FRENIC-HVAC Function

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Variable Speed Drives

SMART FEATURES Drives with DC Reactor, EMC filter


FEATURES

Smart features for HVAC


Unit conversion
FRENIC-HVAC loader software
4PID control
Fire Mode (Forced Operation)
Pick-up operation
Customizable logic
Regenerative avoidance control
Real time clock (RTC)
Overload avoidance control
Commercial operation switching
Command loss detection
Low torque detection
Slow flowrate stop function
Password function
Filter clogging prevention function
Automatic energy-saving operation
Wet-bulb temperature presumption control
Linearization
Motor PTC thermistor
Life Prediction
Enhanced maintenance
Flexible Communications
Variable Speed Drives
Unit conversion function Drives with DC Reactor, EMC filter
(between Pv and SV) FEATURES

Analog Input Adjustment for Terminal

% Percentage
r/min Revolutions per minute
kW KiloWatts
Flowrate
m3/s Cubic metre per second
m3/min Cubic metre per minute
m3/h Cubic metre per hour
L/s Liter per second
L/min Liter per minute
L/h Liter per hour
Pressure
Pa Pascal
kPa Kilopascal
MPa Megapascal
mbar Millibar
bar Bar
mmHg Millimeters of mercury
psi Pound per square inch
mWG Metres of water gauge
inWG Inches of Water Gauge
Temperature
K Kelvin
°C Celsius
°F Fahrenheit
Density
ppm Parts Per Million
Variable Speed Drives
USB connector ready Drives with DC Reactor, EMC filter
(FRENIC-HVAC Loader Software) FEATURES

Connecting the inverter to a PC with a USB cable enables remote control from FRENIC-HVAC Loader.
On the PC running FRENICHVAC Loader, it is possible to edit, check and manage the inverter's
function code data and monitor the running/alarm status of the inverter.

With the FRENIC Loader software. The inverter can support the following function
1) Editing. Comparing and copying the function code data
2) Real-time operation monitor
3) Trouble history (latest ten troubles)
4) Maintenance information
5) Historical trace

FRENIC-HVAC Loader Software

FRENIC-HVAC Loader Software customize logic program


Variable Speed Drives
4PID control Drives with DC Reactor, EMC filter
(standardly equipped with 4PID) FEATURES

PID control (for process)


Can be used by switching 2 types of process commands and feedback value. “Filter clogging / anti-jam,
deviation alarm / absolute value alarm output” have been added to PID regulator that conducts temperature,
pressure or flow rate control, etc. An anti-reset wind-up function to prevent PID control overshoot and PID
control function that can be easily adjusted by PID limiter or integral fold / reset signal are furthermore
employed.

PID control (process) block diagram

External PID control (process)


Equipped with 3 built-in external PID controllers. You can independently control external actuators such
as dampers and valves. An externally mounted PID controller is no longer required, thereby enabling
cost reduction.

External PID control (process) block diagram


Variable Speed Drives
Fire Mode Drives with DC Reactor, EMC filter
(forced operation) FEATURES

During Fire
Alarm is ignored and operation continues until the inverter is damaged, and evacuation route is secured
without smoke permeation.
1) Ignores the inverter alarm and forcibly performs retry operation.
2) Displays an alarm during running in fire mode (without stopping due to alarm).

Fire Mode control function


Mode selection
Set when enabling forced operation (Fire Mode). In an emergency, operation at a
specified speed can be performed. Even when an alarm of the inverter is generated,
operation is continued. In such a case where instant overcurrent protection occurs, the
retry function is to be used to restart the operation.

Confirmation time
Data setting range: 0.5 to 10.0 (s)
Set ON/OFF setting time for FMS signals. If FMS is turned ON/OFF in time shorter than
the specified value, forced operation (Fire Mode) is not enabled. FMS signals are to be
kept ON longer than the (H117) confirmation time. (in the event of false alarm)

Reference frequency
Data setting range: Inherit, 0.1 to 120.0 (Hz)
Specify speed (reference frequency) at which operation is to be performed when forced
operation (Fire Mode) is enabled.

Rotation direction
Data setting range: 0, 2, 3 (No change, Forward, Reverse)
Set an operation instruction (rotation direction) to be followed when forced operation
(Fire Mode) is enabled.

