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ISO 14644- 16 and Contamination Genration
ISO 14644- 16 and Contamination Genration
ISO 14644- 16 and Contamination Genration
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End-Of-Life Management
ENERGY-SAVING METHODS
The following methods can be applied to reduce energy consumption
in cleanrooms:
P1 Q1
3
= ( )
P2 Q2
The standard introduces the types of air diffusion, the UDAF that
removes the airborne contamination by displacement, and the non-
unidirectional flow (air mixing, non-UDF) that reduces airborne
contamination by dilution. It also describes the method to calculate
the airflow for non-UDAF to dilute the airborne contaminants. The
equation adopted for the calculation is reported in Annex A:1
D
Equation 1: Qs =
ε∗C
Nonsterile
Source Sterile Production
Production
Due to the uncertainty of the data at the design stage, the standard
suggests adopting a compensation factor, expressed in paragraph
6.3.3 as follows:1
Tn
Equation 2: AC E =
Ai
1 C
Equation 3: n = − ∗ ln
t Co
The ACE index depends on the type of air diffuser. Figure 1 shows a
HEPA filter with and without a diffuser. (ISO 14644-16 defines a diffuser
as a “device placed on inlet air supply terminal to improve distribution
of incoming air with room air. A mesh grille or a perforated screen is
not considered to be a diffuser.” )1
In a diffusion air system with a HEPA filter without a diffuser, most of
the air is supplied directly under the HEPA filter, where the cleanliness
level is greater than in the rest of the room. Accordingly, the ACE
index under the filter shall be greater than 1, whereas in the rest of the
room it will be less than 1. In this situation, the air diffusion shall not be
homogenous with consequent nonhomogeneous particle
concentration in the cleanroom, and nonhomogeneous room volume
temperature. The nonhomogeneous room temperatures may cause
discomfort for operators and, more importantly, may lead to
uncontrolled air currents in the cleanroom, increasing the risk of
product contamination.
Type of diffuser
Performance of diffusers that normally create good air mixing in the
room but operate at higher or lower speeds than the design
Generation of uncontrolled air currents due to the supply air being
warmer or colder than the cleanroom, and consequent
uncontrolled air currents in the cleanroom volume14 ,15
Presence of fixed emission sources (process equipment that emits
particles, workplaces where heavy activity by the personnel is
required)
Possible obstructions due to the presence of process machines or
various equipment, such as vessels, which limit the air penetration
in some areas of the cleanroom with phenomena of short
circulations of the air between the supply and the air return
It is also worth considering Eaton’s analysis of cleanroom
contamination measurements,16 where, after verifying the
contamination class of the room according to ISO 14644-1 (2015
version),17 it was found that the contamination value was above the
limit at a point. Following this, the ACE index was verified at each
point of the cleanroom, and at the point where the contamination was
very high, the ACE index was much lower than 1, meaning there was
bad air distribution in proximity of a source of particle emission [16]. In
conclusion, it is reasonable for the calculation of the airflow to
consider an ACE value of 0.7 when the air is supplied in the
cleanroom with high-induction diffusers and is extracted through
floor-level return.
Thus far, the airflow rate has been calculated using equation 1, which
considers cleanroom contamination sources. But pharmaceutical
cleanrooms must also satisfy the “cleanup” period requirement, as
indicated in the EU GMP Guide, Annex 1.3 The cleanup period can be
calculated using equation 3, integrated with the ACE index, as follows:
1 C 1
Equation 4: n = − ∗ (ln ) ∗
t Co AC E
Having defined the cleanup period, this equation can also be used to
calculate the airflow for an air lock, material, or personnel.
Alert limit/m3
(considering a
compensation factor of 1,000,000 35
30% of
the limit)
15 min
C = 352,000
Cleanup period limit
C0 =
3,520,000
Note: The higher air change shown in the table (13.2 ACH) is lower than the minimum
5
US FDA–required ACH (20 ACH).
Table 3: Cleanroom energy-saving strategy with
variable airflow.
HVAC
HVAC
System
System
in
in
Attenuation
Operational
Mode (At
Mode
Rest)
ENERGY-SAVING
OPPORTUNITIES
Annex B of ISO 14644-161 lists the energy-saving opportunities, with
the different opportunities organized by stage of implementation:
l −
−
2
Q( ) = 840 ∗ A(m ) ∗ √P a
s
Annual
Cleanroom Annual CO2
Cost
Indoor (kg) per
(Euros) of
Temperature 1m3/h
1m3/h of
and Relative make-up air
make-up air
Humidity* treatment
treatment
Summer: 22°Cm,
Case
55% 1.51 4.91
2
Winter: 22°C, 35%
Assumptions:
• Costs are based on yearly outdoor condition for mid-Europe
region.
• 180 g CO2 per kWh due to natural gas consumption.
• 352 g CO2 per kWh due to electrical energy consumption.
*Less-stringent indoor conditions can be applied once it has been verified there is no
risk of
REFERENCES
Cleanroom
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