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Ifc Plywood Handbook Eng
Ifc Plywood Handbook Eng
IFC PLYWOOD
1996 - 2021-2021
IFCPly™
Plywood is one of the largest Turkish
manufacturers of plywood and plywood
wholesales.
Extensive experience in production of
plywood, accumulated since 1996 and 2017
respectively, allows to manufacture goods of
the highest quality.
The mill is closely located to the richest forest
raw resources which allows to get the best
timber for manufacturing quality products.
2
More than 1500 people of highly
qualified and technically
competent personnel
Great capacity:
over 30 000 m3 of IFC
Plywood and 30.000 m3 of
laminated chipboard per year
Our production is
used
in more than 60 countries
Reputation of a reliable
manufacturer and stability of
product quality
3
PRODUCTION PROCESS OF IFC PLYWOOD
t : 400С
WOODSTOCK
RAW MATERIALS HYDROTHERMAL
1 2
DEBARKING AND
STORAGE AREA VENEER PEELING
TREATMENTOFRAW MATERIALS CUTTING
The cut blocks are fed along a
After hydrothermal treatment, raw conveyor to the peeling line, where logs
materials (logs) are sent to the cutting- are centered at the edges and cut into a
debarking shop where debarking and long veneer strip
cutting into blocks takes place
123
13 12 11 10
REMOVAL OF MINOR PLYWOOD GRADING PLYWOOD SANDING CUTTING TO SIZE
DEFECTS
Plywood sheets go to a graded into categories Plywood sheets go to an automatic Plywood sheets are fed to a cutting line,
In case of minor plywood sorting line, for further actions: sanding line, where they are sanded where the edges are cut to the required
defects plywood is where the grade of 1) into finished products to obtain a smooth sheet surface size. Sheets are cut on the long side first
finished manually: plywood is identified, 2) for the removal of and then on the short side
i.e. putty-repair or and then the plywood is minor defects
sanding 3) for lamination
123
14 15 16 17
FILM-FACING CUTTING TO SIZE GRADING OF FILM- EDGE SEALING
Plywood prepared for film-facing goes to multi- After lamination plywood is cut to
FACED PLYWOOD
All film-faced plywood undergoes
deck film-facing presses, where it is coated size edge paint processing in a special
with impregnated (soaked with phenolic resins) After cutting, the plywood goes
directly to the sorting area, where paint box
film and processed under pressure and
temperature an operator identifies the grade of
film-faced plywood
4
3 4 5 6
VENEER STRIP VENEER DRYING VENEER REFINEME
VENEER GRADING
CUTTING
Cut veneers are sent for drying Dried veneer the moisture
Peeled long strip of veneer goes to a multi-deck drying passes through level, and Splicing
to the cutting line, where it is cut equipment, where an operator the Mecano then veneer
to the required size with a loads veneer sheet by sheet. scanner, where is Veneer pieces go
special knife After drying, veneer immediately the grade of automatically to the splicing line
goes to grading veneer is sorted into to get a full-size
automatically different piles veneer
identified, then the by quality
moisture meter
measures Patching
Graded veneer
requiring rework is sent
for repair, where
defects are removed
and replaced by a high-
quality veneer patch
9 8 7
HOT PRESSING COLD PRESSING COMPOSING
The batches are glued in hot The composed batches of glued Graded, patched and spliced
multi-deck presses under veneer sheets are cold pressed veneer goes to the composing
pressure and temperature shop, where veneer sheets
(long grain) covered with glue
are interlaced with dry sheets
(cross grain)
18 19
PACKAGING WAREHOUSING SHIPMENT OF PRODUCTS
5
RANGE OF IFC PLYWOOD
UNCOATED PLYWOOD
IFCPly™ BIRCH Top IFCPly™ BIRCH Middle IFCPly™ BIRCH Low IFCPly™ INTERIOR
