Download as pdf or txt
Download as pdf or txt
You are on page 1of 10

Distributors Worldwide

in Countries without ACE Facility

LITHUANIA ROMANIA SOUTH AFRICA


TECHVITAS UAB BIBUS SES S.R.L. PNEUMARK CONTROLS
Complete Product Range Dubysos g. 66A, 94107 Klaipeda, Lithuania
T +370 46 355 494
134/1 Calea Lugojului, 307200 Ghiroda, Timis, Romania
T +40 356 446 500
94A Crompton Street, Pinetown 3610, South Africa
T +27 31 701 0421
Data Sheets & Catalogues F +370 46 355 493
www.techvitas.lt
F +40 356 446 660
www.bibus.ro
F +27 86 551 2026
www.pneumark.co.za
(not distributor for gas springs and HB dampers)
CAD Database LUXEMBOURG Gas spring & HB damper specialists: SPAIN
Free Calculation Programs ACE STOSSDÄMPFER GMBH
Albert-Einstein-Straße 15, 40764 Langenfeld, Germany
D.C. COMPANY S.R.L.
Dragos Voda nr. 43, 300351 Timisoara, Romania
AIRCONTROL INDUSTRIAL S.L.
Paseo Sarroeta 4
T +32 11-960736 20014 Donostia-San Sebastian, Spain
Distributors
T +40 722 145 213
F +32 11-960737 F +40 356 800 513 T +34 943 44 50 80
www.ace-ace.com www.ewarehouse.ro F +34 943 44 51 53
Services (distributors on request) www.aircontrol.es

News NETHERLANDS
ACE STOSSDÄMPFER GMBH
RUSSIA
BIBUS O.O.O.
BIBUS SPAIN S.L.
Polígono Industrial Porto do Molle
Str Zemskaja 94, 198205 St. Petersburg, Russia Rua do Arroncal, Vial C – Nave 4A
etc. Albert-Einstein-Straße 15, 40764 Langenfeld, Germany
T +31 165-714455
T/F +7 812 309 41 51
T +7 800 100 14 52
36350 Nigran (Pontevedra), Spain
T +34 986 24 72 86
F +31 165-714456 www.bibus.ru F +34 986 20 92 47
www.ace-ace.com (not distributor for gas springs and HB dampers) www.bibus.es
(distributors on request) (not distributor for gas springs and HB dampers)
Gas spring & HB damper specialists:
TEHINNOVATION O.O.O.
NORWAY Krasnodonskaya street 19, building 2, office 17 SWEDEN

www.ace-ace.com
ACE STOSSDÄMPFER GMBH 109386 Moscow, Russia HYDNET AB
Albert-Einstein-Straße 15, 40764 Langenfeld, Germany T +7 495 222 06 01 Turebergsvagen 5, 191 47 Sollentuna, Sweden
T +49 2173-9226-4100 F +7 499 786 42 56 T +46 8 59 470 470
F +49 2173-9226-89 www.tehinnovation.ru F +46 8 59 470 479
www.ace-ace.com www.hydnet.se

HYDNET AB SERBIA
Turebergsvagen 5, 191 47 Sollentuna, Sweden BIBUS DOO SWITZERLAND
T +46 8 59 470 470 Karadordeva, 76311 Dvorovi – Bijelijna BIBUS AG
F +46 8 59 470 479 Bosnia and Herzegovina Allmendstrasse 26, 8320 Fehraltorf, Switzerland
www.hydnet.se T +387 55 423 444 T +41 44-877 50 11
F +387 55 423 444 F +41 44-877 58 51
www.bibus.ba www.bibus.ch
PAKISTAN (not distributor for gas springs and HB dampers) (not distributor for gas springs and HB dampers)
JJ HYDRAULIC PNEUMATIC
SYSTEMS (PVT) LTD. For gas springs & HB dampers: For gas springs & HB dampers:
41 # Old Ralli Building, Talpur Road, ACE STOSSDÄMPFER GMBH ACE STOSSDÄMPFER GMBH
Off, I I Chundrigar Road, Karachi – 74000, Pakistan Albert-Einstein-Straße 15, 40764 Langenfeld, Germany Albert-Einstein-Straße 15, 40764 Langenfeld, Germany
Dir no. 0092 0333 2229606 T +49 2173-9226-4100 T +49 2173-9226-4100
T +92 21 32426486 / 32426516 F +49 2173-9226-89 F +49 2173-9226-89
F +92 21 32416807 www.ace-ace.com www.ace-ace.com

