check ramps for easy access.
Hydraulic oil tank overfilled. Drain to proper fill level.
Hydraulic oil leaking from
Slow paver down.
breather cap. Oil overheated.
Check oil cooler and thermostat.
Low level in hydraulic tank. Refill to proper level.
Hydraulic pump cavitation Clogged filters. Replace filters.
or lost power. Suction hose loose. Retighten.
Charge pump worn. Rebuild or replace charge pump.
Defective switch. Adjust or replace switch.
Solenoid defective. Replace solenoid.
Feeder does not work on
Feeder drive chain broken. Adjust or repair chain.
one or both sides.
Defective conveyor motor. Replace motor.
Rear conveyor shaft broken. Replace conveyor shaft.
Feeder flight bars don’t Flight chains too loose. Adjust.
function properly. Feeder drive chain too loose. Adjust.
Relief out of adjustment. Check pressure and adjust if needed.
Loss of power to drives. Piston groups worn. Replace.
No charge pressure. Check that charge pressure is 280 - 425 PSI.

Maintenance

Control box power switch not in Ensure that the screed operator control box
ON position. Power switch is ON.
Electric screed heating Breakers are in a “tripped” Ensure all element breakers are in the proper set
system will not operate. position. position.
Check voltage and frequency. Rebuild or replace
Generator malfunction.
if needed.
Screed section not plugged into
Replug.
Only part of the electric bottom of the control box.
screed heats. Element breakers for screed Ensure the element breakers for that screed sec-
section in a “tripped” condition. tion are not “tripped.”
Electric screed heat system
doesn’t start, or starts and Heating system timed out. Check timing relay. Adjust or replace.
doesn’t run very long.
Electric Screed is heating, Elements improperly clamped. Ensure elements are clamped properly.
but never gets hot enough Ensure generator is “spinning.” Check voltage and
to pave. Generator malfunction.
frequency. Rebuild or replace if needed.
Elements have been tested,
Faulty element wiring. Inspect and test element wiring.
but the breaker still trips.

Maintenance
DM430 Diagnostic Trouble Code (DTC) Chart

LEGEND
SPN: Suspect Parameter Number DPF: Diesel Particulate Filter FMI: Failure Mode Identifier
EGR: Exhaust Gas Recirculation ECU: Engine Control Unit CPU: Central Processing Unit
NE-G: Negative Ground NE: Neutral G: Ground
SCV: Selective Control Valve MAF: Mass Air Flow PM: Particulate Matter
DC: Direct Current IC: Integrated Circuit EBC: Electronic Brake Control
PLV: Pressure Limiting Valve CAN: Controller Area Network CM: Control Module
DDC: Direct Digital Control SW: Switch TSC: Torque Speed Control
ETC: Electronic Throttle Control CCVS: Current Controlled Voltage Source
MPROP: Manifold Pressure Rail Operating Pressure
EEPROM: Electrically Erasable Programmable Read-Only Memory
SPN FMI DTC SYMPTOM/CAUSE RECOVERY FROM ERROR
Battery short circuit out of sensor/har- Forced idle. (Accelerator = 0%)
Accelerator position
29 3 ness. Voltage of accelerator position
sensor 2: High Diagnostic counter = zero
sensor 2 is 4.8V or less.
Ground short circuit or open circuit of Forced idle. (Accelerator = 0%)
29 4 sensor/harness. Voltage of acceler-
sensor 2: Low Diagnostic counter = zero
ator position sensor 2 is 0.3V or less.
Deviation from designed correlation in Forced idle. (Accelerator = 0%)
91 2 two sensors. Voltage of accelerator
sensor correlation error Diagnostic counter = zero
position sensor 1 is 4.8V or less.
Battery short circuit or open circuit of Forced idle. (Accelerator = 0%)
91 3 sensor/harness. Voltage of acceler-
sensor 1: High Diagnostic counter = zero
ator position sensor 1 is 4.8V or less.
Ground short circuit or open circuit of Forced idle. (Accelerator = 0%)
91 4 sensor/harness. Voltage of accel-
sensor 1: Low Diagnostic counter = zero
erator position sensor 1 is 0.3 or less.
100 1 Oil pressure error. Engine oil pressure. Key switch turn OFF.
Key switch turn OFF.
Boost pressure sensor: Failure of sensor. Voltage of boost (Default value is set in consideration
102 3
High pressure sensor is 4.9V or above. with high altitude usage. Engine power
drops.)
Boost pressure sensor: Failure of sensor. Voltage of boost (Default value is set in consideration
102 4
Low pressure sensor is 0.2V or below. with high altitude usage. Engine power
drops.)
Diagnostic counter = zero
Barometric pressure (Default value is set in consideration
108 3 Barometric voltage 4.4V or more.
sensor error: High with high altitude usage. Engine power
drops.)
Barometric pressure (Default value is set in consideration
108 4 Barometric voltage 1.6V or less.
sensor error: Low with high altitude usage. Engine power
drops.)

Maintenance

Overheat of engine temperature Output limitation: approximately 75%
110 0 Engine overheat.
greater than 248° F (120° C) of normal condition. EGR stop. Intake
throttle 100% open.
Open circuit or +B short circuit of Key switch turn OFF.
Coolant temperature
110 3 sensor/harness. Voltage of coolant (White smoke increases at low
sensor: High
temperature sensor is 4.9V or above. temperature.)
Ground short circuit of sensor/har- Key switch turn OFF.
Coolant temperature
110 4 ness. Voltage of coolant temperature (White smoke increases at low
sensor: Low
sensor is 0.1V or less. temperature.)
Engine inlet air mass flow rate tacking.
132 1 Intake air volume: Low Key switch turn OFF.
(Disconnect turbo blower intake hose.)
Engine inlet air mass flow rate less Key switch turn OFF.
than half of target value. MAF sensor Engine is not forcibly stopped by
132 3 MAF sensor: High
voltage: 4.9V or more at normal oper- ECU. STRONGLY recommend
ating condition. operator stop engine promptly.
Open circuit or ground short circuit of
Engine is not forcibly stopped by
5
132 4 MAF sensor: Low sensor/harness. MAF sensor voltage:
0.1V or less. ECU. STRONGLY recommend
operator stop engine promptly.
Boost pressure sensor output is below Key switch turn OFF. EGR stop.
132 15 Boost pressure: Low target level in high air flow operating Engine power is restricted by boost
conditions. pressure signal accordingly.
Actual pressure exceeds the com- Diagnostic counter = zero
157 0 High rail pressure. mand pressure. Actual pressure ≥
197MPa (28600 psi or 2010 kgf/cm2 EGR stop.
Open circuit or +B short circuit of Key switch turn OFF.
Rail pressure sensor: sensor/harness. Failure of sensor.
157 3 Engine running noise and white smoke
High Voltage or rail pressure sensor is 4.9V
or above. increases. Engine forcibly stopped.
Ground short circuit of sensor/har- Key switch turn OFF.

Rail pressure sensor:
157 4 ness. Failure of sensor. Voltage of rail Engine running noise and white smoke
Low
pressure sensor is 0.7V or less. increases. Engine forcibly stopped.
Open circuit, short circuit or damage
to harness. Failure of battery. ECU Key switch turn OFF.
168 3 Battery voltage: High
recognition of battery voltage is above EGR stop.
16V in 12V system. Faulty starting.
Open circuit, short circuit or damage
to harness. Failure of battery. ECU
recognition of battery voltage is below Diagnostic counter = zero
168 4 Battery voltage: Low
8V in 12V system. Faulty starting or EGR stop.
engine may stop completely. (Not
monitored during cranking.)
Open circuit or +B short circuit of
Intake air temperature sensor/harness. Intake air tempera-
171 3 Diagnostic counter = zero
built-in MAF sensor: High ture built-in MAF sensor voltage: 4.9V
or more.

Maintenance

Ground short circuit of sensor/har-
Intake air temperature
171 4 ness. Intake air temperature built-in Diagnostic counter = zero
built-in MAF sensor: Low
MAF sensor voltage: 0.1V or less.
Intake air temperature: Intake air temperature higher than
172 0 Key switch turn OFF.
High 140° F (60° C).
Open circuit or +B short circuit of Diagnostic counter = zero
172 3 sensor/harness. Intake air tempera- (White smoke increases at low
error: High
ture sensor is 4.9V or above. temperature.)
Ground short circuit of sensor/har- Diagnostic counter = zero
172 4 ness. Intake air temperature sensor is (White smoke increases at low
error: Low
0.05V or less. temperature.)
Fuel temperature higher than 194° F
174 0 Fuel temperature high. Diagnostic counter = zero
(90° C).
Fuel temperature sensor: sensor/harness. Voltage of tempera-
High ture sensor in supply pump is 4.9V or
above.
Fuel temperature sensor:
174 4 ness. Voltage of temperature sensor Diagnostic counter = zero
Low
in supply pump is 0.1V or less.
Engine speed exceeds threshold
190 0 Engine speed. speed. Engine speed ≥ 3500 min-1 Diagnostic counter = zero
(rpm).
628 2 Program memory. Check-Sum error.
Engine stopped without delay.
Combination of fuel leak and one of
conditions below:
1. Rail pressure exceeds 191MPa
Pressure limiter emer- EGR stop.
633 7 (27700 psi or 1950 kgf/cm2).
gency open.
(Engine speed may go down due to
2. Within one second after the rail
lack of fuel pressure.)
pressure goes below temperature in
#1, it increases above.
Open circuit or short circuit of sensor/
Crank position sensor harness. Failure of sensor. Pulse
pulse number error. rotation is not 56 teeth. Faulty starting.
Engine vibration increases slightly.
NE-G phase shift.
NE: Crankshaft position Large phase shift between NE and G
636 7 sensor. pulses within +/- 15 degrees. Engine Diagnostic counter = zero
hesitates at start-up.
G: Camshaft position
sensor.
harness. Failure of sensor. No
No input of NE sensor
636 8 recognition of NE sensor pulse. Faulty Diagnostic counter = zero
pulse.
starting. Engine vibration increases
slightly.
Open circuit of harness or injector coil.
Open circuit of harness/
651 3 Engine vibration increases. Injectors Key switch turn OFF.
coil in 1st cylinder injector.
that have no error are operated.

Maintenance

Open circuit of har- Open circuit of harness or injector coil.
652 3 ness/coil in 2nd cylinder Engine vibration increases. Injectors Key switch turn OFF.
injector. that have no error are operated.
653 3 ness/coil in 3rd cylinder Engine vibration increases. Injectors Key switch turn OFF.
654 3 ness/coil in 4th cylinder Engine vibration increases. Injectors Key switch turn OFF.
Glow relay coil resistance or load is
Glow heater relay driving
676 0 too high. Faulty starting. White smoke Key switch turn OFF.
circuit overheat.
increases.
Open circuit of harness or relay
Open circuit of glow relay
676 5 coil. Faulty starting. White smoke Key switch turn OFF.
driving circuit.
increases.
Rail pressure value is sticking or not
679 7 Pressure limiter not open. enough engine power to open PLV Key switch turn OFF.
forcibly.
G sensor pulse number After fault opening PLV, rail pressure is Diagnostic counter = zero
723 2
error. above 160 MPa.
5
Engine stops.
No input of G sensor harness. Failure of sensor. No rec-
pulse. ognition of G sensor pulse. Engine
hesitates at start-up.
1077 2 Failure of CPU. CPU fatal error. Engine stops. Key switch turn OFF.
Fuel consumption is calculated from
the difference of fuel pressure of,
Fuel leak in high-pres-
1239 1 before and after the injection. Error is Key switch turn OFF.
sured fuel system.
detected when excess fuel consump-
tion is found. Engine could stop.
1347 3 +B short circuit of SCV. EGR stops. Key switch turn OFF.
Open circuit or ground short circuit of Key switch turn OFF.
1347 4 SVC drive system error.
SCV. EGR stops, engine forcibly stops later.
Open circuit of SCV Key switch turn OFF.
1347 5 Open circuit short of SVC.
(MPROP) EGR stops, engine forcibly stops later.
Actual rail pressure continuously
exceeds the command rail pressure.
SCV stuck in open Discharge request of supply pump
position. goes below 0 mm3/st and the actual
rail pressure is 10 MPa for 26 seconds
or more. Engine may stop.
Failure of main relay. Stays active
Main relay locked in
1485 2 longer than one second without com- Diagnostic counter = zero
closed position.
mand. Battery goes dead.
DPF inlet temperature higher than
Emergency exhaust gas 1319° F (715° C). Engine stops. Inhibit
Under 572° F (300° C) and key switch
3242 0 temperature sensor 1: starter relay activation until exhaust
turn OFF.
High temperatures reduces down to 572° F
(300° C).

Maintenance

Exhaust gas temperature
3242 3 sensor/harness. DPF inlet tempera- Key switch turn OFF.
sensor 1: High
ture sensor voltage 4.92V or more.
3242 4 ness. DPF inlet temperature sensor Key switch turn OFF.
sensor 1: Low
voltage 0.08V or less.
Under 572° F (300° C) and key switch
Emergency exhaust gas turn OFF.
DPF outlet temperature 1508° F (820°
3246 0 temperature sensor 2: Inhibit starter relay activation until
C) or more.
High exhaust temperature reduces down to
572° F (300° C).
3246 3 sensor/harness. DPF outlet tempera- Key switch turn OFF.
sensor 2: High
3246 4 ness. DPF outlet temperature sensor Key switch turn OFF.
sensor 2: Low
voltage 0.08V or less.
Differential pressure
3251 3 sensor/harness. DPF differential pres- Key switch turn OFF.
sensor 1: High
sure sensor voltage 4.7V or more.
Differential pressure
3251 4 ness. DPF differential pressure Key switch turn OFF.
sensor 1: Low
sensor voltage 0.21V or less.
DOC is heated due to unburned fuel.
Key switch turn OFF to minimize emis-
3252 0 Emission deterioration. Output and accelerator limitation 50%.
sion to DPF.
EGR stops.
Voltage to sensor is above 5.625V.
Sensor supply voltage 1:
3509 3 EGR stops. Faulty starting. Engine Key switch turn OFF.
High
may stop. Emission related.
Voltage to sensor is below 4.375V.
Sensor supply voltage 1:
3509 4 EGR stops. Faulty starting. Engine Key switch turn OFF.
Low
may stop. Emission related.
Sensor supply voltage 2: Voltage to sensor is above 5.625V.
High Faulty starting. Emission related.
Sensor supply voltage 2: Voltage to sensor is below 4.375V.
Low Faulty starting. Emission related.
Sensor supply voltage 3: Voltage to sensor is above 5.25V.
High Faulty starting.
Sensor supply voltage 3: Voltage to sensor is below 4.75V.
Low Faulty starting.
Engine not forcibly stopped by ECU.
PM accumulation more than trigger
3701 0 Excessive PM 5. STRONGLY recommend operator to
level. Regeneration Level = 5.
stop engine promptly.
Must be reset by Kubota service tool.
3701 15 Excessive PM 3. Diagnostic counter = 0

Maintenance

3701 16 Excessive PM 4. Diagnostic counter = 0
Emergency exhaust gas
DOC inlet temperature 1292° F (700° Inhibit starter relay activation until
4765 0 temperature sensor 0:
C) or more. Engine stops. exhaust temperature reduces down to
High
527° F (300° C).
4765 3 sensor/harness. DOC inlet tempera- Key switch turn OFF.
sensor 0: High
4765 4 sensor/harness. DOC inlet tempera- Key switch turn OFF.
sensor 0: Low
ture sensor voltage 0.08V or less.
Wiring harness open circuit. Injec-
Injector drive circuit open
tors that have no DTC are operated.
523523 2 in Nos. 1 & 4 cylinder Key switch turn OFF.
Engine vibration increases and may
simultaneously.
stop.
Nos. 1 & 4 cylinder injector Wiring harness short to +B. Injec-
short to +B at power tors that have no DTC are operated.
supply side, or all cylinder Engine vibration increases and may
injectors short to +B. stop.
523523 4
Nos. 1 & 4 cylinder injector
short to ground at power
supply side, or all cylinder
injectors short to ground.
Wiring harness short to ground. Injec-
stop.
Key switch turn OFF. 5
Wiring harness open circuit. Injec-
Injector drive circuit open
523524 2 in Nos. 2 & 3 cylinder Key switch turn OFF.
simultaneously.
stop.
Nos. 2 & 3 cylinder
Wiring harness short to +B. Injec-
injector short to +B at
523524 3 power supply side, or all Key switch turn OFF.
cylinder injectors short
stop.
to +B.
Nos. 2 & 3 cylinder
Wiring harness short to ground. Injec-
injector short to ground at
523524 4 power supply side, or all Key switch turn OFF.
cylinder injectors short to
stop.
ground.
Injector charge voltage low. Failure
Injector charge voltage
523525 1 of charge circuit of ECU. Engine may Key switch turn OFF.
low.
stop.
Failure of monitoring IC of CPU.
523527 2 ECU monitoring error. Key switch turn OFF.
Engine stops.
Injector charge voltage: EGR stops. Engine forcibly stops 60
High seconds later.
DC motor feedback control error.
During wrong duty feedback, activation
of restoration will repeat 30 times. If
523536 2 EGR feedback error. Diagnostic counter = zero
the restoration was not successfully
completed, it will be judged as a feed-
back error. EGR stops.

Maintenance

EGR DC motor tempera- Estimated temperature is 113° F (45°
ture error. C) or above. EGR stops.
QR data read error from EEPROM.
523538 2 QR data error. Key switch turn OFF.
Nozzle correction is not executed.
Rail pressure of 230 MPa (33400 psi
or 2350 kgf/cm2) or more continues
one second under the condition of
above 800 min-1 (rpm).
Under 800 min-1 (rpm) condition, rail Key switch turn OFF to minimize PM
523539 2 Pump seizing 1. pressure of 220 MPa (31900 psi or emission to DPF and avoid extremely
2250 kgf/cm2) or more continues one high pressure in injection system.
second under the condition of below
800 min-1 (rpm). [Threshold changes
depending upon the engine speed.
700 min-1 (rpm) should be used as a
reference.
Rail pressure of 197MPa (28600 psi or
2010 kgf/cm2) or more continues one
second under the condition of above
800 min-1 (rpm).
Under 800 min-1 (rpm) condition, rail
523540 2 Pump seizing 2. pressure of 220 MPa (31900 psi or Key switch turn OFF.
2250 kgf/cm2) or more continues one
second under the condition of below
800 min-1 (rpm). [Threshold changes
depending upon the engine speed.
700 min-1 (rpm) should be used as a
reference.
+B short circuit of sensor/harness.
523541 3 EGR lift sensor: High Failure of sensor. Voltage of ECR lift Key switch turn OFF.
sensor is 4.5V or above. EGR stops.
harness. Failure of sensor. Voltage of
523541 4 EGR lift sensor: Low Key switch turn OFF.
ECR lift sensor is 0.3V or less. EGR
stops.
Accelerator position sensor signal Diagnostic counter = zero.
523543 2 error (sensor/harness open circuit,
sensor error (CAN). CAN signal recovers.
ground short circuit, etc.).
+B short of air heater +B short circuit of harness. Faulty
relay driving circuit. starting. White smoke increases.
Ground short of air heater Ground short or open circuit of
relay driving circuit. harness.
523547 2 CAN2 bus off. CAN2 bus off. Key switch turn OFF.
523548 2 CAN-KBT frame error. CAN-KBT frame open circuit error. Key switch turn OFF.
EGR position sensor EGR position sensor error signal
failure. received via CAN. EGR stops.
EGR actuator open error signal
523574 3 EGR actuator open circuit. Key switch turn OFF.
received via CAN. EGR stops.
EGR actuator valve stuck error
523575 7 EGR actuator valve stuck. Key switch turn OFF.
received via CAN. EGR stops.

Maintenance

EGR (DC motor) temperature error
523576 2 EGR (DC motor) overheat. signal received via CAN (exceeds Key switch turn OFF.
257° F or 125° C). EGR stops.
EGR (DC motor) temperature sensor
EGR (DC motor) tempera-
523577 2 error signal received via CAN. EGR Key switch turn OFF.
ture sensor failure.
stops.
No communication with
523578 2 Interruption of CAN. EGR stops. Key switch turn OFF.
EGR.
Deviation of throttle position is not
Intake throttle feedback
523580 2 corrected in 20 times of duty error Key switch turn OFF.
error.
recovery action.
Intake throttle lift sensor: Intake throttle lift sensor voltage 4.89V
High or more.
Intake throttle lift sensor: Intake throttle lift sensor voltage 0.1V
Low or less.
During regeneration mode, engine Diagnostic counter = zero
Low coolant temperature warm-up condition is not satisfied
523589 17 Leaving from Parked active regenera-
in parked regeneration. because coolant temperature is too
low (below 149° F or 65° C). tion status.
5
Parked regeneration Regeneration incomplete due to low
523590 16 Leaving from Parked active regenera-
timed out. temperature of DPF.
tion status.
CAN CCVS frame time-out error.
CAN CCVS (parking and
523591 2 vehicle speed) frame Parking SW = off. Key switch turn OFF.
error.
Vehicle speed = 0
CAN CM1 frame time-out error.
CAN CM1 (Regen SW)
523592 2 Regeneration inhibit = on. Key switch turn OFF.
frame error.
Parked regeneration SW = off.
CAN DDC1 (transmission)
523593 2 CAN DDC1 frame time-out error. Key switch turn OFF.
frame error.
CAN ETC2 (neutral SW)
523594 2 CAN ETC2 frame time-out error Key switch turn OFF.
frame error.
CAN ETC5 (neutral SW)
523595 2 CAN ETC5 frame time-out error. Key switch turn OFF.
frame error.
No request to “TSC1 buffer” continues
523596 2 CAN TSC1 frame error. three times after over-ride control Diagnostic counter = zero
request (other than 0x00).

Maintenance
NOTES

Section 6
SCHEMATICS
Page
Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1
Electrical System Schematic (1 of 9) . . . . . . . . . . . . . . . . . . . . . 6-5
Electrical System Schematic (2 of 9). . . . . . . . . . . . . . . . . . . . . 6-7
Electrical System Schematic (7 of 9). . . . . . . . . . . . . . . . . . . . 6-17
6
Control Console Assembly, Steering Knob Option - Left (1 of 3) . . . . . . . 6-35
Control Console Assembly, Steering Knob Option - Right (3 of 3). . . . . . 6-45
Control Box Assembly (1 of 3). . . . . . . . . . . . . . . . . . . . . . . . 6-47
Control Box Assembly (2 of 3). . . . . . . . . . . . . . . . . . . . . . . 6-49
Control Box Assembly (3 of 3) . . . . . . . . . . . . . . . . . . . . . . . 6-51

Schematics
Screed Control Box Assembly - Left . . . . . . . . . . . . . . . . . . . . 6-53

Screed Control Box Assembly - Right . . . . . . . . . . . . . . . . . . . 6-55
Murr Block Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-63
Main Harness (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-65
Main Harness (2 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-67
Engine Power Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-69
Generator to Bulkhead Harness . . . . . . . . . . . . . . . . . . . . . . 6-71
Power w/Fusebox Harness. . . . . . . . . . . . . . . . . . . . . . . . . 6-73
Hydraulic Cooler Harness - Left. . . . . . . . . . . . . . . . . . . . . . . 6-75
Hydraulic Cooler Harness - Right. . . . . . . . . . . . . . . . . . . . . . 6-77
Sensors Harness . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-79
Control Box Jumper Harness. . . . . . . . . . . . . . . . . . . . . . . . 6-81
Control Panel, Low Deck w/Seat, Jumper Harness. . . . . . . . . . . . . 6-83
Control Panel, Low Deck w/ No Seat, Jumper Harness . . . . . . . . . . . 6-85
Rear Work Lights Harness . . . . . . . . . . . . . . . . . . . . . . . . . 6-87
Hood Motor Harness. . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-89
Output Modules Power Control Harness. . . . . . . . . . . . . . . . . . 6-91
Output Modules to Motor Manifold Harness (1 of 2) . . . . . . . . . . . . . 6-97
Output Modules to Motor Harness (2 of 2). . . . . . . . . . . . . . . . . 6-99
Screed Harness (1 of 2). . . . . . . . . . . . . . . . . . . . . . . . . . 6-109
Screed Harness (2 of 2) . . . . . . . . . . . . . . . . . . . . . . . . . . 6-111
Generator to Screed Heat Box Harness. . . . . . . . . . . . . . . . . . 6-113
Screed Heat Control Box to Elements harness . . . . . . . . . . . . . . . 6-115
Power Crown Option Harness . . . . . . . . . . . . . . . . . . . . . . . 6-117
Screed Jumper Plugs. . . . . . . . . . . . . . . . . . . . . . . . . . . 6-119

Schematics


Schematics
NOTES

Schematics
ELECTRICAL SYSTEM SCHEMATIC (1 OF 9)

Schematic for Part # 1022932
2 3
Figure 6-1. Electrical System Schematic (1 of 9)

Schematics
NOTES

Schematics


Schematics
NOTES

Schematics


Schematics
NOTES

Schematics


Schematics
NOTES

Schematics


Schematics
NOTES

Schematics


Schematics
NOTES

Schematics


Schematics
NOTES

Schematics


Schematics
NOTES

Schematics


Schematics
NOTES

Schematics
CONTROL CONSOLE ASSEMBLY, STANDARD - LEFT (1 OF 3)

Figure 6-10. Control Console Assembly, Standard - Left (1 of 3)

Schematics
NOTES

Schematics


Schematics
NOTES

Schematics


Schematics
NOTES

Schematics
CONTROL CONSOLE ASSEMBLY, STANDARD - RIGHT (1 OF 3)

Figure 6-13. Control Console Assembly, Standard - Right (1 of 3)

Schematics
NOTES

Schematics

Figure 6-14. Control Console Assembly, Standard- Right (2 of 3)

Schematics
NOTES

Schematics

Figure 6-15. Control Console Assembly, Standard - Right (3 of 3)

Schematics
NOTES

Schematics
CONTROL CONSOLE ASSEMBLY, STEERING KNOB OPTION - LEFT (1 OF 3)

WHEEL
Figure 6-16. Control Console Assembly, Steering Knob Option - Left (1 of 3)

Schematics
NOTES

Schematics


Schematics
NOTES

Schematics


Schematics
NOTES

Schematics
CONTROL CONSOLE ASSEMBLY, STEERING KNOB OPTION - RIGHT (1 OF 3)

ITEM
PART NUMBER DESCRIPTION
WHEEL
Figure 6-19. Control Console Assembly, Steering Knob Option - Right (1 of 3)

Schematics
NOTES

Schematics


Schematics
NOTES

Schematics


Schematics
NOTES

Schematics
CONTROL BOX ASSEMBLY (1 OF 3)

OFF
RUN
Ensure wing
Ensure all latches pivots bolts are
are open before removed and
lifting hood. pivots are raised.
PINCH POINT PINCH POINT
Stay clear during Stay clear during

operation. operation.
VALLEY
CROWN
HOOD POWER CONVEYOR

LIFT CROWN LIFT
1022473
Figure 6-22. Control Box Assembly (1 of 3)

Schematics
NOTES

Schematics

SPARE VIBRATOR
20A 15A

Schematics
NOTES

Schematics


Schematics
NOTES

Schematics
SCREED CONTROL BOX ASSEMBLY - LEFT

Figure 6-25. Screed Control Box Assembly - Left

Schematics
NOTES

Schematics
SCREED CONTROL BOX ASSEMBLY - RIGHT

Figure 6-26. Screed Control Box Assembly - Right

Schematics
NOTES

Schematics
SCREED HEAT CONTROL BOX ASSEMBLY (1 OF 3)

Figure 6-27. Screed Heat Control Box Assembly (1 of 3)

Schematics
NOTES

Schematics


Schematics
NOTES

Schematics


Schematics
NOTES

Schematics
MURR BLOCK ASSEMBLY

Figure 6-30. Murr Block Assembly

Schematics
NOTES

Schematics
MAIN HARNESS (1 OF 2)
Figure 6-31. Main Harness (1 of 2)

Schematics
NOTES

Schematics
MAIN HARNESS (2 OF 2)
Figure 6-32. Main Harness (2 of 2)

Schematics
NOTES

Schematics
ENGINE POWER HARNESS

Figure 6-33. Engine Power Harness

Schematics
NOTES

Schematics
GENERATOR TO BULKHEAD HARNESS

Figure 6-34. Generator to Bulkhead Harness

Schematics
NOTES

Schematics
POWER W/FUSEBOX HARNESS

Figure 6-35. Power w/Fusebox Harness

Schematics
NOTES

Schematics
HYDRAULIC COOLER HARNESS - LEFT

Figure 6-36. Hydraulic Cooler Harness - Left

Schematics
NOTES

Schematics
HYDRAULIC COOLER HARNESS - RIGHT

Figure 6-37. Hydraulic Cooler Harness - Right

Schematics
NOTES

Schematics
SENSORS HARNESS
Figure 6-38. Sensors Harness

Schematics
NOTES

Schematics
CONTROL BOX JUMPER HARNESS

6
120”
Figure 6-39. Control Box Jumper Harness

Schematics
NOTES

Schematics
CONTROL PANEL, LOW DECK W/SEAT, JUMPER HARNESS

6
18”
Figure 6-40. Control Panel, Low Deck w/Seat, Jumper Harness

Schematics
NOTES

Schematics
CONTROL PANEL, LOW DECK W/ NO SEAT, JUMPER HARNESS

6
48”
Figure 6-41. Control Panel, Low Deck w/No Seat, Jumper Harness

Schematics
NOTES

Schematics
REAR WORK LIGHTS HARNESS

Figure 6-42. Rear Work Lights Harness

Schematics
NOTES

Schematics
HOOD MOTOR HARNESS

Figure 6-43. Hood Motor Harness

Schematics
NOTES

Schematics
OUTPUT MODULES POWER CONTROL HARNESS

Figure 6-44. Output Modules Power Control Harness

Schematics
NOTES

Schematics
OUTPUT MODULES POWER AND CAN HARNESS (1 OF 2)

Figure 6-45. Output Modules Power and Can Harness (1 of 2)

Schematics
NOTES

Schematics
OUTPUT MODULES POWER AND CAN HARNESS (2 OF 2)

Figure 6-46. Output Modules Power and Can Harness (2 of 2)

Schematics
NOTES

Schematics
OUTPUT MODULES TO MOTOR MANIFOLD HARNESS (1 OF 2)

Figure 6-47. Output Modules to Motor Manifold Harness (1 of 2)

Schematics
NOTES

Schematics
OUTPUT MODULES TO MOTOR HARNESS (2 OF 2)

Figure 6-48. Output Modules to Motor Manifold Harness (2 of 2)

Schematics
NOTES

Schematics
OUTPUT MODULES TO CYLINDER HARNESS (1 OF 2)

Figure 6-49. Output Modules to Cylinder Manifold Harness (1 of 2)

Schematics
NOTES

Schematics
OUTPUT MODULES TO CYLINDER HARNESS (2 OF 2)

Figure 6-50. Output Modules to Cylinder Manifold Harness (2 of 2)

Schematics
NOTES

Schematics
OUTPUT MODULES TO SCREED HARNESS (1 OF 2)

CYLINDER MUR SCREED MUR MOTOR MUR

BLOCK BLOCK BLOCK
DT06-4S DT06-4S DT06-4S DT06-4S
CAN CAN CAN

DT06-4S DT06-4S DT06-4S DT06-4S DT06-4S DT06-4S
PLUG SCREED LIFT W/PLUGS RH SLOPE L/R AUG LH AUG
P1 P2 P1 P2 P1 P2
DT06-4S DT06-4S DT06-4S DT06-4S DT06-4S DT06-4S
SONICS TRUCK HITCH SPRAY DOWN LH SLOPE L/R CONV LH CONV
P3 P4 P3 P4 P3 P4
DT06-4S
P5
DT06-4S
DT06-4S
LH CUTOFF RH CUTOFF
P6
DT06-4S
DT06-4S
LH BERM
P5
DT06-4S
DT06-4S
RH BERM
P6
DT06-4S
DT06-4S
RH AUG
P5
DT06-4S
DT06-4S
LH CONV
P6
DT06-4S
6
LH HOPPER RH HOPPER LH TOW RH TOW LH EXT RH EXT
P7 P8 P7 P8 P7 P8
Figure 6-51. Output Modules to Screed Harness (1 of 2)

Schematics
NOTES

Schematics
OUTPUT MODULES TO SCREED HARNESS (2 OF 2)

Figure 6-52. Output Modules to Screed Harness (2 of 2)

Schematics
NOTES

Schematics
SCREED HARNESS (1 OF 2)
Figure 6-53. Screed Harness (1 of 2)

Schematics
NOTES

Schematics
SCREED HARNESS (2 OF 2)
Figure 6-54. Screed Harness (2 of 2)

Schematics
NOTES

Schematics
GENERATOR TO SCREED HEAT BOX HARNESS

Figure 6-55. Generator to Screed Heat Box Harness

Schematics
NOTES

Schematics
SCREED HEAT CONTROL BOX TO ELEMENTS HARNESS

Figure 6-56. Screed Heat Control Box to Elements

Schematics
NOTES

Schematics
POWER CROWN OPTION HARNESS

Figure 6-57. Power Crown Option Harness

Schematics
NOTES

Schematics
SCREED JUMPER PLUGS

Schematic for Part # 1023298, 1023299, 1023481
1023298 1023299 1023481

SCREED JUMPER PLUG, 31-PIN DISPLAY JUMPER PLUG, 14-PIN SCREED BOX JUMPER PLUG, 12-PIN
Jumps the E-Stop to Start the machine Jumps the E-Stop when one
when the screed is not acctached console is unplugged
Figure 6-58. Screed Jumper Plugs

Schematics
NOTES

Schematics
HYDRAULIC SCHEMATIC (1 OF 6)
Figure 6-59. Hydraulic Schematic (1 of 6)

Schematics
NOTES

Schematics

Schematics
NOTES

Schematics

Schematics
NOTES

Schematics

Schematics
NOTES

Schematics

Schematics
NOTES

Schematics

Schematics
NOTES

Section 7
ILLUSTRATED PARTS LIST
Page
Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1
Quick Reference . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-5
Track Assembly - Poly Pads (1 of 2). . . . . . . . . . . . . . . . . . . . . 7-6
Track Assembly - Poly Pads (2 of 2) . . . . . . . . . . . . . . . . . . . . . 7-8
Push bar Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-14
Conveyor Drive & Paddle Assembly . . . . . . . . . . . . . . . . . . . . . 7-20
Hopper Wings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22
Hopper Wings (Cont.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-24
Rear Auger Assembly - 12 Pitch Auger . . . . . . . . . . . . . . . . . . . 7-26
Rear Auger Assembly - 12 Pitch Auger (Cont.). . . . . . . . . . . . . . . . 7-28
Tank Assembly - Diesel . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30
TanK Assembly - Hydraulic. . . . . . . . . . . . . . . . . . . . . . . . . 7-32
Engine Assembly - Radiator. . . . . . . . . . . . . . . . . . . . . . . . 7-34
Engine Assembly - Intake/Exhaust. . . . . . . . . . . . . . . . . . . . . 7-36
Engine Assembly - Components. . . . . . . . . . . . . . . . . . . . . . 7-38
Engine Assembly - Pumps. . . . . . . . . . . . . . . . . . . . . . . . . 7-40
Engine Assembly - Generator . . . . . . . . . . . . . . . . . . . . . . . . 7-42
Engine Assembly - DEF Tank. . . . . . . . . . . . . . . . . . . . . . . . 7-44
Covers - Hood . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-46
Covers - Engine Access. . . . . . . . . . . . . . . . . . . . . . . . . . 7-48
Covers - Toe Board. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50
Covers - Toe Board (Cont.). . . . . . . . . . . . . . . . . . . . . . . . . 7-52

Illustrated Parts List
Floor Grating. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-54

Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-56
Tow Point Assembly. . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58
Hydraulic Manifold - Motor . . . . . . . . . . . . . . . . . . . . . . . . . 7-60
Hydraulic Manifold - Cylinder. . . . . . . . . . . . . . . . . . . . . . . . 7-62
Hydraulic Oil Cooler - LH. . . . . . . . . . . . . . . . . . . . . . . . . . 7-64
Hydraulic Oil Cooler - RH. . . . . . . . . . . . . . . . . . . . . . . . . . 7-66
Hydraulic Cylinders . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68
Controls - Consoles - Standard. . . . . . . . . . . . . . . . . . . . . . . 7-70
Controls - Consoles - Steering Knob Option . . . . . . . . . . . . . . . . 7-72
Controls - Seat Assemblies . . . . . . . . . . . . . . . . . . . . . . . . . 7-74
Controls - Junction Box . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76
Controls - Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-78
HD Pro Screed Overview. . . . . . . . . . . . . . . . . . . . . . . . . . 7-80
HD Pro Screed Base Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-82
HD Pro Screed Covers. . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84
HD Pro Screed Hydraulic Manifold . . . . . . . . . . . . . . . . . . . . . 7-86
HD Pro Screed Manual Crown - Standard . . . . . . . . . . . . . . . . . 7-88
Option - HD Pro Screed Power Crown. . . . . . . . . . . . . . . . . . . 7-90
Option - HD Pro Screed Hydraulic Manifolds-Power Crown. . . . . . . . . 7-92
HD Pro Screed Extension Assembly - LH. . . . . . . . . . . . . . . . . . 7-94
HD Pro Screed Extension Assembly - RH. . . . . . . . . . . . . . . . . . 7-96
HD Pro Screed Slide Plate Assembly. . . . . . . . . . . . . . . . . . . . 7-98
HD Pro Screed Endgates . . . . . . . . . . . . . . . . . . . . . . . . . 7-100
HD Pro Screed Pull Arm Assemblies. . . . . . . . . . . . . . . . . . . . 7-102
HD Pro Screed Thickness Adjuster - Standard . . . . . . . . . . . . . . . 7-104
HD Pro Screed Thickness Adjuster, 3:1 - Option . . . . . . . . . . . . . . 7-106
HD Pro Screed Thickness Adjuster, 3:1 - Option (Cont.). . . . . . . . . . . 7-108
HD Pro Screed Walkboards and Vibrators . . . . . . . . . . . . . . . . . 7-110
HD Pro Screed Citrus Tank. . . . . . . . . . . . . . . . . . . . . . . . . 7-112
HD Pro Screed Heat Control . . . . . . . . . . . . . . . . . . . . . . . . 7-114
HD Pro Screed Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 7-116
Option - HD Pro Berm Screed Berm Overview . . . . . . . . . . . . . . . 7-118
Option - HD Pro Screed Hydraulic Manifolds-Slope/Berm . . . . . . . . . 7-120
Option - HD Pro Berm Screed Extension Assy - LH. . . . . . . . . . . . . 7-122
Option - HD Pro Berm Screed Extension Assy - LH (Cont.) . . . . . . . . . 7-124

Option - HD Pro Berm Screed Extension Assy - RH. . . . . . . . . . . . . 7-126

Option - HD Pro Berm Screed Extension Assy - RH (Cont.). . . . . . . . . 7-128
Option - HD Pro Berm Screed Endgates. . . . . . . . . . . . . . . . . . 7-130
Option - HD Pro Berm Screed High Lift Endgates. . . . . . . . . . . . . . 7-132
Option - TopCon P-32 Control Assembly, Dual. . . . . . . . . . . . . . . 7-134
Option - TopCon P-32 Control Assembly, Single. . . . . . . . . . . . . . 7-136
Option - Truck Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-138
Option - Umbrella and Fire Extinguishers. . . . . . . . . . . . . . . . . . 7-140
Hydraulic Hose Schedule . . . . . . . . . . . . . . . . . . . . . . . . . 7-142
Decal Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-146
Alphabetical Parts Index. . . . . . . . . . . . . . . . . . . . . . . . . . 7-148

NOTES

QUICK REFERENCE
FILTERS/STRAINERS ENGINE COMPONENTS
Engine Description Part # Description Part #
Oil Filter 986537-03
Engine Belt 1019980-51
Water Separator 1009253-19
Fuel Filter 1009253-18
Air Cleaner, Primary 1009253-17 Alternator 1019980-10
Air Cleaner, Secondary 1009253-16

Hydraulic Starter 1001166-03
Suction Strainer, 1-7/8-12 SAE 1011817
Suction Strainer, 2-1/2-12 SAE 1014037 Generator Belt 1019980-52
Return Filter 1018447
Return Filter Head 1018446 TRACK ASSEMBLIES
Discharge Filter 290030 Description Part #
Discharge Filter Head 1017402
Track Assembly w/Poly Pads 1016790-01
Spray Down
Pump w/Pressure Switch 1015438