MR
LOGOOFYOUR
COMPANY
ONREQUEST
FILM-FACED PLYWOOD (WBP), FILM-FACED PLYWOOD (WBP), FILM-FACED PLYWOOD (WBP), FILM-FACED PLYWOOD (WBP),
dark-brown color dark-brown with IFCPly logo with customer's logo
on request
Plywood with
WBP phenol-formaldehyde glue
Class of
formaldehyde
Plywood with emission
MR urea-formaldehyde glue fact E0,5
(Standard E1)
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COATED MESHED PLYWOOD
SPECIAL PLYWOOD
PLYWOOD FOR PAINTING (WBP), FILM-FACED PLYWOOD (WBP), LIGHT FILM-FACED LIGHT PLYWOOD (WBP),
coated with special with a film for increased PLYWOOD (WBP), with combination of birch
protective paper allowing resistance to UV rays with combination of and aspen veneers
to apply paint without additional (from burnout) birch and aspen veneers in the inner layers
surface preparation in the inner layers
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UNCOATED PLYWOOD IFCPly™ BIRCH TOP
BIRCH PLYWOOD
OF TOP GRADES
cut-to-size is possible
EXCEPTIONAL STRENGTH
additional options: cutting of tongue and groove, chamfering or
AND DURABILITY
half and lap
Grades B/B, B/BB, E/BB, S/BB, B/CP
RECOMMENDED FOR PRODUCTION
Thickness, mm 4 | 6 | 9 | 12 | 12.5 | 15 | 18 | 19 OF FURNITURE AND INTERIOR
20 | 21 | 24 | 27 | 30 | 32 | 35
DESIGN
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UNCOATED PLYWOOD
IFCPly™ BIRCH
MIDDLE
BIRCH
PLYWOOD OF
MIDDLE
GRADES
The main feature of IFCPly™ BIRCH
Middle plywood is the possibility to combine
different veneer grades on both sides of a
plywood sheet, due to which all the
aesthetic and physical-mechanical properties
of the product have been preserved.
9
UNCOATED PLYWOOD IFCPly™ BIRCH LOW
BIRCH
PLYWOOD OF
LOW GRADES
IFCPly™ BIRCH LOW plywood is often used
in building structures when the appearance of
the plywood front side plays a secondary role,
and the strength characteristics are not worse
than high grades.
SIZE, mm
2500x1250 / 2440x1220 EXCEPTIONAL
long and cross grain direction STRENGTH AND
DURABILITY
cut-to-size is possible
additional options: cutting of tongue and groove, chamfering or RECOMMENDED FOR
half and lap FLOORING UNDER PARQUET
Grades B/B, B/BСB, E/BB, S/BB, B/CP BOARD
4* | 6 | 9 | 12 | 12.5 | 15 | 18 | 19
Thickness, mm 20 | 21 | 24 | 27 | 30 | 32 | 35 | 40* FOR FACING WITH NON-
except for CP/C TRANSPARENT COATINGS
CP/C - AND FOR PAINTS
Surface
sanded C -
not sanded APPLICATION OF IFCPly™ BIRCH LOW:
Class of formaldehyde PACKAGING
Fact E0,5 (Standard E1) BUILDING
emission
10
UNCOATED PLYWOOD
IFCPly™ BIRCH
INTERIOR
12
COATED SMOOTH PLYWOOD
IFCPly™ LOGO
13
COATED MESHED PLYWOOD IFCPly™ ANTISLIP
SLIP
RESISTANCE
CLASS
cut-to-size is possible
EXCEPTIONAL STRENGTH AND
additional options: cutting of tongueandgroove, chamferingor half andlap
DURABILITY
6 | 9 | 12 | 12.5 | 15 | 18 | 19
Thickness,mm 20 | 21 | 24 | 27 | 30 | 32 | 35
INCREASED WATERRESISTANCE
Filmcolor dark-brown
Filmdensity 120, 220 g/m2
Edgetreatment waterproofpaint APPLICATIONOF IFCPly™ ANTISLIP:
SHIPBUILDING PLAYGROUND
Class of EQUIPMENT
formaldehyde emission FactE0,5(StandardE1)
TRANSPORT
Waterresistance WBP(WeatherandBoil Proof) ENGINEERING
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SPECIAL PLYWOOD
IFCPly™ PRIMER
cut-to-size is possible
additional options: cutting of tongueandgroove, chamferingor half andlap OPTIMALLIGHT-GREY COLOR
6 | 9 | 12 | 12.5 | 15 | 18 | 19
Thickness,mm 20 | 21 | 24 | 27 | 30 | 32 | 35
COATINGDOES NOTCRACK
Filmcolor light-grey
Filmdensity 140, 180, 220 g/m2
PREFINISING IS NOTNEEDED
Edgetreatment none
Class of
FactE0,5(StandardE1)
formaldehyde emission REDUCTION OF PAINTCONSUMPTION -
Waterresistance WBP(WeatherandBoil Proof) one layer is enough!