POLAND SLOVAKIA TURKEY


BIBUS MENOS SP. Z.O.O. BIBUS SK S.R.O. BIBUS ENDÜSTRİYEL ÜRÜNLERİ
ul. Spadochroniarzy 18, 80-298 Gdańsk, Poland Trnavska cesta, 94901 Nitra, Slovakia SAN. VE TIC. A.S.
T +48 58 660 95 70 T +421 37 77 77 950 İkitelli OSB. Bedrettin Dalan Bulvarı Vip Plaza
F +48 58 661 71 32 F +421 37 77 77 969 Kat:2 No:43-44 / 34490 Başakşehir - İSTANBUL, Turkey
www.bibusmenos.pl www.bibus.sk T +90-444 20 38
(not distributor for gas springs and HB dampers) (not distributor for gas springs and HB dampers) F +90-212 249 88 34
www.bibus.com.tr
Gas spring & HB damper specialists: Gas spring & HB damper specialists: (not distributor for gas springs and HB dampers)
F.H.U. ELMATIC S.C. PNEUTRADE S.R.O
ul. Marii Skłodowskiej - Curie 73 A Rybárska 8, 949 01 Nitra, Slovakia Gas spring & HB damper specialists:
87-100 Toruń, Poland T +421 37 65 24 338 POVVER PNÖMATIK A.S.
T / F +48 56 659 16 81 F +421 37 65 55 933 Necatibey Cad. No:44 Kat:2
T +48 56 659 15 49, +48-56 653 98 10 www.pneutrade.sk 34425 Karaköy/Istanbul, Turkey
www.elmatic.com.pl T +90 212 293 88 70
F +90 212 293 68 77
SLOVENIA www.powerpnomatik.com
PORTUGAL INOTEH D.O.O.
AIRCONTROL INDUSTRIAL S.L. K Zeleznici 7, 2345 Bistrica ob Dravi, Slovenia
Alameda Fernao Lopes 31A, Torre 2 - Miraflores T +386 (0)2 665 1131 UKRAINE
1495-136 Alges (Lisboa), Portugal F +386 (0)2 665 2081 BIBUS UKRAINE TOV
T +351 21 410 13 57 www.inoteh.si 1B, Kyivs‘ka Str., Tarasivka
Issue 07.2017 – Specifications subject to change F +351 21 410 56 08 (not distributor for gas springs and HB dampers) 08161 Kyiv region, Ukraine
www.aircontrol.es T +38 (044) 545 44 04
For gas springs & HB dampers: F +38 (044) 545 54 83
BIBUS PORTUGAL LDA ACE STOSSDÄMPFER GMBH www.bibus.ua
Centro Empresarial AAA, Rua Ponte da Pedra, 240 – C4 Albert-Einstein-Straße 15, 40764 Langenfeld, Germany (not distributor for gas springs and HB dampers)
4470-108 Gueifães - Maia, Portugal T +49 2173-9226-4100
T +351 22 906 50 50 F +49 2173-9226-89 Gas spring & HB damper specialists:
F +351 22 906 50 53 www.ace-ace.com TECHVITAS LLC
www.bibus.pt Pyrohivskyi shliakh St 28, 03680 Kyiv, Ukraine
(not distributor for gas springs and HB dampers) T +38 (050) 800 77 98 und +38 (044) 503-01-51
www.techvitas.com.ua

All rights to the production, trade names, design and illustrations of this catalogue are reserved. No part of this publication may be reproduced, copied or printed Distributors in Asia see www.ace-ace.com
without permission; violations will be prosecuted. Construction, dimensions and specifications of ACE products are subject to change.