Track Repair Link Kit 811312
Filter 986537-31
Continuous Rubber Track 1016145-02
ELECTRICAL COMPONENTS
Controls Description Qty Part # WEAR PLATES/HEAT BOXES
1A Fuse, ATC 1 1015794-55
Description Part #
10A Fuse, ATC 15 36340
HD Main Screed, 3/8” w/ Studs 1020083
15A Fuse, ATC 1 36341
HD Ext. Heat Box Assy (LH) 1020284
20A Fuse, ATC 1 36342 HD Ext. Heat Box Assy (RH) 1020285
30A Fuse, ATC 1 36218 HD Ext. Berm Main Heat Box Assy (LH) 1023021
HD Ext. Berm Heat Box Assy (LH) 1023023
Fuse Block, ATC 1 685060
HD Ext. Berm Main Heat Box Assy (RH) 1023022
HD Ext. Berm Heat Box Assy (RH) 1023024
Relay, 12VDC, SPDT, 40A 1 36085
SCREED HEATTING ELEMENTS
Description Qty Part #
Relay, 75A, SPST 1 20934592
Main - 3500W/240V 2 1020155
7
Engine Description Qty Part # Extension - 2000W/240V 2 1020237
5A Fuse, ATM - 1017776-05 Berm Ext. Main - 1500W/240V 2 1023125
10A Fuse, ATM - 1017776-10 Berm Ext - 500W/240V 2 1023918
20A Fuse, ATM - 1017776-20

30A Fuse, ATM - 1017776-30
Relay, Power Block - 1009253-41
Relay, 12VDC, SPST, 100A - 985751

TRACK ASSEMBLY - POLY PADS (1 OF 2)

10
12
11
8
24
16
13
14
15
25
22
23
14
21
9
25
6
16
17
20
18
19
LINK KIT
REPAIR
TRACK
26
4 3
19 20
Figure 7-1. Track Assembly - Poly Pads (1 of 2)

Track Assembly - Poly Pads (1 of 2)

Item
Part Number Qty Description Remarks
No
GRP 1022755 Group - Drive, Poly/Steel Track Not All Items Shown, Includes 1-25
1 1016790 1 Assembly, Poly Track Undercarriage - RH See Fig. 7-2
2 1016789 1 Assembly, Poly Track Undercarriage - LH See Fig. 7-2
3 855894 4 Washer, Conveyor Plate

4 105-10-11-24-F 4 CSFHS, 5/8-11 x 1.50, FT
5 1016790-01 2 Assembly, Poly/Steel, Track Only
6 851104 A/R Poly Track Pad, 14"
7 853195 A/R Track Chain Link - RH
8 853194 A/R Track Chain Link - LH
ASSY 811306 A/R Master Track Link Pin Includes 9-12 (x1)
9 811307 A/R Track Link Pin

10 100-M10-1.50-15-8.8 A/R CSHH, M10x1.50 x 15, C8.8
11 300-M10 A/R Washer, Flat, SAE, M10
12 811305 A/R Track Chain Master Pin Washer
13 851460 A/R Track Link Short Bushing
14 811310 A/R Track Link Bushing Spacer
15 811308 A/R Track Pad Hex Bolt
16 811309 A/R Track Pad Bolt Nut
17 FS2700-12-12 4 Adapter, Bulkhead Union, -12ORFS/-12 JIC
18 FS0306-012 4 Lock Nut, Bulklhead, -12 ORFS
19 FS2704-10-10-10-FG 2 Adapter, Bulkhead Run Tee, -4 ORFS/-4 ORFS/-4 ORFS
20 FS0306-04 2 Lock Nut, Bulkhead, -4 ORFS
23 FS6602-10-10-10-FG 1 Adapter, Run Tee, Swivel, -10 ORFS/-10 ORFS/-10 ORFS
24 FS2406-10-06 1 Adapter, Reducer, Straight, -10 FFORX/-6 ORFS
26 811312 A/R Link Kit, Track Repair Includes 7(x1),8(x1),9(x2),10(x2),11(x2),12
(x2),13(x1),14(x4)
27 1020729 1 Hose Kit, Track Tension w/ORFS Adapters Not Shown
28 1020720 1 Hose Kit, Drive Motors/Track Tension w/ORFS Adapters Not Shown

TRACK ASSEMBLY - POLY PADS (2 OF 2)
11
6
1
8
4
9
7
10
5
15
19
18
3A 3B
16
25
24
26
17
23
17
12
13
13
16
31
14
33
17
29
32
17
30
16
28
22
27
34
21
20
Figure 7-2. Track Assembly - Poly Pads (2 of 2)

Track Assembly - Poly Pads (2 of 2)

Item
No
1 1016790 1 Assembly, Poly Track Undercarriage - RH See Fig. 7-1
2 1016789 1 Assembly, Poly Track Undercarriage - LH See Fig. 7-1
3A 1016146-01 1 Undercarriage - RH
3B 1016145-01 1 Undercarriage - LH Not Shown
4 1016146-02 2 Cylinder, Track Tension (1) Per Assembly
5 851644 2 Breather, .250 (1) Per Assembly
6 870307 2 Cotter Pin, .177, 7GA (1) Per Assembly
7 FS2404-06-08 2 Adapter, Connector, -6 ORFS/-8 NPTF (1) Per Assembly
8 1019769SRV 2 Track Tension Idler Yoke (1) Per Assembly
9 100-M10-1.5-120-10.9 8 CSHH, M10x1.5 x 120, C10.9 (4) Per Assembly
10 300-M10 8 Washer, Flat, SAE, M10 (4) Per Assembly
11 1001589 2 Track Idler (1) Per Assembly
13 307-M12 8 Washer, Lock, Hi-Collar, M12 (2) Per Assembly
14 200-M12-1.75-10.9 4 Nut, Hex, M12x1.75, C10.9 (2) Per Assembly
15 1016790-02 4 Polypad Roller Spacer Bar (2) Per Assembly
16 851566 6 Roller, Undercarriage - Large (3) Per Assembly
17 983588 8 Track Roller, B/1, Inner Flange (4) Per Assembly
18 100-M12-1.75-70-8.8 A/R CSHH, M12x1.75 x 70, C8.8
20 100-M16-2-20-8.8F A/R CSHH, M16x2 x 30, C8.8, FT
21 1006737 2 Sprocket, Track, Comer (1) Per Assembly
22 1008779 2 Torque Hub w/Disconnect, Comer (1) Per Assembly
24 102-M16-2-30-8.8F 8 CSSH, M16x2 x 30, C8.8, FT (4) Per Assembly
26 102-M16-2-60-8.8F 20 CSSH, M16X2 x 60, C8.8, FT (10) Per Assembly
27 811366 2 O-Ring, Hydraulic Motor to Torque Hub (1) Per Assembly
28 59941203 2 Hydraulic Drive Motor Seal (1) Per Assembly
29 1021219 2 Motor, Hydraulics, Drive, 46CC Max, 21CC Min w/KPP Sensor (1) Per Assembly
30 1021219-01 A/R KPP Speed Sensor (Included With Item 29) Not Shown, (1) Per Assembly
31 FS6801-04-06-NWO-FG 2 Elbow Adapter, 90°, -4 ORFS / -6 O-Ring (1) Per Assembly
33
34
35
FS6400-12-12-O
102-M12-1.75-40-8.8F
FS6801-08-12-NWO-FG
4
4
2
Straight Adapter, -12 ORFS / -12 O-Ring
CSSH, M12x1.75 x 40, C8.8, FT
Elbow Adapter, 90°, -8 ORFS / -12 O-Ring
(2) Per Assembly
(2) Per Assembly
(1) Per Assembly
7

TRACK ASSEMBLY - CONTINUOUS RUBBER (1 OF 2)
13
14
11
12
10
14
6
9
7
8
5
4 3
8 9
Figure 7-3. Track Assembly - Continuous Rubber (1 of 2)

Track Assembly - Continuous Rubber (1 of 2)

Item
No
1 1016146 1 Assembly, Rubber Track Undercarriage - RH See Fig. 7-4
2 1016145 1 Assembly, Rubber Track Undercarriage - LH See Fig. 7-4

4 105-10-11-24-F 4 CSFHS, 5/8-11 x 1.50, FT
5 1016145-02 2 Track, Continuous Rubber
6 FS2700-12-12 4 Adapter, Bulkhead Union, -12ORFS/-12 JIC
7 FS0306-012 4 Lock Nut, Bulklhead, -12 ORFS
12 FS6602-10-10-10-FG 1 Adapter, Run Tee, Swivel, -10 ORFS/-10 ORFS/-10 ORFS
15 1020720 1 Hose Kit, Drive Motors w/ORFS Adapters Not Shown

TRACK ASSEMBLY - CONTINUOUS RUBBER (2 OF 2)
11
6
1
8
4
9
7
10
5
15
19
18
3A 3B
16
25
24
26
17
23
17
12
13
13
16
31
14
33
17
29
32
17
30
16
28
22
27
34
21
20
Figure 7-4. Track Assembly - Continuous Rubber (2 of 2)

Track Assembly - Continuous Rubber (2 of 2)

Item
No
1 1016146 1 Assembly, Rubber Track Undercarriage - RH See Fig. 7-3
2 1016145 1 Assembly, Rubbery Track Undercarriage - LH See Fig. 7-3
3A 1016146-01 1 Undercarriage - RH
3B 1016145-01 1 Undercarriage - LH Not Shown
4 1016146-02 2 Cylinder, Track Tension (1) Per Assembly
5 851644 2 Breather, .250 (1) Per Assembly
6 870307 2 Cotter Pin, .177, 7GA (1) Per Assembly
7 FS2404-06-08 2 Adapter, Connector, -6 ORFS/-8 NPTF (1) Per Assembly
8 1019769SRV 2 Track Tension Idler Yoke (1) Per Assembly
10 300-M10 8 Washer, Flat, SAE, M10 (4) Per Assembly
11 1001589 2 Track Idler (1) Per Assembly
14 200-M12-1.75-10.9 4 Nut, Hex, M12x1.75, C10.9 (2) Per Assembly
15 1016790-02 4 Polypad Roller Spacer Bar (2) Per Assembly
16 851566 6 Roller, Undercarriage - Large (3) Per Assembly
17 983588 8 Track Roller, B/1, Inner Flange (4) Per Assembly
18 100-M12-1.75-70-8.8 A/R CSHH, M12x1.75 x 70, C8.8
20 100-M16-2-20-8.8F A/R CSHH, M16x2 x 30, C8.8, FT
21 1006737 2 Sprocket, Track, Comer (1) Per Assembly
22 1008779 2 Torque Hub w/Disconnect, Comer (1) Per Assembly
26 102-M16-2-60-8.8F 20 CSSH, M16X2 x 60, C8.8, FT (10) Per Assembly
27 811366 2 O-Ring, Hydraulic Motor to Torque Hub (1) Per Assembly
28 59941203 2 Hydraulic Drive Motor Seal (1) Per Assembly
29 1021219 2 Motor, Hydraulic, Drive, 46CC Max, 21CC Min w/KPP Sensor (1) Per Assembly
30 1021219-01 A/R KPP Speed Sensor (Included With Item 29) Not Shown, (1) Per Assembly
33
34
35
FS6400-12-12-O
102-M12-1.75-40-8.8F
FS6801-08-12-NWO-FG
4
4
2
Straight Adapter, -12 ORFS / -12 O-Ring
CSSH, M12x1.75 x 40, C8.8, FT
Elbow Adapter, 90°, -8 ORFS / -12 O-Ring
(2) Per Assembly
(2) Per Assembly
(1) Per Assembly
7

PUSH BAR ASSEMBLY
18
17
16
15
8
5
7 9
6 3
5
14
13
6
5
7
4 2
1
12
11
10
Figure 7-5. Push Bar Assembly

Push Bar Assembly

Item
No
GRP 1008266 Group - Push Roller
ASSY 1016887SRV 1 Assembly, Push Roller, Adjustable Includes 1 - 8
1 1016888 1 Push Roller, Adjustable
2 980033 2 Roller Assembly, Push Bar, 24"
3 850130 8 Bearing, Insert Not Shown, (2) Per Assembly
4 980035 2 Roller Assembly, Push Bar, Extension
5 980034 2 Shaft, Push Bar Roller, Large
6 100-8-13-24-5 16 CSHH, 1/2-13 x 1.50, GR5
7 1017118 4 Washer, .50 ID x 2.00 OD
8 1016324 4 Plate, Roller Mount, Adjustable
9 204-8-13-5 12 Nut, Lock, Stover, 1/2-13, GR5
10 810081SRV 1 Pivot Pin, Push Bar
11 100-10-18-16-5F 1 CSHH, 5/8-18 x 1.00, GR5, FT
12 302-10 1 Washer, Lock, 5/8
13 1012165 1 Flat Washer, .688 ID x 2.25 OD x .188
14 1018312 2 Bracket, Scraper, Large Roller
15 1018310 2 Scraper, Push Roller, Large
16 1018311 2 Scraper, Push Roller, Small
17 100-6-16-12-5F 10 CSHH, 3/8-16 x .75, GR5, FT
18 302-6 10 Washer, Lock, 3/8
19 300-6 10 Washer, Flat, SAE, 3/8

CONVEYOR ASSEMBLY (1 OF 2)
17
18
11
16 19
14 15
17
18
11
8 19
13
12
9
10 21
11
22
23
20
2
3
4
5
1 6
4
7
4
3
2
24
29 28 27 26 30 28 28 29
25 2 7
Figure 7-6. Conveyor Assembly (1 of 2)

Conveyor Assembly (1 of 2)
Item
No
GRP 1022278 1 Group - Conveyor Assembly w/Heavy-Duty Chains
1 1022768 1 Front Lip Guard Assembly Includes 2-4
2 100-10-11-20-5F 14 CSHH, 5/8-11 x 1.25, GR5, FT
3 302-10 10 Washer, Lock, 5/8
4 300-10 11 Washer, Flat, SAE, 5/8
5 1021593 1 Hopper Safety Bar
6 100-10-11-24-5F 1 CSHH, 5/8-11 x 1.50, GR5, FT
8 1016186 1 Center Conveyor End Cover
9 100-8-13-24-5 2 CSHH, 1/2-13 x 1.50, GR5
10 302-8 2 Washer, Lock, 1/2
11 300-8 6 Washer, Flat, SAE, 1/2
12 1016190-01 1 Center Conveyor Front Cover
13 1016190-02 1 Center Conveyor Rear Cover
14 105-6-16-16-F 7 CSFHS, 3/8-16 x 1.00, FT
15 840162 1 Conveyor Center Rear Rubber
16 802114 1 Conveyor Center Weld Plate
17 802112SRV 2 Guard Clamp
18 100-8-13-32-5 2 CSHH, 1/2-13 x 2.00, GR5
20 1016193SRV 1 J-Guard Weldment - LH
21 1016192SRV 1 J-Guard Weldment - RH
22 105-10-11-16-F 12 CSFHS, 5/8-11 x 1.00, FT
24 1021233 1 Conveyor Pan Assembly - RH Includes Items 23,7 (x2)
25 1021234SRV 1 Conveyor Pan Assembly - LH Includes Items 23,7 (x2)
26 100-6-16-28-5 4 CSHH, 3/8-15 x 1.75, FT
27 301-6 12 Washer, Flat, USS, 3/8
28 981511 16 Washer, Fender, 3/8
30 100-6-16-20-5F 8 CSHH, 3/8-16 x 1.25, GR5

CONVEYOR ASSEMBLY (2 OF 2)
25
26
23 24
14
14
15
15
15
21
20
8 22
9 16
19
10 17
8 11
9 15 12 18
13
16
28
30
31
32
33 27
28
5
6 27
7
29
31
32
2 3 33
4
4
1 5
6
7
Figure 7-7. Conveyor Assembly (2 of 2)

Conveyor Assembly (2 of 2)
Item
No
1 1022270 2 Assembly, Front Conveyor Idler w/Sprockets Includes 2-7
2 1022268 4 Conveyor Front Sprocket
3 1020768 4 Shaft, Conveyor Front, Short
4 520060 8 Bearing, Hi-Temp
5 100-8-13-20-5F 4 CSHH, 1/2-13 x 1.25, GR5, FT
6 986810 4 Nord Washer, 2 pc.
7 855735 4 Washer, Flat, .50 x 2.00 x .188
8 100-10-11-72-8 4 CSHH, 5/8-11 x 4.50, GR8
9 301-10 4 Washer, Flat, USS, 5/8
10 105-10-11-32-F 4 CSFHS, 5/8-11 x 2.00, FT
12 855507 4 Pivot Guide Spacer
14 1022277 2 Assembly, Conveyor, Heavy Duty Chains & Drag Bars Includes 15-22
15 1022223 4 Chain, Conveyor, Heavy Duty, 77 Links w/Master
16 1022223-2 A/R Link, Master w/Tab
17 1022223-3 A/R Link, Master
18 1022223-1 A/R Link w/Rollers
19 1022223-4 A/R Link, Half
20 1022231 A/R Bar Conveyor
21 100-6-16-40-8 A/R CSHH, 3/8-16 x 2.50, GR8
22 204-6-16-5 A/R Nut, Lock, Stover, 3/8-16, GR5
23 1022223-4 A/R Link, Half
24 850162 4 Roller, Conveyor Chain Idler
25 850040 4 Snap Ring, Conveyor Drive Shaft
26 851128SRV 2 Scraper, Conveyor Rear
27 410070 2 Bumper, Conveyor
28 1023726 2 Plate, Cover, Center Conveyor Roller, LH
29 1023727 2 Plate, Cover, Center Conveyor Roller, RH
30 100-6-16-24-5 4 CSHH, 3/8-16 x 1.50, GR5
31 100-6-16-28-5 2 CSHH, 3/8-16 x 1.75, GR5
32 300-6 12 Washer, Flat, SAE, 3/8
7
33 302-6 6 Washer, Lock, 3/8
34 200-6-16-5 6 Nut, Hex, 3/8-16, GR5

CONVEYOR DRIVE & PADDLE ASSEMBLY
40
37
12
40 36
35
41 34
28
42
33
39 32
14
38 31
30
10 8
9
26 7
5
5
29
28 25
27
23 3
24
22 1
21
20
4
5
11 5
18
6
15
14 19
13
16
17
Figure 7-8. Conveyor Drive & Paddle Assembly

Conveyor Drive & Paddle Assembly

Item
No
1 1022274 1 Rear Tube Drive Assembly - LH Includes 3-8
2 1022275 1 Rear Tube Drive Assembly - RH Includes 3-8
3 1022005 2 Conveyor Tube, Rear
4 1021076 2 Shaft, Conveyor Drive
5 520060 8 Bearing Insert, Set Screw Locking (4) Per Tube Drive Assembly
6 1022271 2 Sprocket, Conveyor Drive, Outer
7 1022272 2 Sprocket, Conveyor Drive, Inner
8 113-8-13-12 4 Set Screw, Hex Socket, Cup, 1/2-13 x .75
9 105-10-11-16-F 8 CSFHS, 5/8-11 x 1.00, FT
11 1019047SRV 1 Conveyor Chain Cover - LH
12 1019048SRV 1 Conveyor Chain Cover - RH
13 100-6-16-12-5F 6 CSHH, 3/8-16 x .75, GR5, FT
14 302-6 10 Washer, Lock, 3/8
15 300-6 6 Washer, Flat, SAE, 3/8
16 105-8-13-16-F 2 CSFHS, 1/2-13 x 1.00, FT
17 851112 2 Washer, Conveyor Drive Sprocket
18 1023242 2 Roller Chain, Super 80H x 56 Pitch
19 1019092 2 Sprocket, Conveyor Drive
20 100-4-20-16-5 2 CSHH, 1/4-20 x 1.00, GR5
21 302-4 2 Washer, Lock, 1/4
22 308-4-16 2 Washer, Flat, Fender, 1/4 x 1.00
ASSY 1021816 2 Assembly, Conveyor Motor w/Slide Includes 23-29
23 851120 2 Sprocket, Conveyor Drive Motor
24 1016028 2 Mount, Conveyor Motor
ASSY 1021815 2 Assembly, Conveyor Motor Includes 25-26
25 260130 2 Motor, Hydraulic, 22.0 CIR
26 FS6400-10-10-O 4 Adapter, Straight, -10 ORFS/-10 O-Ring
27 105-8-13-32-F 8 CSFHS, 1/2-13 x 2.00, FT
28 302-8 12 Washer, Lock, 1/2
29 200-8-13-5 8 Nut, Hex, 1/2-13, GR5
30 1016523SRV 1 Conveyor Cut Off Assembly - LH Includes 13,31-33,38-39
31 1016521 1 Conveyor Cut Off Flap - LH
7
32 1015297 1 Conveyor Flap Hinge Pin - LH
33 1016522 1 Conveyor Cut Off Hinge - LH
34 1016524SRV 1 Conveyor Cut Off Assembly - RH Includes 13,35-39
35 1016526 1 Conveyor Cut Off Flap - RH
36 1015298 1 Conveyor Flap Hinge Pin - RH
37 1016525 1 Conveyor Cut Off Hinge - RH
38 100-6-16-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
39 301-6 4 Washer, Flat, USS, 3/8
40 1021658 2 Conveyor Automatic Micro Switch
41 100-8-13-16-5F 4 CSHH, 1/2-13 x 1.00, GR5, FT
42 300-8 4 Washer, Flat, SAE, 1/2

HOPPER WINGS
2
16 24
17 x2
18 22 9 26
15
14
24
23
7
1
x2
39
8 38
9
10
6
40
27 SEE DETAIL
3
41
5
8 37
12 9 42
7 11 10
10 43
6
45
SEE DETAIL 27
20 36 27
35 x2
44 34
22 33
21 28
19 32
29
32
30
9
26
31
Figure 7-9. Hopper Wings

Hopper Wings
Item
No
GRP 1016672 Group - Hopper Includes 1-13
1 1016286 1 Hopper Wing - LH Includes 3
2 1016278 1 Hopper Wing - RH Includes 3
3 1016283 2 Hopper Wing Cylinder Bracket
4 1016284 1 Hopper Hinge - LH
5 1016276 1 Hopper Hinge - RH
6 1016439 4 Hopper Wing Hinge Pin
7 400-4-16 4 Roll Pin, 1/4 x 1.00
8 100-6-24-20-5 4 CSHH, 3/8-24 x 1.25, GR5
9 302-6 16 Washer, Lock, 3/8
10 300-6 4 Washer, Flat, SAE, 3/8
11 100-10-11-28-5 8 CSHH, 5/8-11 x 1.75, GR5
12 302-10 8 Washer, Lock, 5/8
13 300-10 8 Washer, Flat, SAE, 5/8
14 1016289-F 2 Hopper Wing Flashing
15 980727 2 Hopper Wing Rubber Plate
16 100-10-11-36-5 10 CSHH, 5/8-11 x 2.25, GR5
17 301-10 A/R Washer, Flat, USS, 5/8
18 204-10-11-5 10 Nut, Lock, Stover, 5/8
19 1022771 1 Flashing, Front Lip
20 1022772 1 Clamp, Flashing, Front Lip
21 100-6-16-32-5 10 CSHH, 3/8-16 x 2.00, GR5
23 1022072 4 Clamp, Hopper Wipe
24 985063 2 Flashing, Center
25 1022070 2 Wiper, Hopper
26 100-6-16-20-5 14 CSHH, 3/8-16 x 1.25, GR5
27 853887 2 Guide Bar Assembly Includes 28-37
28 920041SRV 2 Guide Bar Outer Tube
29 920051SRV 2 Guide Bar Inner Tube
30 1023531 2 Guide Bar Rod, ø.688 x 38.00
31 858572 2 Proof Coil Chain, .250 x 20 Link
32 920070 6 Thumb Screw, 3/8-16 x 1.00
33 854032 2 Pipe, .75 x 1.00, SCH 80
34
35
36
100-8-13-40-5
300-8
202-8-13-5
2
2
2
CSHH, 1/2-13 x 2.50, GR5
Washer, Flat, SAE, 1/2
Nut, Hex, Jam, 3/8-16, GR5
7
ASSY 1023312 2 Assembly, Hopper Lift Cylinder Includes 38-44
37 610110 2 Hydraulic Cylinder, 2.00 x 8.22 x 1.00
- 6231-01 A/R Seal Kit for 610110 Repair Part
38 1011476 2 Clevis Pin, 1.00 x 2.50 Included With 38
39 80336 2 Cotter Pin, .188 x 1.50 Included With 38
40 FS6801-06-06-NWO-FG 2 Adapter, Elbow, 90°, -6 ORFS/-6 O-Ring
41 FS2403-06-04 2 Adapter, Union, -6 ORFS/-4 ORFS

HOPPER WINGS (CONT.)
16 24
17 x2
18 22 9 26
15
14
24
23
7
1
x2
39
8 38
9
10
6
40
27 SEE DETAIL
3
41
5
8 37
12 9 42
7 11 10
10 43
6
45
SEE DETAIL 27
20 36 27
35 x2
44 34
22 33
21 28
19 32
29
32
30
9
26
31
Figure 7-9. Hopper Wings (Cont.)

Hopper Wings (Cont.)

Item
No
42 20926564 2 Ball Valve, ON-OFF, 1/4"
43 6806-6-4 NWO 2 Adapter, Elbow, 90°, -6 ORFS/-4 NPTF
44 1021266 1 Front Access Door, Large
45 1018723SRV 1 Hopper Wing, Fold Out Tool

7-26
60
42
3
58
57
61
65
65
64
63
62
1
2 5
59
3
4 6
10
7 16
8 15 66
9 14
13 17 29
3 18 22
19 21 28
11 12 50
28
47 48 49
46
24 23 41
4
25
19
REAR AUGER ASSEMBLY - 12 PITCH AUGER
26
30 41 51
42 44
19 3 45 56
26 30 2 43 51
33 3 3
31 42
Figure 7-10. Rear Auger Assembly - 12 Pitch Auger

32
19 36 55
39
30 35
19 34 43
38
31 54 3 43
52 3 3
40 27 42
37
42 42
42 3 54
LeeBoy 8530 Commercial Paver

Rear Auger Assembly - 12 Pitch Auger

Item
No
GRP 1021341 Group - Auger Includes 1-61
ASSY 1021340 1 Auger Back Assembly Includes 1-50,56
1 981685 1 Auger Motor Cover Assembly

2 201-8-13-5 10 Nut, Hex, Heavy, 1/2-13, GR5
3 302-8 A/R Washer, Lock, 1/2
4 301-8 4 Washer, Flat, USS, 1/2
5 981695SRV 1 Auger Support Cover
6 100-5-18-16-5 6 CSHH, 5/16-18 x 1.00, GR5
7 302-5 6 Washer, Lock, 5/16
8 300-5 6 Washer, Flat, SAE, 5/16
9 1007269 2 Auger Clamp, 12"
10 102-6-16-24-F 4 CSSH, 3/8-16 x 1.50, FT
11 1017640 2 Hydraulic Motor Assembly, 22.0 CIR
13 102-8-13-20-F 8 CSSH, 1/2-13 x 1.25, FT
14 981696 2 Motor Mount
15 860030 2 Sprocket, 60B 14 x 1-6 Spline
16 985815 2 Roller Chain, 60H x 51 Pitch
17 100-10-11-22-5F 4 CSHH, 5/8-11 x 1.375, GR5, FT
18 302-10 12 Washer, Lock, 5/8
19 300-10 4 Washer, Flat, SAE, 5/8
ASSY 1021059 1 Auger Assembly-LH, ø12" x 12" Pitch Includes Items 21-27,30-40
ASSY 1021060 1 Auger Assembly-RH, ø12" x 12" Pitch Includes Items 21-25,28-40
21 1021067 2 Coupling, Sprocket to Auger

22 113-6-16-8 10 Set Screw, 3/8-16 x .50, Cup Point
23 1021059-02 2 Shaft, ø12"/12" Pitch Auger
24 1007267 2 Auger Bearing
25 1021059-05 2 Auger Shaft Spacer, 12" Pitch Augers
7
26 1021059-03 2 Auger Flight, ø12"/12" Pitch, Inner - LH
27 1021059-04 1 Auger Flight, ø12"/12" Pitch, Outer - LH
28 1021060-03 2 Auger Flight, ø12"/12" Pitch, Inner - RH
29 1021060-04 1 Auger Flight, ø12"/12" Pitch, Outer - RH
30 100-10-11-24-8F 6 CSHH, 5/8-11 x 1.50, GR8, FT
31 310-24 4 Washer, Hardened, SAE, 1-1/2"
ASSY 1019053 2 Auger End Mount Assembly - Long Includes 32-36
32 851645 2 Auger Shaft Collar

7-28
60
42
3
58
57
61
65
65
64
63
62
1
2 5
59
3
4 6
10
7 16
8 15 66
9 14
13 17 29
3 18 22
19 21 28
11 12 50
28
47 48 49
46
24 23 41
4
25
19 26
30 41 51
42 44
19 3 45 56
26 30 2 43 51
33 3 3
31 42
32
19 36
Figure 7-8. Rear Auger Assembly - 12 Pitch Auger (Cont.)

39 55
30 35
19
REAR AUGER ASSEMBLY - 12 PITCH AUGER (CONT.)
34 43
38
31 54 3 43
52 3 3
40 27 42
37
42 42
42 3 54
LeeBoy 8530 Commercial Paver

Rear Auger Assembly - 12 Pitch Auger (Cont.)

Item
No
33 1017379 4 Set Screw, 3/8-16 x .75, Knurl Cup Point
34 810070 2 Bushing, 2.00 ID x 2.50 OD x 2.50
35 1019053-01 2 Mount, Auger End, Long
36 29A-02 2 Grease Fitting, 1/8 NPT Straight
37 1021059-07 2 Tube, Auger Shaft Spacer, Outer, 12" Pitch Auger
38 100-10-11-44-8 2 CSHH, 5/8-11 x 2.75, GR8
39 200-10-11-5 2 Nut, Hex, 5/8-11, GR5
40 1021059-08 2 Shaft, Plug, 12" Pitch Augers
41 100-8-13-22-5 10 CSHH, 1/2-13 x 1.375, GR5
42 300-8 A/R Washer, Flat, SAE, 1/2
43 100-8-13-24-5 4 CSHH, 1/2-13 x 1.50, GR5
44 102-6-16-40 2 CSSH, 3/8-16 x 2.50
45 202-6-16-5 2 Nut, Hex, Jam, 3/8-16, GR5
46 1008949 2 Grease Fitting, 1/4-28, Long
47 981688SRV 1 Chain Cover
48 100-6-16-16-5F 2 CSHH, 3/8-16 x 1.00, GR5, FT
49 302-6 2 Washer, Lock, 3/8
50 300-6 2 Washer, Flat, SAE, 3/8
51 1016241 2 Auger to Frame Brace - Inner
52 100-8-20-28-5 4 CSHH, 1/2-20 x 1.75, GR5
53 1016240 2 Auger to Frame Brace - Outer Weld On
54 100-8-20-16-5F 12 CSHH, 1/2-20 x 1.00, GR5, FT

55 1021066 1 Auger Back Cover
56 1021032 1 Auger Back Wear Plate, 12"
57 1006988 2 Cut-Off Cylinder Mounting Shaft
58 100-8-13-32-5 6 CSHH, 1/2-13 x 2.00, GR5
59 1016156SRV 1 Cut-Off Assembly - LH
60 1016155SRV 1 Cut-Off Assembly - RH
7
61 1007064 2 Cut-Off Hinge Bar
ASSY 1020704 2 Cut Off Cylinder Assembly w/ORFS Fittings Includes 62-65
62 910170 2 Cylinder, Hydraulic, 2.50 x 4.00 x 1.25 Includes 62-64
- 910170-01 A/R Seal Kit, Hydraulic Cylinder

63 240030 2 Clevis Pin, 1.00 x 3.25 w/1.50 Head
64 80338 4 Cotter Pin, .188 x 2.00
65 FS2501-06-06-FG 4 Adapter, Elbow, 90°, -6 ORFS/-6 NPTF
66 1019543 1 Auger Lube Kit

TANK ASSEMBLY - DIESEL
12
23
24
18
19
25
22
20
21
6
7
26
15
14
17
13
1
TO ENGINE
3
10
2
11
16
12
2
3
4
TO ENGINE
8
5
9
6
7
Figure 7-11. Tank Assembly - Diesel

Tank Assembly - Diesel

Item
No
GRP 1022434 Groups - Tanks Not All Items Shown
ASSY 1019540 1 Lower Fuel Tank Assembly Includes 1-15
1 1019541 1 Lower Fuel Tank
2 1014538-07.75 2 Fuel Pick-Up Tube, 7.75"
3 5LOC-6RMP 2 Push Lok Fitting, -5LOC/-6RMP
4 1019541-07 1 Cover, Fuel Sensor
5 100-6-16-16-5F 2 CSHH, 3/8-16 x 1.00, GR5, FT
6 302-6 4 Washer, Lock, 3/8
7 300-6 4 Washer, Flat, SAE, 3/8
8 1019698 1 Fuel Sensor
9 122-#10-32-8F 5 PHMS, Cross, #10-32 x .50, FT
10 FS2704-06-06-06-FG 1 Adapter, Bulkhead, Run Tee, -6 ORFS/-6 ORFS/-6 ORFS
11 FS0306-06 1 Nut, Bulkhead Lock, -6
12 6801-8-8 NWO 2 Adapter, Elbow, 90°, -8 JIC/-8 O-Ring
13 100-7-14-24-5 5 CSHH, 7/16-14 x 1.50, GR5
14 302-7 5 Washer, Lock, 7/16
15 300-7 5 Washer, Flat, SAE, 7/16
16 1021999 1 Fuel Vent Tube
17 2701-8-8-LN 1 Adapter, Bulkhead Elbow, 90°, -8 JIC/-8 JIC
ASSY 1022692 1 Assembly, Fuel Fill w/Adapters Includes 6,7,12,18-24
18 140030FL 1 Lockable Fuel Tank Cap
19 140030FN 1 Filler Neck
20 116-#12-12 6 Screw, Self Drilling, Hex Washer Head, #12 x .75
21 1019663 1 Fuel Filler Tank Weldment
22 100-6-24-12-5F 2 CSHH, 3/8-24 x .75, GR5, FT
23 6502-8-8 1 Adapter, Elbow, 45°, Swivel, -8 JIC/-8 JIC
24 6802-24-24 NWO 1 Adapter, Elbow, 45°, -24 JIC/-24 O-Ring
25 F387TCJCJ1080808-18.5- 1 Fuel Vent Hose Assembly
AS-B-15-16
26 K811HT0606242424- 1 Main Fuel Hose Assembly
109-AS-B-37-105.25

TANK ASSEMBLY - HYDRAULIC
5
3
6
7 1
8
10 12
13 32
14 31
9 30
15 16
11
20
17 27
18
28
20
24 2
26
25
19
22
21
23
Figure 7-12. Tank Assembly - Hydraulic

Tank Assembly - Hydraulic

Item
No
ASSY 1021343 1 Assembly, Hydraulics Tank w/Adapters
1 1021342 1 Hydraulic Tank
2 140030HL 1 Cap, Hydraulic, Lockable
4 140030GK 1 Kit, Strainer & Gasket
5 122-#10-24-8F 6 PHMS, Cross, #10-24 x .50, FT
6 6408-6-O 1 Adapter, Plug, -6 O-Ring
7 500070 1 Gauge, Sight Level/Temp, Hydraulic Oil
8 6407-20-20 NWO 1 Adapter, Union, -20 O-Ring/-20 O-Ring
10 1018446 1 Filter Head, Hydraulic, Return Filter
11 1018447 1 Filter Element, Hydraulic, Return Filter, 10 Micron
13 989202 1 Sensor, Temperature, Hydraulic
16 6408-10-0 3 Adapter, Plug, -10 O-Ring
18 FS6602-06-06-06-FG 1 Adapter, Run, Tee, Swivel, -6 ORFS (x3)
19 851544 1 Manifold, Track Tensioner
20 FS6801-06-08-NWO-FG 1 Adapter, Elbow, -6 ORFS/-8 O-Ring
22 FS6540-08-08-O 1 Adapter, Straight, Swivel, -8 ORFS/-8 O-Ring
24 1011971 1 Plug, Magnetic Drain, -16 SAE ORB
28 1014307 2 Strainer, Suction, 100 Mesh, O-Ring
29 1011817 1 Strainer, Hydraulic Suction, -24 SAE O-Ring
30 100-6-24-12-5F 3 CSHH, 3/8-24 x .75, GR5, FT
31 302-6 3 Washer, Lock, 3/8
32 300-6 3 Washer, Flat, SAE, 3/8

ENGINE ASSEMBLY - RADIATOR
6
3
2
1
7
9
11
8 4
10
13
12
14 15
5 19
20
16
18
17
19
22
21
23
24
Figure 7-13. Engine Assembly - Radiator

Engine Assembly - Radiator

Item
No
ASSY 1021479 1 Assembly, Engine w/Adapters Not All Items Shown
1 1019980-19 1 Assembly, Radiator
2 1002184-04 1 Cap, Radiator
3 1019980-01 1 Shroud, Radiator
4 1019980-07 1 Shroud, Radiator, Top LH
5 1019980-08 1 Shroud, Radiator, Bottom LH
6 1019980-04 1 Shroud Stiffener, Top
7 1019980-05 1 Mount, Shroud, Top LH
8 1019980-06 1 Mount, Shroud, Bottom LH
9 1019980-20 1 Radiator Fan
10 1019980-21 1 Guard, Fan
11 1019980-09 1 Hose, Upper Radiator
12 1019980-22 1 Pipe, Upper Charge Air
13 1019980-23 1 Hose, Elbow
14 1019980-24 1 Hose, Coupler
15 1016249-19 1 Hose, Lower Radiator
16 1019980-25 1 Pipe, Lower Charge Air
17 1019980-26 1 Hose, Elbow
18 1019980-27 1 Hose, Elbow
19 1001166-57 4 Isolator
20 1019980-28 1 Brace, Upper Radiator Mounting
21 1019980-29 1 Mount, Front Engine
22 1019980-30 1 Mount, Rear Engine, RH
23 1019980-31 1 Mount, Rear Engine, LH
24 986537-14 4 Isolator
25 100-M16-2-40-8.8F 4 CSHH, M16x2 x 40, C8.8, FT
26 302-M16 4 Washer, Lock, M16
27 300-M16 4 Washer, Flat, SAE, M16
28 100-8-13-24-8 8 CSHH, 1/2-13 x 1.50, GR8
29 986810 8 Washer, Lock, 1/2, Nord Wedge
30 1017061 8 Isolator Triangle Washer
31 100-M12-1.25-30-8.8F 16 CSHH, M12x1.25 x 30, C8.8, FT
32 302-12 16 Washer, Lock, M12

ENGINE ASSEMBLY - INTAKE/EXHAUST

4
3 2 1 9 11
9 10 12
8
7
6
5 13
14
15
17 18
16 18
18 17
19
20
21
23
24 23
Figure 7-14. Engine Assembly - Intake/Exhaust

Engine Assembly - Intake/Exhaust

Item
No
1 1019980-32 1 Assembly, Air Breather
2 1009253-17 1 Air Filter, Primary Not Shown
3 1009253-16 1 Air Filter, Secondary Not Shown
4 1019980-33 1 Bracket, Air Breather Mounting
5 1019980-03 2 Clamp, Hose, 4.00"
6 1019980-34 1 Elbow, Intake
7 1016249-30 1 Clamp, Hose, 4.00"
8 1019980-35 1 Reducer, Intake
9 1016249-29 2 Clamp, Hose, 3.50"
10 1019980-36 1 Pipe, Lower Intake
11 1019980-37 1 Elbow, Reducing
12 1016249-28 1 Clamp, Hose, 2.86"
13 1016249-66 1 Pipe, Tail
14 1019980-39 1 SCR
15 1019980-40 1 SCR Bracket
16 1019980-41 1 SCR Bracket
17 1019980-42 2 SCR Bracket
18 1011049-14 6 Isolator, Engine
19 1019980-43 1 Bracket, SCR Support
20 1019980-44 2 Bracket, NOX Module Mounting
21 1016249-67 1 Sensor, NOX, Post
22 1016249-68 1 Sensor, NOX, Pre
23 1019980-45 1 SCR Pipe
24 1019980-46 1 SCR Pipe, Insulation

ENGINE ASSEMBLY - COMPONENTS

18
17
16
15
12 25
24
13
11
8
14 19 26
20
9
23 21 27
22 15
16
16
17 10
17
18 28
18 41
37 40
32
30
31
29
38
7 6
3 39
5 4
Figure 7-15. Engine Assembly - Components