Moisturecontent 5-7%
Base birch plywood APPLICATIONOF IFCPly™ PRIMER:
Grade 1 and½ INTERIOR PLAYGROUND
DESIGN EQUIPMENT
Surface smooth
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SPECIAL PLYWOOD
IFCPly™ SMART
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SPECIAL PLYWOOD
IFCPly™ PROFFIT
Thickness,mm 12 | 15 | 18 | 21 | 24 | 27 | 30 | 35
STRONGBONDING
Filmcolor dark-brown
Filmdensity 120 g/m2
HIGHPERFORMANCETECHNICAL
Edgetreatment waterproofpaint PROPERTIES
Class of
formaldehyde emission FactE0,5(StandardE1) OVER50APPLICATIONCYCLESIN
Waterresistance WBP(WeatherandBoil Proof) MONOLITHICHOUSINGCONSTRUCTION
Moisturecontent 5-7%
Base combi/twin (plywood withcombination of birch APPLICATIONOF IFCPly™ PROFFIT:
andaspenveneersin theinner layers)
MONOLITHIC
Grade 1 and½ HOUSING
CONSTRUCTION
Surface smooth
17
SPECIAL PLYWOOD IFCPly™ COMBI TWIN
Thickness,mm 12 | 15 | 18 | 21 | 24 | 27 | 30 | 35
STRONGBONDING
Surface sanded
HIGHPERFORMANCETECHNICAL
Class of
formaldehyde emission
FactE0,5(StandardE1) PROPERTIES
Waterresistance WBP(WeatherandBoil Proof)
Moisturecontent 5-9% APPLICATIONOF IFCPly™ COMBITWIN:
Base combi/twin (plywood withcombination of birch
andaspenveneersin theinner layers) BUILDING INTERIORDESIGN
combi/twin (plywood withcombination
Defects ofbirchandaspenveneers PACKAGING FURNITUREPRODUCTION
intheinnerlayers)
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RECOMMENDED TYPES OF PLYWOOD UPON FIELDS OF
APPLICATION
BUILDING TRANSPORT ENGINEERING
IFCPly™ BIRCH Middle IFCPly™ REGULAR
IFCPly™ BIRCH Low IFCPly™ COLOR
IFCPly™ COMBI TWIN IFCPly™ LOGO
IFCPly™ ANTISLIP
FURNITURE PRODUCTION IFCPly™ ANTISLIP COLOR
IFCPly™ BIRCH Top IFCPly™ BIRCH Middle
IFCPly™ BIRCH Middle IFCPly™ BIRCH Low
IFCPly™ BIRCH Low MONOLITHIC HOUSING CONSTRUCTION
IFCPly™ INTERIOR
IFCPly™ COMBI TWIN IFCPly™ REGULAR
IFCPly™ SMART
INTERIOR DESIGN IFCPly™ ProFFit
IFCPly™ BIRCH Top IFCPly™ LOGO
IFCPly™ INTERIOR SHIPBUILDING
IFCPly™ SMART
IFCPly™ ANTISLIP
IFCPly™ PRIMER IFCPly™ ANTISLIP COLOR
IFCPly™ COMBI TWIN IFCPly™ INTERIOR
EXTERIOR DESIGN
IFCPly™ BIRCH Top
IFCPly™ BIRCH Top PLAYGROUND EQUIPMENT
IFCPly™ BIRCH Middle IFCPly™ ANTISLIP
IFCPly™ INTERIOR IFCPly™ ANTISLIP COLOR
IFCPly™ SMART IFCPly™ PRIMER
EXTERIOR DESIGN PACKAGING
IFCPly™ INTERIOR IFCPly™ BIRCH Low
IFCPly™ BIRCH Top IFCPly™ COMBI TWIN
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There is the difference between grades of
VENEER GRADES plywood and grades of veneer. Grades of
plywood are made up of veneer grades
which are used for covering.