Start method
Data setting range: 0, 1 (follow setting mode, STM mode (catch on the fly) )
Set the start method to be followed when Fire Mode is enabled.

Reset interval
Data setting range: 0.5 to 20.0 (s)
Set time delay to auto cancel of trip status for a case where the inverter enters trip
status and stops during forced operation (Fire Mode).
Variable Speed Drives
Pick-up operation function Drives with DC Reactor, EMC filter
(speed sensor / Catch on the fly) FEATURES

Smooth start by pick-up function.


If operating fan while operating without a load when the inverter is not operating, pick-up is executed
smoothly by searching for speed regardless of rotation direction. Convenient function when
instantaneously switching from commercial power supply to inverter or restarting from instantaneous
power failure.
Variable Speed Drives
Customizable logic Drives with DC Reactor, EMC filter
FEATURES

The customizable logic interface function is provided to the inverter body. This enables forming
of logic circuit and arithmetic circuit to the digital and analog input and output signals, allowing
simple relay sequence to be built while processing the signals freely.

Logic function
Digital
AND, OR, XOR, flip-flop, rise/fall detection, counter, etc.
Analog
Addition, subtraction, multiplication, limiter, absolute value, inverted addition, comparison,
max. value selection, min. value selection, avg., scale conversion

General-purpose timer
On-delay, off-delay, pulse train, etc.
Time setting: 0.0–600s

Input/output signal
Terminal input/output, inverter control function

Others
Can comprise up to 14 steps, with each step input/output occurring in combination
You can check the input/output status of the various steps by the keypad having
the LCD monitor.
Variable Speed Drives
Trip-less by regenerative avoidance control Drives with DC Reactor, EMC filter
(effective for acceleration, deceleration and fixed speed) FEATURES

Because amount of energy to be regenerated to the inverter is limited and acceleration/


deceleration time is controlled, equipment can be operated without overvoltage trip.

Example: Operation when decelerating


Variable Speed Drives
Real time clock (RTC) Drives with DC Reactor, EMC filter
FEATURES

Standardly equipped with Real time clock (RTC)


Displays the current date & time and the alarm info date & time, and enables timer operation.
(The RTC can be maintained by an optional battery.)
Has the correction function for daylight saving time (DST).
The backup battery is used to back up the real-time clock (RTC) when no power is applied to the
inverter. It is provided as an option.

Setting include
Alarm information date/time display
Timer operation function
You can set up to 4 timers by units of 1 week.
Holiday setting (20 days a year) is also possible.
Daylight saving time auxiliary function
Battery (optional) * Battery connection status displayed on the LCD monitor.
Variable Speed Drives
Overload avoidance control Drives with DC Reactor, EMC filter
FEATURES

Continued operation of equipment by overload avoidance control


If the inverter becomes overloaded in the case where inverter internal temperature rises radically
from increased load or ambient temperature rises abnormally, operation is continued by reducing
the load by reducing motor speed.
Variable Speed Drives
Commercial operation switching Drives with DC Reactor, EMC filter
FEATURES

Because the inverter is equipped with a commercial frequency start processing function for switching
commercial / inverter operation by external sequence, peripheral equipment configuration can be simplified.
The inverter is equipped with 2 types of commercial operation switching sequences:
Fuji standard and inverter alarm automatic commercial switching sequence.
Variable Speed Drives
Operation signal loss detection Drives with DC Reactor, EMC filter
FEATURES

Operation signal trouble is also avoided by command loss detection function.


If the frequency signal connected to the inverter (0 - 10V, 4 - 20 mA, multiple stage speed operation
signal, communication, etc.) is blocked, the fact that frequency command has been lost is output
as a “command loss” signal. You can furthermore set output frequency for command loss in advance,
so the equipment can continue to operate even if the frequency signal is cut off by mechanical
vibration, etc.
Variable Speed Drives
Low torque detection Drives with DC Reactor, EMC filter
FEATURES

Low torque detection also possible


If a problem such as fan belt breaking and load connected to the motor becomes exponentially
lighter all of a sudden, detects that torque has dropped and outputs it as an output signal.
Abnormal status of the equipment can be detected using this signal, so it can be utilized as
equipment maintenance information.