Engine Assembly - Components

Item
No
1 1019980-10 1 Alternator
2 1019980-11 1 Bracket, Pivot, Alternator
3 1019980-12 1 Bracket, Alternator
4 1019980-13 1 Alternator Bolt
5 1019980-14 1 Washer, Alternator
6 1019980-15 1 Alternator Mounting Bolt
7 1019980-16 1 Nut, Alternator
8 1009253-53 1 Fuel Water Separator Filter Head
9 1009253-19 1 Filter, Fuel Water Separator
10 1009253-36 1 Fuel Sender
11 1010471 1 Pump, Fuel w/Filter
12 1009253-18 1 Filter, Fuel
13 1016249-07 1 Mount, Fuel Pump and Filters
14 1016249-08 1 Mount, Fuel Filter
15 100-6-16-20-5 4 CSHH, 3/8-16 x 1.25, GR5
16 300-6 12 Washer, Flat, SAE, 3/8
17 302-6 6 Washer, Lock, 3/8
18 200-6-16-5 6 Nut, Hex, 3/8-16, GR5
19 100-4-20-16-5 2 CSHH, 1/4-20 x 1.00, GR5
20 300-4 4 Washer, Flat, SAE, 1/4
21 302-4 2 Washer, Lock, 1/4
22 200-4-20-5 2 Nut, Hex, 1/4-20, GR5
23 100-6-16-16-5F 2 CSHH, 3/8-16 x 1.00, GR5, FT
24 986537-03 1 Oil Filter
25 1006364-63 1 Filter Head, Oil
26 1019980-17 1 Bracket, Bulkhead
27 1001166-65 1 Relay
28 1001166-03 1 Starter
29 1005908-08 1 Relay Fuse Block
30 1009253-27 1 Fuse Holder
31 1021324-40 1 Fuse, 40A, AMI, Bolt-Down Not Shown
32 PURCHASE LOCALLY 1 Battery, 12V, 1000 CCA, Group No. 31
33 1023301 1 Cable, Battery, Neg (-), Eye to Eye, 2/0 GA, 37" Not Shown
34
35
36
1023304
1023305
1023306
1
1
Cable, Battery, Neg (-), Eye to Eye, 2/0 GA, 15"
Cable, Battery, Pos (+), Eye to Eye, 2/0 GA, 32"
Cable, Battery, Pos (+), Eye to Eye, 2/0 GA, 21.5"
Not Shown
Not Shown
Not Shown
7
37 72313 1 Hold Down, Battery
38 720130 1 Pad, Battery Tray
39 1021432 1 Battery Support
40 100-6-16-152-5 2 CSHH, 3/8-16 x 9.5, GR5
41 310-6 2 Washer, Hardened, SAE, 3/8
42 1021723 1 Harness, Engine, Power Not Shown

ENGINE ASSEMBLY - PUMPS
4
7
1
5
6
2
9
10
12
18
17
16
11E
11
4
15
11H
11F
19
11J
11G
14
21
2
11D
13
11C
12
11B
11A
24
25
22
26
20
23
14
Figure 7-16. Engine Assembly - Pumps

Engine Assembly - Pumps

Item
No
1 1017733 1 Hydraulic Pump, Tandem, 22.5 CC/19 CC, 9T
3 FS6400-10-10-O 1 Straight Adapter, -10 ORFS / -10 O-Ring
4 FS6801-10-10-NWO-FG 2 Elbow Adapter, 90°, -10 ORFS / -10 O-Ring
5 102-M10-1.5-30-8.8F 2 CSSH, M10x1.5 x 30, C8.8, FT
6 302-M10 2 Washer, Lock, M10
7 36808 1 O-Ring
8 1019980-18 1 Gasket, Aux Pump Plate, EPS1218
9 1006963-03 1 Flex Plate & Coupling
10 1006963-02 1 Pump Mounting Plate Kit
11 1009527 1 Tandem Hydraulic Pump, H1 w/EDC
11A 1009527-01 A/R Shaft, H1 Pump, 14 Tooth Spline Repair Part
11B 986519-05 A/R Seal Kit, Hyd Pump Shaft, H1 Pump Repair Part
11C 986519-07 A/R Snap Ring, Shaft Seal, H1 Pump Repair Part
11D 986519-06 A/R Bearing, Hyd Pump Shaft, H1 Pump Repair Part
11E 986519-10 A/R EDC, Tandem H1 w/Solenoids, Gasket & Screws Repair Part
11F 1006952-03 A/R Valve, Solenoid, H1 Pump Repair Part, Included with 11E
11G 986519-08 A/R Coil, Control, H1 Pump Repair Part, Included with 11F
11H 986519-09 A/R Valve, Control Cutoff, H1 Pump Repair Part
11J 986519-01 A/R Coil, Control Bypass, H1 Pump Repair Part, Included with 11H
12 1012928 2 Transmitter, Sensor, SAE, 6-5800 PSI
13 FS6801-4-6-NWO-FG 1 Elbow Adapter, 90°, -4 ORFS/ -6 O-Ring
14 FS6803-12-12-12-NWO-FG 2 Adapter, Branch Tee, -12 ORFS/-12 ORFS/-12 O-Ring
15 FS6400-12-16-O 4 Straight Adapter, -12 ORFS / -16 O-Ring
16 102-8-13-28-F 2 CSSH, 1/2-13 x 1.75, FT
17 302-8 2 Washer, Lock, 1/2
18 300-8 2 Washer, Flat, SAE, 1/2
19 12757410 1 O-Ring
20 1016127 1 Tandem Hydraulic Pump, 38 CC/31.8 CC, 13T, B
21 FS6801-20-16-NWO-FG 1 Elbow Adapter, 90°, -20 JIC / -16 O-Ring
22 FS6801-12-12-NWO-FG 1 Elbow Adapter, 90°, -12 ORFS / -12 O-Ring
23 FS0304-C-10 1 Adapter, Cap, ORFS, -10
24 100-M12-1.75-50-8.8 2 CSHH, M12x1.25 x 30, C8.8, FT
25
26
302-M12
300-12
2
2
Washer, Lock, M12
Washer, Flat, SAE, M12 7

ENGINE ASSEMBLY - GENERATOR
5
1
9
10
5
8
7 18
15
16
17
14
11
12 13
Figure 7-17. Engine Assembly - Generator

Engine Assembly - Generator

Item
No
1 1019980-20 1 Radiator Fan
2 1019980-48 1 Fan Spacer
3 1019980-49 1 Pulley, Upper Engine
4 1019980-55 1 Pulley, Crank, Lower
5 1019980-51 1 Belt, Engine
6 1019980-52 1 Belt, Generator, 12MM
7 1019980-50 1 Pulley, Lower Engine, Generator
8 1019980-54 1 Pulley, Generator
9 1019980-53 1 Bushing, Taper Lock, Generator
10 1019980-56 1 Oil/Water Separator
11 1019980-57 1 Mount, Generator To Engine
12 1019980-58 1 Bracket, Generator Adjuster
13 1019980-59 1 Screw, Adjuster
14 1019980-60 1 Mount, Generator
15 100-6-16-20-5 3 CSHH, 3/8-16 x 1.25, GR5
16 100-8-13-28-5 2 CSHH, 1/2-13 x 1.75, GR5
17 1019980-61 2 Washer, Nord, .375
18 1021277 1 Generator Assembly, 14.4 KW, Harrison, Belt Driven

ENGINE ASSEMBLY - DEF TANK
12
13
14 16
15
13
13 14
11
7
10
9
5
4
3
Figure 7-18. Engine Assembly - DEF Tank

Engine Assembly - DEF Tank

Item
No
1 1016249-27 1 DEF Tank
2 1016249-02 2 DEF Tank Mounting Strap
3 100-6-16-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
4 302-6 4 Washer, Lock, 3/8
6 1016249-23 1 Coolant Valve
7 1009253-34 1 Battery Disconnect Switch
8 1016249-24 1 DEF Pump
9 1019980-64 1 ACU, 1H010-60403
10 1015908-07 1 Bussman Mounting Bracket
11 1016249-34 1 Fuse & Relay Panel Includes Items 12-17
12 1009253-41 6 Power Block Relay
13 1017776-30 3 ATM Blade Fuse, 30A
14 1017776-05 5 ATM Blade Fuse, 5A
15 1017776-10 1 ATM Blade Fuse, 10A
16 1017776-20 1 ATM Blade Fuse, 20A
17 1009253-45 1 Fuse Box Foam Rubber Not Shown
18 1016249-44 1 DEF Tank Header Assembly Not Shown

COVERS - HOOD
11 10 9
2
12 13 14 7
12 13 15
4 5
12 13 14
9 10 11
8
19 18 17 16
6
3
9
2
24 23 22 21
20
25
31 10 30
26 27 28 29
Figure 7-19. Covers - Hood

Covers - Hood
Item
No
GRP 1022432 Group - Covers Not All Items Shown
ASSY 1021414 1 Assembly, Engine Cover Includes 1-24
1 1021413 1 Engine Cover
2 980460 7 Lever Latch
- 35560 A/R Key Included with Item 2
3 1001057 2 Ring, Recessed, Lifting, 500#
4 1021416 1 Access Door, Top
5 1019905 2 Hinge, 4" w/Weld Nuts
6 1021601 1 Heat Deflector - LH
7 1021603 1 Heat Deflector - RH
8 1013307SRV 2 Light, LED Circular
9 100-6-16-12-5F A/R CSHH, 3/8-16 x .75, GR5, FT
12 100-5-18-12-5F 20 CSHH, 5/16-18 x .75, GR5, FT
13 302-5 20 Washer, Lock, 5/16
14 301-5 12 Washer, Flat, USS. 5/16
15 300-5 8 Washer, Flat, SAE, 5/16
16 100-4-20-12-5F 4 CSHH, 1/4-20 x .75, GR5, FT
17 300-4 8 Washer, Flat, SAE, 1/4
18 302-4 4 Washer, Lock, 1/4
20 1022697 1 Engine Cover Hinge
21 100-10-11-48-5 2 CSHH, 5/8-11 x 3.00, GR5
22 301-10 4 Washer, Flat, USS, 5/8
23 1021406 4 Washer, Engine Cover Pivot
25 1022698 1 Actuator, Linear, 4.00, 12V, 2000#
26 1021636 1 Top Back Actuator Mount
27 100-8-13-44-5 2 CSHH, 1/2-13 x 2.75, GR5
28 300-8 4 Washer, Flat, SAE, 1/2
30 100-6-16-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
7
31 300-6 4 Washer, Flat, SAE, 3/8
32 1023224 1 Harness, Hood Motor Not Shown

COVERS - ENGINE ACCESS
10
9
8
21
9
8 18
21
9
8 23
17
20
18 26
25
24
TO HOPPER LIFT 22
CYLINDER - LH 10 19
9 21
33 8 8 9
9 8
10
32
1 33
32
2
16
15
14
10
9 TO HOPPER LIFT
8 10
9 CYLINDER - RH
4
8
7
3 27
6
11 2
12 31
13 16
15
14
30 29
8
9 6 28
10
11
5 12
13
Figure 7-20. Covers - Engine Access

Covers - Engine Access

Item
No
ASSY 1021428 1 Assembly, Engine Access Door, LH Includes 1-16
1 1021396 1 Engine Access Panel, LH
2 1021426-01 2 Edge, Trim, Door, Upper
3 1021428-01 1 Edge, Trim, Door, Lower
4 1021420 1 Engine Access Door, LH
- 35560 A/R Key Included With Item 5
6 1016409 2 Assembly, Roller Hose Guide
7 1019122 1 Spray Down Holder
8 100-5-18-16-5 A/R CSHH, 5/16-18 x 1.00, GR5, FT
10 311-5 10 Washer, Hardened, USS, 5/16
11 100-4-20-14-5 8 CSHH, 1/4-20 x .875, GR5
12 300-4 16 Washer, Flat, SAE, 1/4
14 100-6-16-12-5F 4 CSHH, 3/8-16 x .75, GR5, FT
15 302-6 4 Washer, Lock, 3/8
16 300-6 4 Washer, Flat, SAE, 3/8
ASSY 1021417 1 Assembly, Radiator Deflector Includes 8-10,17-22
17 1021418 1 Radiator Deflector
18 1021425 3 Rubber Hold Down, Shroud
19 1021424 2 Shroud, Rubber, Side
20 1021423 1 Shroud, Rubber, Bottom
21 301-5 6 Washer, Flat, USS, 5/16
22 1021446 1 Engine Deflector, Brace
23 1022086 1 Bar, Round, Topback to Toe Board Support
24 100-8-13-20-5F 2 CSHH, 1/2-13 x 1.25, GR5, FT
25 302-8 2 Washer, Lock, 1/2
26 300-8 2 Washer, Flat, SAE, 1/2
ASSY 1021426 1 Assembly, Engine Access Door, RH Includes 2,5-6,8-16,27-31
27 1021395 4 Engine Access Panel, RH
28 1021426-02 1 Edge Trim, Door, Lower, RH
29 1021427 1 Engine Access Door, RH
30
31
32
1016836
1018723SRV
FS2700-06-06
1
1
4
Spray Down Holder
Assembly, Hopper Wing Fold Out tool
Adapter, Bulkhead Union, -6 ORFS/-6 ORFS
7
33 FS0306-06 4 Bulkhead Lock Nut, -06

COVERS - TOE BOARD
6
7
8
11
10
9
1
2
3
43 21
12 42
13 41
14 40
19 23
39 24
13 38 25
14 26
28
22
20
27
7
22 35
27 34 32
33 31
30
29
18
12 22
13
14 20 28
13
15 22 12 14
16 13 29
17 14
19 30
36
30
21
23 7
24 34
25 33 33 35 34 7
26 34 32
7 31
35 34 7
32 31
Figure 7-21. Covers - Toe Board

Covers - Toe Board

Item
No
ASSY 1021434 1 Assembly, Beacon Light and Grab Bar Includes 1-14
1 1021409 1 Center Grab Handle
2 851156 1 Knob, Black
3 1008934 1 Pin, Quick Release
4 1021377 1 Beacon Light Mount
5 1013231 1 Beacon Light, Amber, Strobe, LED
6 1022-#10-24-12F 3 PHMS, Cross, #10-24 x .75, FT
7 300-#10 A/R Washer, Flat, SAE, #10
8 205-#10-24-5 3 Nut, Lock, Nylon, #10-24, GR5
9 100-6-16-40-5 1 CSHH, 3/8-16 x 2.50, GR5
12 100-6-16-16-5F 12 CSHH, 3/8-16 x 1.00, GR5, FT
13 302-6 17 Washer, Lock, 3/8
14 300-6 17 Washer, Flat, SAE, 3/8
15 100-8-13-20-5F 6 CSHH, 1/2-13 x 1.25, GR5, FT
16 302-8 6 Washer, Lock, 1/2
17 300-8 6 Washer, Flat, SAE, 1/2
18 1021561 2 Walkboard Grating, Hold-down
ASSY 1021906 1 Assembly, Extendable Light, LH Includes 12-14,19-26
ASSY 1021907 1 Assembly, Extendable Light, RH Includes 12-14,19-26
19 1021909 2 Telespar, Extendable Light
20 1021908 2 Extendable Light Bracket
21 1021563 2 Light, LED Circular
22 920070 4 Thumb Screw, 3/8-16 x 1.00
23 100-5-18-24-5 2 CSHH, 5/16-18 x 1.50, GR5
24 300-5 2 Washer, Flat, SAE, 5/16
25 302-5 2 Washer, Lock, 5/16
26 200-5-18-5 2 Nut, Hex, 5/16-18, GR5
27 1021532 2 Vandalism Cover Mount
28 100-6-16-20-5 5 CSHH, 3/8-16 x 1.25, GR5
7
29 1021415 2 Rear Access Cover
- 35560 A/R Key Included with 30
31 986693 6 Hinge, Door
32 1021407 6 Rear Access Cover Hinge Shim
33 102-#10-32-12-F 12 CSSH, #10-32 x .75, FT
34 302-#10 A/R Washer, Lock, #10
35 102-#10-32-6-F 12 CSSH, #10-32 x .375, FT
36 1021529 1 Center Cover, Generator Access
37 1022220 2 Harness, Rear Work Lights Not Shown

COVERS - TOE BOARD (CONT.)
6
7
8
11
10
9
1
2
3
43 21
12 42
13 41
14 40
19 23
39 24
13 38 25
14 26
28
22
20
27
7
22 35
27 34 32
33 31
30
29
18
12 22
13
14 20 28
13
15 22 12 14
16 13 29
17 14
19 30
36
30
21
23 7
24 34
25 33 33 35 34 7
26 34 32
7 31
35 34 7
32 31
Figure 7-21. Covers - Toe Board (Cont.)

Covers - Toe Board (Cont.)

Item
No
38 20190773 1 Horn, Low Pitch
39 200-6-16-5 1 Nut, Hex, 3/8-16, GR5
40 160320 1 Alarm, Back Up
41 300-4 1 Washer, Flat, SAE, 1/4
42 302-4 1 Washer, Lock, 1/4
43 100-4-20-16-5F 1 CSHH, 1/4-20 x .75, GR5, FT

FLOOR GRATING
9
10
11
7
2 20
19
3
4
6 5
1
8
9
14 13 12 14 13 12 15 17 16 17 16
18
20
Figure 7-22. Floor Grating

Floor Grating
Item
No
1 1021419 1 Grating, Floor Board, LH
2 1022074 1 Grating, Floor Board, RH
3 100-6-16-20-5 4 CSHH, 3/8-16 x 1.25, GR5
ASSY 1021866 1 Assembly, Wire Tray Includes 6-11
6 1021867 1 Wire Tray
7 1021875 1 Lid, Wire Tray
8 1023390 1 Tread Grip Plate
9 100-5-18-12-5F 6 CSHH, 5/16-18 x .75, GR5, FT
10 302-5 6 Washer, Lock, 5/16
11 300-5 4 Washer, Flat, SAE, 5/16
12 981916 2 Connector, 31-Pin, Recpt
13 981916-01 2 Connector, Nut, 24 Shell
14 981916-02 2 Connector, Washer, 24 Shell
15 1017712 1 Connector, Amphenol, 6-Pin
16 FS2700-10-10 2 Adapter, Bulkhead Union, -10 ORFS/-10 ORFS
17 FS0306-10 2 Lock Nut, Bulkhead, -10 ORFS Not Shown
18 1020991 1 Wear Guard, Screed Arm, LH, Nylon
19 1020992 1 Wear Guard, Screed Arm, RH, Nylon
20 105-6-16-16-F 4 CSFHS, 3/8-16 x 1.00, FT

SPRAY DOWN
16
11
12
17
15
13
14
18
15
19
21
22
20
4
19
7
6
5
7
6
5
10
3 9
8
10
9
8
4 2
Figure 7-23. Spray Down

Spray Down
Item
No
ASSY 1021429 1 Assembly, Spray Down, Pump and Reel Includes 1,2,4-21
ASSY 1021573 1 Assembly, Spray Down Reel, RH Includes 1,3,4-11
1 920200 2 Reel w/Hose, Spray Down, .312 Hose
2 1021388 1 Mount, Hose Reel and Spray Down Pump
3 1021387 1 Mount, Hose Reel, RH
4 920220 2 Handle & Nozzle, Spray Down
5 100-5-18-12-5F 8 CSHH, 5/16-18 x .75, GR5, FT
6 302-5 8 Washer, Lock, 5/16
7 300-5 8 Washer, Flat, SAE, 5/16
8 100-6-16-16-5F 6 CSHH, 3/8-16 x 1.00, GR5, FT
9 302-6 6 Washer, Lock, 3/8
10 300-6 6 Washer, Flat, SAE, 3/8
11 1015438 1 Pump, Spray Down, Marco UP9/E w/Pressure Switch Includes 12-14
12 1015438-01 1 Pump Body, Spray Down, Marco UP9/E
13 1015089-05 4 Isolator, Pump, Marco UP9/E
14 1015089-04 2 Adapter, Straight, -6 BSPP/-6 NPT
15 2606-6-6-6 1 Adapter, Female Run Tee, -6 JIC/-6 NPTF/-6 JIC
16 2502-6-6 1 Adapter, Elbow, 90°, -6 JIC/-6 NPTF
17 5LOC-6RFJX 1 Fitting, Push Lok, -5 LOC/-6 RFJX
18 71812 2.5" Hose, 05, Push-On, .3125
19 33277 2 Clamp, Hose, #04 (.22-.62)
20 986537-31 1 Filter, Fuel, In-Line
21 121-#10-32-16F 4 RHMS, Cross, #10-32 x 1.00, FT
22 300-#10 4 Washer, Flat, SAE, #10
23 1015540 1 Harness, Pump, Spray Down Not Shown

TOW POINT ASSEMBLY
8
7
6 4
19 16
18 2
17
8
7
9 6
11
12
*MOUNTED ON OUTSIDE OF
20
ITEM 2, LEFT SIDE ONLY
3
10
11
12
21 9
10
11
20
13
14
15
*NOTE - LEFT SIDE ASSEMBLY SHOWN. PARTS

FOR RIGHT SIDE ARE IDENTICLE.
Figure 7-24. Tow Point Assembly

Tow Point Assembly

Item
No
GRP 1022578 Group - Screed Mounting/Tow Point, LH & RH Includes 1-15, Quantities for LH & RH
1 1021576 2 Screed Pull Arm
2 1021675 2 Screed Pull Arm Pivot
3 851210 6 Ears, Screed Pull Arm Pivot
ASSY 1022530 2 Assembly, Tow Point Cylinder Includes 4-5
4 987725 2 Cylinder, Hydraulic, 2.00" Bore x 6" Stroke
- 987725-01 A/R Cylinder Seal Kit Repair Part
6 100-6-16-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
7 302-6 4 Washer, Lock, 3/8
8 308-6-24 4 Washer, Flat, Fender, 3/8 x 1.50 OD
9 100-10-11-52-5 4 CSHH, 5/8-11 x 3.25, GR5
10 100-10-11-44-5 2 CSHH, 5/8-11 x 2.75, GR5
11 300-10 12 Washer, Flat, SAE, 5/8
13 100-16-12-52-5 2 CSHH, 1-12 x 3.25, GR5
14 300-16 4 Washer, Flat, SAE, 1
15 217-16-12 2 Nut, Lock, Flexloc, 1-12, Full, LT
16 851213 2 Clevis, 10-32 w/.25 Hole
17 100-4-20-28-5 2 CSHH, 1/4-20 x 1.75, GR5
18 300-4 4 Washer, Flat, SAE, 1/4
20 1016658 2 Cable, Push/Pull, 74" x 5", Depth Indicator
21 856472 2 Decal, Thicker/Thinner
*Quantities shown represent parts for both LH & RH sides

HYDRAULIC MANIFOLD - MOTOR
2
3
4
8 9 7
10
6
3
5
12
11
13
20
15 20
14
20 19
20
15
14
15
14
16 19
17
18 19 19
16
15
14 19
Figure 7-25. Hydraulic Manifold - Motor

Hydraulic Manifold - Motor

Item
No
ASSY 1021794 1 Assembly, Motor Manifold w/Adapters Includes 1-20
1 1021483 2 Mount, Motor Manifold
2 100-6-16-20-5 4 CSHH, 3/8-16 x 1.25, GR5
3 302-6 8 Washer, Lock, 3/8
4 301-6 4 Washer, Flat, USS,3/8
5 100-6-16-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
10 1012928 2 Transmitter, Pressure, SAE 6, 0-5800 PSI
REF 1021453 1 Manifold, Hydraulic, Motor Includes 14-20
14 1019422-01 4 Valve, SP16-21P-0-P-00
15 1002070-01 4 Coil, 4303712
16 1019442-03 2 Valve, RV-22A-0-P-35-30
17 1006953-09 1 Valve, SV08-30-0-P-00
18 1006953-15 1 Coil, 4303612
19 1021453-01 4 EP12-S35T-0-P-240
20 1021453-02 4 Valve, 4150527
21 1021744 1 Harness, Output Module to Motor Manifold Not Shown

HYDRAULIC MANIFOLD - CYLINDER

16
15
14 7
13 6
5
12
8
11
10
2
3
4
1
17 23
18
24
19
18
20
21
22
Figure 7-26. Hydraulic Manifold - Cylinder

Hydraulic Manifold - Cylinder

Item
No
ASSY 1021812 1 Assembly, Cylinder Manifold w/Adapters Includes 1-24
1 1021480 2 Mount, Cylinder Manifold
2 100-6-16-16-5F 4 CSHH, 3/8-16 x 1.00, GR5, FT
3 302-6 4 Washer, Lock, 3/8
5 100-5-18-12-5F 4 CSHH, 5/16-18 x .75, GR5, FT
6 302-5 4 Washer, Lock, 5/16
7 300-5 4 Washer, Flat, SAE, 5/16
10 FS6602-10-10-FG 1 Adapter, Run Tee Swivel, -10 ORFS/-10 ORFS/-10 ORFS
11 FS6500-10-10-FG 1 Adapter, Elbow, 90°, Swivel, -10 ORFS/-10 ORFS
12 FS6400-06-06-O X 060 4 Adapter, Straight, -6 ORFS/-6 O-Ring, .060 Orifice
13 FS6400-06-06-O X 030 4 Adapter, Straight, -6 ORFS/-6 O-Ring, .030 Orifice
16 1012753 1 Transmitter, Pressure, SAE 4, 0-5800 PSI
REF 1021454 1 Manifold, Hydraulic, Cylinder Includes 17-24
17 1021454-01 2 Valve, SV08-22-0-P-12ER
18 1021454-02 3 Check Valve, CV08-20-0-P-4
19 1021454-03 7 Valve, DC10-40-0-P-25
20 1021454-04 17 Check Valve, HCV06-20-0-P-25
21 1021454-05 1 Valve, EP10-S35T-0-P-160
22 1021454-06 1 Relief Valve, RV08-22A-0-P-26/24
23 983643-01 8 Directional Solenoid Valve, DHE-0713-XK-12DC
24 1021454-07 1 Flow Divider, FD50-45-0-P-33
25 1021745 1 Harness, Output Module to Cylinder Manifold Not Shown

HYDRAULIC OIL COOLER - LH
3
4
5
6
Figure 7-27. Hydraulic Oil Cooler - LH

Hydraulic Oil Cooler - LH

Item
No
GRP 1022438 Group - Engine & Hydraulic Not All Items Shown
ASSY 1022439 1 Assembly, Oil Cooler w/Adapters Includes 1-6
1 1021029 1 Oil Cooler, Auxiliary w/Fan, Brushless, 77K BTU w/Bypass
- 1021029-01 A/R Oil Cooler Heat Exchanger Repair Part
- 1021029-02 A/R Oil Cooler Fan Shroud Repair Part
- 1018378-01 A/R Oil Cooler Fan, Brushless Repair Part
- 1016426-03 A/R Oil Cooler Temperature Switch Repair Part
- 1018378-04 A/R Oil Cooler Jumper Harness Repair Part
- 1018378-05 A/R Oil Cooler Fan Guard Repair Part
3 100-5-18-16-5 4 CSHH, 5/16-18 x 1.00, GR5
4 300-5 8 Washer, Flat, SAE, 5/16
5 302-5 4 Washer, Lock, 5/16
6 200-5-18-5 4 Nut, Hex, 5/16-18, GR5
7 1021784 1 Harness, Hydraulic Cooler, LH Not Shown

HYDRAULIC OIL COOLER - RH
8 5
9
10
10
9
8
4 1
Figure 7-28. Hydraulic Oil Cooler - RH

Hydraulic Oil Cooler - RH

Item
No
GRP 1022438 Group - Engine & Hydraulic Not All Items Shown
ASSY 1022439 1 Assembly, Oil Cooler w/Adapters Includes 1-10
1 1021029 1 Oil Cooler, Auxiliary w/Fan, Brushless, 77K BTU w/Bypass
- 1021029-01 A/R Oil Cooler Heat Exchanger Repair Part
- 1021029-02 A/R Oil Cooler Fan Shroud Repair Part
- 1018378-01 A/R Oil Cooler Fan, Brushless Repair Part
- 1018378-03 A/R Oil Cooler Temperature Switch Repair Part
- 1018378-04 A/R Oil Cooler Oil Cooler Jumper Harness Repair Part
- 1018378-05 A/R Oil Cooler Fan Guard Repair Part
2 FS6801-16-16-NWO-FG 1 Adapter, Elbow, 90°-16 ORFS/-16 O-Ring
3 FS6804-16-16-16-NWO-FG 1 Adapter, Run Tee, -16 ORFS/-16 O-Ring/-16 ORFS
4 FS2406-16-12 2 Adapter, Reducer, Straight, 16 FFORX/-12 ORFS
5 1021383 2 Cross Brace, Oil Cooler
6 1021382 1 Oil Cooler Mount, Inner
7 1021381 1 Oil Cooler Mount, Outer
8 100-5-18-16-5F 8 CSHH, 5/16-18 x 1.00, GR5
9 302-5 8 Washer, Lock, 5/16
10 300-5 8 Washer, Flat, SAE, 5/16
11 1021785 1 Harness, Hydraulic Oil Cooler, RH Not Shown

HYDRAULIC CYLINDERS
14
13
12
9
11 8
10
2 5
6 3
3
Figure 7-29. Hydraulic Cylinders

Hydraulic Cylinders
Item
No
ASSY 1020703 1 Assembly, Conveyor Lift Cylinder w/ORFS Adapters Includes 1-3
1 1016427 1 Cylinder, Conveyor Lift, 3.00 x 7.00, 3000 PSI
ASSY 1020706 2 Assembly, Screed Lift Cylinder w/ORFS Adapters Includes 3,4
4 1014284SRV 2 Cylinder, Screed Lift, 2.50 x 12.00 x 1.00
5 100-16-14-48-5 2 CSHH, 1-14 x 3.00, GR5
6 302-16 2 Washer, Lock, 1
ASSY 1022440 1 Assembly, Charge Filter Includes 7-14
7 1017402 1 Filter Head, Hydraulic
8 290030 1 Filter Element, Hydraulic, 9 Micron
10 FS6564-10-10-04 1 Adapter, Test Point, -10 MFS/-10 FSS/-4 FORB
11 FS6801-04-04-NWO-FG 1 Adapter, Elbow, -4 ORFS/-4 O-Ring
12 100-6-16-14-5F 4 CSHH, 3/8-16 x .875, GR5, FT
13 302-6 4 Washer, Lock, 3/8
14 300-6 4 Washer, Flat, SAE, 3/8

CONTROLS - CONSOLES - STANDARD

1
2
11
15
17 18
10 30* 31* 19
9
14 13 12 26 25 20
8 7 5
AUGER SPEED
24
PILE HEIGHT
NOTE:
3
- IN AUTO DIAL
CONTROLS PILE
HEIGHT
- IN MANUAL DIAL
CONTROLS SPEED
4
LEFT RIGHT
FORWARD FORWARD
23 21
6 7
LEFT RIGHT
REVERSE REVERSE
WARNING
Do not operate or tow unit before reading
1022472
the operators manual.
Failure to compy could result in death or
serious injury.
34* 22 22
16 27 28 29 30 31 32
33
35*
Figure 7-30. Controls - Consoles - Standard

Controls - Consoles - Standard

Item
No
GRP 1022448 Group, Controls, High Deck Not All Items Shown
ASSY 1021367 1 Assembly, Seat and Control Console, LH Includes 1-9
ASSY 1021368 1 Assembly, Seat and Control Console, RH Includes 1-8,10
1 1021527 2 Vandalism Cover
2 1021578 2 Trim Lock, Vandalism Cover
3 1021352 4 Bar, Trunnion, Console Mount, Tapped
4 1021351 4 Bar, Trunnion, Console Mount
5 100-6-16-12-5F 8 CSHH, 3/8-16 x .75, GR5, FT
6 100-6-16-32-5 8 CSHH, 3/8-16 x 2.00, GR5
7 302-6 16 Washer, Lock, 3/8
9 1021358 1 Assembly, Control Console, LH Includes 15-34
10 1021359 1 Assembly, Control Console, RH Includes 15-33.35
11 1022289 2 Control Box Grab Handle
12 100-5-18-16-5 4 CSHH, 5/16-18 x 1.00, GR5
13 302-5 4 Washer, Lock, 5/16
14 300-5 4 Washer, Flat, SAE, 5/16
15 1021347 2 Control Console
16 1021350 2 Plate, Rear Console Cover, Adjustable
17 1021306 2 Display, DM430
18 1021307 2 Bracket, Display Mount Not Shown
19 1021304 2 Keypad, Can-Bus, 4x2, Console - Top RH
20 1010672 2 Switch, Emergency Stop, 1-NC
21 1021305 2 Keypad, Can-Bus, 4x2, Console - Bottom RH
22 1021199-01 4 Joystick, Hall Effect, PQ w/Connector
23 1021303 2 Keypad, Can-Bus, 4x2, Console, Bottom LH
24 1022472 2 Decal, Oper Control Panel
25 35049 2 Knob, .25 Shaft
26 1001822-05 2 Potentiometer
27 1006046 2 Connector, HD34-18-14SN
28 20355590 2 Panel Nut, HD30 Series, Size 18
29 20355608 2 Lock Washer, HD30 Series, Size 18
30 100-4-20-16-5 12 CSHH, 1/4-20 x 1.00, GR5
7
31 302-4 6 Washer, Lock, 1/4
32 300-4 6 Washer, Flat, SAE, 1/4
33 1009993 2 Terminal Strip, 10 Pole
34 1021302 1 Keypad, Can-Bus, 4x3, Top LH * - LH Console Only
35 1021308 1 Keypad, Can-Bus, 4x3, Top LH * - RH Console Only

CONTROLS - CONSOLES - STEERING KNOB OPTION

1
2
11
15
17 18
10 30* 31* 19
9
14 13 12 27 26 20
8 7 5
AUGER
25
SPEED
NOTE:
3
- IN AUTO DIAL
CONTROLS PILE
HEIGHT
- IN MANUAL DIAL
CONTROLS SPEED RE-CENTER
4 INCREMENT
LEFT
INCREMENT
RIGHT
24 21
6 7
WARNING
Do not operate or tow unit before reading
the operators manual.
Failure to compy could result in death or
serious injury.
1023529
35* 23 22
16 28 29 30 31 32 33
34
36*
Figure 7-31. Controls - Console - Steering Knob Option

Controls - Console - Steering Knob Option

Item
No
GRP 1023580 Group, Controls, Steering Knob Not All Items Shown
ASSY 1023581 1 Assembly, Seat and Control Console, RH Includes 1-8,10
1 1021527 2 Vandalism Cover
2 1021578 2 Trim Lock, Vandalism Cover
3 1021352 4 Bar, Trunnion, Console Mount, Tapped
4 1021351 4 Bar, Trunnion, Console Mount
5 100-6-16-12-5F 8 CSHH, 3/8-16 x .75, GR5, FT
6 100-6-16-32-5 8 CSHH, 3/8-16 x 2.00, GR5
7 302-6 16 Washer, Lock, 3/8
9 1022602 1 Assembly, Control Console, LH Includes 11-30
10 1022601 1 Assembly, Control Console, RH Includes 11-29.31
11 1022289 2 Control Box Grab Handle
12 100-5-18-16-5 4 CSHH, 5/16-18 x 1.00, GR5
13 302-5 4 Washer, Lock, 5/16
14 300-5 4 Washer, Flat, SAE, 5/16
15 1022600 2 Control Console
16 1021350 2 Plate, Rear Console Cover, Adjustable
17 1021306 2 Display, DM430
18 1021307 2 Bracket, Display Mount Not Shown
19 1021304 2 Keypad, Can-Bus, 4x2, Console - Top RH
21 1021305 2 Keypad, Can-Bus, 4x2, Console - Bottom RH
22 1022599 2 Steering Knob w/3 Buttons
23 1021199-01 2 Joystick, Hall Effect, PQ w/Connector
24 1021303 2 Keypad, Can-Bus, 4x2, Console, Bottom LH
25 1023529 2 Decal, Oper Control Panel, Steering Knob
26 35049 2 Knob, .25 Shaft
28 1006046 2 Connector, HD34-18-14SN
29 20355590 2 Panel Nut, HD30 Series, Size 18
30 20355608 2 Lock Washer, HD30 Series, Size 18
31 100-4-20-16-5 12 CSHH, 1/4-20 x 1.00, GR5
32
33
34
302-4
300-4
1009993
6
6
2
Washer, Lock, 1/4
Washer, Flat, SAE, 1/4
Terminal Strip, 10 Pole
7
35 1021302 1 Keypad, Can-Bus, 4x3, Top LH * - LH Console Only
36 1021308 1 Keypad, Can-Bus, 4x3, Top LH * - RH Console Only

CONTROLS - SEAT ASSEMBLIES
23
1 2
4
3
5 6 7 8
13 22
14
9 10 11 12
21
26
18 2 1
15 16 17
19
20 16
25 13
14
24
18
17 16 15
18
16 20
Figure 7-32. Controls - Seat Assemblies

Controls - Seat Asssemblies

Item
No
ASSY 1021368 1 Assembly, Seat and Control Console, RH Includes 1-20,24-26
1 13504717 2 Seat Assembly
2 984862 2 Cap, Vinyl, Black Not Shown
3 P70036 2 Sign, Slow Moving Vehicle
4 1023231 2 Bracket, Slow Moving Vehicle Sign
5 100-4-20-8-5F 4 CSHH, 1/4-20 x .50, GR5, FT
7 302-4 4 Washer, Lock, 1/4
8 200-4-20-5 4 Nut, Hex, 1/4-20, GR5
9 100-5-18-12-5F 4 CSHH, 5/16-18 x .75, GR5, FT
10 300-5 4 Washer, Flat, SAE, 5/16
11 302-5 4 Washer, Lock, 5/16
12 200-5-18-5 4 Nut, Hex, 5/16-18, GR5
13 1021370 2 Plate, Foot Platform, Tread Grip
14 117-4-20-6 8 CSSBH, 1/4-20 x .375
15 100-8-13-16-5F 2 CSHH, 1/2-13 x 1.00, GR5, FT
16 302-8 10 Washer, Lock, 1/2
17 1021374 2 Plate, Washer, Seat Post
18 1021344 2 Shaft, Seat Pivot, Chromed
19 1022443 4 Seat Pivot Trunnion Clamp
20 100-8-20-30-8 8 CSHH, 1/2-20 x 1.875, GR8
21 1021269 1 Seat Pivot, LH
22 1021858 1 Mount, Seat, and Console, LH
23 1 Assembly, Control Console/Vandalism Cover/Mount - LH See Fig. 7-30
24 1021270 1 Seat Pivot, RH
25 1021373 1 Mount, Seat, and Console, RH
26 1 Assembly, Control Console/Vandalism Cover/Mount -RH See Fig. 7-30
27 1021390 1 Option - Mount, Lower Control
28 1022306 2 Option - Harness, Control Panel, Low Deck (Seated) Not Shown
29 1022307 1 Option - Harness, Control Panel, Low Deck (Standing) Not Shown
30 1023298 1 Plug, Screed Jumper, 31-Pin Not Shown
7
31 1023299 1 Plug, Display Jumper, 14-Pin Not Shown
32 1023481 1 Plug, Screed Box Jumper Not Shown

CONTROLS - JUNCTION BOX
1
30
2 29
OFF
RUN
4 3
Ensure wing
Ensure all latches pivots bolts are
are open before removed and
lifting hood. pivots are raised.
PINCH POINT PINCH POINT
Stay clear during Stay clear during

operation. operation.
VALLEY
5 CROWN
HOOD POWER CONVEYOR

LIFT CROWN LIFT
1022473
7
15 16 17
11 10 9 8 12 13 14
22
28 23 21
18
24
SPARE BEACON
10A 10A
SPARE WORK
25
LIGHTS
10A 10A
SPRAY VIBRATOR
DOWN
20A
TOPCON
15A
CONVEYOR 26 19
POWER CTRL
10A 10A
SCREED HYD COOLER
POWER RELAY PWR
10A 10A
SCREED CONVEYOR
HEAT BOX LIFT
10A 10A
LEFT POWER
DISPLAY CROWN
10A
RIGHT
10A
HOOD
27
DISPLAY
10A
LIFT
30A
20
PLUS 1 POWER
OUTLET
10A 10A
1022706
Figure 7-33. Controls - Junction Box