ACE Stoßdämpfer GmbH . PO Box 1510 . D-40740 Langenfeld . T +49 (0)2173 - 9226-4100 . F +49 (0)2173 - 9226-89 . info@ace-int.eu . www.ace-ace.com
Automation Control Equipment
1
Preface

Dear customer,

You have made the right decision.


You will find 300 pages of comprehensive information on the application fields
of automation control, motion control, vibration control and safety products.
Each section is marked with a different colour. This integrated concept is
reflected in all documentation, the demonstration vehicle, our exhibition stand
and our www.ace-ace.com website. Our web presentation, the tool for profes-
sionals, also offers the ACE YouTube channel with an extensive CAD library and
calculation aids.
Innovations can as usual be found in the table of contents and on the individual
catalogue pages.
ACE products assist you in making your production and processes faster, more
efficient, quieter, easier, safer and more sustainable – underpinned
by ACE product quality and our 5 star service.

Your by ACE
Jürgen Roland (Managing Director)

E
S E R VI

Free Service Hotline


Tell us about your requirements and take advantage of our more than 40 years of expert
knowledge in damping technology. Our specialists in engineering discuss your requirements
with you and demonstrate our possibilities. Take advantage of our service hotline
T +49 (0)2173 - 9226-4100
Also, our regional managers are genuine shock absorber specialists. They will visit you onsite,
note down the field data and work out customized solutions for you.
Furthermore: ACE service support and products are available in more than 40 countries
worldwide.
Issue 07.2017 – Specifications subject to change

CAD Online Calculation Program


With our user-friendly calculation program in the internet you can select the right
product – online or via download of the program. The CAD data is available in all standard
formats in 2D and 3D.
www.ace-ace.com
Our specialist engineers create detailed technical solutions for you including assembly
suggestions and details on machine loads, brake time and workload etc.

ACE Stoßdämpfer GmbH . PO Box 1510 . D-40740 Langenfeld . T +49 (0)2173 - 9226-4100 . F +49 (0)2173 - 9226-89 . info@ace-int.eu . www.ace-ace.com
2

Automation Control

Motion Control

Vibration Control

Safety Products

Certified Quality
Current issue date:
Expiry date:
Certificate identity number:
1 November 2019
31 October 2022
10218332
Original approval(s):
ISO 9001 - 26 October 1995
ACE products are exclusively manufactured It is important to us to keep the strain on the
from high quality and environmentally com- environment as low as possible and simultane-
Certificate of Approval
patible materials. With permanent quality ously improve our services.
Issue 07.2017 – Specifications subject to change

This is to certify that the Management System of:

ACE Stoßdämpfer GmbH monitoring and the performance of test


Albert-Einstein-Str. 15, 40764 Langenfeld, Germany
With ongoing optimisation of end products,
has been approved by Lloyd's Register to the following standards:
programs, a constant high quality can be
ISO 9001:2015
we also give our customers the option of
Approval number(s): ISO 9001 – 0018361

guaranteed.
The scope of this approval is applicable to:
Design, sales and services of industrial shock absorbers, industrial gas springs, safety shock absorbers, rotary brakes and
deceleration equipment.
designing their products to be smaller, more
ACE pursues continual improvement in all effective and more energy-saving.
areas in order to arrange material and energy
consumption, the production of damaging
P.G. Cornelissen