Setting
This output signal comes ON when the torque value calculated by the inverter or torque command
drops below the level specified set point (by E80) (Low torque detection (Level)) for the period
specified set time (by E81) (Low torque detection (Timer)). The minimum ON-duration is 100 ms.

When Low output torque detected - U-TL


This output signal comes ON when the torque value calculated by the inverter or torque
command drops below the level specified by E80 (Low torque detection (Level)) for the
period specified by E81 (Low torque detection (Timer)). The signal turns OFF when the calculated
torque exceeds "the level specified by E80 plus 5% of the motor rated torque." The minimum
ON-duration is 100 ms.

In the inverter’s low frequency operation, as a substantial error in torque calculation occurs,
no low torque can be detected within the operation range at less than 20% of the base
frequency (F04). (In this case, the result of recognition before entering this operation range is
retained.)
The U-TL signal goes off when the inverter is stopped.
Variable Speed Drives
Slow flowrate function Drives with DC Reactor, EMC filter
(Energy Saving) FEATURES

Slow flowrate function


The inverter can be stopped when the discharge rate becomes low due to increase of pump
discharge pressure.
Facility having a bladder tank can make the stoppage period longer by applying pressure
immediately before stoppage, which realizes energy-saving operation.

Slow flowrate stop function


Pressurized operation is possible before the slow flowrate stop.
Automatic frequency updating function for slow flowrate stop
PID operation stopped temporarily, e.g., due to slow flowrate (Run command being ON)
Boost function Under application of pressure due to slow flowrate
Sleep mode - Stopped due to slow flowrate

Mode selection
Operation level
Elapsed time
Auto-operation frequency lower-limit
Pressurization starting frequency
Pressurizing time
Initiation inhibition time
Cancel frequency
Cancel deviation level 1
Cancel delay timer
Cancel deviation level 2

Flowrate Sensor Input selection (ON level) (OFF level) (Input filter)
PV1
m3/s
m3/min
m3/h
L/s
L/min
L/h

Motor stopped due to slow flowrate under PID control


This output signal is ON when the inverter is stopped due to the slow flowrate stop function
under PID control.
Variable Speed Drives
Password function Drives with DC Reactor, EMC filter
FEATURES

Function codes can be read/write, displayed or hidden by setting the two passwords. This prevents
erroneous operation or overwriting of function codes. In addition, if a wrong password was input exceeding
the specified number of times, the inverter is restricted from operating as the user is regarded as improper.

Password function
Protects function code data from unintentional change and hides data (at 2 levels).
Entering a wrong password five times causes an alarm.

Password protection state


Inverter being locked (Force to stop, Inoperable)
Locked with password 2 (Access to function codes is prohibited.)
Locked with password 1 (Function code data change is prohibited.)
Lock being released (Password being canceled)

Password control
Setting the password allows the setting of access to inverter function codes and to prevent data
revision.
Password functions are different, as shown below, depending on whether Password 1 or
Password 2 are selected.
Variable Speed Drives
Filter clogging prevention Drives with DC Reactor, EMC filter
FEATURES

Filter clogging prevention function


This function detects clogging of the fan filter with dust or other materials using the output
current and pressure sensor value. When clogging is detected, the fan is rotated in reverse
to eject dust, and then resumes rotation in forward to blow air. In addition, the function notifies
you of maintenance necessity with the alarm signal.
When a fan's filter is clogged with coarse-grained dust, the filter clogging prevention function
expels the dust through reverse rotation operation, break it up, and then starts air blow through
normal rotation operation.

Filter clogging reverse rotation command


Turning the FRC ON activates the filter clogging prevention to run the motor in the forward
and reverse directions repeatedly according to the reverse rotation running time (J194).

Filter clogging prevention selection command


Input selection
Reverse operation cycle time
Load resistance current
Load resistance PV signal
Load resistance detection timer
Reverse rotation running frequency
Reverse rotation running time
Number of allowable reverse runs

Note: See user manual page 518 for more detail.

AHU
Variable Speed Drives
Anti Jam Function Drives with DC Reactor, EMC filter
FEATURES

Anti Jam function


When organic substance such as sand jams in the impeller of a submersible pump, the anti
jam function expels it through reverse rotation operation and then starts normal water supply
through normal rotation operation.