Controls - Junction Box

Item
No
ASSY 1021361 1 Assembly, Junction Box Includes Items 1-28
1 1021360 1 Enclosure, Junction Box
2 1022483 1 Decal, Junction Box
3 39146-14 1 Switch, Ignition
4 982008-04 1 Key, Ignition Not Shown
5 37521 1 Switch, Toggle, 3-POS, 2 POL, MOM
6 851392 2 Switch, Toggle, 3-POS, SPDT, MOM
7 1011147 1 Outlet, 12V, Socket
8 1010657 1 Connector, 3-Pin, DT04-3P
9 983201 1 Connector, 3-Pin, DT06-3S
10 983210 1 Connector, 3-Pin, Wedge
11 983211 1 Connector, 3-Pin, Wedgelock, W3P
12 1015381 1 Connector, 31-Pin, HD34-24-31ST
13 981916-01 1 Connector, Nut, 24 Shell
14 981916-02 1 Connector, Lock Washer, 24 Shell
15 1014909 1 Receptacle, 19-Pin, HDP20
16 1011854 1 Connector, Nut, HDP20
17 1011855 1 Connector, Washer, HDP20
18 36085 4 Relay, 12VDC, SPDT, 40A, 5-Pin
19 36086 4 Bracket, Relay Mount
20 20934592 1 Relay, 75A, SPST
21 400030 1 Fuse Holder, ATC, In-Line
22 1015794-55 1 Fuse, 1A, ATC Not Shown
23 685060 1 Fuse Block, 18 Gang, ATC
24 36340 15 Fuse, 10A, ATC
25 36341 1 Fuse, 15A, ATC
26 36342 1 Fuse, 20A, ATC
27 36218 1 Fuse, 30A, ATC
28 1022706 1 Decal, Oper, Fuse Diagram
29 1020202 4 Bar, Round
30 1021329 1 Controller, Plus+1, SC050-120

CONTROLS - COMPONENTS
2 2 3
10 11 9
8 9
1
8
6
7
9 5 5 4
13 14
13 14
12
12
Figure 7-34. Controls - Components

Controls - Components
Item
No
ASSY 1021356 1 Assembly, Murr Block Includes 1-14
1 1021354 1 Murr Block Mount
2 20934592 2 Relay, 75A, SPST
3 1021657 1 Splitter, Power, Two Connector w/Fuses
4 1021309 1 Output Module, Motor Manifold, Murr
5 1021326 2 Output Module, 16 Output Digital
6 121-#10-32-16F 9 RHMS, Cross, #10-32 x 1.00, FT
7 1000867-31 4 Isolator
9 300-4 14 Washer, Flat, SAE, 1/4
10 100-4-20-10-5F 2 CSHH, 1/4-20 x .625, GR5, FT
11 302-4 2 Washer, Lock, 1/4
12 1021658 2 Sensor, Induction, Conveyor Control
13 122-#10-32-8F 4 PHMS, Cross, #10-32 x .50, FT
14 302-#10 4 Washer, Lock, #10
15 1021719 1 Harness, Sensor Not Shown

16 1021723 1 Harness, Engine Power Not Shown
17 1021733 2 Harness, Control Box Jumper Not Shown
18 982456 1 Harness, Main Not Shown
19 1021738 1 Harness, Output Module to Screed Not Shown
20 1021743 1 Harness, Power & Can, Output Modules Not Shown
21 983212 1 Harness, Output Module to Motor Manifold Not Shown
22 1021745 1 Harness, Output Module to Cylinder Manifold Not Shown
23 1021746 1 Harness, Screed Not Shown
24 1021778 1 Harness, Generator to Screed Heat Box Not Shown
25 1021784 1 Harness, Hydraulic Cooler, LH Not Shown
26 1021785 1 Harness, Hydraulic Cooler, RH Not Shown
27 1022125 1 Harness, Power w/Fuse Block Not Shown
28 1022126 1 Harness, Power Control, Output Modules Not Shown
29 1022220 2 Harness, Rear Work Lights Not Shown
30 1022306 1 Harness, Control Panel, Low Deck w/Seat, Jumper Not Shown
31 1022307 1 Harness, Control Panel, Low Deck w/o Seat, Jumper Not Shown
32
33
34
1023224
1009099
1015540
1
7
1
Harness, Hood Motor
Harness, System 5
Harness, Pump, Spray Down
Not Shown
Not Shown
Not Shown
7

HD PRO SCREED OVERVIEW
21
13B
12 13A
19
18
20
7
5
10
3A
3B
6
4 8
14
15
13B
11 13A
15
17
1
2 14
9
16
Figure 7-35. HD Pro Screed Overview

HD Pro Screed Overview

Item Reference
Description Remarks
No Figure
1 7-36,7-37 HD Pro Screed Frame Assembly
2 7-38 HD Pro Screed Hydraulic Group Not Shown
3A 7-39 HD Pro Screed Manual Crown Standard
3B 7-40 HD Pro Screed Power Crown Optional - Not Shown
4 7-41 HD Pro Screed Extension Assembly - LH
5 7-42 HD Pro Screed Extension Assembly - RH
6 7-41 Hydraulic Cylinder - LH
7 7-42 Hydraulic Cylinder - RH
8 7-43 HD Pro Screed Slide Plate Assembly
9 7-44 HD Pro Screed Endgate Assembly - LH
10 7-44 HD Pro Screed Endgate Assembly - RH
11 7-45 HD Pro Screed Pull Arm Assembly - LH
12 7-45 HD Pro Screed Pull Arm Assembly - RH
13A 7-46 HD Pro Screed Thickness Adjuster Standard
13B 7-47 HD Pro Screed Thickness Adjuster, 3:1 Optional - Not Shown
14 7-48 Screed Vibrator, Electric - LH/RH
15 7-43 Hydraulic Cylinders - Slope
16 7-48 Grip Strut Walkboard w/Extension Assembly - LH
17 7-48 Grip Strut Walkboard w/Extension Assembly - RH
18 7-49 Citrus Tank Assembly
19 7-50 HD Pro Screed Control Panel Assembly
20 7-51 HD Pro Screed Controls Assembly - LH
21 7-51 HD Pro Screed Controls Assembly - RH

HD PRO SCREED BASE ASSEMBLY
38
30 16
37
3
21
26
25
35
10
14 31 29
34 5
25 28
27 17
33 11
36 32
18
15
19
14
34
14 22 13
10 21 14
35 20 12 10
23
24
8
11 9 5
10 4
3
3
2
7
Figure 7-36. HD Pro Screed Base Assembly

HD Pro Screed Base Assembly

Item
No
GRP 1021241 1 Group - Screed, Base, 820HD
1 1020083 1 Main Wearplate, 3/8 x 18
2 1020212 10 Bar, Hex, Wear Plate Rear Adjuster
3 204-8-13-5 A/R Nut, Lock, Stover, 1/2-13, GR5
4 300-8 18 Washer, Flat, SAE, 1/2
5 1020108 10 Threaded Stud, 1/2-13, Grade B7
6 1020155SRV 2 Element, Thin Blade Heater, Style S, 240VAC, 3500 Watt
7 1020189 6 Bar, .375 x 1.50 x 41.75
8 100-6-16-64-5F 18 CSHH, 3/8-16 x 4.00, GR5, FT
9 202-6-16-5 18 Nut, Hex, Jam, 3/8-16, GR5
11 1020192 2 Outer Element Cover
12 1020186 4 Main Screed Element Cover
13 100-6-16-16-5F 16 CSHH, 3/8-16 x 1.00, GR5, FT
15 1020302 4 Strike Off Lower Adjuster
16 1020303 4 Strike Off Upper Adjuster
17 202-8-13-5 8 Nut, Hex, Jam, 1/2-13, GR5
18 1020222 2 Vertical Gauge
19 100-6-16-12-5F 2 CSHH, 3/8-16 x .75, GR5, FT
20 100-8-13-16-5F 2 CSHH, 1/2-13 x 1.00, GR5, FT
21 302-8 10 Washer, Lock, 1/2
22 301-8 2 Washer, Flat, USS, 1/2
23 105-#10-24-16-F 4 CSFHS, #10-24 x 1.00, FT
24 1020318 2 Screed Pivot Cover
25 1020197 4 Assembly, Vertical Height Adjuster
26 100-8-13-32-5 8 CSHH, 1/2-13 x 2.00, GR5
27 100-12-16-28-5F 4 CSHH, 3/4-16 x 1.75, GR5, FT
28 302-12 4 Washer, Lock, 3/4
29 300-12 4 Washer, Flat, SAE, 3/4
30 1021521 2 Chain, Roller 40 x 102 Pitch
31 1020202 4 Bar, Round, .75 x 1.00
32 1020188 1 Asphalt Shield, Front, LH
7
33 1020187 1 Asphalt Shield, Front, RH
34 100-6-16-24-5 4 CSHH, 3/8-16 x 1.50, GR5
35 200-6-16-5 4 Nut, Hex, 3/8-16, GR5
36 1020215 1 Main Strike Off, LH
37 1020216 1 Main Strike Off, RH
38 105-8-13-24-F 4 CSFHS, 1/2-13 x 1.50, FT

HD PRO SCREED COVERS
14
13
17 13
14 16
15
18
19
2
5 3
4
20
21 8 7
22 9 8
23 10 9
12 5
9
5
1
11 8
9
5
8
9
5
Figure 7-37. HD Screed Covers

HD Pro Screed Covers

Item
No
GRP 1021249 Group - Screed Covers, 820HD Includes 1-19
ASSY 1021456 1 Assembly, Screed Cover, LH Includes 1,3-7
ASSY 1021457 1 Assembly, Screed Cover, RH Includes 2-7
1 1020231 1 Screed Cover, LH
2 1020230 1 Screed Cover, RH
3 1020682 2 Cover, HD Step
4 117-6-16-12 6 CSSBH, 3/8-16 x .75
5 310-6 A/R Washer, Hardened, SAE, 3/8
6 1020229 2 Screed Door
- 35560 A/R Replacement Key Included With 7
8 100-6-16-16-5F 18 CSHH, 3/8-16 x 1.00, GR5, FT
9 302-6 18 Washer, Lock, 3/8
10 1021460 1 Inner Element Cover, RH
11 1021459 1 Inner Element Cover, LH
12 100-6-16-12-5F 4 CSHH, 3/8-16 x .75, GR5, FT
13 1020199 2 Chain Cover
14 1020632 2 E-Chain Bracket
15 100-4-20-12-5 4 CSHH, 1/4-20 x .75, GR5
16 300-4 8 Washer, Flat, SAE, 1/4
18 105-#10-24-12-F 4 CSFHS, #10-24 x .75, FT
19 205-#10-24-5 4 Nut, Lock, Nylon, #10-24, GR5
20 100-10-11-28-5F 2 CSHH, 5/8-11 x 1.75, GR5, FT
21 302-10 2 Washer, Lock, 5/8
23 300-6 4 Washer, Flat, SAE, 3/8

HD PRO SCREED HYDRAULIC MANIFOLD
2
1
4
5
5
10 10 9 7
10 10 8 7
12
10 10 8 7
10 10 9 7 11
Figure 7-38. HD Pro Screed Hydraulic Manifold

HD Pro Screed Hydraulic Manifold

Item
No
GRP 1022609 Group - Hydraulic w/Slope, HD Pro Includes 1-12
ASSY 1022741 1 Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Extension Includes 1-11
4 6408-6-O 1 Adapter, Plug, O-Ring, -6
5 6408-8-O 2 Adapter, Plug, O-Ring, -8
6 1021455 1 Screed Hydraulic Manifold Includes 7-12
7 1021455-01 4 Check Valve, CVD10
8 1021455-02 2 SV10-58DM-0-P-00
9 1021455-03 2 SP10-58DM-0-P-00
10 1002070-01 8 Coil, Manifold
11 1021455-04 4 CB Valve, 417098A.M21003
12 1021455-05 2 DC08-40-0-P-85
13 1022611 1 Hose Kit, Slope, HD Pro Not Shown

HD PRO SCREED MANUAL CROWN - STANDARD
1
2 5
6
7
10
11
12
4
15
14
20
13 VALLEY 11/2 1/2 1/2 11/2 21/2 CROWN
NOTE: 0
BASED ON
10’ WIDTH
1 1 2
1007677-06
16
17
18
19
21
Figure 7-39. HD Pro Screed Manual Crown - Standard

HD Pro Screed Manual Crown - Standard

Item
No
GRP 1021255 Group - Manual Crown Includes 1-8
1 1009614SRV 1 Assembly, Crown & Valley Turnbuckle Includes 2
2 140610 6 Fitting, Lube, Straight, 1/4"-28
3 1020638 1 Assembly, Crown & Valley, Rear Includes 2,4-8
4 1019629 1 Crown Ratchet Stop
5 100-6-16-32-5 1 CSHH, 3/8-16 x 2.00, GR5
8 1008047 1 Chain, Roller, 60H x 39 Pitches
9 490010 1 Hand Grip
10 118-12-32-5/8x11 2 Shoulder Bolt, ø3/4 x 2L, 5/8x11
11 118-12-24-5/8x11 2 Shoulder Bolt, ø3/4 x 1.5L, 5/8x11
13 1007232 1 Bar, Crown & Valley Gauge
14 1009254 1 Threaded Rod, 1/4-20
15 200-4-20-5 1 Nut, Hex, 1/4-20, GR5
16 1021543 1 Spacer, Crown & Valley Gauge
17 100-5-18-14-5 1 CSHH, 5/16-18 x .875, GR5
18 302-5 1 Washer, Lock, 5/16
19 200-5-18-5 1 Nut, Hex, 5/16-1/, GR5
20 1007677-06 1 Decal - Crown Valley
21 1021560 1 Screed Lock
22 202-10-11-5 4 Nut, Hex, Jam, 5/8-11, GR5 Included With Item 21

OPTION - HD PRO SCREED POWER CROWN
12
11
10
18
15 6
8
13
22
21
20
6 6
8
7
6
3
2 4
14
19
21 5
22
16
17
Figure 7-40. Option - HD Pro Screed Power Crown

Option - HD Pro Screed Power Crown

Item
No
GRP 1021937 Group - Power Crown Includes 1-15
1 1008600 1 Plate, Power Crown Adjuster
2 1008667 1 Center, Power Crown
3 1000799 1 Sprocket, #50 Roller Chain
4 986640 1 Motor, Hydraulic
5 1008047 1 Roller Chain, 60H x 39 Pitches
6 1000798 4 Locking Collar, Power Crown
7 1000958 1 Roller Chain, 50x18
8 1000960 2 Bushing, Composite, Power Crown
9 1021512 1 Cover, Power Crown
10 100-6-24-20-5 2 CSHH, 3/8-24 x 1.25, GR5
11 302-6 2 Washer, Lock, 3/8
12 300-6 2 Washer, Flat, SAE, 3/8
13 1009609SRV 1 Assembly, Crown & Valley, Rear
14 1009614SRV 1 Assembly, Crown & Valley, Turnbuckle
15 140610 4 Fitting, Lube, Straight, 1/4:-28 Included With 14
19 100-8-13-24-5 2 CSHH, 1/2-13 x 1.50, GR5
20 100-8-13-16-5F 4 CSHH, 1/2-13 x 1.00, GR5, FT
21 302-8 6 Washer, Lock, 1/2
22 300-8 6 Washer, Flat, SAE, 1/2

OPTION - HD PRO SCREED HYDRAULIC MANIFOLDS-POWER CROWN
2 21
19
17 12
22
10
2 2
1
7
18
19
20
10
3 11
11
13 14 16 16
8
4 13 14 16 16
5
6 9 13 15 16 16
16 16 15 13
16 16 14 13
8
16 16 14 13
9
16 16 15 13
Figure 7-41. Option - HD Pro Screed Hydraulic Manifolds-Power Crown

Option - HD Pro Screed Hydraulic Manifolds-Power Crown

Item
No
OPT 1023933 1 Option - HD Pro Hydraulic with Power Crown Includes 1-25
ASSY 1023630 1 Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Ext Includes 1-9, 13-16
ASSY 1023934 1 Assembly, Manifold, HD Pro, Cylinder, Power Crown Includes 2,5-6,7,8-16
7 1021455 1 Manifold, Hydraulic, Screed
8 1021455-05 4 DC08-40-0-P-85
9 1021455-04 8 CB Valve, 417098A.M21003
12 1021455-B 1 Manifold, Hydraulic, Screed, Berm
13 1021455-01 4 Check Valve, CVD10
14 1021455-02 2 SV10-58DM-0-P-00
15 1021455-03 2 SP10-58DM-0-P-00
17 100-6-16-14-5F 4 CSHH, 3/8-16 x .875, GR5, FT
18 100-6-16-18-5 4 CSHH, 3/8-16 x 1.125, GR5
19 302-6 8 Washer, Lock, 3/8
20 202-8-13-5 4 Nut, Hex, Jam, 1/2-13, GR5
21 1023150 2 Indicator, Berm Height, HD Pro
22 123-#6-32-6F 4 FHMS, Cross, #6-32 x .375, FT
23 1022611 1 Hose Kit, Slope 8530 HD Pro Screed Not Shown
24 1023935 1 Hose Kit, Power Crown, HD Pro Not Shown
25 1021984 1 Harness, Power Crown, Berm Option Not Shown

HD PRO SCREED EXTENSION ASSEMBLY - LH
31 30
29
28
24
27
5
4
3
1
2
7
9
10
8 25
14
13 26
12
11
17
16 21
15
4
18 20
22
19 23
Figure 7-42. HD Pro Screed Extension Assembly - LH

HD Pro Screed Extension Assembly - LH

Item
No
GRP 1021247 Group - Extensions, HD Pro Not All Items Shown
ASSY 1020290 1 Assembly, Screed Extension, LH Includes 1-24
1 1020295 1 Upper Extension, LH
2 1020232 1 Plate, Extension Strike Off
3 100-6-16-16-5F 3 CSHH, 3/8-16 x 1.00, GR5, FT
4 302-6 17 Washer, Lock, 3/8
5 858953SRV 3 Washer, Flat, .438 x 2.50 x .188
6 1020258 1 Bar, Round, ø.688 x 41.25
7 1020236 1 Assembly, Angle of Attack Adjuster
8 140620 2 Fitting, Lube, 90°, 1/4-28 Included With Item 7
9 100-8-13-20-5F 2 CSHH, 1/2-13 x 1.25, GR5, FT
10 302-8 2 Washer, Lock, 1/2
12 300-10 2 Washer, Flat, SAE 5/8
ASSY 1020284 1 Assembly, Extension Heat Box, LH Includes 14-23
14 1020281 1 Heat Box Cover
15 100-6-16-32-5F 6 CSHH, 3/8-16 x 2.00, GR5, FT
16 202-6-16-5 6 Nut, Hex, Jam, 3/8-16, GR5
17 300-6 6 Washer, Flat, SAE, 3/8
18 100-6-16-12-5F 14 CSHH, 3/8-16 x .75, GR5, FT
19 1020262 1 Bar, .375 x 1.50 x 41.50
20 1020237SRV 1 Element, Heating, 2000W/220V, 43.00"
21 2405-8-6 1 Adapter, Connector, -8 JIC/-6 NPTF
22 1020298 1 Insulation, .125 x 1.00 x 41.50
23 1020283 1 Extension Heat Box
24 1020267 1 Chain Cover, IGUS
25 1020110 1 Cylinder, Hydraulic, Double, 2.00 x 45.00, LH
27 1022224 1 Extension Ruler
28 100-4-20-12-5F 3 CSHH, 1/4-20 x .75, GR5, FT
29 302-4 3 Washer, Lock, 1/4
30 300-4 3 Washer, Flat, SAE, 1/4
31 1020190 1 E-Chain, IGUS, Series Z16
7

HD PRO SCREED EXTENSION ASSEMBLY - RH
30 31
29
28
24
27
5
4
3
1
2
7
9
10
25 8
14
26 13
12
11
17
21 16
15
4
20 18
22
23 19
Figure 7-43. HD Pro Screed Extension Assembly - RH

HD Pro Screed Extension Assembly - RH

Item
No
GRP 1021247 Group - Extensions, HD Pro Not All Items Shown
ASSY 1020291 1 Assembly, Screed Extension RH Includes 1-24
1 1020293 1 Upper Extension, RH
2 1020232 1 Plate, Extension Strike Off
3 100-6-16-16-5F 3 CSHH, 3/8-16 x 1.00, GR5, FT
4 302-6 17 Washer, Lock, 3/8
5 858953SRV 3 Washer, Flat, .438 x 2.50 x .188
6 1020258 1 Bar, Round, ø.688 x 41.25
9 100-8-13-20-5F 2 CSHH, 1/2-13 x 1.25, GR5, FT
10 302-8 2 Washer, Lock, 1/2
12 300-10 2 Washer, Flat, SAE 5/8
ASSY 1020285 1 Assembly, Extension Heat Box, RH Includes 14-23
14 1020281 1 Heat Box Cover
15 100-6-16-32-5F 6 CSHH, 3/8-16 x 2.00, GR5, FT
16 202-6-16-5 6 Nut, Hex, Jam, 3/8-16, GR5
17 300-6 6 Washer, Flat, SAE, 3/8
18 100-6-16-12-5F 14 CSHH, 3/8-16 x .75, GR5, FT
19 1020262 1 Bar, .375 x 1.50 x 41.50
20 1020237SRV 1 Element, Heating, 2000W/220V, 43.00"
22 1020298 1 Insulation, .125 x 1.00 x 41.50
23 1020283 1 Extension Heat Box
24 1020267 1 Chain Cover, IGUS
25 1020111 1 Cylinder, Hydraulic, Double, 2.00 x 45.00, RH
27 1022224 1 Extension Ruler
28 100-4-20-12-5F 3 CSHH, 1/4-20 x .75, GR5, FT
29 302-4 3 Washer, Lock, 1/4
30 300-4 3 Washer, Flat, SAE, 1/4
31 1020190 1 E-Chain, IGUS, Series Z16
7

HD PRO SCREED SLIDE PLATE ASSEMBLY
2 11
10
13
9
4
3
1
6
7
8
12
7
14
7
8
15
16
17
23
29
18
29 19
24
28
30
25
26
27
21
20
22
Figure 7-44. HD Pro Screed Slide Plate Assembly

HD Pro Screed Slide Plate Assembly

Item
No
GRP 1021242 Group - Slides
ASSY 1021642 1 Assembly, Slide, LH Includes 1-22
ASSY 1021643 1 Assembly, Slide, RH Includes 1-22
1 1020194 2 Plate, Screed Pivot, HD
2 1020193 2 Bar, Slide Locking, HD
3 102-6-16-16-F 12 CSSH, 3/8-16 x 1.00, FT
4 127-5-18-6 12 Set Screw, Hex Socket, Flat, 5/16-18 x .313
5 1020211 2 Slide, Extension, L-Shaped Top Rail, HD
6 1020210 2 Slide, Extension, L-Shaped Bottom Rail, HD
7 100-8-13-18-5F 28 CSHH, 1/2-13 x 1.125, GR5, FT
8 986810 20 Nord Washer
ASSY 1020157 2 Assembly, HD Slide w/Shafts Includes 9-12
9 1020157-01 2 HD Slide
10 1020157-01-04 8 Bushing, Fiber, 2.75 OD, 2.50 ID Included With Item 9
11 1020157-01-05 8 Ring, Internal, Spiral, 2.75" Shaft Included With Item 9
12 1020157-02 4 Shaft, Screed Extension, 2.50"
13 105-10-11-32-F 4 CSFHS, 5/8-11 x 2.00, FT
14 302-8 8 Washer, Lock, 1/2
15 127-8-13-16 2 Set Screw, Hex Socket, Flat, 1/2-13 x 1.00
16 981659 2 Bar, Pivot
17 105-8-13-20-F 4 CSFHS, 1/2-13 x 1.25, FT
18 981661 2 Bar, Cylinder Mount
19 1020208 2 Tube, Slope Pivot Spacer, Outer
20 1020207 2 Slide, Screed Pivot
22 100-8-13-16-5F 2 CSHH, 1/2-13 x 1.00, GR5, FT
23 1018394 4 Wear Pad, Extension Cylinder Stabilizer
24 1020206 2 Slide, Screed Pivot
25 1020205 2 Plate, Pivot Stop Clamp
26 102-6-16-20-F 12 CSSH, 3/8-16 x 1.25, FT
27 302-6 12 Washer, Lock, 3/8
28 983421SRV 2 Cylinder, Hydraulic, 2.75 x 2.00 x 1.125, Screed Ext Slope
- 983421-01 A/R Seal Kit for Hydraulic Cylinder 983421 Repair Part
30 1021536 2 Screed Slope Indicator
7

HD PRO SCREED ENDGATES
21
20
9 19
36 18
38 5
17
10
6 9
11
1
10 37
9
8
9
12
7
22
4
14
9 26
15 10 25
16 24
23
35
2
31
32
27 30
28
20 34
29
33
42
41
39
40 ENDGATE HEAT OPTION
Figure 7-45. HD Pro Screed Endgates

HD Pro Screed Endgates

Item
No
GRP 1021256 Group - Spring Loaded Endgates, HD Pro Includes 1-35
ASSY 1020341 1 Assembly, Endgate, Spring Loaded, LH Includes 1,2,5-33
ASSY 1020342 1 Assembly, Endgate, Spring Loaded, RH Includes 3-33
1 1020337 1 Upper Endgate, LH
2 1020339 1 Endgate, Floating, LH
3 1020338 1 Upper Endgate, RH
4 1020340 1 Endgate, Floating, RH
5 140610 6 Fitting, Lube, Straight, 1/4-28
6 1008905 2 Mount, Sonic Sensor
7 1015380 2 Sonic Sensor Bracket
8 100-6-16-12-5F 2 CSHH, 3/8-16 x .75, GR5, FT
9 302-6 12 Washer, Lock, 3/8
10 300-6 6 Washer, Flat, SAE, 3/8
11 125-6-16 2 Wings Screw, Type A, 3/8-16 x 1.00, Cup
12 200-6-16-5 2 Nut, Hex, 3/8-16, GR5
13 1020662 2 Endgate Gauge
14 100-6-16-8-5F 2 CSHH, 3/8-16 x .50, GR5, FT
15 100-6-16-28-5 4 CSHH, 3/8-16 x 1.75, GR5
17 1020343 4 Assembly, Endgate Adjuster Includes Item 5
18 100-8-13-28-5 8 CSHH, 1/2-13 x 1.75, GR5
19 300-8 16 Washer, Flat, SAE, 1/2
20 302-8 10 Washer, Lock, 1/2
21 200-8-13-5 8 Nut, Hex, 1/2-13, GR5
22 1022666 2 Endgate Wiring Support Cover, HD Pro
23 100-5-18-14-5F 8 CSHH, 5/16-1/ x .875, GR5, FT
24 300-5 8 Washer, Flat, SAE, 5/16
25 302-5 8 Washer, Lock, 5/16
26 200-5-18-5 8 Nut, Hex, 5/16-18, GR5
27 1020380 2 Endgate Guide, Front
28 100-8-13-16-5F 2 CSHH, 1/2-13 x 1.00, GR5, FT
29 301-8 2 Washer, Flat, USS, 1/2
30 13788278 4 7" x 1/4" Proof Coil Chain
31 20960092 4 Spring, Edger Jack
32 1021544 4 Endgate Spring Cup
7
33 1020329 4 Endgate Chain Outer Mount
34 105-8-20-32-F 4 CSFHS, 1/2-20 x 2.00, FT
35 1020381 2 Endgate Guide, Rear
36 851156 8 Knob, Black
37 105-8-13-24-F 12 CSFHS, 1/2-13 x 1.50, FT
38 980540 2 Sensor, Auger
OPT 1023072 1 OPTION - Spring Loaded Endgates, Heated
39 1011155 2 Bar, Element Backup
40 1011158SRV 2 Element, Heating, 500W, 220V, 30"
41 113-6-16-12 8 Set Screw, Hex Socket, Cup, 3/8-16 x .75
42 202-6-16-5 8 Nut, Hex, Jam, 3/8-16, GR5

HD PRO SCREED PULL ARM ASSEMBLIES
11
1022202-01
1
7
6
5
4
7
9
8
10
1022202-02
Figure 7-46. HD Pro Screed Pull Arm Assemblies

HD Pro Screed Pull Arm Assemblies

Item
No
GRP 1021490 Group - Screed Arms, 820HD Includes 1-9
1 1021488 1 Screed Arm, LH Includes Item 3
2 1021489 1 Screed Arm, RH Includes Item 3
3 140620 2 Fitting, Grease, 90°, 1/4-28
4 855507 6 Pivot Guide Spacer
5 100-10-11-72-5 2 CSHH, 5/8-11 x 4.50, GR5
6 301-10 4 Washer, Flat, USS, 5/8
8 100-10-11-92-5 2 CSHH, 5/8-11 x 5.75, GR5
9 300-10 2 Washer, Flat, SAE, 5/8
10 1022202-01 1 Decal - Screed Arm, HD Pro, LH
11 1022202-02 1 Decal - Screed Arm, HD Pro, RH

HD PRO SCREED THICKNESS ADJUSTER - STANDARD

4 3
2
5
8
9
6 7
1007677-01
27
1
23
24 25 26
10
11
10
12
15 13
14
15
18
19 17
22 21
20
Figure 7-47. HD Pro Screed Thickness Adjuster - Standard

HD Pro Screed Thickness Adjuster - Standard

Item
No
GRP 1022617 Group - Depth Screw, Standard Includes 1-26
ASSY 1022618SRV 2 Assembly, Depth Screw Includes 1-20
1 1022619 2 Handle, Depth Screw, HD Pro
2 1006434 2 Cap, Adjuster Handle
3 100-4-28-12-5 4 CSHH, 1/4-28 x .75, GR5
5 981574 4 Knob, Revolving Ball, M12x1.75
6 81212 4 Nut, Hex, M12x1.75
7 302-8 4 Washer, Lock, 1/2
8 95998936 2 Hex Locknut, 3/4
9 301-12 2 Washer, Flat, USS, 3/4
10 810110 4 Bearing, Roller 1-1/4"
11 20931333 2 Washer, 13/16
12 95200978 2 Lock Washer
13 95200879 2 Lock Nut
14 1011309 2 Key, .25 x .25 x 1.25
ASSY 1011373SRV 2 Assembly, Lower Thickness Adjuster Includes 15-20
15 1011307 2 Shaft, Thickness Adjuster
16 21426507 2 Universal Joint
17 20160644 4 Coiled Spring Pin, .375 x 1.75
18 1006431 2 Screw, Adjuster
19 140610 2 Fitting, Lube, Straight, 1/4-28
20 1006429 2 Adjuster Sleeve w/Ball Joint
21 100-12-10-40-8F 2 CSHH, 3/4-10 x 2.00, GR8, FT
22 302-12 2 Washer, Lock, 3/4
23 1023350 2 Bar, Flight Screw Lock, HD Pro
24 100-10-11-32-5 2 CSHH, 5/8-11 x 2.00, GR5
25 301-10 4 Washer, Flat, USS, 5/8
27 1007677-01 2 Decal, Thicker/Thinner

HD PRO SCREED THICKNESS ADJUSTER, 3:1 - OPTION

2 3 4
1
5
7 6
10
9 8
11
48
12
1007677-01
11
23
15 14 13
18 17 16 12 24
16
25
28 21 18 22
26
27
32 31 30 29 33
34
35
36
37
38
33
40
39
42 41 RIGHT HAND
43 36
36
44
45
47 46
LEFT HAND
Figure 7-48. HD Pro Screed Thickness Adjuster, 3:1- Option

HD Pro Screed Thickness Adjuster, 3:1 - Option

Item
No
GRP 1022621 Option - Depth Screws, 3:1 Adjusters
ASSY 1022623 1 Assembly, Depth Screw 3:1, HD Pro, LH Includes 1-45
ASSY 1022622 1 Assembly, Depth Screw 3:1, HD Pro, RH Includes 1-45
1 1006434 2 Adjuster Screw Cap
2 100-4-20-12-5F 4 CSHH, 1/4-20 x .75, GR5, FT
5 205-12-10-5 2 Nut, Lock, Nylon, 3/4-10, GR5
6 301-12 2 Washer, Flat, USS, 3/4
7 981574 4 Revolving Ball Knob, M12x1.75
8 81212 4 Nut, Hex, M12x1.75, C8.8
9 302-8 4 Washer, Lock, 1/2
10 1022624 2 Depth Screw Handle, 3:1, HD Pro
11 1014925 2 Upper Planetary Drive Shaft
12 1014922 2 Top Planetary Mounting Plate
13 200-5-18-5 8 Nut, Hex, 5/16-18, GR5
14 302-5 8 Washer, Lock, 5/16
15 300-5 8 Washer, Flat, SAE, 5/16
16 100-6-16-20-5 8 CSHH, 3/8-16 x 1.25, GR5
17 302-6 6 Washer, Lock, 3/8
18 300-6 10 Washer, Flat, SAE, 3/8
19 1015285 2 Nylon Dust Cover
20 1014930 2 Shaft Seal, 1.25 ID x 2.00 OD
21 100-6-16-22-5 2 CSHH, 3/8-16 x 1.375, GR5
23 851156 2 Round Ball Knob, 3/8-16 x 1.375
24 200-6-16-5 2 Nut, Hex, 3/8-16, GR5
25 981487 2 1/4 x 3/4 FB x 2-1/4 w/Hole
26 1014068 4 Flight Screw Lock Mounting Tab
27 1014924 2 Planetary Adapter Tube
28 1014923 2 Side Planetary Mount Plate
29 100-10-11-40-5 8 CSHH, 5/8-11 x 2.50, GR5
30 300-10 16 Washer, Flat, SAE, 5/8
31 302-10 8 Washer, Lock, 5/8
32
33
34
200-10-11-5
810110
1014931
8
6
8
Nut, Lock, 5/8-11, GR5
Push Roller Bearing, 1.250
Planetary Threaded Rod
7
35 1014921 2 Planetary Drive Reduction Box
36 20160644 6 Spirol Pin, ø3/8 x 1.750
37 113-6-16-6 2 Set Screw, HSKT, Cup, 3/8-16 x .375
38 1014927 2 Planetary Box Coupler
39 20931333 2 Tongued Washer, 1.21 ID x 1.86 OD
40 95200978 2 Lockwasher
41 95200879 2 Locknut

HD PRO SCREED THICKNESS ADJUSTER, 3:1 - OPTION (CONT.)

2 3 4
1
5
7 6
10
9 8
11
48
12
1007677-01
11
23
15 14 13
18 17 16 12 24
16
25
28 21 18 22
26
27
32 31 30 29 33
34
35
36
37
38
33
40
39
42 41 RIGHT HAND
43 36
36
44
45
47 46
LEFT HAND
Figure 7-48. HD Pro Screed Thickness Adjuster, 3:1- Option (Cont.)

HD Pro Screed Thickness Adjuster, 3:1 - Option (Cont.)

Item
No
42 1014926 2 Lower Planetary Drive Shaft
43 21426507 2 Universal Joint
- 20960332 A/R Universal Joint Bearing Repair Part
44 1006431 2 Adjuster Screw
45 1006429 2 Adjuster Sleeve w/Ball Joint
46 100-12-10-36-5 2 CSHH, 3/4-10 x 2.25, GR5
47 302-12 2 Washer, Lock, 3/4
48 1007677-01 2 Decal, Thicker/Thinner

HD PRO SCREED WALKBOARDS AND VIBRATORS
23
22
21
17
17
18
19
20
24
8
25
1
8
7
6
16
15
5
12
13 3
14
9
6
7
10 11
Figure 7-49. HD Pro Screed Walkboards and Vibrators

HD Pro Screed Walkboards and Vibrators

Item
No
GRP 1022151 Group - Walkboards, Grip Strut, HD Pro Includes 1-16
1 1017491 1 Walkboard, LH
2 1017492 1 Walkboard, RH
ASSY 1017493 1 Assembly, Extension, Walkboard, LH Includes 3,5-10
ASSY 1017494 1 Assembly, Extension, Walkboard, RH Includes 4-10
3 1017495 1 Extension, Walkboard, LH
4 1017496 1 Extension, Walkboard, RH
5 1017506 2 Bar, Stop, Extension, Walkboard
6 100-6-24-16-5F 4 CSHH, 3/8-24 x 1.00, GR5, FT
7 302-6 2 Washer, Lock, 3/8
8 300-6 12 Washer, Flat, SAE, 3/8
9 985549 2 Latch
10 250170 2 Spring, Extension
11 R135 2 Grip, Rubber, .625 ID
12 100-8-13-32-5 8 CSHH, 1/2-13 x 2.00, GR5
13 300-8 16 Washer, Flat, SAE, 1/2
15 100-8-13-24-5F 4 CSHH, 1/2-13 x 1.50, GR5, FT
16 202-8-13-5 4 Nut, Hex, Jam, 1/2-13, GR5
ASSY 1022807 1 Assembly, Electric Vibrator Includes 17-20
ASSY 1020052 1 Assembly, Motor, Vibrator, 12VDC w/Connector Includes 17,21-23
17 1021802 2 Motor, Vibrator, 12VDC
18 1003579 1 Connector, 2-Pin, DTP04-2P Not Shown
19 1003581 1 Connector, Wedge, 2-Pin, SP-2P Not Shown
20 985769 2 Terminal, Pin, DTP Not Shown
21 983201 1 Connector, 3-Pin, Plug, DT06-3S
22 989178-01 1 Connector, Wedge Lock Not Shown
23 982448 2 Terminal, Socket Not Shown
24 100-6-16-16-5F 8 CSHH, 3/8-16 x 1.00, GR5, FT

HD PRO SCREED CITRUS TANK
16
19 10
18
17 8
9 LOW DECK
SEAT MOUNT
11
12
13
14
15
21
24
23
22
6
20
4
5
2
3
1
Figure 7-50. HD Pro Screed Citrus Tank

HD Pro Screed Citrus Tank

Item
No
GRP 1021508 Group - Citrus Tanks, HD Pro
1 1021507 1 Citrus Tank, HD Pro
GRP 1022605 Group - Screed Details, HD Pro Not All Items Shown, Includes 2-19
2 31959 1 Fitting, Straight, -6MP/-6HB, Push-On
3 1006128 1 Handle, T, Yellow, S95 x 3/8
4 1404-6-6 1 Adapter, Union to Male Pipe, -6 NPTF/-NPSM
5 5500-6-6 1 Adapter, Elbow, 90°, -6 NPTF/-6 NPSM
6 1020825 1 Sight Glass, 3/4 NPT, Bubble
7 140030FL 1 Cap, Fuel, Lockable
9 140030GK 1 Strainer & Gasket Kit
10 116-#12-12 6 Screw, Self-Drilling, HWH, #12 x .75
11 1016514 1 Assembly, Tool Tray
12 100-6-16-28-5 2 CSHH, 3/8-16 x 1.75, GR5
13 300-6 4 Washer, Flat, SAE, 3/8
14 302-6 2 Washer, Lock, 3/8
15 200-6-16-5 2 Nut, Hex, 3/8-16, GR5
16 985234-01 1 Manual-PAK Case, 10.5 x 13.5 x 2.5
17 100-4-20-12-5F 4 CSHH, 1/4-20 x .75, GR5, FT
18 300-4 8 Washer, Flat, SAE, 1/4
OPT 1020138 1 Option - Screed Slope Meter Includes 20-24
20 851421 1 Slope Meter, Screed
21 1020908 1 Plate, Slope Meter Bracket
22 100-5-18-12-5F 2 CSHH, 5/16-18 x .75, GR FT
23 302-5 2 Washer, Lock, 5/16
24 300-5 2 Washer, Flat, SAE, 5/16

HD PRO SCREED HEAT CONTROL

2
3 3 1 13
LEFT LEFT RIGHT RIGHT

ENDGATE HEAT HEAT ENDGATE
HEAT ON ON HEAT
ELECTROCUTION HAZARD!
HIGH VOLTAGE!
Panel to be opened by authorized
technician only.
Failure to comply may result in death
or serious injury.
1022474
10 11 12
5
6 17
15 16 14
X
7 9 7
X
8 8
18
19
21 22 23
20
Figure 7-51. HD Pro Screed Heat Control

HD Pro Screed Heat Control

Item
No
GRP 1021499 Group - Screed Controls Not All Items Shown
ASSY 1021596 1 Assembly, Control Panel, Screed Heat Includes 1-20
1 1021596-01 1 Enclosure, Control Panel, Screed Heat
2 1022474 1 Decal, Electric Heat
3 31983 4 Light, Red, Dash
4 851391 2 Switch, Toggle, SPST, 2-POS
5 1018392 1 Connector, 6-Pin, DT04-6P-L012
6 1010657 1 Connector, 3-Pin, Panel Mount, DT04-3P
7 1009228 4 Circuit Breaker, 10A
10 1021700 1 Connector, 16-Pin, HD24-24-16SE
11 1011854 1 Connector, Nut, HDP20 Series
12 1011855 1 Connector, Washer, HDP20 Series
13 1021769 1 Connector, 6-Pin, ACC02E20-22P-003
14 1020665 1 Block, Terminal w/Cover, 175A
15 1019753 1 Relay, SPDT, 12VDC, 35A
16 1019754 1 Connector, Relay, Panel Mount
17 1016125 1 Bridge Rectifier
18 1020896 1 Timer Module
19 985141 6 Relay, 12VDC, DPST, 25A, N/O
20 1020647-02 1 Panel, Enclosure, Screed Heat
21 100-4-20-12-5 4 CSHH, 1/4-20 x .75, GR5
22 300-4 8 Washer, Flat, SAE, 1/4
24 1021738 1 Harness, Output Modules to Screed Not Shown
25 1021746 1 Harness, Screed Not Shown
26 1021778 1 Harness, Generator to Screed Not Shown