Area Manager North Europe


substances and recycling or disposal of end
products as gently on resources as possible.
Issued by: Lloyd's Register Deutschland GmbH

for and on behalf of: Lloyd's Register Quality Assurance Limited

Lloyd's Register Group Limited, its affiliates and subsidiaries, including Lloyd's Register Quality Assurance Limited (LRQA), and their respective officers, employees or agents are,
individually and collectively, referred to in this clause as 'Lloyd's Register'. Lloyd's Register assumes no responsibility and shall not be liable to any person for any loss, damage
or expense caused by reliance on the information or advice in this document or howsoever provided, unless that person has signed a contract with the relevant Lloyd's Register
entity for the provision of this information or advice and in that case any responsibility or liability is exclusively on the terms and conditions set out in that contract.
Issued by: Lloyd's Register Deutschland GmbH, Adolf-Grimme-Allee 3 50829 Köln Germany for and on behalf of: Lloyd's Register Quality Assurance Limited, 1 Trinity Park,
Bickenhill Lane, Birmingham B37 7ES, United Kingdom
Page 1 of 1

ACE Stoßdämpfer GmbH . PO Box 1510 . D-40740 Langenfeld . T +49 (0)2173 - 9226-4100 . F +49 (0)2173 - 9226-89 . info@ace-int.eu . www.ace-ace.com
Automation Control Equipment
3
Our Total Product Range

Miniature Shock Absorbers, Industrial Shock


Absorbers, Heavy Industrial Shock Absorbers,
Pallet Stoppers, Profile Dampers, Damping Pads

Industrial Gas Springs (push type), Industrial Gas


Springs (pull type), Hydraulic Dampers, Hydraulic
Feed Controls, Door Dampers, Rotary Dampers

Rubber-Metal Isolators, Vibration-Isolating Pads,


Low Frequency Pneumatic Levelling Mounts

Safety Shock Absorbers, Safety Dampers,


Clamping Elements

We are your Specialists for Industrial


Damping Technology

ACE is the world’s globally recognized specialist in the field of industrial damping technology – with
agencies in 45 countries on all continents. ACE has also been represented in Germany since 1978.
Here 25 engineers work every day on the further development of the product range.

ACE customers benefit from sophisticated solutions, ACE develops, produces and sells a wide range of damping
valuable innovations and exemplary service around the products. It comprises industrial and safety shock
topic of damping technology. Through close cooperation absorbers, profile dampers, rotary dampers, industrial
with leading engineering companies, in particular the gas springs, hydraulic dampers, vibration isolators, air
German ACE subsidiary has established itself as a pioneer springs and hydraulic feed controls.
in the field of technical progress in damping technology.
The products assert themselves particularly in future-
Issue 07.2017 – Specifications subject to change

This catalogue is the decisive step to let the frequently oriented companies because there are virtually no better
expressed customer request come true: to supply solutions to quickly, gently and precisely slow down
everything for damping technology and vibration isolation moving masses or to isolate harmful vibrations.
from one single source.

ACE Stoßdämpfer GmbH . PO Box 1510 . D-40740 Langenfeld . T +49 (0)2173 - 9226-4100 . F +49 (0)2173 - 9226-89 . info@ace-int.eu . www.ace-ace.com
4

ACE Product Variety


Concentrated competence on more than 300 pages

Page

6 Automation Control
8 - 9 Industrial shock absorbers – general information
10 - 13 Formulae and calculations
14 - 15 Industrial shock absorbers – capacity chart

16 Miniature Shock absorbers


18 - 35 Product families
36 - 37 Accessories M5 to M25 – selection chart
38 - 42 Accessories M5 to M25 – overview
43 - 46 Accessories M5 to M25 – technical information
48 - 49 Application examples

50 Industrial Shock Absorbers


52 - 73 Product families
74 - 76 Accessories M33 to M64 – overview
77 Accessories M33 to M64 – technical information
78 - 79 Application examples

80 Heavy Industrial Shock Absorbers


82 - 89 Product families
90 - 91 Special accessories – air/oil tanks

92 Pallet Stoppers

96 Profile Dampers TUBUS


98 - 99 Profile dampers – capacity chart
100 - 111 Product families
112 - 113 Application examples
Issue 07.2017 – Specifications subject to change