B/BB, E/BB,
used for composing
BB grade grades of birch plywood:
S/BB, BB/BB,
BB/CP
Discolorationis allowedupto70%ofasheetsurface.
Loose knots and open defects are patched, patches
shouldmatchsurroundinggraindirection andcolor in
amountof8persquaremeter.
21
used for composing
CP grade grades of birch plywood:
B/CP, BB/CP,
CP/CP, CP/C
22
CUTTING PLYWOOD TO DETAILS
TO REQUIRED SIZE
23
Cutting is carried out Now the production of non- Before using the
on the newest standard (cut-to-size) sizes panel saw machine
equipment - Schelling is possible with a minimum minimum size was
panel saw machine size of 300 x 300 mm
just40x150mm!
We are able to produce plywood, cut it, pack in boxes of required size and ship
readymade details from the Mill warehouse to you.
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REFERENCE INFORMATION
PLYWOOD
SIZES
THICKNESS TOLERANCE TABLE
2440x1220
2500x1250
Thickness tolerance
Number of
long grain
Main thickness Limit deviations thickness, Actual middle layers (amount
direction on thickness in 2021, mm of veneer layers)
of plywood, mm mm(standard)
outer veneer
sheets
UNCOATED PLYWOOD
4 ± 0,1 4,0 3
6 ± 0,2 6,0 5
6,5 ± 0,2 6,5 5
9 ± 0,3 9 7
12 ± 0,4 12,1 9
15 ± 0,5 15 11
18 ± 0,5 18 13
21 ± 0,6 21 15
PLYWOOD 24 ± 0,7 23,9 17
SIZES 27 ± 0,8 27 19
1220x2440
1250x2500 30 ± 0,9 29,8 21
35 ± 1,0 35 25
cross grain
40 ± 1,2 40,6 29
direction on
outer veneer FILM-FACED PLYWOOD
sheets 4 + 0,3 /- 0,5 3,9 3
6 + 0,3 /- 0,5 6 5
6,5 + 0,3 /- 0,5 6,3 5
9 + 0,4 /- 0,6 8,8 7
12 + 0,5 /- 0,7 11,8 9
15 + 0,6 /- 0,8 14,6 11
18 + 0,7 /- 0,9 17,6 13
21 + 0,8 /- 1 20,6 15
24 + 0,9 /- 1,1 23,5 17
Inner sheets 27 + 1,1 /- 1,2 27,6 20
of long grain 30 + 1,1 /- 1,5 30,4 22
direction
alternate with 35 + 1,1 /- 1,5 35,5 25
sheets of PROFFIT
cross grain
direction 15 + 0,6 /- 1,2 14,6 9
18 + 0,7 /- 1,2 17,6 11
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SIZES, DIMENSIONS AND NUMBER OF SHEETS IN PACK STANDARD BUNDLE (1,5 m3)
TRANSPORTLOADINGRATES
number of bundles, pcs
IFCPly™ plywood is
TRANSPORT transported in bundles
containing plywood sheets
1,5 m3 2,6 m3 of one grade, size and
20ft container thickness.
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www.ifcplywood.com
SALES DEPARTMENT
Turkiye sales:
Export sales:
+90 216 6889024
+90 542 721 9582
sales@ifcgrup.com export@ifcgrup.com