HD PRO SCREED CONTROLS
See Below
15 16 17 18
10 8
5 6 7
AUGER SPEED
1022475 PILE HEIGHT
11
12 13 14
1 2
3 4
Screed Control - Left Screed Control - Right

Figure 7-52. HD Screed Controls

HD Pro Screed Controls

Item
No
GRP 1021499 Group - Screed Controls Not All Items Shown
ASSY 1021500 1 Assembly, Screed Controls w/Mount - LH Includes 1,3,5-18
ASSY 1021501 1 Assembly, Screed Controls w/Mount - RH Includes 2,4,5-18
1 1021494 1 Assembly, Screed Control Box - LH Includes 1,3,5-9
2 1021495 1 Assembly, Screed Control Box - RH Includes 2,4,5-9
3 1021300 1 Keypad, Can-Bus, 4x3, Screed - LH
4 1021301 1 Keypad, Can-Bus, 4x3, Screed - RH
6 35049 2 Knob, .25 Shaft
8 3400DI 2 Water Tight Connector, 3/4 x 3/4
9 1022475 2 Decal, Screed Control Box
10 1021492 2 Mount, Screed Control Box
11 1022292 2 Grab Handle, Screed Control Box
12 100-6-16-12-5F 8 CSHH, 3/8-16 x .75, GR5, FT
13 302-6 8 Washer, Lock, 3/8
14 300-6 8 Washer, Flat, SAE, 3/8
15 100-5-18-14-5F 8 CSHH, 5/16-18 x .875, GR5, FT
16 300-5 8 Washer, Flat, SAE, 5/16
17 302-5 8 Washer, Lock, 5/16
18 200-5-18-5 8 Nut, Hex, 5/16-18, GR5

OPTION - HD PRO BERM SCREED BERM OVERVIEW
21
13B
12 13A
19
18
20
7
5
10A
10B
3A
3B
6
4 8
14
15
13B
11 13A
15
17
1
9A 2 14
9B
16
Figure 7-53. Option - HD Pro Screed w/Berm Overview

Option - HD Pro Berm Screed Overview

Item Reference
Description Remarks
No Figure
1 7-36,7-37 HD Pro Screed Frame Assembly
2 7-XX HD Pro Screed Berm Hydraulic Group Not Shown
3A 7-XX HD Pro Screed Manual Crown Standard
3B 7-XX HD Pro Screed Power Crown Option - Not Shown
4 7-XX HD Pro Screed Berm Extension Assembly - LH
5 7-XX HD Pro Screed Berm Extension Assembly - RH
6 7-XX Hydraulic Cylinder - LH
7 7-XX Hydraulic Cylinder - RH
8 7-XX HD Pro Screed Slide Plate Assembly
9A 7-XX HD Pro Screed Berm Endgate Assembly - LH Standard
9B 7-XX HD Pro Screed Berm High Lift Endgate Assembly - LH Option - Not Shown
10A 7-XX HD Pro Screed Berm Endgate Assembly - RH Standard
10B 7-XX HD Pro Screed Berm High Lift Endgate Assembly - RH Option - Not Shown
11 7-XX HD Pro Screed Pull Arm Assembly - LH
12 7-XX HD Pro Screed Pull Arm Assembly - RH
13A 7-XX HD Pro Screed Thickness Adjuster Standard
13B 7-XX HD Pro Screed Thickness Adjuster, 3:1 Option - Not Shown
14 7-XX Screed Vibrator, Electric - LH/RH
15 7-XX Hydraulic Cylinders - Slope
16 7-XX Grip Strut Walkboard w/Extension Assembly - LH
17 7-XX Grip Strut Walkboard w/Extension Assembly - RH
18 7-XX Citrus Tank Assembly
19 7-XX HD Pro Screed Control Panel Assembly
20 7-XX HD Pro Screed Controls Assembly - LH
21 7-XX HD Pro Screed Controls Assembly - RH

OPTION - HD PRO SCREED HYDRAULIC MANIFOLDS-SLOPE/BERM
2 21
19
17 12
22
10
2 2
1
7
18
19
20
10
3 11
11
13 14 16 16
8
4 13 14 16 16
5
6 9 13 15 16 16
16 16 15 13
16 16 14 13
8
16 16 14 13
9
16 16 15 13
Figure 7-54. Option - HD Pro Screed Hydraulic Manifolds-Slope/Berm

Option - HD Pro Screed Hydraulic Manifolds-Slope/Berm

Item
No
OPT 1023631 1 Option - HD Pro Hydraulic with Slope/Berm Includes 1-25
OPT 1023938 1 Option - HD Pro Hydraulic with Slope/Berm/Power Crown Includes 1-26
ASSY 1023630 1 Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Ext Includes 1-9, 13-16
ASSY 1023613 1 Assembly, Manifold, HD Pro, Cylinder, Berm/Power Crown Includes 2,5-6,7,8-16
7 1021455 1 Manifold, Hydraulic, Screed
8 1021455-05 4 DC08-40-0-P-85
9 1021455-04 8 CB Valve, 417098A.M21003
12 1021455-B 1 Manifold, Hydraulic, Screed, Berm
13 1021455-01 4 Check Valve, CVD10
14 1021455-02 2 SV10-58DM-0-P-00
15 1021455-03 2 SP10-58DM-0-P-00
17 100-6-16-14-5F 4 CSHH, 3/8-16 x .875, GR5, FT
18 100-6-16-18-5 4 CSHH, 3/8-16 x 1.125, GR5
19 302-6 8 Washer, Lock, 3/8
20 202-8-13-5 4 Nut, Hex, Jam, 1/2-13, GR5
21 1023150 2 Indicator, Berm Height, HD Pro
22 123-#6-32-6F 4 FHMS, Cross, #6-32 x .375, FT
23 1022611 1 Hose Kit, Slope 8530 HD Pro Screed Not Shown
24 1023621 1 Hose Kit, Berm, HD Pro Not Shown
25 1021984 1 Harness, Power Crown, Berm Option Not Shown
26 1023634 1 Hose Kit, Power Crown, HD Pro w/Berm Not Shown

OPTION - HD PRO BERM SCREED EXTENSION ASSY - LH

7
12 8
4 9
1 11
6
10
3
13 4
5
2
14
15
12
3 16
12
15
51
17
18
24 20
52 23 21
22 19
27
26
12
33
30 32
4 28
34 25 12
4
15
30
3
40 29 12
33
32
30
31 4
34
44
41
43
42
45
38
46
35
24 36
23 38
49 37
50 47
30
15
48
39
Figure 7-55. Option - HD Pro Screed w/Berm Extension Assy - LH

Option - HD Pro Berm Screed Extension Assy - LH

Item
No
GRP 1022998 Group - Extensions, HD Pro, Berm Option Not All Items Shown
ASSY 1023012 1 Assembly, Screed Extension, Berm, LH Includes 1-52
1 1023017 1 Extension Body, Berm, LH
2 1023144 1 Plate, Extension Strike Off, Berm
3 100-6-16-20-5 8 CSHH, 3/8-16 x 1.25, GR5
6 1023156 1 Asphalt, Blocker, Front, LH, HD Pro
7 100-5-18-24-5 3 CSHH, 5/16-18 x 1.50, GR5
8 302-5 3 Washer, Lock, 5/16
9 301-5 3 Washer, Flat, USS, 5/16
10 1020267 1 IGUS Chain Cover
11 100-6-16-16-5F 1 CSHH, 3/8-16 x 1.00, GR5, FT
12 300-6 13 Washer, Flat, SAE, 3/8
13 1023149 1 Linkage, Berm Height Indicator, Top, HD Pro
14 1023149 1 Linkage, Berm Height Indicator, Bottom, HD Pro
16 1015357 1 Retainer, Hinge Rod
17 1023143 1 Hinge Pin, Extension, HD Pro Berm
20 100-8-13-20-5F 2 CSHH, 1/2-13 x 1.25, GR5, FT
21 302-8 2 Washer, Lock, 1/2
23 300-10 3 Washer, Flat, SAE, 5/8
ASSY 1023019 1 Assembly, Heat Box, Complete, Berm, LH Includes 4,12,25-46
25 1023069 1 Cylinder, Hydraulic, HD Pro Berm Includes 26-27
26 37662 2 Pin, Clevis, .75 x 2.00
27 5928 2 Hair Pin, Cotter, .148, #9
29 1023084 1 Asphalt Blocker, LH, HD Pro Berm
ASSY
31
32
1023021
1023032
100-6-16-44-5F
1
1
5
Assembly, Heat Box, Main, Berm, LH
Heat Box Cover, Main, Berm, LH
CSHH, 3/8-16 x 2.75, GR5, FT
Includes 4,12,30-39
7
33 202-6-16-5 5 Nut, Hex, Jam, 3/8-16, GR5
34 100-6-16-12-5F 14 CSHH, 3/8-16 x .75, GR5, FT
35 1023193 1 Element Hold Down, HD Pro, Berm
36 1023125 1 Element, Heating, 1500W, 240V, 32"
37 1501-6-6 1 Adapter, Union, Swivel, 90°, -6 NPTF/-6 NPSM
39 1023025 1 Heat Box, Main, Berm, LH

OPTION - HD PRO BERM SCREED EXTENSION ASSY - LH (CONT.)

7
12 8
4 9
1 11
6
10
3
13 4
5
2
14
15
12
3 16
12
15
51
17
18
24 20
52 23 21
22 19
27
26
12
33
30 32
4 28
34 25 12
4
15
30
3
40 29 12
33
32
30
31 4
34
44
41
43
42
45
38
46
35
24 36
23 38
49 37
50 47
30
15
48
39
Figure 7-54. Option - HD Pro Screed w/Berm Extension Assy - LH (Cont.)

Option - HD Pro Berm Screed Extension Assy - LH (Cont.)

Item
No
ASSY 1023023 1 Assembly, Heat Box, Berm, LH Includes 4,12,30, 32-34,38,40-46
40 1023034 1 Heat Box Cover, Berm, LH
43 1021145 1 Asphalt Blocker Spacer, Berm, HD Pro
44 1023146 1 Asphalt Blocker, LH Berm, HD Pro
45 105-6-16-24-F 2 CSFHS, 3/8-16 x 1.50, FT
46 1023027 1 Heat Box, Berm, LH
47 1023086 1 Asphalt Blocker, Rear, Berm, HD Pro
48 105-4-20-12-F 2 CSFHS, 1/4-20 x .75, FT
50 118-8-48-3/8x16 1 Shoulder Bolt, ø1/2-13 x 3.00L, 3/8x16
51 1020110 1 Cylinder, Hydraulic, Double, 2.00 x 45.00, LH
53 1022224 1 Extension Ruler Not Shown, See Fig. 7-40
54 100-4-20-12-5F 3 CSHH, 1/4-20 x .75, GR5, FT Not Shown, See Fig. 7-40
55 302-4 3 Washer, Lock, 1/4 Not Shown, See Fig. 7-40
56 300-4 3 Washer, Flat, SAE, 1/4 Not Shown, See Fig. 7-40
57 1020190 1 E-Chain, IGUS, Series Z16 Not Shown, See Fig. 7-40

OPTION - HD PRO BERM SCREED EXTENSION ASSY - RH

7
8 12
9 4
11 1
6
10
3
4 13
5
2
14
15
12
16 3
12
15
51
17
18
20 24
21 23 52
19 22
27
26
12
33
32 30
28 4
12 25 34
4
15
30
3
12 29 40
33
32
30
4 31
34
44
41
43
42
45
38
46
35
36 24
38 23
37 49
47 50
30
15
48
39
Figure 7-56. Option - HD Pro Screed w/Berm Extension Assy - RH

Option - HD Pro Berm Screed Extension Assy - RH

Item
No
GRP 1022998 Group - Extensions, HD Pro, Berm Option Not All Items Shown
ASSY 1023013 1 Assembly, Screed Extension, Berm, RH Includes 1-52
1 1023018 1 Extension Body, Berm, RH
2 1023144 1 Plate, Extension Strike Off, Berm
3 100-6-16-20-5 8 CSHH, 3/8-16 x 1.25, GR5
6 1023157 1 Asphalt, Blocker, Front, RH, HD Pro
7 100-5-18-24-5 3 CSHH, 5/16-18 x 1.50, GR5
8 302-5 3 Washer, Lock, 5/16
9 301-5 3 Washer, Flat, USS, 5/16
10 1020267 1 IGUS Chain Cover
11 100-6-16-16-5F 1 CSHH, 3/8-16 x 1.00, GR5, FT
12 300-6 13 Washer, Flat, SAE, 3/8
13 1023149 1 Linkage, Berm Height Indicator, Top, HD Pro
14 1023148 1 Linkage, Berm Height Indicator, Bottom, HD Pro
16 1015357 1 Retainer, Hinge Rod
17 1023143 1 Hinge Pin, Extension, HD Pro Berm
20 100-8-13-20-5F 2 CSHH, 1/2-13 x 1.25, GR5, FT
21 302-8 2 Washer, Lock, 1/2
23 300-10 3 Washer, Flat, SAE, 5/8
ASSY 1023020 1 Assembly, Heat Box, Complete, Berm, RH Includes 4,12,25-46
25 1023069 1 Cylinder, Hydraulic, HD Pro Berm Includes 26-27
26 37662 2 Pin, Clevis, .75 x 2.00
27 5928 2 Hair Pin, Cotter, .148, #9
29 1023085 1 Asphalt Blocker, RH, HD Pro Berm
ASSY
31
32
1023022
1023033
100-6-16-44-5F
1
1
5
Assembly, Heat Box, Main, Berm, RH
Heat Box Cover, Main, Berm, RH
CSHH, 3/8-16 x 2.75, GR5, FT
Includes 4,12,30-39
7
33 202-6-16-5 5 Nut, Hex, Jam, 3/8-16, GR5
34 100-6-16-12-5F 14 CSHH, 3/8-16 x .75, GR5, FT
37 1501-6-6 1 Adapter, Union, Swivel, 90°, -6 NPTF/-6 NPSM
39 1023026 1 Heat Box, Main, Berm, RH

OPTION - HD PRO BERM SCREED EXTENSION ASSY - RH (CONT.)

7
8 12
9 4
11 1
6
10
3
4 13
5
2
14
15
12
16 3
12
15
51
17
18
20 24
21 23 52
19 22
27
26
12
33
32 30
28 4
12 25 34
4
15
30
3
12 29 40
33
32
30
4 31
34
44
41
43
42
45
38
46
35
36 24
38 23
37 49
47 50
30
15
48
39
Figure 7-55. Option - HD Pro Screed w/Berm Extension Assy - RH (Cont.)

Option - HD Pro Berm Screed Extension Assy - RH (Cont.)
Item
No
ASSY 1023024 1 Assembly, Heat Box, Berm, RH Includes 4,12,30, 32-34,38,40-46
40 1023035 1 Heat Box Cover, Berm, RH
43 1021145 1 Asphalt Blocker Spacer, Berm, HD Pro
44 1023147 1 Asphalt Blocker, LH Berm, HD Pro
45 105-6-16-24-F 2 CSFHS, 3/8-16 x 1.50, FT
46 1023027 1 Heat Box, Berm, LH
47 1023086 1 Asphalt Blocker, Rear, Berm, HD Pro
48 105-4-20-12-F 2 CSFHS, 1/4-20 x .75, FT
50 118-8-48-3/8x16 1 Shoulder Bolt, ø1/2-13 x 3.00L, 3/8x16
51 1020111 1 Cylinder, Hydraulic, Double, 2.00 x 45.00, RH
53 1022224 1 Extension Ruler Not Shown, See Fig. 7-41
54 100-4-20-12-5F 3 CSHH, 1/4-20 x .75, GR5, FT Not Shown, See Fig. 7-41
55 302-4 3 Washer, Lock, 1/4 Not Shown, See Fig. 7-41
56 300-4 3 Washer, Flat, SAE, 1/4 Not Shown, See Fig. 7-41
57 1020190 1 E-Chain, IGUS, Series Z16 Not Shown, See Fig. 7-41

OPTION - HD PRO BERM SCREED ENDGATES
24
23
22
9 21
25
40
5
20
10
6 9
11
1
19
9
8 12 3
9 7
10
19 15
4
16 28
17
18
13 30
26 14 17
27 9 18
10 29
34
2
35 39
31
32 36
23
33
38
37
Figure 7-57. Option - HD Pro Berm Screed Endgates

Option - HD Pro Berm Screed Endgates

Item
No
GRP 1023263 1 Group - HD Pro Berm Endgates, Standard Includes 1-39
ASSY 1023264 1 Assembly, Endgate, HD Pro Berm, Standard, LH Includes 1,2,5-39
ASSY 1023265 1 Assembly, Endgate, HD Pro Berm, Standard, RH Includes 3-39
1 1023266 1 Upper Endgate, HD Pro Berm, LH
2 1023268 1 Lower Endgate, HD Pro Berm, LH
3 1023267 1 Upper Endgate, HD Pro Berm, RH
4 1023269 1 Lower Endgate, HD Pro Berm, RH
7 1015380 2 Bracket, Sonic Sensor
8 100-6-16-12-5F 2 CSHH, 3/8-16 x .75, GR5, FT
9 302-6 16 Washer, Lock, 3/8
10 300-6 6 Washer, Flat, SAE, 3/8
11 125-6-16 2 Wing Screw, Type A, 3/8-16 x 1.00, Cup
12 200-6-16-5 2 Nut, Hex, 3/8-16, GR5
14 100-6-16-8-5F 2 CSHH, 3/8-16 x ..50, GR5, FT
15 1023282 4 HD Pro Berm Endgate Hole Plug
16 100-5-18-12-5F 4 CSHH, 5/16-18 x .75, GR5, FT
17 302-5 12 Washer, Lock, 5/16
18 300-5 12 Washer, Flat, SAE, 5/16
19 105-8-13-24-F 12 CSFHS, 1/2-13 x 1.50, FT
20 1020343 4 Assembly, Endgate Adjuster Includes Item 5
21 100-8-13-28-5 8 CSHH, 1/2-13 x 1.75, GR5
22 300-8 16 Washer, Flat, SAE, 1/2
23 302-8 10 Washer, Lock, 1/2
24 200-8-13-5 8 Nut, Hex, 1/2-13, GR5
25 851156 8 Knob, Black
26 100-6-16-28-5 4 CSHH, 3/8-16 x 1.75, GR5
29 100-5-18-16-5 8 CSHH, 5/16-18 x 1.00, GR5
30 200-5-18-5 8 Nut, Hex, 5/16-18, GR5
32
33
34
100-8-13-16-5F
301-8
13788278
2
2
4
CSHH, 1/2-13 x 1.00, GR5, FT
Washer, Flat, USS, 1/2
Chain, 7 Link x 1/4 Proof Coil
7
35 20960092 4 Spring, Edger Jack
36 1021544 4 Endgate Spring Cups
37 1020329 4 Round Endgate Chain, Outer Mount
38 105-8-20-32-F 2 CSFHS, 1/2-13 x 2.00, FT

OPTION - HD PRO BERM SCREED HIGH LIFT ENDGATES
22
21
20
19
9
23
38
5
10 18
6 9
11
1
3
9
8 7 12
9
10
17
24 4
13
14 28
9 27
10 26
5 15 16 25
2 32
37
33
29 34
30
21
31 36
35
Figure 7-58. Option - HD Pro Berm Screed High Lift Endgates

Option - HD Pro Berm Screed High Lift Endgates

Item
No
GRP 1023184 1 Group - HD Pro Berm High Lift Endgates, Option Includes 1-37
ASSY 1023264 1 Assembly, Endgate, HD Pro Berm High Lift, LH Includes 1,2,5-37
ASSY 1023265 1 Assembly, Endgate, HD Pro Berm High Lift, RH Includes 3-37
1 1023187 1 Upper Endgate, HD Pro Berm, LH
2 1023189 1 Lower Endgate, HD Pro Berm High Lift, LH
3 1023188 1 Upper Endgate, HD Pro Berm, RH
4 1023190 1 Lower Endgate, HD Pro Berm High Lift, RH
7 1015380 2 Bracket, Sonic Sensor
8 100-6-16-12-5F 2 CSHH, 3/8-16 x .75, GR5, FT
9 302-6 16 Washer, Lock, 3/8
10 300-6 6 Washer, Flat, SAE, 3/8
11 125-6-16 2 Wing Screw, Type A, 3/8-16 x 1.00, Cup
12 200-6-16-5 2 Nut, Hex, 3/8-16, GR5
14 100-6-16-8-5F 2 CSHH, 3/8-16 x ..50, GR5, FT
15 100-6-16-28-5 4 CSHH, 3/8-16 x 1.75, GR5
17 105-8-13-24-F 12 CSFHS, 1/2-13 x 1.50, FT
18 1023373 4 Assembly, Endgate Height Adjuster, HD Pro Berm High Lift Includes Item 5
19 100-8-13-28-5 8 CSHH, 1/2-13 x 1.75, GR5
20 300-8 16 Washer, Flat, SAE, 1/2
21 302-8 10 Washer, Lock, 1/2
22 200-8-13-5 8 Nut, Hex, 1/2-13, GR5
23 851156 8 Knob, Black
25 100-5-18-16-5 8 CSHH, 5/16-18 x 1.00, GR5
26 300-5 8 Washer, Flat, SAE, 5/16
27 302-5 8 Washer, Lock, 5/16
28 200-5-18-5 8 Nut, Hex, 5/16-18, GR5
30 100-8-13-16-5F 2 CSHH, 1/2-13 x 1.00, GR5, FT
31 301-8 2 Washer, Flat, USS, 1/2
32
33
34
1023381
1023380
1020331
4
4
4
Chain, Endgate Height Adjuster, HD Pro Berm High Lift
Spring, Endgate Height Adjuster, HD Pro Berm High Lift
Endgate Spring Cup
7
35 1020329 4 Round Endgate Chain, Outer Mount
36 105-8-20-32-F 2 CSFHS, 1/2-13 x 2.00, FT

OPTION - TOPCON P-32 CONTROL ASSEMBLY, DUAL

17
16 15
1 9
10
2 14
13
3 12
11
3
2 4
4 18
6
7
25
26
27
22
23
24
28
29
30
Figure 7-59. Option - TopCon P-32 Control Assembly, Dual

Option - TopCon P-32 Control Assembly, Dual

Item
No
GRP 1022122 Option - TopCon P-32, Dual Grade
1 1010499 1 TopCon P-32 Kit Includes Items 2-7
2 1010499-08 2 GC-35 Controller Assembly
3 1010499-06 2 Sonic Tracker II Assembly
4 1010499-07 2 Temp Bail w/Sleeves Assembly
5 1010499-04 2 GC-35/Sonic Tracker Coil Cord Assembly, 15FT
6 1010499-02 1 Carrying Case
7 1010499-01 2 GC-35 Quick Reference Guide Not Shown
8 9090-1125SRV 2 TopCon Z-Arm Bracket Includes Item 8
9 920070 6 Thumb Screw, 3/8-16 x 1.00
10 851575SRV 2 TopCon/Spectra Pivot Mount
11 300060 2 Handle Nut, 5/8-11
12 100-10-11-32-5 2 CSHH, 5/8-11 x 2.00, GR5
13 100-10-11-20-5 4 CSHH, 5/8-11 x 1.25, GR5
14 300-10 4 Washer, Flat, SAE, 5/8
15 851578 2 TopCon Sonic Tracker Bracket
16 100-12-10-64-8 2 CSHH, 3/4-10 x 4.00, GR8
17 300-12 2 Washer, Flat, SAE, 3/4
18 1010499-05 2 GC-35 Paver Bracket Assembly
19 983416-01 2 Junction Box to Control Box Cable Not Shown
20 984596 2 Cable Remote Assembly Not Shown
21 1009099 2 Harness, System 5 Not Shown
GRP 1022123 1 Option - TopCon P-32 Dual Grade/Slope Also Includes 1022122
22 1010499-09 1 P-32 Slope Module
23 1010499-10 1 Slope Module Cable (8 ft.)
24 1023774 1 Plate, Slope Sensor Mounting
25 100-5-18-20-5 2 CSHH, 5/16-18 x 1.25, GR5
26 300-5 4 Washer, Flat, SAE, 5/16
27 204-5-18-5 2 Nut Lock, Stover, 5/16-18, GR5
28 100-6-16-16-5F 2 CSHH, 3/8-18 x 1.00, GR5, FT
29 300-6 4 Washer, Flat, SAE, 3/8
REF
REF
REF
1020311
1020938
1021694
1
1
1
Harness, Main - TopCon Option
Harness, Left Screed Box - TopCon Option
Harness, Right Screed Box - TopCon Option
Not Shown - See Section 6
7

OPTION - TOPCON P-32 CONTROL ASSEMBLY, SINGLE

16
17
15
10
14
13
12
11
2
3 7
5
6
Figure 7-60. Option - TopCon P-32 Control Assembly, Single

Option - TopCon P-32 Control Assembly, Single

Item
No
GRP 1022124 Option - TopCon P-32, Dual Grade
1 1010499-08 1 GC-35 Controller Assembly
2 1010499-06 1 Sonic Tracker II Assembly
3 1010499-07 1 Temp Bail w/Sleeves Assembly
4 1010499-04 1 GC-35/Sonic Tracker Coil Cord Assembly, 15FT
5 851265 1 Carrying Case
6 1010499-01 1 GC-35 Quick Reference Guide Not Shown
7 1010499-05 2 GC-35 Paver Bracket Assembly
8 9090-1125SRV 2 TopCon Z-Arm Bracket Includes Item 9
9 920070 2 Thumb Screw, 3/8-16 x 1.00
10 851575SRV 1 TopCon/Spectra Pivot Mount
11 300060 1 Handle Nut, 5/8-11
12 100-10-11-32-5 1 CSHH, 5/8-11 x 2.00, GR5
13 100-10-11-20-5 2 CSHH, 5/8-11 x 1.25, GR5
14 300-10 2 Washer, Flat, SAE, 5/8
15 851578 1 TopCon Sonic Tracker Bracket
16 100-12-10-64-8 1 CSHH, 3/4-10 x 4.00, GR8
17 300-12 1 Washer, Flat, SAE, 3/4
18 1009099 1 Harness, System 5 Not Shown

OPTION - TRUCK HITCH ASSEMBLY
31
30 33
31 32
29
28
27
26
25
26
22
24
3
23
7
1
15
17
16 12
4
3
2 11
17
18
21
20 8
19 5
14
13
6
8
10
9
Figure 7-61. Option - Truck Hitch Assembly

Option - Truck Hitch Assembly

Item
No
OPT 1020731 1 Option - Truck Hitch w/ORF Adapters
1 810081SRV 1 Bar, Push Bar Pin
2 100-10-11-16-5F 1 CSHH, 5/8-11 x 1.00, GR5, FT
3 302-10 3 Washer, Lock, 5/8
4 1012165 1 Flat Washer
ASSY 1008796 1 Assembly, Truck Hitch w/Counterweight
ASSY 930010SRV 1 Truck Hitch Sub-Assembly Option Includes Items 5-34
5 930015 1 Pivot Bar Support Weldment
6 930025SRV 1 Truck Hitch Extension Arm - Left
7 930020SRV 1 Truck Hitch Extension Arm - Right
8 930065SRV 2 Truck Hitch Cover
9 100-6-16-20-5 16 CSHH, 3/8-16 x 1.25, GR5
10 302-6 16 Washer, Lock, 3/8
ASSY 1019876 1 Hydraulic Cylinder, Assembly w/Adapters Includes Items 11-14
11 930070 1 Hydraulic Cylinder, 1.50 x 30.00 x 1.00 Rod
- 930070-01 A/R Seal Kit, Hydraulic Cylinder
13 1000285 2 Clevis Pin, 1.00 x 2.50
14 80338 2 Cotter Pin, .188 x 2.00
ASSY 852799 2 Push Bar Roller Assembly w/Bearings Includes Items 15-16
15 930075 2 Truck Hitch Roller Assembly Shaft
16 810102 2 Tube Assembly w/Bearings Includes Item 17 (2 Per Assy)
ASSY 930060 2 Tuck Hitch Roller Assembly Includes Items 17-18
17 810110 8 Push Roller Bearing, 1.250
18 856854 2 Round Tube
19 100-8-13-20-5F 2 CSHH, 1/2-13 x 1.25, GR5, FT
20 302-8 2 Washer, Lock, 1/2
21 855735 2 Flat Washer, .500 x 2.00 x .188
22 930030SRV 2 Truck Hitch Wheel Weldment
23 100-10-11-20-5F 2 CSHH, 5/8-11 x 1.25, GR5, FT
24 856046 2 Flat Washer
ASSY 930040 2 Round Tube Assembly Includes Items 25-26
25 856855 2 Round Tube
26 810070 4 Bushing, 2.00
27
28
29
620400
102-4-28-8-F
930045SRV
2
4
2
Locking Collar, 2.00
CSSH, 1/4-28 x .50, FT
Guide Wheel Axle Assembly
Includes Item 28
(2) Per Collar 7
30 930055 2 Guide Wheel Assembly
31 930050 4 Radial Ball Bearing, 1.50
32 851112 2 Washer
33 104-406-1A 2 CSFH, 1/2-13 x 1.25, FT
34 1023655 1 Hose Kit, Truck Hitch Not Shown

OPTION - UMBRELLA AND FIRE EXTINGUISHERS
CAUTION
2
1
Do not lower
umbrella below this
arrow.
Failure to comply
may result in minor
or moderate injury.
988207 Rev 1
5
6
7
11
9
8
12
10
Figure 7-62. Option - Umbrella and Fire Extinguishers

Option - Umbrella and Fire Extinguishers

Item
No
OPT 988347SRV 1 Option - Umbrella w/Safety Decal Includes 1-2
1 920235 1 Umbrella w/Mounting Brackets
2 988207 3 Decal - Umbrella
OPT 1023412 1 Option - Operator Seat Umbrella Mounts Includes 2 (x2), 3-7
3 1023240 2 Unbrella Mount
4 1023235 2 Umbrella Mount Clamp
5 100-8-13-40-5 8 CSHH, 1/2-13 x 2.50, GR5
6 302-8 8 Washer, Lock, 1/2
8 360050 1 Option - Fire Extinguisher w/Bracket, 2.50 Lbs.
OPT 982030 1 Option - Fire Extinguisher w/Bracket, 5 Lbs.

9 35828 1 Fire Extinguisher, 5 Lbs., 3A:40B:C
10 12313-5DC 1 Mounting Bracket, 5 Lbs. Fire Extinguisher
OPT 982031 1 Option - Fire Extinguisher w/Bracket, 10 Lbs.

11 1014536 1 Fire Extinguisher, 10 Lbs., 4A:80B:C
12 12034-5HD 1 Mounting Bracket, 10 Lbs. Fire Extinguisher

HYDRAULIC HOSE SCHEDULE

Hose
No. Qty. Part Number Description
GRP 1 1021916 Main Hose Kit

1 1 F387TCJCJ9101008-52-AS-B-15-49.5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -10FFSS/-10FFS90S, 52"
2 1 F387TCJCJ9101008-44.5-AS-B-15-42 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -10FFSS/-10FFS90S, 44.5"
5 1 F387TCJCJ9101008-21 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -10FFSS/-10FFS90S, 21"
10 1 F387TCJCJ1060606-19.75 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -6FFSS/-6FFS90L, 19.75"
13 1 F387TCJCJC040604-115 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -4FFSS/-6FFSS, 115"
18 1 F387TCJCJ7101010-51 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -10FFSS/-10FFS45, 51"
19 1 F387TCJCJC101010-82-AS-B-15-80 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -10FFSS/-10FFSS, 82"
23 1 F387TCJCJC060606-258.5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -6FFSS/-6FFSS, 258.5"
25 1 F387TCJCJC060606-16-AS-B-13-14.25 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -6FFSS/-6FFSS, 16"
26 1 F387TCJCJ7040404-83.5-AS-B-11-81.75 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -4FFSS/-4FFS45, 83.5"
27 1 F387TCJCJ1040404-80.5-AS-B-11-78.5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -4FFSS/-4FFS90L, 80.5"
31 1 K811HTJCJC161616-76-SG-155-72.75 HOSE ASSEMBLY, HYDRAULIC, SUCTION, -16FFSS/-16FFSS, 76"
32 1 K811HTJCJC202020-69-SG-182-65.75 HOSE ASSEMBLY, HYDRAULIC, SUCTION, -20FFSS/-20FFSS, 69"
35 1 K811HTJCJC161616-36.5-SG-155-33.25 HOSE ASSEMBLY, HYDRAULIC, SUCTION, -16FFSS/-16FFSS, 36.5"
38 1 K811HTJCJC202020-69.5-AS-B-33-66.25 HOSE ASSEMBLY, HYDRAULIC, SUCTION, -20FFSS/-20FFSS, 69.5"
48 1 K811HTJCJ7161616-19.5 HOSE ASSEMBLY, HYDRAULIC, SUCTION, -16FFSS/-16FFS45, 19.5"

Hose
49 1 K811HTJCJC202020-60-AS-B-37-56.75 HOSE ASSEMBLY, HYDRAULIC, SUCTION 3000 PSI, -20FFSS/-20FFSS, 60"

51 1 F387TCJCJ1101010-80-AS-B-17-77.5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -10FFSS/-10FFS90L, 80"
52 1 F487STJCJC121212-181.5 HOSE ASSEMBLY, HYDRAULIC, 4000 PSI, -12FFSS/-12FFSS, 181.5"
53 1 F487STJCJ5121212-181.5 HOSE ASSEMBLY, HYDRAULIC, 4000 PSI, -12FFSS/-12FFS90M, 181.5"
54 1 F487STJCJ5121212-187 HOSE ASSEMBLY, HYDRAULIC, 4000 PSI, -12FFSS/-12FFS90M, 187"
55 1 F487STJCJ5121212-189 HOSE ASSEMBLY, HYDRAULIC, 4000 PSI, -12FFSS/-12FFS90M, 189"
56 1 K811HTJCJ5161616-84-SG-155-80.75 HOSE ASSEMBLY, HYDRAULIC, SUCTION, -16FFSS/-16FFS90M, 84"
57 1 K811HTJCJC121212-28 HOSE ASSEMBLY, HYDRAULIC, SUCTION, -12FFSS/-12FFSS, 28"
69 1 F387TCJCJ1060606-49 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -6FFSS/-6FFS90L, 49"
70 1 F387TCJCJ9060606-44.5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -6FFSS/-6FFS90S, 44.5"
73 1 K811HT0606242424-115-AS-B-37 HOSE ASSEMBLY, HYDRAULIC, SUCTION, -24FJX/-24FJX, 115"
74 1 F387TC0641080808-18.5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -8FJX/-8FFS90L, 18.5"
78 1 F387TCJCJ7101010-178-AS-B-17-115 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -10FFSS/-10FFS45, 51"
79 1 F387TCJCJ7101010-52.5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -10FFSS/-10FFS45, 52.5"
80 2 F387TC0606060606-218-AS-B-13-215.5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -6FJX/-6FJX, 218"
Hose
GRP 1 1020720 Drive Motors/Track Tension Hose Kit

52B 1 F487STJCJ9121212-30.5 HOSE ASSEMBLY, HYDRAULIC, 4000 PSI, -12FFSS/-12FFS90S, 30.5"
53B 1 F487STJCJ9121212-33 HOSE ASSEMBLY, HYDRAULIC, 4000 PSI, -12FFSS/-12FFS90S, 33"
60 1 F387TCJCJC040404-41.5 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -4FFSS/-4FFSS, 41.5"
65 1 F387TCJC06040404-30.25 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -4FFSS/-4FJX, 30.25"
Hose
No.
GRP
Qty.
1
Part Number
1020729 Track Tension Hose Kit

Description
7

Hose
GRP 1 1019161 Truck Hitch Hose Kit - Cylinder Side

1 1 F387TCJ0JC040604-53.5-SG-060-51.75 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -4MFS/-6FFSS, 53.5"
2 1 F387TCJ0JC040604-53.5-SG-060-51.75 HOSE ASSEMBLY, HYDRAULIC, 3000 PSI, -4MFS/-6FFSS, 53.5"
Hose
GRP 1 1023655 Truck Hitch Hose Kit

1 1 TBD TBD
2 1 TBD TBD
3 1 TBD TBD
4 1 TBD TBD
Hose
GRP 1 1022611 HD Pro Screed Slope Hose Kit


NOTES

DECAL SCHEDULE
Item Qty. Part Number Description
KIT 1 1007678 DECAL KIT - SAFETY & OPERATIONS

2 856443 DECAL, LEEBOY ADDRESS
2 978800 DECAL,REFLECTIVE TAPE,2"X12"
2 983607-14 DECAL,LEEBOY 9.75 X 4
2 856441 DECAL, GUIDEBAR CAUTION
4 940002 DECAL,FLAG,AMERICAN
1 856454 DECAL,TOOLBOX,MAINT
2 856472 DECAL,THICKER/THINNER
1 856608 DECAL, RADIATOR
1 856446 DECAL,CAUTION,HYDRAULIC FUEL ONLY
1 856444 DECAL,EXPLOSION/FIRE HAZARD
1 988634 DECAL,MANUAL BOXES
1 856517 DECAL,BATTERY DISCONNECT
1 856447 DECAL,BATTERY
2 856442 DECAL,ENTANGLE HAZARD
2 856456 DECAL,CHECK OIL EVERY 30 DAYS
1 859781-03 DECAL,ENGINE OIL DRAIN
2 1005474 DECAL,NO UNATTENDED
2 1003164 DECAL,8515B
1 982176 DECAL,8515,FUSE DIAGRAM
1 859778 DECAL, UPPER & LOWER MANIFOLD
2 73283-1 DECAL, WARNING, ENTANGLEMENT HAZARD
1 856439 DECAL, OPER, CHECK LIST, FUSEBOX
2 856437 DECAL, DANGER, PINCH POINT
1 856455 DECAL, HOOD PROP
1 856445 DECAL,WARNING OPERATOR
1 986124-04 DECAL,PAVING PROFESSIONAL,RIGH
1 986124-03 DECAL, DECO, WHITE RH STRIPE ?EDWTPPIM?
1 94004-21 PLATE,SERIAL NUMBER
2 38077 REFLECTIVE TAPE,1.50,RED/WHITE | REFLECTIVE TAPE 1.5 RED/WHI
2 859777 DECAL,EXT WIDTH
1 859795 DECAL,CHECK ENGINE OIL DAILY
1 856473 DECAL, MUST PLUG FUSE IN DASH BEFORE CONVEYOR WILL OPERATE
1 1013275 DECAL, NOTICE, HYDRAULIC DYE
1 1017808 DECAL, FILL LEVEL, HYDRAULIC OIL
2 859764 DECAL, CAUTION, TRANSPORT LOCK

KIT 1 1021703 DECAL KIT - DECO

1 1021703-01 DECAL, DECO, 8530 WING, LH
1 1021703-02 DECAL, DECO, 8530 WING, RH
2 1021703-03 DECAL, DECO, 8530, LEEBOY, VANDALISM/TOPBACK
KIT 1 1022202 DECAL KIT - HD PRO SCREED

1 1022202-01 DECAL, SCREED ARM, HD PRO, LH
1 1022202-02 DECAL, SCREED ARM, HD PRO, RH
2 859773 DECAL,ENTANGLEMENT HAZARD
1 859799 DECAL,CAUTION,SONIC AUGERS,LH
2 856476 DECAL,ENDGATE HEIGHT
2 1010489 DECAL,PINCH POINT,WEIGHT BLOCK,CYL
2 1007677-01 DECAL, THICKER/THINNER, 816
2 978800 DECAL,REFLECTIVE TAPE,2"X12"
2 1007677-04 DECAL,FLIGHT SCREW RULER
2 859789 DECAL,CAUTION,STEP
1 1007677-06 DECAL,CROWN VALLEY
1 859792 DECAL,WASH DOWN
1 856483 DECAL,CAUTION,CROWN & VALLEY
2 1007677-02 DECAL,EXTENSION ADJUSTMENTS
2 859781-04 DECAL,TOOL BOX
1 859801 DECAL,CAUTION,SONIC AUGERS,RH
2 856482 CAUTION, FLIGHT SCREW HANDLE
1 856484 DECAL,CAUTION,CROWN & VALLEY ADJUSTMENT
2 1006199 DECAL, KEEP RODS CLEAN
2 1007677-03 DECAL,EXT VERT ADJ MEASURE
2 859797 DECAL, OPER, SLOPE CYLINDER