114 Profile Dampers TUBUS Special

116 Damping Pads SLAB


118 - 124 Product families
125 Adhesive recommandation and technical information
126 Chemical resistance
127 Sample pads
128 - 129 Application examples

ACE Stoßdämpfer GmbH . PO Box 1510 . D-40740 Langenfeld . T +49 (0)2173 - 9226-4100 . F +49 (0)2173 - 9226-89 . info@ace-int.eu . www.ace-ace.com
Page 5

130 Motion Control


132 Gas Springs – Push Type
134 - 155 Product families
153 Further stainless steel gas springs – capacity chart
156 - 157 Application examples

158 Gas Springs – Pull Type


160 - 170 Product families
171 Further stainless steel gas springs – capacity chart

172 - 173 Gas spring calculation service and fax formular


174 Mounting and safety instructions
175 Special accessories – valve actuation and refilling kit

176 Hydraulic Dampers


178 - 197 Product families
198 - 199 Application examples

200 - 213 Accessories for gas springs and hydraulic dampers

214 Hydraulic Feed Controls


216 - 219 Product families

220 Rotary Dampers


224 - 237 Product families
238 Calculations and accessories
239 Application examples

240 Vibration Control


242 Vibration isolation

243 Rubber-Metal Isolators


244 Vibration-Isolating Pads
245 Low Frequency Pneumatic Levelling Mounts

246 Safety Products


248 Safety Shock Absorbers
250 - 263 Product families
264 General instructions
Issue 07.2017 – Specifications subject to change

265 Formulae and calculations


266 - 267 Application examples

268 Safety Dampers TUBUS


270 - 273 Product families

274 Clamping Elements


276 - 278 Clamp versions
280 - 296 Product families
297 - 298 Application examples

ACE Stoßdämpfer GmbH . PO Box 1510 . D-40740 Langenfeld . T +49 (0)2173 - 9226-4100 . F +49 (0)2173 - 9226-89 . info@ace-int.eu . www.ace-ace.com
6

Automation Control
Miniature Shock Absorbers, Industrial Shock Absorbers
Heavy Industrial Shock Absorbers, Pallet Stoppers
Profile Dampers, Damping Pads

ACE Stoßdämpfer GmbH . PO Box 1510 . D-40740 Langenfeld . T +49 (0)2173 - 9226-4100 . F +49 (0)2173 - 9226-89 . info@ace-int.eu . www.ace-ace.com
7

Optimum Tuning
Tailor-made solutions for any
application

Kinetic energy is turned into heat by the universal use ACE


damping solutions. This makes machines faster, quieter,
more durable, lighter and therefore more competitive and
profitable.

Here you will find the perfect selection of machine element, which
turn damaging forces into harmless heat. These solutions from ACE
smoothly decelerate moving loads. This involves the lowest possible
strain on machines, which makes the damping products from ACE
so valuable.

ACE Stoßdämpfer GmbH . PO Box 1510 . D-40740 Langenfeld . T +49 (0)2173 - 9226-4100 . F +49 (0)2173 - 9226-89 . info@ace-int.eu . www.ace-ace.com
Automation Control
88

Industrial Shock Absorbers


Standard-setting damping solutions

The name says it all: ACE Stoßdämpfer GmbH (“the ACE shock absorber company”).
That ACE is considered the technology and market leader on a worldwide scale
for small, medium-sized and heavy industrial shock absorbers is a result of the
successful blend of quality, performance and the durability of the solutions.

ACE provides the right shock absorber for every industrial purpose. Over 200
different models are available, from the smallest model with a 4 mm stroke up
to the biggest with 406 mm.

Whether self-compensating or adjustable, with ACE dampers between


0.68 Nm/cycle and 126,500 Nm/cycle can be absorbed and effective weights
between 500 g and 204 t can be decelerated with great precision.
ACE demo showing a
In addition, ACE damping solutions impress with competent consulting, wine glass dropping free
exemplary service and ideal matching accessories. fall 1.3 m.
Decelerated by a shock
absorber not a drop of wine
is spilled.