Anti Jam selection command


Input selection
Reverse rotation running frequency
Reverse rotation running time
Number of allowable reverse runs

Note: See user manual page 518 for more detail.

impeller jam
Variable Speed Drives
Wet-bulb temperature presumption control Drives with DC Reactor, EMC filter
(Energy Saving) FEATURES

Wet-bulb temperature presumption control


This function is to be used mainly for fan control of a cooling tower. On days when outside air
temperature (humidity) is especially high, the wet-bulb temperature becomes higher than the
set temperature, preventing water temperature from reaching the set temperature. As a result,
the fan continues operating at high speed, resulting in no energy-saving effect. With this function
activated, the wet-bulb temperature is automatically estimated, and the fan is controlled so that
cooling water is adjusted according to outside air temperature (humidity), resulting in reduction
of wasteful power consumption.

Wet-bulb temperature presumption control set point


Set a frequency reduction value per minute in terms of wet-bulb temperature estimation.
Data setting range: 0.01 to 120.00 (Hz/min), OFF
Variable Speed Drives
Automatic energy-saving operation Drives with DC Reactor, EMC filter
(Energy Saving) FEATURES

Equipped with function that contributes to energy conservation.


Considering that fact that “control that minimizes motor loss” has evolved and the loss of the
inverter itself, the device has been “equipped with a new type of control to minimize loss of the
motor plus the inverter” to further conserve electric power for fan and pump applications.
Variable Speed Drives
Linearization Drives with DC Reactor, EMC filter
(Energy Saving) FEATURES

Linearization function
The best location for a pressure sensor in a closed pump system is at the most distant, key
load point. This allows the system to maintain constant system pressure at all loads and takes
all system resistance into consideration.

It is not always possible to place the pressure sensor at this point in the system. Often the
pressure sensor is located near the pump discharge. In these cases, the drive regulates the
pump speed to produce a constant pressure at the outlet of the pump regardless of the actual
load requirements of the system. At reduced demand, the energy that is required to produce
pressure in excess of actual load requirements is wasted.

The Linearization Function of the FRENIC HVAC allows the user to adapt the control system to
imperfect placement of the sensor. By calculating the pump control curve of the system the
drive reduces the pump speed to meet actual load requirements. Significant Energy savings
are possible with adaptive control macros.
Variable Speed Drives
Motor PTC thermistor Drives with DC Reactor, EMC filter
FEATURES

Motor protection by PTC thermistor


By connecting the Positive Temperature Coefficient (PTC) thermistor embedded in the motor
to the C1 pin, motor temperature is detected to protect the motor by shutting off the inverter
before the motor overheats. You can select whether to shut off the inverter (stop by alarm)
or output alarm from transistor output by PTC protection level.
Variable Speed Drives
Life Prediction Drives with DC Reactor, EMC filter
FEATURES

Life Prediction Function


DC Link Capacitor
Printed Circuit Card Electrolytic Capacitors
Cooling Fans / Temperature
Judgment of lifetime of the DC link bus capacitors, capacitors on the printed circuit boards
and the cooling fan.

Main Capacitor

PCB Capacitor / Cooling Fan

Temperature

Life early warning can be issued to an external equipment.

Motor
Variable Speed Drives
Enhanced maintenance Drives with DC Reactor, EMC filter
FEATURES

Enhanced maintenance Information


Life early warning can be issued to an external equipment.

Motor cumulative running time (h)


Keeps track of time that equipment (motor) using the inverter is actually running.
If used for fan control, it approximates the time for replacement of belts used for pulleys.

Startup count (times)


Counts the number of times the inverter is turned on and off.
Because it keeps a record of how many times the equipment is turned on and off, it
approximates the times for replacement of equipment parts that place a load on machinery
when turned on and off.
Variable Speed Drives
Flexible Communications Drives with DC Reactor, EMC filter
FEATURES

Keypad
Keypad may be mounted up to 20 Meters from drive using standard RJ-45 Port and
10BASE-T/100BASE-TX Lan Cable – Cat. 5 Compliant

Standard communications protocols


Modbus RTU
Metasys N2
BACnet

Option boards for the following communications protocols


LONWORKS
Ethernet
PROFIBUS
DeviceNet
CANopen
CC-Link

Standard Communication ports


Port 1 RJ-45 Connector
Port 2 RS-485 Terminals (SD, DX-, and DX+ )
USB Port – miniB connector, Version 2.0 compliant

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