Alphabetical Parts Index
ALPHABETICAL PARTS INDEX

Item FIgure
Description Part No.
No. No.
1/4 x 3/4 FB x 2-1/4 w/Hole 981487 25 7-48
7" x 1/4" Proof Coil Chain 13788278 30 7-45
-A-
Access Door, Top 1021416 4 7-19
Actuator, Linear, 4.00, 12V, 2000# 1022698 25 7-19
ACU, 1H010-60403 1019980-64 9 7-18
Adapter, Branch Tee, -12 ORFS/-12 ORFS/-12 O-Ring FS6803-12-12-12-NWO-FG 14 7-16
Adapter, Bulkhead Elbow, 90°, -8 JIC/-8 JIC 2701-8-8-LN 17 7-11
Adapter, Bulkhead Run Tee, -10 ORFS/-10 ORFS/-10 ORFS FS2704-10-10-10-FG 21 7-1
Adapter, Bulkhead Run Tee, -4 ORFS/-4 ORFS/-4 ORFS F S 2 70 4 -1 0 -1 0 -1 0 - FG 8 7-3
Adapter, Bulkhead Union, -10 ORFS/-10 ORFS F S 2 70 0 -1 0 -1 0 16 7-22
Adapter, Bulkhead Union, -12ORFS/-12 JIC F S 2 70 0 -1 2-1 2 17 7-1
Adapter, Bulkhead Union, -12ORFS/-12 JIC FS2700-12-12 6 7-3
Adapter, Bulkhead Union, -6 ORFS/-6 ORFS FS2700-06-06 32 7-20
Adapter, Bulkhead, Run Tee, -6 ORFS/-6 ORFS/-6 ORFS FS2704-06-06-06-FG 10 7-11
Adapter, Cap, ORFS, -10 FS0304-C-10 23 7-16
Adapter, Connector, -6 JIC/-6 NPTF 2405-6-6 38 7-55
Adapter, Connector, -6 ORFS/-8 NPTF F S 24 0 4 - 0 6 - 0 8 7 7-2
Adapter, Connector, -6 ORFS/-8 NPTF FS2404-06-08 7 7-4
Adapter, Elbow, -4 ORFS/-4 O-Ring FS6801-04-04-NWO-FG 11 7-29
Adapter, Elbow, 45°, -16 ORFS/-16 O-Ring FS6802-16-16-NWO-FG 27 7-12
Adapter, Elbow, 45°, -24 JIC/-24 O-Ring 6802-24-24 NWO 24 7-11
Adapter, Elbow, 45°, Swivel, -8 JIC/-8 JIC 6502-8-8 23 7-11
Adapter, Elbow, -6 ORFS/-8 O-Ring FS6801-06-08-NWO-FG 20 7-12

Item FIgure
No. No.
Adapter, Elbow, 90°, -4 ORFS/-6 NPTF FS2501-04-06-FG 5 7-24
Adapter, Elbow, 90°, -6 JIC/-6 NPTF 2502-6-6 16 7-23
Adapter, Elbow, 90°, -6 NPTF/-6 NPSM 5500-6-6 5 7-50
Adapter, Elbow, 90°, -6 ORFS/-4 NPTF 6806-6-4 NWO 43 7-9
Adapter, Elbow, 90°, -8 JIC/-8 O-Ring 6801-8-8 NWO 12 7-11
Adapter, Elbow, 90°, Swivel, -10 ORFS/-10 ORFS FS6500-10-10-FG 11 7-26
Adapter, Elbow, 90°-16 ORFS/-16 O-Ring FS6801-16-16-NWO-FG 2 7-28
Adapter, Female Run Tee, -6 JIC/-6 NPTF/-6 JIC 2606-6-6-6 15 7-23
Adapter, Plug, -10 O-Ring 6408-10-0 16 7-12
Adapter, Plug, -24 O-Ring 6408-24-O 14 7-12
7
Adapter, Plug, O-Ring, -6 6408-6-O 4 7-38
Adapter, Plug, O-Ring, -8 6408-8-O 5 7-38
Adapter, Reducer, Straight, -10 FFORX/-6 ORFS FS2406-10-06 24 7-1

Item FIgure
No. No.
Adapter, Reducer, Straight, 16 FFORX/-12 ORFS FS2406-16-12 4 7-28
Adapter, Run Tee Swivel, -10 ORFS/-10 ORFS/-10 ORFS FS6602-10-10-FG 10 7-26
Adapter, Run Tee, -16 ORFS/-16 O-Ring/-16 ORFS FS6804-16-16-16-NWO-FG 3 7-28
Adapter, Run Tee, Swivel, -10 ORFS/-10 ORFS/-10 ORFS FS6602-10-10-10-FG 23 7-1
Adapter, Run Tee, Swivel, -10 ORFS/-10 ORFS/-10 ORFS FS6602-10-10-10-FG 12 7-3
Adapter, Run, Tee, Swivel, -6 ORFS (x3) FS6602-06-06-06-FG 18 7-12
Adapter, Straight, -10 ORFS/-10 O-Ring FS6400-10-10-O 26 7-8
Adapter, Straight, -6 BSPP/-6 NPT 1015089-04 14 7-23
Adapter, Straight, -6 ORFS/-6 O-Ring, .030 Orifice FS6400-06-06-O X 030 13 7-26
Adapter, Straight, -6 ORFS/-6 O-Ring, .060 Orifice FS6400-06-06-O X 060 12 7-26
Adapter, Straight, Swivel, -8 ORFS/-8 O-Ring FS6540-08-08-O 22 7-12
Adapter, Test Point, -10 MFS/-10 FSS/-4 FORB FS6564-10-10-04 10 7-29
Adapter, Union to Male Pipe, -6 NPTF/-NPSM 1404-6-6 4 7-50
Adapter, Union, -20 O-Ring/-20 O-Ring 6407-20-20 NWO 8 7-12
Adapter, Union, -6 ORFS/-4 ORFS FS2403-06-04 41 7-9
Adapter, Union, Swivel, 90°, -6 NPTF/-6 NPSM 1501-6-6 37 7-55

Item FIgure
No. No.
Adapter, Union, Swivel, 90°, -6 NPTF/-6 NPSM 1501-6-6 37 7-56
Adjuster Screw 1006431 44 7-48
Adjuster Screw Cap 1006434 1 7-48
Adjuster Sleeve w/Ball Joint 1006429 20 7-47
Adjuster Sleeve w/Ball Joint 1006429 45 7-48
Air Filter, Primary 1009253-17 2 7-14
Air Filter, Secondary 1009253-16 3 7-14
Alarm, Back Up 160320 40 7-21
Alternator 1019980-10 1 7-15
Alternator Bolt 1019980-13 4 7-15
Alternator Mounting Bolt 1019980-15 6 7-15
Asphalt Blocker Spacer, Berm, HD Pro 1021145 43 7-55
Asphalt Blocker Spacer, Berm, HD Pro 1021145 43 7-56
Asphalt Blocker, LH Berm, HD Pro 1023146 44 7-55
Asphalt Blocker, LH Berm, HD Pro 1023147 44 7-56
Asphalt Blocker, LH, HD Pro Berm 1023084 29 7-55
Asphalt Blocker, Rear, Berm, HD Pro 1023086 47 7-55
Asphalt Blocker, Rear, Berm, HD Pro 1023086 47 7-56
Asphalt Blocker, RH, HD Pro Berm 1023085 29 7-56
Asphalt Shield, Front, LH 1020188 32 7-36
Asphalt Shield, Front, RH 1020187 33 7-36
Asphalt, Blocker, Front, LH, HD Pro 1023156 6 7-55
Asphalt, Blocker, Front, RH, HD Pro 1023157 6 7-56
Assembly, Air Breather 1019980-32 1 7-14
Assembly, Angle of Attack Adjuster 1020236 7 7-42
Assembly, Beacon Light and Grab Bar 1021434 ASSY 7-21
Assembly, Control Console, LH 1021358 9 7-30
7
Assembly, Control Console, LH 1022602 9 7-31
Assembly, Control Console, RH 1021359 10 7-30
Assembly, Control Console, RH 1022601 10 7-31
Assembly, Control Console/Vandalism Cover/Mount - LH 23 7-32
Assembly, Control Console/Vandalism Cover/Mount -RH 26 7-32
Assembly, Control Panel, Screed Heat 1021596 ASSY 7-51
Assembly, Conveyor Lift Cylinder w/ORFS Adapters 1020703 ASSY 7-29
Assembly, Conveyor Motor 1021815 ASSY 7-8
Assembly, Conveyor Motor w/Slide 1021816 ASSY 7-8

Item FIgure
No. No.
Assembly, Conveyor, Heavy Duty Chains & Drag Bars 1022277 14 7-7
Assembly, Crown & Valley Turnbuckle 1009614SRV 1 7-39
Assembly, Crown & Valley, Rear 1020638 3 7-39
Assembly, Crown & Valley, Rear 1009609SRV 13 7-40
Assembly, Crown & Valley, Turnbuckle 1009614SRV 14 7-40
Assembly, Cylinder Manifold w/Adapters 1021812 ASSY 7-26
Assembly, Depth Screw 1022618SRV ASSY 7-47
Assembly, Depth Screw 3:1, HD Pro, RH 1022622 ASSY 7-48
Assembly, Discharge Filter 1022440 ASSY 7-29
Assembly, Electric Vibrator 1022807 ASSY 7-49
Assembly, Endgate Adjuster 1020343 17 7-45
Assembly, Endgate Adjuster 1020343 20 7-57
Assembly, Endgate Height Adjuster, HD Pro Berm High Lift 1023373 18 7-58
Assembly, Endgate, HD Pro Berm High Lift, LH 1023264 ASSY 7-58
Assembly, Endgate, HD Pro Berm High Lift, RH 1023265 ASSY 7-58
Assembly, Endgate, HD Pro Berm, Standard, LH 1023264 ASSY 7-57
Assembly, Endgate, HD Pro Berm, Standard, RH 1023265 ASSY 7-57
Assembly, Endgate, Spring Loaded, LH 1020341 ASSY 7-45
Assembly, Endgate, Spring Loaded, RH 1020342 ASSY 7-45
Assembly, Engine Access Door, LH 1021428 ASSY 7-20
Assembly, Engine Access Door, RH 1021426 ASSY 7-20
Assembly, Engine Cover 1021414 ASSY 7-19
Assembly, Engine w/Adapters 1021479 ASSY 7-13
Assembly, Extendable Light, LH 1021906 ASSY 7-21
Assembly, Extendable Light, RH 1021907 ASSY 7-21
Assembly, Extension Heat Box, LH 1020284 ASSY 7-42
Assembly, Extension Heat Box, RH 1020285 ASSY 7-43
Assembly, Extension, Walkboard, LH 1017493 ASSY 7-49
Assembly, Extension, Walkboard, RH 1017494 ASSY 7-49
Assembly, Front Conveyor Idler w/Sprockets 1022270 1 7-7
Assembly, Fuel Fill w/Adapters 1022692 ASSY 7-11
Assembly, HD Slide w/Shafts 1020157 ASSY 7-44
Assembly, Heat Box, Berm, LH 1023023 ASSY 7-55
Assembly, Heat Box, Berm, RH 1023024 ASSY 7-56

Item FIgure
No. No.
Assembly, Heat Box, Complete, Berm, LH 1023019 ASSY 7-55
Assembly, Heat Box, Complete, Berm, RH 1023020 ASSY 7-56
Assembly, Heat Box, Main, Berm, LH 1023021 ASSY 7-55
Assembly, Heat Box, Main, Berm, RH 1023022 ASSY 7-56
Assembly, Hopper Lift Cylinder 1023312 ASSY 7-9
Assembly, Hopper Wing Fold Out tool 1018723SRV 31 7-20
Assembly, Hydraulics Tank w/Adapters 1021343 ASSY 7-12
Assembly, Junction Box 1021361 ASSY 7-33
Assembly, Lower Thickness Adjuster 1011373SRV ASSY 7-47
Assembly, Manifold, HD Pro, Cylinder, Berm/Power Crown 1023613 ASSY 7-54
Assembly, Manifold, HD Pro, Cylinder, Power Crown 1023934 ASSY 7-41
Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Ext 1023630 ASSY 7-41
Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Ext 1023630 ASSY 7-54
Assembly, Manifold, HD Pro, Standard Cylinder, Slope/Exten- 1022741 ASSY 7-38
sion
Assembly, Motor Manifold w/Adapters 1021794 ASSY 7-25
Assembly, Motor, Vibrator, 12VDC w/Connector 1020052 ASSY 7-49
Assembly, Murr Block 1021356 ASSY 7-34
Assembly, Oil Cooler w/Adapters 1022439 ASSY 7-27
Assembly, Oil Cooler w/Adapters 1022439 ASSY 7-28
Assembly, Poly Track Undercarriage - LH 1016789 2 7-1
Assembly, Poly Track Undercarriage - LH 1016789 2 7-2
Assembly, Poly Track Undercarriage - RH 1016790 1 7-1
Assembly, Poly Track Undercarriage - RH 1016790 1 7-2
Assembly, Poly/Steel, Track Only 1016790-01 5 7-1
Assembly, Push Roller, Adjustable 1016887SRV ASSY 7-5
Assembly, Radiator 1019980-19 1 7-13
Assembly, Radiator Deflector 1021417 ASSY 7-20
Assembly, Roller Hose Guide 1016409 6 7-20
Assembly, Rubber Track Undercarriage - LH 1016145 2 7-3
Assembly, Rubber Track Undercarriage - RH 1016146 1 7-3
Assembly, Rubber Track Undercarriage - RH
Assembly, Rubbery Track Undercarriage - LH
Assembly, Screed Control Box - Left
1016146
1016145
1021494
1
2
1
7-4
7-4
7-52
7
Assembly, Screed Control Box - Right 1021495 2 7-52
Assembly, Screed Controls w/Mount - Left 1021500 ASSY 7-52
Assembly, Screed Controls w/Mount - Right 1021501 ASSY 7-52
Assembly, Screed Cover, LH 1021456 ASSY 7-37
Assembly, Screed Cover, RH 1021457 ASSY 7-37
Assembly, Screed Extension RH 1020291 ASSY 7-43

Item FIgure
No. No.
Assembly, Screed Extension, Berm, LH 1023012 ASSY 7-55
Assembly, Screed Extension, Berm, RH 1023013 ASSY 7-56
Assembly, Screed Extension, LH 1020290 ASSY 7-42
Assembly, Screed Lift Cylinder w/ORFS Adapters 1020706 ASSY 7-29
Assembly, Seat and Control Console, LH 1021367 ASSY 7-30
Assembly, Seat and Control Console, RH 1021368 ASSY 7-30
Assembly, Slide, LH 1021642 ASSY 7-44
Assembly, Slide, RH 1021643 ASSY 7-44
Assembly, Spray Down Reel, RH 1021573 ASSY 7-23
Assembly, Spray Down, Pump and Reel 1021429 ASSY 7-23
Assembly, Tool Tray 1016514 11 7-50
Assembly, Tow Point Cylinder 1022530 ASSY 7-24
Assembly, Truck Hitch w/Counterweight 1008796 ASSY 7-61
Assembly, Vertical Height Adjuster 1020197 25 7-36
Assembly, Wire Tray 1021866 ASSY 7-22
ATM Blade Fuse, 10A 1017776-10 15 7-18
ATM Blade Fuse, 20A 1017776-20 16 7-18
ATM Blade Fuse, 30A 1017776-30 13 7-18
ATM Blade Fuse, 5A 1017776-05 14 7-18
Auger Assembly-LH, ø12" x 12" Pitch 1021059 ASSY 7-10
Auger Assembly-RH, ø12" x 12" Pitch 1021060 ASSY 7-10
Auger Back Assembly 1021340 ASSY 7-10
Auger Back Cover 1021066 55 7-10
Auger Back Wear Plate, 12" 1021032 56 7-10
Auger Bearing 1007267 24 7-10
Auger Clamp, 12" 1007269 9 7-10
Auger End Mount Assembly - Long 1019053 ASSY 7-10
Auger Flight, ø12"/12" Pitch, Inner - LH 1021059-03 26 7-10
Auger Flight, ø12"/12" Pitch, Inner - RH 1021060-03 28 7-10
Auger Flight, ø12"/12" Pitch, Outer - LH 1021059-04 27 7-10
Auger Flight, ø12"/12" Pitch, Outer - RH 1021060-04 29 7-10
Auger Lube Kit 1019543 66 7-10
Auger Motor Cover Assembly 981685 1 7-10
Auger Shaft Collar 851645 32 7-10
Auger Shaft Spacer, 12" Pitch Augers 1021059-05 25 7-10

Item FIgure
No. No.
Auger Support Cover 981695SRV 5 7-10
Auger to Frame Brace - Inner 1016241 51 7-10
Auger to Frame Brace - Outer 1016240 53 7-10
-B-
Ball Valve, ON-OFF, 1/4" 20926564 42 7-9
Bar Conveyor 1022231 20 7-7
Bar, .375 x 1.50 x 41.50 1020262 19 7-42
Bar, .375 x 1.50 x 41.50 1020262 19 7-43
Bar, .375 x 1.50 x 41.75 1020189 7 7-36
Bar, Crown & Valley Gauge 1007232 13 7-39
Bar, Cylinder Mount 981661 18 7-44
Bar, Element Backup 1011155 39 7-45
Bar, Flight Screw Lock, HD Pro 1023350 23 7-47
Bar, Hex, Wear Plate Rear Adjuster 1020212 2 7-36
Bar, Pivot 981659 16 7-44
Bar, Push Bar Pin 810081SRV 1 7-61
Bar, Round 1020202 29 7-33
Bar, Round, .75 x 1.00 1020202 31 7-36
Bar, Round, ø.688 x 41.25 1020258 6 7-42
Bar, Round, ø.688 x 41.25 1020258 6 7-43
Bar, Round, Topback to Toe Board Support 1022086 23 7-20
Bar, Slide Locking, HD 1020193 2 7-44
Bar, Stop, Extension, Walkboard 1017506 5 7-49
Bar, Trunnion, Console Mount 1021351 4 7-30
Bar, Trunnion, Console Mount 1021351 4 7-31
Bar, Trunnion, Console Mount, Tapped 1021352 3 7-30
Bar, Trunnion, Console Mount, Tapped 1021352 3 7-31
Battery Disconnect Switch 1009253-34 7 7-18
Battery Support 1021432 39 7-15
7
Battery, 12V, 1000 CCA, Group No. 31 PURCHASE LOCALLY 32 7-15
Beacon Light Mount 1021377 4 7-21
Beacon Light, Amber, Strobe, LED 1013231 5 7-21
Bearing Insert, Set Screw Locking 520060 5 7-8
Bearing, Hi-Temp 520060 4 7-7
Bearing, Hyd Pump Shaft, H1 Pump 986519-06 11D 7-16
Bearing, Insert 850130 3 7-5
Bearing, Roller 1-1/4" 810110 10 7-47
Belt, Engine 1019980-51 5 7-17

Item FIgure
No. No.
Belt, Generator, 12MM 1019980-52 6 7-17
Block, Terminal w/Cover, 175A 1020665 14 7-51
Brace, Upper Radiator Mounting 1019980-28 20 7-13
Bracket, Air Breather Mounting 1019980-33 4 7-14
Bracket, Alternator 1019980-12 3 7-15
Bracket, Bulkhead 1019980-17 26 7-15
Bracket, Display Mount 1021307 18 7-30
Bracket, Display Mount 1021307 18 7-31
Bracket, Generator Adjuster 1019980-58 12 7-17
Bracket, NOX Module Mounting 1019980-44 20 7-14
Bracket, Pivot, Alternator 1019980-11 2 7-15
Bracket, Relay Mount 36086 19 7-33
Bracket, SCR Support 1019980-43 19 7-14
Bracket, Scraper, Large Roller 1018312 14 7-5
Bracket, Slow Moving Vehicle Sign 1023231 4 7-32
Bracket, Sonic Sensor 1015380 7 7-57
Bracket, Sonic Sensor 1015380 7 7-58
Breather, .250 851644 5 7-2
Breather, .250 851644 5 7-4
Bridge Rectifier 1016125 17 7-51
Bulkhead Lock Nut, -06 FS0306-06 33 7-20
Bumper, Conveyor 410070 27 7-7
Bushing, 2.00 810070 26 7-61
Bushing, 2.00 ID x 2.50 OD x 2.50 810070 34 7-10
Bushing, Composite, Power Crown 1000960 8 7-40
Bushing, Fiber, 2.75 OD, 2.50 ID 1020157-01-04 10 7-44
Bushing, Taper Lock, Generator 1019980-53 9 7-17
Bussman Mounting Bracket 1015908-07 10 7-18
-C-
Cable Remote Assembly 984596 20 7-59
Cable, Battery, Neg (-), Eye to Eye, 2/0 GA, 15" 1023304 34 7-15
Cable, Battery, Neg (-), Eye to Eye, 2/0 GA, 37" 1023301 33 7-15
Cable, Battery, Pos (+), Eye to Eye, 2/0 GA, 21.5" 1023306 36 7-15
Cable, Battery, Pos (+), Eye to Eye, 2/0 GA, 32" 1023305 35 7-15
Cable, Push/Pull, 74" x 5", Depth Indicator 1016658 20 7-24
Cap, Adjuster Handle 1006434 2 7-47
Cap, Fuel, Lockable 140030FL 7 7-50
Cap, Hydraulic, Lockable 140030HL 2 7-12

Item FIgure
No. No.
Cap, Radiator 1002184-04 2 7-13
Cap, Vinyl, Black 984862 2 7-32
Carrying Case 1010499-02 6 7-59
Carrying Case 851265 5 7-60
CB Valve, 417098A.M21003 1021455-04 11 7-38
CB Valve, 417098A.M21003 1021455-04 9 7-41
CB Valve, 417098A.M21003 1021455-04 9 7-54
Center Conveyor End Cover 1016186 8 7-6
Center Conveyor Front Cover 1016190-01 12 7-6
Center Conveyor Rear Cover 1016190-02 13 7-6
Center Cover, Generator Access 1021529 36 7-21
Center Grab Handle 1021409 1 7-21
Center, Power Crown 1008667 2 7-40
Chain Cover 981688SRV 47 7-10
Chain Cover 1020199 13 7-37
Chain Cover, IGUS 1020267 24 7-42
Chain Cover, IGUS 1020267 24 7-43
Chain, 7 Link x 1/4 Proof Coil 13788278 34 7-57
Chain, Conveyor, Heavy Duty, 77 Links w/Master 1022223 15 7-7
Chain, Endgate Height Adjuster, HD Pro Berm High Lift 1023381 32 7-58
Chain, Roller 40 x 102 Pitch 1021521 30 7-36
Chain, Roller, 60H x 39 Pitches 1008047 8 7-39
Check Valve, CV08-20-0-P-4 1021454-02 18 7-26
Check Valve, CVD10 1021455-01 7 7-38
Check Valve, CVD10 1021455-01 13 7-41
Check Valve, CVD10 1021455-01 13 7-54
Check Valve, HCV06-20-0-P-25 1021454-04 20 7-26
Circuit Breaker, 10A 1009228 7 7-51
7
Citrus Tank, HD Pro 1021507 1 7-50
Clamp, Flashing, Front Lip 1022772 20 7-9
Clamp, Hopper Wipe 1022072 23 7-9
Clamp, Hose, #04 (.22-.62) 33277 19 7-23
Clamp, Hose, 2.86" 1016249-28 12 7-14
Clamp, Hose, 3.50" 1016249-29 9 7-14
Clamp, Hose, 4.00" 1019980-03 5 7-14
Clamp, Hose, 4.00" 1016249-30 7 7-14
Clevis Pin, 1.00 x 2.50 1000285 13 7-61

Item FIgure
No. No.
Clevis Pin, 1.00 x 2.50 1011476 38 7-9
Clevis Pin, 1.00 x 3.25 w/1.50 Head 240030 63 7-10
Clevis, 10-32 w/.25 Hole 851213 16 7-24
Coil, 4303612 1006953-15 18 7-25
Coil, 4303712 1002070-01 15 7-25
Coil, Control Bypass, H1 Pump 986519-01 11J 7-16
Coil, Control, H1 Pump 986519-08 11G 7-16
Coil, Manifold 1002070-01 10 7-38
Coil, Manifold 1002070-01 16 7-41
Coil, Manifold 1002070-01 16 7-54
Coiled Spring Pin, .375 x 1.75 20160644 17 7-47
Connector, 16-Pin, HD24-24-16SE 1021700 10 7-51
Connector, 2-Pin, DTP04-2P 1003579 18 7-49
Connector, 31-Pin, HD34-24-31ST 1015381 12 7-33
Connector, 31-Pin, Recpt 981916 12 7-22
Connector, 3-Pin, DT04-3P 1010657 8 7-33
Connector, 3-Pin, DT06-3S 983201 9 7-33
Connector, 3-Pin, Panel Mount, DT04-3P 1010657 6 7-51
Connector, 3-Pin, Plug, DT06-3S 983201 21 7-49
Connector, 3-Pin, Wedge 983210 10 7-33
Connector, 3-Pin, Wedgelock, W3P 983211 11 7-33
Connector, 6-Pin, ACC02E20-22P-003 1021769 13 7-51
Connector, 6-Pin, DT04-6P-L012 1018392 5 7-51
Connector, Amphenol, 6-Pin 1017712 15 7-22
Connector, HD34-18-14SN 1006046 27 7-30
Connector, HD34-18-14SN 1006046 28 7-31
Connector, Lock Washer, 24 Shell 981916-02 14 7-33
Connector, Nut, 24 Shell 981916-01 13 7-22
Connector, Nut, 24 Shell 981916-01 13 7-33
Connector, Nut, HDP20 1011854 16 7-33
Connector, Nut, HDP20 Series 1011854 11 7-51
Connector, Relay, Panel Mount 1019754 16 7-51
Connector, Washer, 24 Shell 981916-02 14 7-22
Connector, Washer, HDP20 1011855 17 7-33
Connector, Washer, HDP20 Series 1011855 12 7-51
Connector, Wedge Lock 989178-01 22 7-49
Connector, Wedge, 2-Pin, SP-2P 1003581 19 7-49
Control Box Grab Handle 1022289 11 7-30
Control Box Grab Handle 1022289 11 7-31

Item FIgure
No. No.
Control Console 1021347 15 7-30
Control Console 1022600 15 7-31
Controller, Plus+1, SC050-120 1021329 30 7-33
Conveyor Automatic Micro Switch 900050SRV 40 7-8
Conveyor Center Rear Rubber 840162 15 7-6
Conveyor Center Weld Plate 802114 16 7-6
Conveyor Chain Cover - Left 1019047SRV 11 7-8
Conveyor Chain Cover - Right 1019048SRV 12 7-8
Conveyor Cut Off Assembly - Left 1016523SRV 30 7-8
Conveyor Cut Off Assembly - Right 1016524SRV 34 7-8
Conveyor Cut Off Flap - Left 1016521 31 7-8
Conveyor Cut Off Flap - Right 1016526 35 7-8
Conveyor Cut Off Hinge - Left 1016522 33 7-8
Conveyor Cut Off Hinge - Right 1016525 37 7-8
Conveyor Flap Hinge Pin - Left 1015297 32 7-8
Conveyor Flap Hinge Pin - Right 1015298 36 7-8
Conveyor Front Sprocket 1022268 2 7-7
Conveyor Pan Assembly - Left 1021234SRV 25 7-6
Conveyor Pan Assembly - Right 1021233 24 7-6
Conveyor Switch Arm 900060-1SRV 41 7-8
Conveyor Switch Linkage Rod 900075 42 7-8
Conveyor Tube, Rear 1022005 3 7-8
Coolant Valve 1016249-23 6 7-18
Cotter Pin, .177, 7GA 870307 6 7-2
Cotter Pin, .177, 7GA 870307 6 7-4
Cotter Pin, .188 x 1.50 80336 39 7-9
Cotter Pin, .188 x 2.00 80338 64 7-10
Cotter Pin, .188 x 2.00 80338 14 7-61
Cotter Pin, 1/16 x 3./4 13A-0212ZI 43 7-8
Coupling, Sprocket to Auger 1021067 21 7-10
7
Cover, Fuel Sensor 1019541-07 4 7-11
Cover, HD Step 1020682 3 7-37
Cover, Power Crown 1021512 9 7-40
Cross Brace, Oil Cooler 1021383 5 7-28
Crown Ratchet Stop 1019629 4 7-39
CSFH, 1/2-13 x 1.25, FT 104-406-1A 33 7-61
CSFHS, #10-24 x .75, FT 105-#10-24-12-F 18 7-37
CSFHS, #10-24 x 1.00, FT 105-#10-24-16-F 23 7-36
CSFHS, 1/2-13 x 1.00, FT 105-8-13-16-F 16 7-8

Item FIgure
No. No.
CSFHS, 1/2-13 x 1.25, FT 105-8-13-20-F 17 7-44
CSFHS, 1/2-13 x 1.50, FT 105-8-13-24-F 38 7-36
CSFHS, 1/2-13 x 1.50, FT 105-8-13-24-F 37 7-45
CSFHS, 1/2-13 x 1.50, FT 105-8-13-24-F 19 7-57
CSFHS, 1/2-13 x 1.50, FT 105-8-13-24-F 17 7-58
CSFHS, 1/2-13 x 2.00, FT 105-8-13-32-F 27 7-8
CSFHS, 1/2-13 x 2.00, FT 105-8-20-32-F 38 7-57
CSFHS, 1/2-13 x 2.00, FT 105-8-20-32-F 36 7-58
CSFHS, 1/2-20 x 2.00, FT 105-8-20-32-F 34 7-45
CSFHS, 1/4-20 x .75, FT 105-4-20-12-F 48 7-55
CSFHS, 1/4-20 x .75, FT 105-4-20-12-F 48 7-56
CSFHS, 3/8-16 x 1.00, FT 105-6-16-16-F 14 7-6
CSFHS, 3/8-16 x 1.00, FT 105-6-16-16-F 20 7-22
CSFHS, 3/8-16 x 1.50, FT 105-6-16-24-F 45 7-55
CSFHS, 3/8-16 x 1.50, FT 105-6-16-24-F 45 7-56
CSFHS, 5/8-11 x 1.00, FT 105-10-11-16-F 22 7-6
CSFHS, 5/8-11 x 1.00, FT 105-10-11-16-F 9 7-8
CSFHS, 5/8-11 x 1.50, FT 105-10-11-24-F 4 7-1
CSFHS, 5/8-11 x 1.50, FT 105-10-11-24-F 4 7-3
CSFHS, 5/8-11 x 2.00, FT 105-10-11-32-F 10 7-7
CSFHS, 5/8-11 x 2.00, FT 105-10-11-32-F 13 7-44
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 44 7-8
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 15 7-32
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 20 7-36
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 20 7-40
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 22 7-44
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 28 7-45
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 32 7-57
CSHH, 1/2-13 x 1.00, GR5, FT 100-8-13-16-5F 30 7-58
CSHH, 1/2-13 x 1.125, GR5, FT 100-8-13-18-5F 7 7-44
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 5 7-7
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 24 7-20
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 15 7-21
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 9 7-42
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 9 7-43
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 20 7-55
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 20 7-56
CSHH, 1/2-13 x 1.25, GR5, FT 100-8-13-20-5F 19 7-61
CSHH, 1/2-13 x 1.375, GR5 100-8-13-22-5 41 7-10

Item FIgure
No. No.
CSHH, 1/2-13 x 1.50, GR5 100-8-13-24-5 6 7-5
CSHH, 1/2-13 x 1.50, GR5 100-8-13-24-5 9 7-6
CSHH, 1/2-13 x 1.50, GR5 100-8-13-24-5 43 7-10
CSHH, 1/2-13 x 1.50, GR5 100-8-13-24-5 19 7-40
CSHH, 1/2-13 x 1.50, GR5, FT 100-8-13-24-5F 15 7-49
CSHH, 1/2-13 x 1.50, GR8 100-8-13-24-8 28 7-13
CSHH, 1/2-13 x 1.75, GR5 100-8-13-28-5 16 7-17
CSHH, 1/2-13 x 1.75, GR5 100-8-13-28-5 18 7-45
CSHH, 1/2-13 x 1.75, GR5 100-8-13-28-5 21 7-57
CSHH, 1/2-13 x 1.75, GR5 100-8-13-28-5 19 7-58
CSHH, 1/2-13 x 2.00, GR5 100-8-13-32-5 18 7-6
CSHH, 1/2-13 x 2.00, GR5 100-8-13-32-5 58 7-10
CSHH, 1/2-13 x 2.00, GR5 100-8-13-32-5 26 7-36
CSHH, 1/2-13 x 2.00, GR5 100-8-13-32-5 12 7-49
CSHH, 1/2-13 x 2.50, GR5 100-8-13-40-5 34 7-9
CSHH, 1/2-13 x 2.50, GR5 100-8-13-40-5 5 7-62
CSHH, 1/2-13 x 2.75, GR5 100-8-13-44-5 27 7-19
CSHH, 1/2-20 x 1.00, GR5, FT 100-8-20-16-5F 54 7-10
CSHH, 1/2-20 x 1.75, GR5 100-8-20-28-5 52 7-10
CSHH, 1/2-20 x 1.875, GR8 100-8-20-30-8 20 7-32
CSHH, 1/4-20 x .50, GR5, FT 100-4-20-8-5F 5 7-32
CSHH, 1/4-20 x .625, GR5, FT 100-4-20-10-5F 10 7-34
CSHH, 1/4-20 x .75, GR5 100-4-20-12-5 15 7-37
CSHH, 1/4-20 x .75, GR5 100-4-20-12-5 21 7-51
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 16 7-19
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-16-5F 43 7-21
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 28 7-42
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 28 7-43
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 2 7-48
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 17 7-50
7
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 54 7-55
CSHH, 1/4-20 x .75, GR5, FT 100-4-20-12-5F 54 7-56
CSHH, 1/4-20 x .875, GR5 100-4-20-14-5 11 7-20
CSHH, 1/4-20 x 1.00, GR5 100-4-20-16-5 20 7-8
CSHH, 1/4-20 x 1.00, GR5 100-4-20-16-5 19 7-15
CSHH, 1/4-20 x 1.00, GR5 100-4-20-16-5 30 7-30
CSHH, 1/4-20 x 1.00, GR5 100-4-20-16-5 31 7-31
CSHH, 1/4-20 x 1.75, GR5 100-4-20-28-5 17 7-24
CSHH, 1/4-28 x .75, GR5 100-4-28-12-5 3 7-47

Item FIgure
No. No.
CSHH, 1-12 x 3.25, GR5 100-16-12-52-5 13 7-24
CSHH, 1-14 x 3.00, GR5 100-16-14-48-5 5 7-29
CSHH, 3/4-10 x 2.00, GR8, FT 100-12-10-40-8F 21 7-47
CSHH, 3/4-10 x 2.25, GR5 100-12-10-36-5 46 7-48
CSHH, 3/4-10 x 4.00, GR8 100-12-10-64-8 16 7-59
CSHH, 3/4-10 x 4.00, GR8 100-12-10-64-8 16 7-60
CSHH, 3/4-16 x 1.75, GR5, FT 100-12-16-28-5F 27 7-36
CSHH, 3/8-15 x 1.75, FT 100-6-16-28-5 26 7-6
CSHH, 3/8-16 x ..50, GR5, FT 100-6-16-8-5F 14 7-57
CSHH, 3/8-16 x ..50, GR5, FT 100-6-16-8-5F 14 7-58
CSHH, 3/8-16 x .50, GR5, FT 100-6-16-8-5F 14 7-45
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 17 7-5
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 13 7-8
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 9 7-19
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 14 7-20
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 5 7-30
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 5 7-31
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 19 7-36
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 12 7-37
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 18 7-42
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 18 7-43
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 8 7-45
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 12 7-52
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 34 7-55
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 34 7-56
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 8 7-57
CSHH, 3/8-16 x .75, GR5, FT 100-6-16-12-5F 8 7-58
CSHH, 3/8-16 x .875, GR5, FT 100-6-16-14-5F 12 7-29
CSHH, 3/8-16 x .875, GR5, FT 100-6-16-14-5F 17 7-41
CSHH, 3/8-16 x .875, GR5, FT 100-6-16-14-5F 17 7-54
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 38 7-8
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 48 7-10
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 5 7-11
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 23 7-15
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 3 7-18
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 30 7-19
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 12 7-21
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 8 7-23
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 6 7-24

Item FIgure
No. No.
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 5 7-25
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 2 7-26
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 13 7-36
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 8 7-37
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 3 7-42
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 3 7-43
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 24 7-49
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 11 7-55
CSHH, 3/8-16 x 1.00, GR5, FT 100-6-16-16-5F 11 7-56
CSHH, 3/8-16 x 1.125, GR5 100-6-16-18-5 18 7-41
CSHH, 3/8-16 x 1.125, GR5 100-6-16-18-5 18 7-54
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5F 30 7-6
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 26 7-9
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 15 7-15
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 15 7-17
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 28 7-21
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 3 7-22
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 2 7-25
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 16 7-48
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 3 7-55
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 3 7-56
CSHH, 3/8-16 x 1.25, GR5 100-6-16-20-5 9 7-61
CSHH, 3/8-16 x 1.375, GR5 100-6-16-22-5 21 7-48
CSHH, 3/8-16 x 1.50, GR5 100-6-16-24-5 30 7-7
CSHH, 3/8-16 x 1.50, GR5 100-6-16-24-5 34 7-36
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-5 31 7-7
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-5 15 7-45
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-5 12 7-50
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-5 26 7-57
CSHH, 3/8-16 x 1.75, GR5 100-6-16-28-5 15 7-58
7
CSHH, 3/8-16 x 2.00, GR5 100-6-16-32-5 21 7-9
CSHH, 3/8-16 x 2.00, GR5 100-6-16-32-5 6 7-30
CSHH, 3/8-16 x 2.00, GR5 100-6-16-32-5 6 7-31
CSHH, 3/8-16 x 2.00, GR5 100-6-16-32-5 5 7-39
CSHH, 3/8-16 x 2.00, GR5, FT 100-6-16-32-5F 15 7-42
CSHH, 3/8-16 x 2.00, GR5, FT 100-6-16-32-5F 15 7-43
CSHH, 3/8-16 x 2.50, GR5 100-6-16-40-5 9 7-21
CSHH, 3/8-16 x 2.50, GR8 100-6-16-40-8 21 7-7
CSHH, 3/8-16 x 2.75, GR5, FT 100-6-16-44-5F 32 7-55

Item FIgure
No. No.
CSHH, 3/8-16 x 2.75, GR5, FT 100-6-16-44-5F 32 7-56
CSHH, 3/8-16 x 4.00, GR5, FT 100-6-16-64-5F 8 7-36
CSHH, 3/8-16 x 9.5, GR5 100-6-16-152-5 40 7-15
CSHH, 3/8-18 x 1.00, GR5, FT 100-6-16-16-5F 28 7-59
CSHH, 3/8-24 x .75, GR5, FT 100-6-24-12-5F 22 7-11
CSHH, 3/8-24 x .75, GR5, FT 100-6-24-12-5F 30 7-12
CSHH, 3/8-24 x 1.00, GR5, FT 100-6-24-16-5F 6 7-49
CSHH, 3/8-24 x 1.25, GR5 100-6-24-20-5 8 7-9
CSHH, 3/8-24 x 1.25, GR5 100-6-24-20-5 10 7-40
CSHH, 5/16-1/ x .875, GR5, FT 100-5-18-14-5F 23 7-45
CSHH, 5/16-18 x .75, GR FT 100-5-18-12-5F 22 7-50
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 12 7-19
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 9 7-22
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 5 7-23
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 5 7-26
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 9 7-32
CSHH, 5/16-18 x .75, GR5, FT 100-5-18-12-5F 16 7-57
CSHH, 5/16-18 x .875, GR5 100-5-18-14-5 17 7-39
CSHH, 5/16-18 x .875, GR5, FT 100-5-18-14-5F 15 7-52
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 6 7-10
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 3 7-27
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5F 8 7-28
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 12 7-30
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 12 7-31
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 29 7-57
CSHH, 5/16-18 x 1.00, GR5 100-5-18-16-5 25 7-58
CSHH, 5/16-18 x 1.00, GR5, FT 100-5-18-16-5 8 7-20
CSHH, 5/16-18 x 1.25, GR5 100-5-18-20-5 25 7-59
CSHH, 5/16-18 x 1.50, GR5 100-5-18-24-5 23 7-21
CSHH, 5/16-18 x 1.50, GR5 100-5-18-24-5 7 7-55
CSHH, 5/16-18 x 1.50, GR5 100-5-18-24-5 7 7-56
CSHH, 5/8-11 x 1.00, GR5, FT 100-10-11-16-5F 2 7-61
CSHH, 5/8-11 x 1.25, GR5 100-10-11-20-5 13 7-59
CSHH, 5/8-11 x 1.25, GR5 100-10-11-20-5 13 7-60
CSHH, 5/8-11 x 1.25, GR5, FT 100-10-11-20-5F 2 7-6
CSHH, 5/8-11 x 1.25, GR5, FT 100-10-11-20-5F 23 7-61
CSHH, 5/8-11 x 1.375, GR5, FT 100-10-11-22-5F 17 7-10
CSHH, 5/8-11 x 1.50, GR5, FT 100-10-11-24-5F 6 7-6
CSHH, 5/8-11 x 1.50, GR8, FT 100-10-11-24-8F 30 7-10