Stopping with Industrial Shock Absorbers


Your advantages using industrial
shock absorbers
Shock Absorber Finished Product
Production • Safe, reliable production
• Long service life of the machines
Raw Material • Easy, inexpensive constructions
• Low operating costs
Shock Absorber • Quiet, economical machines
• Less stress on the machine
• Profit improvement

Stopping with Rubber Buffers, Springs, Dashpots


or Cylinder Cushions
Issue 07.2017 – Specifications subject to change

Results using conventional


Raw Material
dampers
Production
• Loss of production
• Machine damage
Rubber Buffer Finished Product • Increased maintenance costs
Scrap
• Increased operating noise
• Higher machine construction costs

ACE Stoßdämpfer GmbH . PO Box 1510 . D-40740 Langenfeld . T +49 (0)2173 - 9226-4100 . info@ace-int.eu . www.ace-ace.com
Industrial Shock Absorbers
9

Comparison of Different Damping Elements

When it comes to slowing down moving masses with constant damping force through the stroke, the industrial shock
absorber is the right choice. A comparison demonstrates the differences of the damping elements.
ACE Industrial Shock Absorbers (Uniform stopping force through the entire stroke)
The moving load is smoothly and gently brought to rest by a constant resisting force throughout the entire shock absorber
stroke. The load is decelerated with the lowest possible force in the shortest possible time eliminating damaging force
peaks and shock damage to machines and equipment. This is a linear deceleration force stroke curve and is the curve
provided by ACE industrial shock absorbers. In addition they considerably reduce noise pollution.
Hydraulic Dashpot (High stopping force at start of the stroke)
With only one metering orifice the moving load is abruptly slowed down at the start of the stroke. The braking force rises to
a very high peak at the start of the stroke (giving high shock loads) and then falls away rapidly.
Springs and Rubber Buffers (High stopping forces at end of stroke)
At full compression. Also they store energy rather than dissipating it, causing the load to rebound back again.
Air Buffers, Pneumatic Cylinder Cushions (High stopping force at end of stroke)
Due to the compressibility of air these have a sharply rising force characteristic towards the end of the stroke. The majority
of the energy is absorbed near the end of the stroke.

Hydraulic Pneumatic
Stopping Force (N)

Dashpot Cylinder Cushions


Springs or
Rubber Buffers
Industrial Shock Absorbers
Comparison
The comparison shows the differences of the
damping in a direct comparison of stopping force
to stopping stroke.

Stopping Stroke

General Function of the Pressure Chamber

If a moving mass hits the industrial shock absorber, the piston puts the oil in the pressure chamber into motion. The oil is
pressed through the metering orifices, which converts the discharged energy into heat. The metering orifices are arranged
on the stroke so that the mass is retarded with a constant damping force. The hydraulic pressure is maintained throughout
the entire braking process nearly constant.

v = 2 m/s v = 1.5 m/s v = 1 m/s v = 0.5 m/s v = 0 m/s

F/p

s/t
Issue 07.2017 – Specifications subject to change

*4 *3 *2 *1 *0
p = 400 bar p = 400 bar p = 400 bar p = 400 bar p = 0 bar t

* The load velocity reduces continously as you travel through the stroke due to the reduction F = force (N), p = internal pressure (bar)
in the number of metering orifices (*) in action. The internal pressure remains essentially s = stroke (m), t = deceleration time (s),
constant and thus the force vs. stroke curve remains linear. v = velocity (m/s)

ACE Stoßdämpfer GmbH . PO Box 1510 . D-40740 Langenfeld . T +49 (0)2173 - 9226-4100 . F +49 (0)2173 - 9226-89 . info@ace-int.eu . www.ace-ace.com

You might also like