Item FIgure
No. No.
CSHH, 5/8-11 x 1.75, GR5 100-10-11-28-5 11 7-9
CSHH, 5/8-11 x 1.75, GR5, FT 100-10-11-28-5F 20 7-37
CSHH, 5/8-11 x 2.00, GR5 100-10-11-32-5 24 7-47
CSHH, 5/8-11 x 2.00, GR5 100-10-11-32-5 12 7-59
CSHH, 5/8-11 x 2.00, GR5 100-10-11-32-5 12 7-60
CSHH, 5/8-11 x 2.25, GR5 100-10-11-36-5 16 7-9
CSHH, 5/8-11 x 2.50, GR5 100-10-11-40-5 29 7-48
CSHH, 5/8-11 x 2.75, GR5 100-10-11-44-5 10 7-24
CSHH, 5/8-11 x 2.75, GR8 100-10-11-44-8 38 7-10
CSHH, 5/8-11 x 3.00, GR5 100-10-11-48-5 21 7-19
CSHH, 5/8-11 x 3.25, GR5 100-10-11-52-5 9 7-24
CSHH, 5/8-11 x 4.50, GR5 100-10-11-72-5 5 7-46
CSHH, 5/8-11 x 4.50, GR8 100-10-11-72-8 8 7-7
CSHH, 5/8-11 x 5.75, GR5 100-10-11-92-5 8 7-46
CSHH, 5/8-18 x 1.00, GR5, FT 100-10-18-16-5F 11 7-5
CSHH, 7/16-14 x 1.50, GR5 100-7-14-24-5 13 7-11
CSHH, M10x1.5 x 120, C10.9 100-M10-1.5-120-10.9 9 7-2
CSHH, M10x1.5 x 120, C10.9 100-M10-1.5-120-10.9 9 7-4
CSHH, M10x1.50 x 15, C8.8 100-M10-1.50-15-8.8 10 7-1
CSHH, M12x1.25 x 30, C8.8, FT 100-M12-1.25-30-8.8F 31 7-13
CSHH, M12x1.25 x 30, C8.8, FT 100-M12-1.75-50-8.8 24 7-16
CSHH, M12x1.75 x 40, C10.9 100-M12-1.75-40-10.9 12 7-2
CSHH, M12x1.75 x 40, C10.9 100-M12-1.75-40-10.9 12 7-4
CSHH, M12x1.75 x 70, C8.8 100-M12-1.75-70-8.8 18 7-2
CSHH, M12x1.75 x 70, C8.8 100-M12-1.75-70-8.8 18 7-4
CSHH, M16x2 x 30, C8.8, FT 100-M16-2-20-8.8F 20 7-2
CSHH, M16x2 x 30, C8.8, FT 100-M16-2-20-8.8F 20 7-4
CSHH, M16x2 x 40, C8.8, FT 100-M16-2-40-8.8F 25 7-13
CSSBH, 1/4-20 x .375 117-4-20-6 14 7-32
CSSBH, 3/8-16 x .75 117-6-16-12 4 7-37
7
CSSH, #10-32 x .375, FT 102-#10-32-6-F 35 7-21
CSSH, #10-32 x .75, FT 102-#10-32-12-F 33 7-21
CSSH, 1/2-13 x 1.25, FT 102-8-13-20-F 13 7-10
CSSH, 1/2-13 x 1.75, FT 102-8-13-28-F 16 7-16
CSSH, 1/4-28 x .50, FT 102-4-28-8-F 28 7-61
CSSH, 3/8-16 x 1.00, FT 102-6-16-16-F 3 7-44
CSSH, 3/8-16 x 1.25, FT 102-6-16-20-F 26 7-44
CSSH, 3/8-16 x 1.50, FT 102-6-16-24-F 10 7-10
CSSH, 3/8-16 x 2.50 102-6-16-40 44 7-10

Item FIgure
No. No.
CSSH, M10x1.5 x 30, C8.8, FT 102-M10-1.5-30-8.8F 5 7-16
CSSH, M12x1.75 x 40, C8.8, FT 102-M12-1.75-40-8.8F 34 7-2
CSSH, M12x1.75 x 40, C8.8, FT 102-M12-1.75-40-8.8F 34 7-4
CSSH, M16x2 x 30, C8.8, FT 102-M16-2-30-8.8F 24 7-2
CSSH, M16x2 x 30, C8.8, FT 102-M16-2-30-8.8F 24 7-4
CSSH, M16x2 x 40, C8.8, FT 102-M16-2-40-8.8F 25 7-2
CSSH, M16x2 x 40, C8.8, FT 102-M16-2-40-8.8F 25 7-4
CSSH, M16X2 x 60, C8.8, FT 102-M16-2-60-8.8F 26 7-2
CSSH, M16X2 x 60, C8.8, FT 102-M16-2-60-8.8F 26 7-4
Cut Off Cylinder Assembly w/ORFS Fittings 1020704 ASSY 7-10
Cut-Off Assembly - Left 1016156SRV 59 7-10
Cut-Off Assembly - Right 1016155SRV 60 7-10
Cut-Off Cylinder Mounting Shaft 1006988 57 7-10
Cut-Off Hinge Bar 1007064 61 7-10
Cylinder Seal Kit 987725-01 - 7-24
Cylinder, Conveyor Lift, 3.00 x 7.00, 3000 PSI 1016427 1 7-29
Cylinder, Hydraulic, 2.00" Bore x 6" Stroke 987725 4 7-24
Cylinder, Hydraulic, 2.50 x 4.00 x 1.25 910170 62 7-10
Cylinder, Hydraulic, 2.75 x 2.00 x 1.125, Screed Ext Slope 983421SRV 28 7-44
Cylinder, Hydraulic, Double, 2.00 x 45.00, LH 1020110 25 7-42
Cylinder, Hydraulic, Double, 2.00 x 45.00, LH 1020110 51 7-55
Cylinder, Hydraulic, Double, 2.00 x 45.00, RH 1020111 25 7-43
Cylinder, Hydraulic, Double, 2.00 x 45.00, RH 1020111 51 7-56
Cylinder, Hydraulic, HD Pro Berm 1023069 25 7-55
Cylinder, Hydraulic, HD Pro Berm 1023069 25 7-56
Cylinder, Screed Lift, 2.50 x 12.00 x 1.00 1014284SRV 4 7-29
Cylinder, Track Tension 1016146-02 4 7-2
Cylinder, Track Tension 1016146-02 4 7-4
-D-
DC08-40-0-P-85 1021455-05 12 7-38
DC08-40-0-P-85 1021455-05 8 7-41
DC08-40-0-P-85 1021455-05 8 7-54
Decal - Crown Valley 1007677-06 20 7-39
Decal - Screed Arm, HD Pro, LH 1022202-01 10 7-46
Decal - Screed Arm, HD Pro, RH 1022202-02 11 7-46
Decal - Umbrella 988207 2 7-62
Decal, Electric Heat 1022474 2 7-51
Decal, Junction Box 1022483 2 7-33

Item FIgure
No. No.
Decal, Oper Control Panel 1022472 24 7-30
Decal, Oper Control Panel, Steering Knob 1023529 25 7-31
Decal, Oper, Fuse Diagram 1022706 28 7-33
Decal, Screed Control Box 1022475 9 7-52
Decal, Thicker/Thinner 856472 21 7-24
Decal, Thicker/Thinner 1007677-01 27 7-47
Decal, Thicker/Thinner 1007677-01 48 7-48
DEF Pump 1016249-24 8 7-18
DEF Tank 1016249-27 1 7-18
DEF Tank Header Assembly 1016249-44 18 7-18
DEF Tank Mounting Strap 1016249-02 2 7-18
Depth Screw Handle, 3:1, HD Pro 1022624 10 7-48
Directional Solenoid Valve, DHE-0713-XK-12DC 983643-01 23 7-26
Display, DM430 1021306 17 7-30
Display, DM430 1021306 17 7-31
-E-
Ears, Screed Pull Arm Pivot 851210 3 7-24
E-Chain Bracket 1020632 14 7-37
E-Chain, IGUS, Series Z16 1020190 31 7-42
EDC, Tandem H1 w/Solenoids, Gasket & Screws 986519-10 11E 7-16
Edge Trim, Door, Lower, RH 1021426-02 28 7-20
Edge, Trim, Door, Lower 1021428-01 3 7-20
Edge, Trim, Door, Upper 1021426-01 2 7-20
Elbow Adapter, 90°, -10 ORFS / -10 O-Ring FS6801-10-10-NWO-FG 4 7-16
Elbow Adapter, 90°, -20 JIC / -16 O-Ring FS6801-20-16-NWO-FG 21 7-16
7
Elbow Adapter, 90°, -4 ORFS/ -6 O-Ring FS6801-04-06-NWO-FG 13 7-16
Elbow, Intake 1019980-34 6 7-14
Elbow, Reducing 1019980-37 11 7-14

Item FIgure
No. No.
Element Hold Down, HD Pro, Berm 1023193 35 7-55
Element, Heating, 1500W, 240V, 32" 1023125 36 7-55
Element, Heating, 2000W/220V, 43.00" 1020237SRV 20 7-42
Element, Heating, 2000W/220V, 43.00" 1020237SRV 20 7-43
Element, Heating, 500W, 220V, 30" 1011158SRV 40 7-45
Element, Thin Blade Heater, Style S, 240VAC, 3500 Watt 1020155SRV 6 7-36
Enclosure, Control Panel, Screed Heat 1021596-01 1 7-51
Enclosure, Junction Box 1021360 1 7-33
Endgate Chain Outer Mount 1020329 33 7-45
Endgate Gauge 1020662 13 7-45
Endgate Guide, Front 1020380 27 7-45
Endgate Guide, Rear 1020381 35 7-45
Endgate Spring Cup 1021544 32 7-45
Endgate Spring Cup 1020331 34 7-58
Endgate Spring Cups 1021544 36 7-57
Endgate Wiring Support Cover, HD Pro 1022666 22 7-45
Endgate, Floating, LH 1020339 2 7-45
Endgate, Floating, RH 1020340 4 7-45
Engine Access Door, LH 1021420 4 7-20
Engine Access Door, RH 1021427 29 7-20
Engine Access Panel, LH 1021396 1 7-20
Engine Access Panel, RH 1021395 27 7-20
Engine Cover 1021413 1 7-19
Engine Cover Hinge 1022697 20 7-19
Engine Deflector, Brace 1021446 22 7-20

Item FIgure
No. No.
EP12-S35T-0-P-240 1021453-01 19 7-25
Extendable Light Bracket 1021908 20 7-21
Extension Body, Berm, LH 1023017 1 7-55
Extension Body, Berm, RH 1023018 1 7-56
Extension Heat Box 1020283 23 7-42
Extension Heat Box 1020283 23 7-43
Extension Ruler 1022224 27 7-42
Extension, Walkboard, LH 1017495 3 7-49
Extension, Walkboard, RH 1017496 4 7-49
-F-
Fan Spacer 1019980-48 2 7-17
FHMS, Cross, #6-32 x .375, FT 123-#6-32-6F 22 7-41
FHMS, Cross, #6-32 x .375, FT 123-#6-32-6F 22 7-54
Filler Neck 140030FN 19 7-11
Filter Element, Hydraulic, 9 Micron 290030 8 7-29
Filter Element, Hydraulic, Return Filter, 10 Micron 1018447 11 7-12
Filter Head, Hydraulic 1017402 7 7-29
Filter Head, Hydraulic, Return Filter 1018446 10 7-12
Filter Head, Oil 1006364-63 25 7-15
Filter, Fuel 1009253-18 12 7-15
Filter, Fuel Water Separator 1009253-19 9 7-15
Filter, Fuel, In-Line 986537-31 20 7-23
Fire Extinguisher, 10 Lbs., 4A:80B:C 1014536 11 7-62
Fire Extinguisher, 5 Lbs., 3A:40B:C 35828 9 7-62
7
Fitting, Grease, 90°, 1/4-28 140620 3 7-46
Fitting, Lube, 90°, 1/4-28 140620 8 7-42
Fitting, Lube, 90°, 1/4-28 140620 8 7-43
Fitting, Lube, 90°, 1/4-28 140620 19 7-55
Fitting, Lube, 90°, 1/4-28 140620 19 7-56
Fitting, Lube, Straight, 1/4"-28 140610 2 7-39
Fitting, Lube, Straight, 1/4:-28 140610 15 7-40

Item FIgure
No. No.
Fitting, Lube, Straight, 1/4-28 140610 5 7-45
Fitting, Lube, Straight, 1/4-28 140610 19 7-47
Fitting, Push Lok, -5 LOC/-6 RFJX 5LOC-6RFJX 17 7-23
Fitting, Straight, -6MP/-6HB, Push-On 31959 2 7-50
Flashing, Center 985063 24 7-9
Flashing, Front Lip 1022771 19 7-9
Flat Washer 1012165 4 7-61
Flat Washer 856046 24 7-61
Flat Washer, .500 x 2.00 x .188 855735 21 7-61
Flat Washer, .688 ID x 2.25 OD x .188 1012165 13 7-5
Flex Plate & Coupling 1006963-03 9 7-16
Flight Screw Lock Mounting Tab 1014068 26 7-48
Flow Divider, FD50-45-0-P-33 1021454-07 24 7-26
Front Access Door, Large 1021266 44 7-9
Front Lip Guard Assembly 1022768 1 7-6
Fuel Filler Tank Weldment 1019663 21 7-11
Fuel Pick-Up Tube, 7.75" 1014538-07.75 2 7-11
Fuel Sender 1009253-36 10 7-15
Fuel Sensor 1019698 8 7-11
Fuel Vent Hose Assembly F387TCJCJ1080808-18.5-AS-B-15-16 25 7-11
Fuel Vent Tube 1021999 16 7-11
Fuel Water Separator Filter Head 1009253-53 8 7-15
Fuse & Relay Panel 1016249-34 11 7-18
Fuse Block, 18 Gang, ATC 685060 23 7-33
Fuse Box Foam Rubber 1009253-45 17 7-18
Fuse Holder 1009253-27 30 7-15
Fuse Holder, ATC, In-Line 400030 21 7-33
Fuse, 10A, ATC 36340 24 7-33
Fuse, 15A, ATC 36341 25 7-33
Fuse, 1A, ATC 1015794-55 22 7-33
Fuse, 20A, ATC 36342 26 7-33
Fuse, 30A, ATC 36218 27 7-33
Fuse, 40A, AMI, Bolt-Down 1021324-40 31 7-15
-G-
Gasket, Aux Pump Plate, EPS1218 1019980-18 8 7-16
Gauge, Sight Level/Temp, Hydraulic Oil 500070 7 7-12
GC-35 Controller Assembly 1010499-08 2 7-59
GC-35 Controller Assembly 1010499-08 1 7-60

Item FIgure
No. No.
GC-35 Paver Bracket Assembly 1010499-05 18 7-59
GC-35 Paver Bracket Assembly 1010499-05 7 7-60
GC-35 Quick Reference Guide 1010499-01 7 7-59
GC-35 Quick Reference Guide 1010499-01 6 7-60
GC-35/Sonic Tracker Coil Cord Assembly, 15FT 1010499-04 5 7-59
GC-35/Sonic Tracker Coil Cord Assembly, 15FT 1010499-04 4 7-60
Generator Assembly, 14.4 KW, Harrison, Belt Driven 1021277 18 7-17
Grab Handle, Screed Control Box 1022292 11 7-52
Grating, Floor Board, LH 1021419 1 7-22
Grating, Floor Board, RH 1022074 2 7-22
Grease Fitting, 1/4-28, Long 1008949 46 7-10
Grease Fitting, 1/8 NPT Straight 29A-02 36 7-10
Grip, Rubber, .625 ID R135 11 7-49
Group - Screed Covers, 820HD 1021249 GRP 7-37
Group - Auger 1021341 GRP 7-10
Group - Citrus Tanks, HD Pro 1021508 GRP 7-50
Group - Conveyor Assembly w/Heavy-Duty Chains 1022278 GRP 7-6
Group - Covers 1022432 GRP 7-19
Group - Depth Screw, Standard 1022617 GRP 7-47
Group - Drive, Poly/Steel Track 1022755 GRP 7-1
Group - Engine & Hydraulic 1022438 GRP 7-27
Group - Engine & Hydraulic 1022438 GRP 7-28
Group - Extensions, HD Pro 1021247 GRP 7-42
7
Group - Extensions, HD Pro 1021247 GRP 7-43
Group - Extensions, HD Pro, Berm Option 1022998 GRP 7-55
Group - Extensions, HD Pro, Berm Option 1022998 GRP 7-56
Group - HD Pro Berm Endgates, Standard 1023263 GRP 7-57
Group - HD Pro Berm High Lift Endgates, Option 1023184 GRP 7-58
Group - Hopper 1016672 GRP 7-9
Group - Hydraulic w/Slope, HD Pro 1022609 GRP 7-38
Group - Manual Crown 1021255 GRP 7-39
Group - Power Crown 1021937 GRP 7-40

Item FIgure
No. No.
Group - Push Roller 1008266 GRP 7-5
Group - Screed Arms, 820HD 1021490 GRP 7-46
Group - Screed Controls 1021499 GRP 7-51
Group - Screed Controls 1021499 GRP 7-52
Group - Screed Details, HD Pro 1022605 GRP 7-50
Group - Screed Mounting/Tow Point, LH & RH 1022578 GRP 7-24
Group - Screed, Base, 820HD 1021241 GRP 7-36
Group - Slides 1021242 GRP 7-44
Group - Spring Loaded Endgates, HD Pro 1021256 GRP 7-45
Group - Walkboards, Grip Strut, HD Pro 1022151 GRP 7-49
Group, Controls, High Deck 1022448 GRP 7-30
Group, Controls, Steering Knob 1023580 GRP 7-31
Groups - Tanks 1022434 GRP 7-11
Guard Clamp 802112SRV 17 7-6
Guard, Fan 1019980-21 10 7-13
Guide Bar 920061SRV 30 7-9
Guide Bar Assembly 853887 27 7-9
Guide Bar Inner Tube 920051SRV 29 7-9
Guide Bar Outer Tube 920041SRV 28 7-9
Guide Wheel Assembly 930055 30 7-61
Guide Wheel Axle Assembly 930045SRV 29 7-61
-H-
Hair Pin, Cotter, .148, #9 5928 27 7-55
Hair Pin, Cotter, .148, #9 5928 27 7-56
Hand Grip 490010 9 7-39
Handle & Nozzle, Spray Down 920220 4 7-23
Handle Nut, 5/8-11 300060 11 7-59
Handle Nut, 5/8-11 300060 11 7-60
Handle, Depth Screw, HD Pro 1022619 1 7-47
Harness, Control Box Jumper 1021733 17 7-34
Harness, Control Panel, Low Deck w/o Seat, Jumper 1022307 31 7-34
Harness, Control Panel, Low Deck w/Seat, Jumper 1022306 30 7-34
Harness, Engine Power 1021723 16 7-34
Harness, Engine, Power 1021723 42 7-15
Harness, Generator to Screed 1021778 26 7-51
Harness, Generator to Screed Heat Box 1021778 24 7-34

Item FIgure
No. No.
Harness, Hood Motor 1023224 32 7-19
Harness, Hood Motor 1023224 32 7-34
Harness, Hydraulic Cooler, Left 1021784 25 7-34
Harness, Hydraulic Cooler, LH 1021784 7 7-27
Harness, Hydraulic Cooler, Right 1021785 26 7-34
Harness, Hydraulic Oil Cooler, Right 1021785 11 7-28
Harness, Left Screed Box - TopCon Option 1020938 REF 7-59
Harness, Main 982456 18 7-34
Harness, Main - TopCon Option 1020311 REF 7-59
Harness, Output Module to Cylinder Manifold 1021745 25 7-26
Harness, Output Module to Cylinder Manifold 1021745 22 7-34
Harness, Output Module to Motor Manifold 1021744 21 7-25
Harness, Output Module to Motor Manifold 983212 21 7-34
Harness, Output Module to Screed 1021738 19 7-34
Harness, Output Modules to Screed 1021738 24 7-51
Harness, Power & Can, Output Modules 1021743 20 7-34
Harness, Power Control, Output Modules 1022126 28 7-34
Harness, Power Crown, Berm Option 1021984 25 7-41
Harness, Power Crown, Berm Option 1021984 25 7-54
Harness, Power w/Fuse Block 1022125 27 7-34
Harness, Pump, Spray Down 1015540 23 7-23
Harness, Pump, Spray Down 1015540 34 7-34
Harness, Rear Work Lights 1022220 37 7-21
Harness, Rear Work Lights 1022220 29 7-34
Harness, Right Screed Box - TopCon Option 1021694 REF 7-59
Harness, Screed 1021746 23 7-34
Harness, Screed 1021746 25 7-51
Harness, Sensor 1021719 15 7-34
Harness, System 5 1009099 33 7-34
Harness, System 5 1009099 21 7-59
7
Harness, System 5 1009099 18 7-60
HD Pro Berm Endgate Hole Plug 1023282 15 7-57
HD Slide 1020157-01 9 7-44
Heat Box Cover 1020281 14 7-42
Heat Box Cover 1020281 14 7-43
Heat Box Cover, Berm, LH 1023034 40 7-55
Heat Box Cover, Berm, RH 1023035 40 7-56
Heat Box Cover, Main, Berm, LH 1023032 31 7-55
Heat Box Cover, Main, Berm, RH 1023033 31 7-56

Item FIgure
No. No.
Heat Box, Berm, LH 1023027 46 7-55
Heat Box, Berm, LH 1023027 46 7-56
Heat Box, Main, Berm, LH 1023025 39 7-55
Heat Box, Main, Berm, RH 1023026 39 7-56
Heat Deflector - LH 1021601 6 7-19
Heat Deflector - RH 1021603 7 7-19
Hex Locknut, 3/4 95998936 8 7-47
Hinge Pin, Extension, HD Pro Berm 1023143 17 7-55
Hinge Pin, Extension, HD Pro Berm 1023143 17 7-56
Hinge, 4" w/Weld Nuts 1019905 5 7-19
Hinge, Door 986693 31 7-21
Hold Down, Battery 72313 37 7-15
Hopper Hinge - Left 1016284 4 7-9
Hopper Hinge - Right 1016276 5 7-9
Hopper Safety Bar 1021593 5 7-6
Hopper Wing - Left 1016286 1 7-9
Hopper Wing - Right 1016278 2 7-9
Hopper Wing Cylinder Bracket 1016283 3 7-9
Hopper Wing Flashing 1016289-F 14 7-9
Hopper Wing Hinge Pin 1016439 6 7-9
Hopper Wing Rubber Plate 980727 15 7-9
Hopper Wing, Fold Out Tool 1018723SRV 45 7-9
Horn, Low Pitch 20190773 38 7-21
Hose Kit, Berm, HD Pro 1023621 24 7-54
Hose Kit, Drive Motors w/ORFS Adapters 1020720 15 7-3
Hose Kit, Drive Motors/Track Tension w/ORFS Adapters 1020720 28 7-1
Hose Kit, Power Crown, HD Pro 1023935 24 7-41
Hose Kit, Power Crown, HD Pro w/Berm 1023634 26 7-54
Hose Kit, Slope 8530 HD Pro Screed 1022611 23 7-41
Hose Kit, Slope 8530 HD Pro Screed 1022611 23 7-54
Hose Kit, Slope, HD Pro 1022611 13 7-38
Hose Kit, Track Tension w/ORFS Adapters 1020729 27 7-1
Hose Kit, Truck Hitch 1023655 34 7-61
Hose, 05, Push-On, .3125 71812 18 7-23
Hose, Coupler 1019980-24 14 7-13
Hose, Elbow 1019980-23 13 7-13
Hose, Elbow 1019980-26 17 7-13
Hose, Elbow 1019980-27 18 7-13
Hose, Lower Radiator 1016249-19 15 7-13

Item FIgure
No. No.
Hose, Upper Radiator 1019980-09 11 7-13
Hydraulic Cylinder, 1.50 x 30.00 x 1.00 Rod 930070 11 7-61
Hydraulic Cylinder, 2.00 x 8.22 x 1.00 610110 37 7-9
Hydraulic Cylinder, Assembly w/Adapters 1019876 ASSY 7-61
Hydraulic Drive Motor Seal 59941203 28 7-2
Hydraulic Drive Motor Seal 59941203 28 7-4
Hydraulic Motor Assembly, 22.0 CIR 1017640 11 7-10
Hydraulic Pump, Tandem, 22.5 CC/19 CC, 9T 1017733 1 7-16
Hydraulic Tank 1021342 1 7-12
-I, J, K, L-
IGUS Chain Cover 1020267 10 7-55
IGUS Chain Cover 1020267 10 7-56
Indicator, Berm Height, HD Pro 1023150 21 7-41
Indicator, Berm Height, HD Pro 1023150 21 7-54
Inner Element Cover, LH 1021459 11 7-37
Inner Element Cover, RH 1021460 10 7-37
Insulation, .125 x 1.00 x 41.50 1020298 22 7-42
Insulation, .125 x 1.00 x 41.50 1020298 22 7-43
Isolator 1001166-57 19 7-13
Isolator 986537-14 24 7-13
Isolator 1000867-31 7 7-34
Isolator Triangle Washer 1017061 30 7-13
Isolator, Engine 1011049-14 18 7-14
Isolator, Pump, Marco UP9/E 1015089-05 13 7-23
J-Guard Weldment - Left 1016193SRV 20 7-6
J-Guard Weldment - Right 1016192SRV 21 7-6
Joystick, Hall Effect, PQ w/Connector 1021199-01 22 7-30
Joystick, Hall Effect, PQ w/Connector 1021199-01 23 7-31
Junction Box to Control Box Cable 983416-01 19 7-59
7
Key 35560 - 7-19
Key 35560 - 7-20
Key 35560 - 7-21
Key, .25 x .25 x 1.25 1011309 14 7-47
Key, Ignition 982008-04 4 7-33
Keypad, Can-Bus, 4x2, Console - Bottom Right 1021305 21 7-30
Keypad, Can-Bus, 4x2, Console - Bottom Right 1021305 21 7-31
Keypad, Can-Bus, 4x2, Console - Top Right 1021304 19 7-30
Keypad, Can-Bus, 4x2, Console - Top Right 1021304 19 7-31

Item FIgure
No. No.
Keypad, Can-Bus, 4x2, Console, Bottom Left 1021303 23 7-30
Keypad, Can-Bus, 4x2, Console, Bottom Left 1021303 24 7-31
Keypad, Can-Bus, 4x3, Screed - Left 1021300 3 7-52
Keypad, Can-Bus, 4x3, Screed - Right 1021301 4 7-52
Keypad, Can-Bus, 4x3, Top Left 1021302 34 7-30
Kit, Strainer & Gasket 140030GK 4 7-12
Knob, .25 Shaft 35049 25 7-30
Knob, .25 Shaft 35049 26 7-31
Knob, .25 Shaft 35049 6 7-52
Knob, Black 851156 2 7-21
Knob, Black 851156 36 7-45
Knob, Black 851156 25 7-57
Knob, Black 851156 23 7-58
Knob, Revolving Ball, M12x1.75 981574 5 7-47
KPP Speed Sensor (Included With Item 29) 1021219- 01 30 7-2
KPP Speed Sensor (Included With Item 29) 1021219-01 30 7-4
Latch 985549 9 7-49
Lever Latch 980460 2 7-19
Lever Latch 980460 30 7-21
Lid, Wire Tray 1021875 7 7-22
Light, LED Circular 1013307SRV 8 7-19
Light, LED Circular 1021563 21 7-21
Light, Red, Dash 31983 3 7-51
Link Kit, Track Repair 811312 26 7-1
Link w/Rollers 1022223-1 18 7-7
Link, Half 1022223-4 19 7-7
Link, Half 1022223-4 23 7-7
Link, Master 1022223-3 17 7-7
Link, Master w/Tab 1022223-2 16 7-7
Linkage, Berm Height Indicator, Bottom, HD Pro 1023149 14 7-55
Linkage, Berm Height Indicator, Bottom, HD Pro 1023148 14 7-56
Linkage, Berm Height Indicator, Top, HD Pro 1023149 13 7-55
Linkage, Berm Height Indicator, Top, HD Pro 1023149 13 7-56
Lock Nut 95200879 13 7-47

Item FIgure
No. No.
Lock Nut, Bulkhead, -10 ORFS FS0306-10 22 7-1
Lock Washer 95200978 12 7-47
Lock Washer, HD30 Series, Size 18 20355608 29 7-30
Lock Washer, HD30 Series, Size 18 20355608 30 7-31
Lockable Fuel Tank Cap 140030FL 18 7-11
Locking Collar, 2.00 620400 27 7-61
Locking Collar, Power Crown 1000798 6 7-40
Locknut 95200879 41 7-48
Lockwasher 95200978 40 7-48
Lower Endgate, HD Pro Berm High Lift, LH 1023189 2 7-58
Lower Endgate, HD Pro Berm High Lift, RH 1023190 4 7-58
Lower Endgate, HD Pro Berm, LH 1023268 2 7-57
Lower Endgate, HD Pro Berm, RH 1023269 4 7-57
Lower Fuel Tank 1019541 1 7-11
Lower Fuel Tank Assembly 1019540 ASSY 7-11
Lower Planetary Drive Shaft 1014926 42 7-48
-M-
Main Fuel Hose Assembly K811HT0606242424-109-AS-B-37-105.25 26 7-11
Main Screed Element Cover 1020186 12 7-36
Main Strike Off, LH 1020215 36 7-36
Main Strike Off, RH 1020216 37 7-36
Main Wearplate, 3/8 x 18 1020083 1 7-36
Manifold, Hydraulic, Cylinder 1021454 REF 7-26
7
Manifold, Hydraulic, Motor 1021453 REF 7-25
Manifold, Hydraulic, Screed 1021455 7 7-41
Manifold, Hydraulic, Screed 1021455 7 7-54
Manifold, Hydraulic, Screed, Berm 1021455-B 12 7-41
Manifold, Hydraulic, Screed, Berm 1021455-B 12 7-54
Manifold, Track Tensioner 851544 19 7-12
Manual-PAK Case, 10.5 x 13.5 x 2.5 985234-01 16 7-50
Master Track Link Pin 811306 ASSY 7-1
Motor Mount 981696 14 7-10

Item FIgure
No. No.
Motor, Hydraulic 986640 4 7-40
Motor, Hydraulic, 22.0 CIR 260130 25 7-8
Motor, Hydraulic, Drive, 46CC Max, 21CC Min w/KPP Sensor 1021219 29 7-4
Motor, Hydraulics, Drive, 46CC Max, 21CC Min w/KPP Sensor 1021219 29 7-2
Motor, Vibrator, 12VDC 1021802 17 7-49
Mount, Auger End, Long 1019053-01 35 7-10
Mount, Conveyor Motor 1016028 24 7-8
Mount, Cylinder Manifold 1021480 1 7-26
Mount, Front Engine 1019980-29 21 7-13
Mount, Fuel Filter 1016249-08 14 7-15
Mount, Fuel Pump and Filters 1016249-07 13 7-15
Mount, Generator 1019980-60 14 7-17
Mount, Generator To Engine 1019980-57 11 7-17
Mount, Hose Reel and Spray Down Pump 1021388 2 7-23
Mount, Hose Reel, RH 1021387 3 7-23
Mount, Motor Manifold 1021483 1 7-25
Mount, Rear Engine, LH 1019980-31 23 7-13
Mount, Rear Engine, RH 1019980-30 22 7-13
Mount, Screed Control Box 1021492 10 7-52
Mount, Seat, and Console, LH 1021858 22 7-32
Mount, Seat, and Console, RH 1021373 25 7-32
Mount, Shroud, Bottom LH 1019980-06 8 7-13
Mount, Shroud, Top LH 1019980-05 7 7-13
Mount, Sonic Sensor 1008905 6 7-45
Mounting Bracket, 10 Lbs. Fire Extinguisher 12034-5HD 12 7-62
Mounting Bracket, 5 Lbs. Fire Extinguisher 12313-5DC 10 7-62
Murr Block Mount 1021354 1 7-34
-N-
Nord Washer 986810 8 7-44
Nord Washer, 2 pc. 986810 6 7-7
Nut Lock, Stover, 5/16-18, GR5 204-5-18-5 27 7-59
Nut, Alternator 1019980-16 7 7-15
Nut, Bulkhead Lock, -6 FS0306-06 11 7-11
Nut, Hex, 1/2-13, GR5 200-8-13-5 29 7-8
Nut, Hex, 1/2-13, GR5 200-8-13-5 21 7-45
Nut, Hex, 1/2-13, GR5 200-8-13-5 24 7-57

Item FIgure
No. No.
Nut, Hex, 1/2-13, GR5 200-8-13-5 22 7-58
Nut, Hex, 1/4-20, GR5 200-4-20-5 22 7-15
Nut, Hex, 1/4-20, GR5 200-4-20-5 8 7-32
Nut, Hex, 1/4-20, GR5 200-4-20-5 15 7-39
Nut, Hex, 3/8-16, GR5 200-6-16-5 34 7-7
Nut, Hex, 3/8-16, GR5 200-6-16-5 18 7-15
Nut, Hex, 3/8-16, GR5 200-6-16-5 39 7-21
Nut, Hex, 3/8-16, GR5 200-6-16-5 35 7-36
Nut, Hex, 3/8-16, GR5 200-6-16-5 12 7-45
Nut, Hex, 3/8-16, GR5 200-6-16-5 24 7-48
Nut, Hex, 3/8-16, GR5 200-6-16-5 15 7-50
Nut, Hex, 3/8-16, GR5 200-6-16-5 12 7-57
Nut, Hex, 3/8-16, GR5 200-6-16-5 12 7-58
Nut, Hex, 5/16-1/, GR5 200-5-18-5 19 7-39
Nut, Hex, 5/16-18, GR5 200-5-18-5 26 7-21
Nut, Hex, 5/16-18, GR5 200-5-18-5 6 7-27
Nut, Hex, 5/16-18, GR5 200-5-18-5 12 7-32
Nut, Hex, 5/16-18, GR5 200-5-18-5 26 7-45
Nut, Hex, 5/16-18, GR5 200-5-18-5 13 7-48
Nut, Hex, 5/16-18, GR5 200-5-18-5 18 7-52
Nut, Hex, 5/16-18, GR5 200-5-18-5 30 7-57
Nut, Hex, 5/16-18, GR5 200-5-18-5 28 7-58
Nut, Hex, 5/8-11, GR5 200-10-11-5 39 7-10
Nut, Hex, Heavy, 1/2-13, GR5 201-8-13-5 2 7-10
Nut, Hex, Jam, 1/2-13, GR5 202-8-13-5 17 7-36
Nut, Hex, Jam, 1/2-13, GR5 202-8-13-5 20 7-41
Nut, Hex, Jam, 1/2-13, GR5 202-8-13-5 16 7-49
Nut, Hex, Jam, 1/2-13, GR5 202-8-13-5 20 7-54
Nut, Hex, Jam, 3/8-16, GR5 202-8-13-5 36 7-9
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 45 7-10
7
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 9 7-36
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 16 7-42
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 16 7-43
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 42 7-45
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 33 7-55
Nut, Hex, Jam, 3/8-16, GR5 202-6-16-5 33 7-56
Nut, Hex, Jam, 5/8-11, GR5 202-10-11-5 22 7-39
Nut, Hex, M12x1.75 81212 6 7-47
Nut, Hex, M12x1.75, C10.9 200-M12-1.75-10.9 14 7-2

Item FIgure
No. No.
Nut, Hex, M12x1.75, C10.9 200-M12-1.75-10.9 14 7-4
Nut, Hex, M12x1.75, C8.8 81212 8 7-48
Nut, Lock, 5/8-11, GR5 200-10-11-5 32 7-48
Nut, Lock, Flexloc, 1-12, Full, LT 217-16-12 15 7-24
Nut, Lock, Nylon, #10-24, GR5 205-#10-24-5 8 7-21
Nut, Lock, Nylon, #10-24, GR5 205-#10-24-5 19 7-37
Nut, Lock, Nylon, 3/4-10, GR5 205-12-10-5 5 7-48
Nut, Lock, Stover, 1/2-13, GR5 204-8-13-5 9 7-5
Nut, Lock, Stover, 5/8 204-10-11-5 18 7-9

Item FIgure
No. No.
Nylon Dust Cover 1015285 19 7-48
-O-
Oil Cooler Fan Guard 1018378-05 - 7-27
Oil Cooler Fan Guard 1018378-05 - 7-28
Oil Cooler Fan Shroud 1021029-02 - 7-27
Oil Cooler Fan Shroud 1021029-02 - 7-28
Oil Cooler Fan, Brushless 1018378-01 - 7-27
Oil Cooler Fan, Brushless 1018378-01 - 7-28
Oil Cooler Heat Exchanger 1021029-01 - 7-27
Oil Cooler Heat Exchanger 1021029-01 - 7-28
Oil Cooler Jumper Harness 1018378-04 - 7-27
Oil Cooler Jumper Harness 1018378-04 - 7-28
Oil Cooler Mount, Inner 1021382 6 7-28
Oil Cooler Mount, Outer 1021381 7 7-28
Oil Cooler Temperature Switch 1016426-03 - 7-27
Oil Cooler Temperature Switch 1018378-03 - 7-28
Oil Cooler, Auxiliary w/Fan, Brushless, 77K BTU w/Bypass 1021029 1 7-27
Oil Cooler, Auxiliary w/Fan, Brushless, 77K BTU w/Bypass 1021029 1 7-28
Oil Filter 986537-03 24 7-15
Oil/Water Separator 1019980-56 10 7-17
Option - Fire Extinguisher w/Bracket, 10 Lbs. 982031 OPT 7-62
Option - Fire Extinguisher w/Bracket, 2.50 Lbs. 360050 8 7-62
7
Option - Fire Extinguisher w/Bracket, 5 Lbs. 982030 OPT 7-62
Option - Harness, Control Panel, Low Deck (Seated) 1022306 28 7-32
Option - Harness, Control Panel, Low Deck (Standing) 1022307 29 7-32
Option - HD Pro Hydraulic with Power Crown 1023933 OPT 7-41
Option - HD Pro Hydraulic with Slope/Berm 1023631 OPT 7-54
Option - HD Pro Hydraulic with Slope/Berm/Power Crown 1023938 OPT 7-54
Option - Mount, Lower Control 1021390 27 7-32
Option - Operator Seat Umbrella Mounts 1023412 OPT 7-62
Option - Screed Slope Meter 1020138 OPT 7-50

Item FIgure
No. No.
Option - Spring Loaded Endgates, Heated 1023072 OPT 7-45
Option - TopCon P-32 Dual Grade/Slope 1022123 GRP 7-59
Option - TopCon P-32, Dual Grade 1022122 GRP 7-59
Option - TopCon P-32, Dual Grade 1022124 GRP 7-60
Option - Truck Hitch w/ORF Adapters 1020731 OPT 7-61
Option - Umbrella w/Safety Decal 988347SRV OPT 7-62
O-Ring 36808 7 7-16
O-Ring 12757410 19 7-16
O-Ring, Hydraulic Motor to Torque Hub 811366 27 7-2
O-Ring, Hydraulic Motor to Torque Hub 811366 27 7-4
Outer Element Cover 1020192 11 7-36
Outlet, 12V, Socket 1011147 7 7-33
Output Module, 16 Output Digital 1021326 5 7-34
Output Module, Motor Manifold, Murr 1021309 4 7-34
-P-
P-32 Slope Module 1010499-09 22 7-59
Pad, Battery Tray 720130 38 7-15
Panel Nut, HD30 Series, Size 18 20355590 28 7-30
Panel Nut, HD30 Series, Size 18 20355590 29 7-31
Panel, Enclosure, Screed Heat 1020647-02 20 7-51
PHMS, Cross, #10-24 x .50, FT 122-#10-24-8F 5 7-12
PHMS, Cross, #10-24 x .75, FT 1022-#10-24-12F 6 7-21
PHMS, Cross, #10-32 x .50, FT 122-#10-32-8F 9 7-11
PHMS, Cross, #10-32 x .50, FT 122-#10-32-8F 13 7-34
Pin, Clevis, .75 x 2.00 37662 26 7-55
Pin, Clevis, .75 x 2.00 37662 26 7-56
Pin, Quick Release 1008934 3 7-21
Pipe, .75 x 1.00, SCH 80 854032 33 7-9
Pipe, Lower Charge Air 1019980-25 16 7-13
Pipe, Lower Intake 1019980-36 10 7-14
Pipe, Tail 1016249-66 13 7-14
Pipe, Upper Charge Air 1019980-22 12 7-13
Pivot Bar Support Weldment 930015 5 7-61
Pivot Guide Spacer 855507 12 7-7
Pivot Guide Spacer 855507 4 7-46
Pivot Pin, Push Bar 810081SRV 10 7-5
Planetary Adapter Tube 1014924 27 7-48
Planetary Box Coupler 1014927 38 7-48

Item FIgure
No. No.
Planetary Drive Reduction Box 1014921 35 7-48
Planetary Threaded Rod 1014931 34 7-48
Plate, Cover, Center Conveyor Roller, LH 1023726 28 7-7
Plate, Cover, Center Conveyor Roller, RH 1023727 29 7-7
Plate, Extension Strike Off 1020232 2 7-42
Plate, Extension Strike Off 1020232 2 7-43
Plate, Extension Strike Off, Berm 1023144 2 7-55
Plate, Extension Strike Off, Berm 1023144 2 7-56
Plate, Foot Platform, Tread Grip 1021370 13 7-32
Plate, Pivot Stop Clamp 1020205 25 7-44
Plate, Power Crown Adjuster 1008600 1 7-40
Plate, Rear Console Cover, Adjustable 1021350 16 7-30
Plate, Rear Console Cover, Adjustable 1021350 16 7-31
Plate, Roller Mount, Adjustable 1016324 8 7-5
Plate, Screed Pivot, HD 1020194 1 7-44
Plate, Slope Meter Bracket 1020908 21 7-50
Plate, Slope Sensor Mounting 1023774 24 7-59
Plate, Washer, Seat Post 1021374 17 7-32
Plug, Display Jumper, 14-Pin 1023299 31 7-32
Plug, Magnetic Drain, -16 SAE ORB 1011971 24 7-12
Plug, Screed Box Jumper 1023481 32 7-32
Plug, Screed Jumper, 31-Pin 1023298 30 7-32
Poly Track Pad, 14" 851104 6 7-1
Polypad Roller Spacer Bar 1016790-02 15 7-2
Polypad Roller Spacer Bar 1016790-02 15 7-4
Potentiometer 1001822-05 26 7-30
Power Block Relay 1009253-41 12 7-18
Proof Coil Chain, .250 x 12 Link 920061-1 31 7-9
7
Pulley, Crank, Lower 1019980-55 4 7-17
Pulley, Generator 1019980-54 8 7-17
Pulley, Lower Engine, Generator 1019980-50 7 7-17
Pulley, Upper Engine 1019980-49 3 7-17
Pump Body, Spray Down, Marco UP9/E 1015438-01 12 7-23
Pump Mounting Plate Kit 1006963-02 10 7-16
Pump, Fuel w/Filter 1010471 11 7-15
Pump, Spray Down, Marco UP9/E w/Pressure Switch 1015438 11 7-23
Push Bar Roller Assembly w/Bearings 852799 ASSY 7-61

Item FIgure
No. No.
Push Lok Fitting, -5LOC/-6RMP 5LOC-6RMP 3 7-11
Push Roller Bearing, 1.250 810110 33 7-48
Push Roller Bearing, 1.250 810110 17 7-61
Push Roller, Adjustable 1016888 1 7-5
-Q, R-
Radial Ball Bearing, 1.50 930050 31 7-61
Radiator Deflector 1021418 17 7-20
Radiator Fan 1019980-20 9 7-13
Radiator Fan 1019980-20 1 7-17
Rear Access Cover 1021415 29 7-21
Rear Access Cover Hinge Shim 1021407 32 7-21
Rear Tube Drive Assembly - Left 1022274 1 7-8
Rear Tube Drive Assembly - Right 1022275 2 7-8
Receptacle, 19-Pin, HDP20 1014909 15 7-33
Reducer, Intake 1019980-35 8 7-14
Reel w/Hose, Spray Down, .312 Hose 920200 1 7-23
Relay 1001166-65 27 7-15
Relay Fuse Block 1005908-08 29 7-15
Relay, 12VDC, DPST, 25A, N/O 985141 19 7-51
Relay, 12VDC, SPDT, 40A, 5-Pin 36085 18 7-33
Relay, 75A, SPST 20934592 20 7-33
Relay, 75A, SPST 20934592 2 7-34
Relay, SPDT, 12VDC, 35A 1019753 15 7-51
Relief Valve, RV08-22A-0-P-26/24 1021454-06 22 7-26
Replacement Key 35560 - 7-37
Retainer, Hinge Rod 1015357 16 7-55
Retainer, Hinge Rod 1015357 16 7-56
Revolving Ball Knob, M12x1.75 981574 7 7-48
RHMS, Cross, #10-32 x 1.00, FT 121-#10-32-16F 21 7-23
RHMS, Cross, #10-32 x 1.00, FT 121-#10-32-16F 6 7-34
Ring, Internal, Spiral, 2.75" Shaft 1020157-01-05 11 7-44
Ring, Recessed, Lifting, 500# 1001057 3 7-19
Roll Pin, 1/4 x 1.00 400-4-16 7 7-9
Roller Assembly, Push Bar, 24" 980033 2 7-5
Roller Assembly, Push Bar, Extension 980035 4 7-5
Roller Chain, 50x18 1000958 7 7-40
Roller Chain, 60H x 39 Pitches 1008047 5 7-40
Roller Chain, 60H x 51 Pitch 985815 16 7-10

Item FIgure
No. No.
Roller Chain, 80 x 56 Pitch 1019094 18 7-8
Roller, Conveyor Chain Idler 850162 24 7-7
Roller, Undercarriage - Large 851566 16 7-2
Roller, Undercarriage - Large 851566 16 7-4
Round Ball Knob, 3/8-16 x 1.375 851156 23 7-48
Round Endgate Chain, Outer Mount 1020329 37 7-57
Round Endgate Chain, Outer Mount 1020329 35 7-58
Round Tube 856854 18 7-61
Round Tube 856855 25 7-61
Round Tube Assembly 930040 ASSY 7-61
Rubber Hold Down, Shroud 1021425 18 7-20
-S-
SCR 1019980-39 14 7-14
SCR Bracket 1019980-40 15 7-14
SCR Bracket 1019980-41 16 7-14
SCR Bracket 1019980-42 17 7-14
SCR Pipe 1019980-45 23 7-14
SCR Pipe, Insulation 1019980-46 24 7-14
Scraper, Conveyor Rear 851128SRV 26 7-7
Scraper, Push Roller, Large 1018310 15 7-5
Scraper, Push Roller, Small 1018311 16 7-5
Screed Arm, LH 1021488 1 7-46
Screed Arm, RH 1021489 2 7-46
Screed Cover, LH 1020231 1 7-37
Screed Cover, RH 1020230 2 7-37
Screed Door 1020229 6 7-37
Screed Hydraulic Manifold 1021455 6 7-38
Screed Lock 1021560 21 7-39
Screed Pivot Cover 1020318 24 7-36
7
Screed Pull Arm 1021576 1 7-24
Screed Pull Arm Pivot 1021675 2 7-24
Screed Slope Indicator 1021536 30 7-44
Screw, Adjuster 1019980-59 13 7-17
Screw, Adjuster 1006431 18 7-47
Screw, Self Drilling, Hex Washer Head, #12 x .75 116-#12-12 20 7-11
Screw, Self-Drilling, HWH, #12 x .75 116-#12-12 10 7-50
Seal Kit for 1014284 1014284-01 - 7-29
Seal Kit for 1016427 840020-02 - 7-29

Item FIgure
No. No.
Seal Kit for 1020110 1020110-01 - 7-42
Seal Kit for 1020110 1020110-01 - 7-55
Seal Kit for 1020110 1020110-01 - 7-56
Seal Kit for 1020111 1020110-01 - 7-43
Seal Kit for 1023069 1023069-03 - 7-55
Seal Kit for 1023069 1023069-03 - 7-56
Seal Kit for 610110 6231-01 - 7-9
Seal Kit for Hydraulic Cylinder 983421 983421-01 - 7-44
Seal Kit, Hyd Pump Shaft, H1 Pump 986519-05 11B 7-16
Seal Kit, Hydraulic Cylinder 910170-01 - 7-10
Seal Kit, Hydraulic Cylinder 930070-01 - 7-61
Seat Assembly 13504717 1 7-32
Seat Pivot Trunnion Clamp 1022443 19 7-32
Seat Pivot, LH 1021269 21 7-32
Seat Pivot, RH 1021270 24 7-32
Sensor, Auger 980540 38 7-45
Sensor, Auger 980540 40 7-57
Sensor, Auger 980540 38 7-58
Sensor, Induction, Conveyor Control 1021658 12 7-34
Sensor, NOX, Post 1016249-67 21 7-14
Sensor, NOX, Pre 1016249-68 22 7-14
Sensor, Temperature, Hydraulic 989202 13 7-12
Set Screw, 3/8-16 x .50, Cup Point 113-6-16-8 22 7-10
Set Screw, 3/8-16 x .75, Knurl Cup Point 1017379 33 7-10
Set Screw, Hex Socket, Cup, 1/2-13 x .75 113-8-13-12 8 7-8
Set Screw, Hex Socket, Cup, 3/8-16 x .75 113-6-16-12 41 7-45
Set Screw, Hex Socket, Flat, 1/2-13 x 1.00 127-8-13-16 15 7-44
Set Screw, Hex Socket, Flat, 5/16-18 x .313 127-5-18-6 4 7-44
Set Screw, HSKT, Cup, 3/8-16 x .375 113-6-16-6 37 7-48
Shaft Seal, 1.25 ID x 2.00 OD 1014930 20 7-48
Shaft, Conveyor Drive 1021076 4 7-8
Shaft, Conveyor Front, Short 1020768 3 7-7
Shaft, H1 Pump, 14 Tooth Spline 1009527-01 11A 7-16
Shaft, ø12"/12" Pitch Auger 1021059-02 23 7-10
Shaft, Plug, 12" Pitch Augers 1021059-08 40 7-10
Shaft, Push Bar Roller, Large 980034 5 7-5
Shaft, Screed Extension, 2.50" 1020157-02 12 7-44
Shaft, Seat Pivot, Chromed 1021344 18 7-32
Shaft, Thickness Adjuster 1011307 15 7-47

Item FIgure
No. No.
Shoulder Bolt, ø1/2-13 x 3.00L, 3/8x16 118-8-48-3/8x16 50 7-55
Shoulder Bolt, ø1/2-13 x 3.00L, 3/8x16 118-8-48-3/8x16 50 7-56
Shoulder Bolt, ø3/4 x 1.5L, 5/8x11 118-12-24-5/8x11 11 7-39
Shoulder Bolt, ø3/4 x 2L, 5/8x11 118-12-32-5/8x11 10 7-39
Shroud Stiffener, Top 1019980-04 6 7-13
Shroud, Radiator 1019980-01 3 7-13
Shroud, Radiator, Bottom LH 1019980-08 5 7-13
Shroud, Radiator, Top LH 1019980-07 4 7-13
Shroud, Rubber, Bottom 1021423 20 7-20
Shroud, Rubber, Side 1021424 19 7-20
Side Planetary Mount Plate 1014923 28 7-48
Sight Glass, 3/4 NPT, Bubble 1020825 6 7-50
Sign, Slow Moving Vehicle P70036 3 7-32
Slide, Extension, L-Shaped Bottom Rail, HD 1020210 6 7-44
Slide, Extension, L-Shaped Top Rail, HD 1020211 5 7-44
Slide, Screed Pivot 1020207 20 7-44
Slide, Screed Pivot 1020206 24 7-44
Slope Meter, Screed 851421 20 7-50
Slope Module Cable (8 ft.) 1010499-10 23 7-59
Snap Ring, Conveyor Drive Shaft 850040 25 7-7
Snap Ring, Shaft Seal, H1 Pump 986519-07 11C 7-16
Sonic Sensor Bracket 1015380 7 7-45
7
Sonic Tracker II Assembly 1010499-06 3 7-59
Sonic Tracker II Assembly 1010499-06 2 7-60
SP10-58DM-0-P-00 1021455-03 9 7-38
SP10-58DM-0-P-00 1021455-03 15 7-41
SP10-58DM-0-P-00 1021455-03 15 7-54
Spacer, Crown & Valley Gauge 1021543 16 7-39
Spirol Pin, ø3/8 x 1.750 20160644 36 7-48
Splitter, Power, Two Connector w/Fuses 1021657 3 7-34
Spray Down Holder 1019122 7 7-20

Item FIgure
No. No.
Spray Down Holder 1016836 30 7-20
Spring, Edger Jack 20960092 31 7-45
Spring, Edger Jack 20960092 35 7-57
Spring, Endgate Height Adjuster, HD Pro Berm High Lift 1023380 33 7-58
Spring, Extension 250170 10 7-49
Sprocket, #50 Roller Chain 1000799 3 7-40
Sprocket, 60B 14 x 1-6 Spline 860030 15 7-10
Sprocket, Conveyor Drive 1019092 19 7-8
Sprocket, Conveyor Drive Motor 851120 23 7-8
Sprocket, Conveyor Drive, Inner 1022272 7 7-8
Sprocket, Conveyor Drive, Outer 1022271 6 7-8
Sprocket, Track, Comer 1006737 21 7-2
Sprocket, Track, Comer 1006737 21 7-4
Starter 1001166-03 28 7-15
Steering Knob w/3 Buttons 1022599 22 7-31
Straight Adapter, -10 ORFS / -10 O-Ring FS6400-10-10-O 3 7-16
Strainer & Gasket Kit 140030GK 9 7-50
Strainer, Hydraulic Suction, -24 SAE O-Ring 1011817 29 7-12
Strainer, Suction, 100 Mesh, O-Ring 1014307 28 7-12
Strike Off Lower Adjuster 1020302 15 7-36
Strike Off Upper Adjuster 1020303 16 7-36
SV10-58DM-0-P-00 1021455-02 8 7-38
SV10-58DM-0-P-00 1021455-02 14 7-41
SV10-58DM-0-P-00 1021455-02 14 7-54
Switch, Emergency Stop, 1-NC 1010672 20 7-30
Switch, Ignition 39146-14 3 7-33
Switch, Toggle, 3-POS, 2 POL, MOM 37521 5 7-33
Switch, Toggle, 3-POS, SPDT, MOM 851392 6 7-33
Switch, Toggle, SPST, 2-POS 851391 4 7-51
-T-
Tandem Hydraulic Pump, 38 CC/31.8 CC, 13T, B 1016127 20 7-16
Tandem Hydraulic Pump, H1 w/EDC 1009527 11 7-16
Telespar, Extendable Light 1021909 19 7-21

Item FIgure
No. No.
Temp Bail w/Sleeves Assembly 1010499-07 4 7-59
Temp Bail w/Sleeves Assembly 1010499-07 3 7-60
Terminal Strip, 10 Pole 1009993 33 7-30
Terminal Strip, 10 Pole 1009993 34 7-31
Terminal, Pin, DTP 985769 20 7-49
Terminal, Socket 982448 23 7-49
Threaded Rod, 1/4-20 1009254 14 7-39
Threaded Stud, 1/2-13, Grade B7 1020108 5 7-36
Thumb Screw, 3/8-16 x 1.00 920070 32 7-9
Thumb Screw, 3/8-16 x 1.00 920070 22 7-21
Thumb Screw, 3/8-16 x 1.00 920070 9 7-59
Thumb Screw, 3/8-16 x 1.00 920070 9 7-60
Timer Module 1020896 18 7-51
Tongued Washer, 1.21 ID x 1.86 OD 20931333 39 7-48
Top Back Actuator Mount 1021636 26 7-19
Top Planetary Mounting Plate 1014922 12 7-48
TopCon P-32 Kit 1010499 1 7-59
TopCon Sonic Tracker Bracket 851578 15 7-59
TopCon Sonic Tracker Bracket 851578 15 7-60
TopCon Z-Arm Bracket 9090-1125SRV 8 7-59
TopCon Z-Arm Bracket 9090-1125SRV 8 7-60
TopCon/Spectra Pivot Mount 851575SRV 10 7-59
TopCon/Spectra Pivot Mount 851575SRV 10 7-60
Torque Hub w/Disconnect, Comer 1008779 22 7-2
Torque Hub w/Disconnect, Comer 1008779 22 7-4
Track Chain Link - Left 853194 8 7-1
Track Chain Link - Right 853195 7 7-1
Track Chain Master Pin Washer 811305 12 7-1
Track Idler 1001589 11 7-2
Track Idler 1001589 11 7-4
7
Track Link Bushing Spacer 811310 14 7-1
Track Link Pin 811307 9 7-1
Track Link Short Bushing 851460 13 7-1
Track Pad Bolt Nut 811309 16 7-1
Track Pad Hex Bolt 811308 15 7-1
Track Roller, B/1, Inner Flange 983588 17 7-2
Track Roller, B/1, Inner Flange 983588 17 7-4
Track Tension Idler Yoke 1019769SRV 8 7-2
Track Tension Idler Yoke 1019769SRV 8 7-4

Item FIgure
No. No.
Track, Continuous Rubber 1016145-02 5 7-3
Transmitter, Pressure, SAE 4, 0-5800 PSI 1012753 16 7-26
Transmitter, Pressure, SAE 6, 0-5800 PSI 1012928 10 7-25
Transmitter, Sensor, SAE, 6-5800 PSI 1012928 12 7-16
Tread Grip Plate 1023390 8 7-22
Trim Lock, Vandalism Cover 1021578 2 7-30
Trim Lock, Vandalism Cover 1021578 2 7-31
Truck Hitch Cover 930065SRV 8 7-61
Truck Hitch Extension Arm - Left 930025SRV 6 7-61
Truck Hitch Extension Arm - Right 930020SRV 7 7-61
Truck Hitch Roller Assembly Shaft 930075 15 7-61
Truck Hitch Sub-Assembly Option 930010SRV ASSY 7-61
Truck Hitch Wheel Weldment 930030SRV 22 7-61
Tube Assembly w/Bearings 810102 16 7-61
Tube, Auger Shaft Spacer, Outer, 12" Pitch Auger 1021059-07 37 7-10
Tube, Slope Pivot Spacer, Outer 1020208 19 7-44
Tuck Hitch Roller Assembly 930060 ASSY 7-61
-U, V-
Umbrella Mount 1023240 3 7-62
Umbrella Mount Clamp 1023235 4 7-62
Umbrella w/Mounting Brackets 920235 1 7-62
Undercarriage - LH 1016145-01 3B 7-2
Undercarriage - LH 1016145-01 3B 7-4
Undercarriage - RH 1016146-01 3A 7-2
Undercarriage - RH 1016146-01 3A 7-4
Universal Joint 21426507 16 7-47
Universal Joint 21426507 43 7-48
Universal Joint Bearing 20960332 - 7-48
Upper Endgate, HD Pro Berm, LH 1023266 1 7-57
Upper Endgate, HD Pro Berm, LH 1023187 1 7-58
Upper Endgate, HD Pro Berm, RH 1023267 3 7-57
Upper Endgate, HD Pro Berm, RH 1023188 3 7-58
Upper Endgate, LH 1020337 1 7-45
Upper Endgate, RH 1020338 3 7-45
Upper Extension, LH 1020295 1 7-42
Upper Extension, RH 1020293 1 7-43
Upper Planetary Drive Shaft 1014925 11 7-48
Valve, 4150527 1021453-02 20 7-25

Item FIgure
No. No.
Valve, Ball, 3/8 THD 480160 3 7-50
Valve, Control Cutoff, H1 Pump 986519-09 11H 7-16
Valve, DC10-40-0-P-25 1021454-03 19 7-26
Valve, EP10-S35T-0-P-160 1021454-05 21 7-26
Valve, RV-22A-0-P-35-30 1019442-03 16 7-25
Valve, Solenoid, H1 Pump 1006952-03 11F 7-16
Valve, SP16-21P-0-P-00 1019422-01 14 7-25
Valve, SV08-22-0-P-12ER 1021454-01 17 7-26
Valve, SV08-30-0-P-00 1006953-09 17 7-25
Vandalism Cover 1021527 1 7-30
Vandalism Cover 1021527 1 7-31
Vandalism Cover Mount 1021532 27 7-21
Vertical Gauge 1020222 18 7-36
-W, X, Y, Z-
Walkboard Grating, Hold-down 1021561 18 7-21
Walkboard, LH 1017491 1 7-49
Walkboard, RH 1017492 2 7-49
Washer 851112 32 7-61
Washer, .50 ID x 2.00 OD 1017118 7 7-5
Washer, 13/16 20931333 11 7-47
Washer, Alternator 1019980-14 5 7-15
Washer, Conveyor Drive Sprocket 851112 17 7-8
Washer, Conveyor Plate 855894 3 7-1
Washer, Engine Cover Pivot 1021406 23 7-19
Washer, Fender, 3/8 981511 28 7-6
7
Washer, Flat, .438 x 2.50 x .188 858953SRV 5 7-42
Washer, Flat, .438 x 2.50 x .188 858953SRV 5 7-43
Washer, Flat, .50 x 2.00 x .188 855735 7 7-7
Washer, Flat, Fender, 1/2 x 3.00 308-8-48 21 7-44
Washer, Flat, Fender, 3/8 x 1.50 OD 308-6-24 8 7-24
Washer, Flat, SAE 5/8 300-10 12 7-42

Item FIgure
No. No.
Washer, Flat, SAE 5/8 300-10 12 7-43
Washer, Flat, SAE, 3/8 300-6 29 7-59
Washer, Flat, SAE, 5/16 300-5 26 7-59
Washer, Flat, SAE, #10 300-#10 7 7-21
Washer, Flat, SAE, #10 300-#10 22 7-23
Washer, Flat, SAE, 1 300-16 14 7-24
Washer, Flat, SAE, 1/2 300-8 11 7-6
Washer, Flat, SAE, 1/2 300-8 45 7-8
Washer, Flat, SAE, 1/2 300-8 35 7-9
Washer, Flat, SAE, 1/2 300-8 42 7-10
Washer, Flat, SAE, 1/2 300-8 18 7-16
Washer, Flat, SAE, 1/2 300-8 28 7-19
Washer, Flat, SAE, 1/2 300-8 26 7-20
Washer, Flat, SAE, 1/2 300-8 17 7-21
Washer, Flat, SAE, 1/2 300-8 4 7-36
Washer, Flat, SAE, 1/2 300-8 22 7-40
Washer, Flat, SAE, 1/2 300-8 19 7-45
Washer, Flat, SAE, 1/2 300-8 13 7-49
Washer, Flat, SAE, 1/2 300-8 22 7-57
Washer, Flat, SAE, 1/2 300-8 20 7-58
Washer, Flat, SAE, 1/2 300-8 7 7-62
Washer, Flat, SAE, 1/4 300-4 20 7-15
Washer, Flat, SAE, 1/4 300-4 17 7-19
Washer, Flat, SAE, 1/4 300-4 12 7-20
Washer, Flat, SAE, 1/4 300-4 41 7-21
Washer, Flat, SAE, 1/4 300-4 18 7-24
Washer, Flat, SAE, 1/4 300-4 32 7-30
Washer, Flat, SAE, 1/4 300-4 33 7-31
Washer, Flat, SAE, 1/4 300-4 6 7-32
Washer, Flat, SAE, 1/4 300-4 9 7-34
Washer, Flat, SAE, 1/4 300-4 16 7-37
Washer, Flat, SAE, 1/4 300-4 30 7-42
Washer, Flat, SAE, 1/4 300-4 30 7-43
Washer, Flat, SAE, 1/4 300-4 4 7-47
Washer, Flat, SAE, 1/4 300-4 3 7-48
Washer, Flat, SAE, 1/4 300-4 18 7-50
Washer, Flat, SAE, 1/4 300-4 22 7-51
Washer, Flat, SAE, 1/4 300-4 56 7-55
Washer, Flat, SAE, 1/4 300-4 56 7-56

Item FIgure
No. No.
Washer, Flat, SAE, 3/4 300-12 29 7-36
Washer, Flat, SAE, 3/4 300-12 17 7-59
Washer, Flat, SAE, 3/4 300-12 17 7-60
Washer, Flat, SAE, 3/8 300-6 19 7-5
Washer, Flat, SAE, 3/8 300-6 32 7-7
Washer, Flat, SAE, 3/8 300-6 15 7-8
Washer, Flat, SAE, 3/8 300-6 10 7-9
Washer, Flat, SAE, 3/8 300-6 50 7-10
Washer, Flat, SAE, 3/8 300-6 7 7-11
Washer, Flat, SAE, 3/8 300-6 32 7-12
Washer, Flat, SAE, 3/8 300-6 16 7-15
Washer, Flat, SAE, 3/8 300-6 5 7-18
Washer, Flat, SAE, 3/8 300-6 31 7-19
Washer, Flat, SAE, 3/8 300-6 16 7-20
Washer, Flat, SAE, 3/8 300-6 14 7-21
Washer, Flat, SAE, 3/8 300-6 10 7-23
Washer, Flat, SAE, 3/8 300-6 6 7-25
Washer, Flat, SAE, 3/8 300-6 14 7-29
Washer, Flat, SAE, 3/8 300-6 8 7-30
Washer, Flat, SAE, 3/8 300-6 8 7-31
Washer, Flat, SAE, 3/8 300-6 10 7-36
Washer, Flat, SAE, 3/8 300-6 23 7-37
Washer, Flat, SAE, 3/8 300-6 6 7-39
Washer, Flat, SAE, 3/8 300-6 12 7-40
Washer, Flat, SAE, 3/8 300-6 17 7-42
Washer, Flat, SAE, 3/8 300-6 17 7-43
Washer, Flat, SAE, 3/8 300-6 10 7-45
Washer, Flat, SAE, 3/8 300-6 18 7-48
Washer, Flat, SAE, 3/8 300-6 8 7-49
Washer, Flat, SAE, 3/8 300-6 13 7-50
7
Washer, Flat, SAE, 3/8 300-6 14 7-52
Washer, Flat, SAE, 3/8 300-6 12 7-55
Washer, Flat, SAE, 3/8 300-6 30 7-55
Washer, Flat, SAE, 3/8 300-6 12 7-56
Washer, Flat, SAE, 3/8 300-6 30 7-56
Washer, Flat, SAE, 3/8 300-6 10 7-57
Washer, Flat, SAE, 3/8 300-6 10 7-58
Washer, Flat, SAE, 5/16 300-5 8 7-10
Washer, Flat, SAE, 5/16 300-5 15 7-19

Item FIgure
No. No.
Washer, Flat, SAE, 5/16 300-5 24 7-21
Washer, Flat, SAE, 5/16 300-5 11 7-22
Washer, Flat, SAE, 5/16 300-5 7 7-23
Washer, Flat, SAE, 5/16 300-5 7 7-26
Washer, Flat, SAE, 5/16 300-5 4 7-27
Washer, Flat, SAE, 5/16 300-5 10 7-28
Washer, Flat, SAE, 5/16 300-5 14 7-30
Washer, Flat, SAE, 5/16 300-5 14 7-31
Washer, Flat, SAE, 5/16 300-5 10 7-32
Washer, Flat, SAE, 5/16 300-5 24 7-45
Washer, Flat, SAE, 5/16 300-5 15 7-48
Washer, Flat, SAE, 5/16 300-5 24 7-50
Washer, Flat, SAE, 5/16 300-5 16 7-52
Washer, Flat, SAE, 5/16 300-5 18 7-57
Washer, Flat, SAE, 5/16 300-5 26 7-58
Washer, Flat, SAE, 5/8 300-10 4 7-6
Washer, Flat, SAE, 5/8 300-10 13 7-9
Washer, Flat, SAE, 5/8 300-10 19 7-10
Washer, Flat, SAE, 5/8 300-10 11 7-24
Washer, Flat, SAE, 5/8 300-10 9 7-46
Washer, Flat, SAE, 5/8 300-10 30 7-48
Washer, Flat, SAE, 5/8 300-10 23 7-55
Washer, Flat, SAE, 5/8 300-10 23 7-56
Washer, Flat, SAE, 5/8 300-10 14 7-59
Washer, Flat, SAE, 5/8 300-10 14 7-60
Washer, Flat, SAE, 7/16 300-7 15 7-11
Washer, Flat, SAE, M10 300-M10 11 7-1
Washer, Flat, SAE, M12 300-12 26 7-16
Washer, Flat, USS, 1/2 301-8 4 7-10
Washer, Flat, USS, 1/2 301-8 22 7-36
Washer, Flat, USS, 1/2 301-8 29 7-45
Washer, Flat, USS, 1/2 301-8 33 7-57
Washer, Flat, USS, 1/2 301-8 31 7-58
Washer, Flat, USS, 3/4 301-12 9 7-47

Item FIgure
No. No.
Washer, Flat, USS, 3/4 301-12 6 7-48
Washer, Flat, USS, 3/8 301-6 27 7-6
Washer, Flat, USS, 3/8 301-6 39 7-8
Washer, Flat, USS, 3/8 301-6 22 7-9
Washer, Flat, USS, 3/8 301-6 11 7-19
Washer, Flat, USS, 3/8 301-6 4 7-22
Washer, Flat, USS, 3/8 301-6 4 7-26
Washer, Flat, USS, 5/16 301-5 21 7-20
Washer, Flat, USS, 5/16 301-5 9 7-55
Washer, Flat, USS, 5/16 301-5 9 7-56
Washer, Flat, USS, 5/8 301-10 9 7-7
Washer, Flat, USS, 5/8 301-10 17 7-9
Washer, Flat, USS, 5/8 301-10 22 7-19
Washer, Flat, USS, 5/8 301-10 6 7-46
Washer, Flat, USS, 5/8 301-10 25 7-47
Washer, Flat, USS,3/8 301-6 4 7-25
Washer, Flat, USS. 5/16 301-5 14 7-19
Washer, Hardened, SAE, 1/4 310-10 22 7-37
Washer, Hardened, SAE, 1-1/2" 310-24 31 7-10
Washer, Hardened, USS, 5/16 311-5 10 7-20
Washer, Lock, #10 302-#10 34 7-21
Washer, Lock, #10 302-#10 14 7-34
Washer, Lock, 1 302-16 6 7-29
Washer, Lock, 1/2 302-8 10 7-6
Washer, Lock, 1/2 302-8 28 7-8
Washer, Lock, 1/2 302-8 3 7-10
Washer, Lock, 1/2 302-8 17 7-16
7
Washer, Lock, 1/2 302-8 25 7-20
Washer, Lock, 1/2 302-8 16 7-21
Washer, Lock, 1/2 302-8 16 7-32
Washer, Lock, 1/2 302-8 21 7-36
Washer, Lock, 1/2 302-8 21 7-40
Washer, Lock, 1/2 302-8 10 7-42
Washer, Lock, 1/2 302-8 10 7-43
Washer, Lock, 1/2 302-8 14 7-44
Washer, Lock, 1/2 302-8 20 7-45

Item FIgure
No. No.
Washer, Lock, 1/2 302-8 7 7-47
Washer, Lock, 1/2 302-8 9 7-48
Washer, Lock, 1/2 302-8 21 7-55
Washer, Lock, 1/2 302-8 21 7-56
Washer, Lock, 1/2 302-8 23 7-57
Washer, Lock, 1/2 302-8 21 7-58
Washer, Lock, 1/2 302-8 20 7-61
Washer, Lock, 1/2 302-8 6 7-62
Washer, Lock, 1/2, Nord Wedge 986810 29 7-13
Washer, Lock, 1/4 302-4 21 7-8
Washer, Lock, 1/4 302-4 21 7-15
Washer, Lock, 1/4 302-4 18 7-19
Washer, Lock, 1/4 302-4 42 7-21
Washer, Lock, 1/4 302-4 31 7-30
Washer, Lock, 1/4 302-4 32 7-31
Washer, Lock, 1/4 302-4 7 7-32
Washer, Lock, 1/4 302-4 11 7-34
Washer, Lock, 1/4 302-4 29 7-42
Washer, Lock, 1/4 302-4 29 7-43
Washer, Lock, 1/4 302-4 55 7-55
Washer, Lock, 1/4 302-4 55 7-56
Washer, Lock, 3/4 302-12 28 7-36
Washer, Lock, 3/4 302-12 22 7-47
Washer, Lock, 3/4 302-12 47 7-48
Washer, Lock, 3/8 302-6 18 7-5
Washer, Lock, 3/8 302-6 33 7-7
Washer, Lock, 3/8 302-6 14 7-8
Washer, Lock, 3/8 302-6 9 7-9
Washer, Lock, 3/8 302-6 49 7-10
Washer, Lock, 3/8 302-6 6 7-11
Washer, Lock, 3/8 302-6 31 7-12
Washer, Lock, 3/8 302-6 17 7-15
Washer, Lock, 3/8 302-6 4 7-18
Washer, Lock, 3/8 302-6 10 7-19
Washer, Lock, 3/8 302-6 15 7-20
Washer, Lock, 3/8 302-6 13 7-21
Washer, Lock, 3/8 302-6 9 7-23
Washer, Lock, 3/8 302-6 7 7-24
Washer, Lock, 3/8 302-6 3 7-25

Item FIgure
No. No.
Washer, Lock, 3/8 302-6 3 7-26
Washer, Lock, 3/8 302-6 13 7-29
Washer, Lock, 3/8 302-6 7 7-30
Washer, Lock, 3/8 302-6 7 7-31
Washer, Lock, 3/8 302-6 14 7-36
Washer, Lock, 3/8 302-6 9 7-37
Washer, Lock, 3/8 302-6 11 7-40
Washer, Lock, 3/8 302-6 19 7-41
Washer, Lock, 3/8 302-6 4 7-42
Washer, Lock, 3/8 302-6 4 7-43
Washer, Lock, 3/8 302-6 27 7-44
Washer, Lock, 3/8 302-6 9 7-45
Washer, Lock, 3/8 302-6 17 7-48
Washer, Lock, 3/8 302-6 7 7-49
Washer, Lock, 3/8 302-6 14 7-50
Washer, Lock, 3/8 302-6 13 7-52
Washer, Lock, 3/8 302-6 19 7-54
Washer, Lock, 3/8 302-6 4 7-55
Washer, Lock, 3/8 302-6 4 7-56
Washer, Lock, 3/8 302-6 9 7-57
Washer, Lock, 3/8 302-6 9 7-58
Washer, Lock, 3/8 302-6 10 7-61
Washer, Lock, 5/16 302-5 7 7-10
Washer, Lock, 5/16 302-5 13 7-19
Washer, Lock, 5/16 302-5 9 7-20
Washer, Lock, 5/16 302-5 25 7-21
Washer, Lock, 5/16 302-5 10 7-22
Washer, Lock, 5/16 302-5 6 7-23
Washer, Lock, 5/16 302-5 6 7-26
Washer, Lock, 5/16 302-5 5 7-27
7
Washer, Lock, 5/16 302-5 9 7-28
Washer, Lock, 5/16 302-5 13 7-30
Washer, Lock, 5/16 302-5 13 7-31
Washer, Lock, 5/16 302-5 11 7-32
Washer, Lock, 5/16 302-5 18 7-39
Washer, Lock, 5/16 302-5 25 7-45
Washer, Lock, 5/16 302-5 14 7-48
Washer, Lock, 5/16 302-5 23 7-50
Washer, Lock, 5/16 302-5 17 7-52

Item FIgure
No. No.
Washer, Lock, 5/16 302-5 8 7-55
Washer, Lock, 5/16 302-5 8 7-56
Washer, Lock, 5/16 302-5 17 7-57
Washer, Lock, 5/16 302-5 27 7-58
Washer, Lock, 5/8 302-10 12 7-5
Washer, Lock, 5/8 302-10 3 7-6
Washer, Lock, 5/8 302-10 12 7-9
Washer, Lock, 5/8 302-10 18 7-10
Washer, Lock, 5/8 302-10 21 7-37
Washer, Lock, 5/8 302-10 31 7-48
Washer, Lock, 5/8 302-10 3 7-61
Washer, Lock, 7/16 302-7 14 7-11
Washer, Lock, Hi-Collar, M12 307-M12 13 7-2
Washer, Lock, M10 302-M10 6 7-16
Washer, Lock, M12 302-12 32 7-13
Washer, Lock, M12 302-M12 25 7-16
Washer, Lock, M16 302-M16 26 7-13
Washer, Nord, .375 1019980-61 17 7-17
Water Tight Connector, 3/4 x 3/4 3400DI 8 7-52
Wear Guard, Screed Arm, LH, Nylon 1020991 18 7-22
Wear Guard, Screed Arm, RH, Nylon 1020992 19 7-22
Wear Pad, Extension Cylinder Stabilizer 1018394 23 7-44
Wing Screw, Type A, 3/8-16 x 1.00, Cup 125-6-16 11 7-57
Wing Screw, Type A, 3/8-16 x 1.00, Cup 125-6-16 11 7-58
Wings Screw, Type A, 3/8-16 x 1.00, Cup 125-6-16 11 7-45
Wiper, Hopper 1022070 25 7-9
Wire Tray 1021867 6 7-22

ST Engineering LeeBoy, Inc., dba LeeBoy
500 Lincoln County Parkway Ext.
Lincolnton, North Carolina 28092
Phone: (704) 966-3300 - Fax Sales: (704) 483-5802
www.LeeBoy.com
Printed in the U.S.A.

1023957-02-MANUAL-8530

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Operations, Service, and Parts Manual

LEEBOY MODEL 8530 COMMERCIAL PAVER

Title 40, Code of Federal Regulations (CFR) 1068

California Proposition 65 Warning

iv LeeBoy 8530 Commercial Paver

LeeBoy 8530 Commercial Paver v

Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

vi LeeBoy 8530 Commercial Paver

Motor Settings Screen. . . . . . . . . . . . . . . . . . . . . . . . 4-30

LeeBoy 8530 Commercial Paver vii

Accessing Components . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

viii LeeBoy 8530 Commercial Paver

DPF Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-25

LeeBoy 8530 Commercial Paver ix

Quick Change Augers . . . . . . . . . . . . . . . . . . . . . . . . 5-45

x LeeBoy 8530 Commercial Paver

Screed Control Box Assembly - Left . . . . . . . . . . . . . . . . . . . . 6-53

LeeBoy 8530 Commercial Paver xi

Hydraulic Schematic (3 of 6) . . . . . . . . . . . . . . . . . . . . . . . . 6-125

xii LeeBoy 8530 Commercial Paver

Hydraulic Oil Cooler - RH. . . . . . . . . . . . . . . . . . . . . . . . . . 7-66

LeeBoy 8530 Commercial Paver xiii

Option - Truck Hitch Assembly . . . . . . . . . . . . . . . . . . . . . . . 7-138

xiv LeeBoy 8530 Commercial Paver

LeeBoy is proud to be ISO 9001 certified. The International Standards Organization

LeeBoy is also proud to be an accredited ANAB manufacturer, which is a certification

LeeBoy 8530 Commercial Paver xv

xvi LeeBoy 8530 Commercial Paver

LeeBoy 8530 Commercial Paver 1-1

1-2 LeeBoy 8530 Commercial Paver

LeeBoy 8530 Commercial Paver 1-3

The safety messages that follow have CAUTION level

• Ensure that the work area is adequately illuminated.

1-4 LeeBoy 8530 Commercial Paver

Fire and Explosion Hazard

Modification Hazard Fire Hazard

LeeBoy 8530 Commercial Paver 1-5

Never operate the machine while under the

1-6 LeeBoy 8530 Commercial Paver

LeeBoy 8530 Commercial Paver 1-7

Refueling Precautions • DO NOT bypass the paver neutral-start system.

1-8 LeeBoy 8530 Commercial Paver

LeeBoy 8530 Commercial Paver 1-9

Safety Decal Locations

Part # 856441 Both Sides

1-10 LeeBoy 8530 Commercial Paver

Part # 1005474 Part # 856437 Part # 856441

Both Sides Both Sides

Part # 856482 (Back of

Part # 856483 Both Sides

LeeBoy 8530 Commercial Paver 1-11

Safety Decals Care Decal Application

1-12 LeeBoy 8530 Commercial Paver

LeeBoy 8530 Commercial Paver 2-1

TWO YEAR LIMITED WARRANTY

Limited Warranty Exclusions and Limitations

Exclusion of Other Warranties/Limitation of Liability

2-2 LeeBoy 8530 Commercial Paver

Machine Model Number:

Figure 2-1. Nameplate Location

LeeBoy 8530 Commercial Paver 2-3

15’ (4.6 m) 10’ (3 m)

Table 2-1. Machine Dimensions

Table 2-2. Engine Specifications