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Service Manual HBC 80 150 260
Service Manual HBC 80 150 260
Service Manual HBC 80 150 260
Service Manual
English
Model :
HBC - 80
HBC - 150
Français
HBC - 260
Русский
Contents
Basket
( Optional)
Lifting handle
English
Cabinet
Compressor
indicator
Drainage
hole
Temperature displayer
Hinging
Condenser
Switch
Temperature
Controller
Compressor
Filter drier
Electric control box
1
Specification of products
Product model schematic
Specification
Ambient temperature (℃ ) + 5 ~+ 43 + 5 ~+ 43 + 5 ~ + 43
Temperature range of
+2 ~ +8 +2 ~ +8 +2 ~ +8
refrigerating compartment (℃ )
Refrigerant (g) 60 52 70 60 80
Overall dimension (W x D x H)
788 × 654 × 875 1128 × 654 × 875 1650 × 654 × 940
(mm)
2
Spare parts of electrical appliance details
Electronic
Working voltage:
1 0274000352A temperature 1
220V-240V~, 50/60Hz
controller
Rated specifications:
2 0075050003 Switch 1
AC 230V, 50/60Hz ,16A
English
-50. 0 ℃ ~ 70. 0 ℃
Temperature
3 0274000357 1 resolution: 0. 1℃
displayer
current-carrying is lower
than: 0.2A
Compressor
4 0075050018 1 Rated specification: 230V,
indicator
3
Refrigerating
compressor
Refrigerating sensor
wiring diagram
N
L
HBC-80/150(220V 50Hz)
Heating wire
Fan
Freezing compressor
Refrigerating compressor
4
Electronic temperature controller
Condenser fan
E
English
Ice layer sensor
Refrigerating sensor
Freezing compartment sensor
Ambient temperature sensor
E Refrigerating
N N compressor
L
L C
heating wire
Fan Indicator light
Freezing compressor
Refrigerating compressor
5
Electronic temperature controller
HBC-80/150/260 (220V 50/60Hz)
Condenser fan
Reset overcurrent protector Power switch
L Terminal blocks Heating wire
N
E
Spare Parts Details of Refrigerating System
Details
6
Refrigerating system
5 2
4
English
3
The refrigerating system of Haier vaccine refrigerator adopts direct cooling method.
The refrigeration effect is realized by compressor working which is under the control of thermostat.
Specifically, the compressor works and forces the refrigerant to flow through the condenser, dry filter
and evaporator and finally return to the compressor. This is a complete cooling cycle.
7
Exploded View and spare part list
8
Exploded view & Spare part list
English
4 0070203942B 0070204349B
Cover
6 0074180001 Filter
0270103889C
HBC-80:1EA
Or
15 Storage basket HBC-150:3EA
0270202884
HBC-260:5EA
9
Operation Guide
Temperature Controller
•Indication description
Alarm indication
Refrigeration indication
Lock indication
Defrost indication
10
automatically log-out if there is no button operation in 2 seconds.
Press " " and " " key under unlock state for 1s, the refrigerating chamber’s display window flashes
to display the ambient temperature, and will automatically log-out if there is no button operation in 2
seconds.
•Parameter settings
1.Under unlock state, press the "SET" key for more than 5s , the display screen will display the
parameter code" PS "(password);
2.Press "SET" key to enter password setting;
3.Use key " " and " " to roll the number to "-15";
4.Press key "SET" to confirm the password;
English
5.The keys " " and " " to roll the parameters (SP1, SP2, SP3, AH1, AH2, AH3, AL3, r0, r1, r2, r3,
Rd1, Rd2, Rd3, CA0, CA1, CA2, CA3, CA4, t0, t1, t2, Ad, AE, Aln, PCH);
6.Press key "SET" to confirm the parameter and display the parameter value;
7.Use the keys " " and " " to enter the value of the parameter;
8.Press the key "SET" to temporarily save the modified parameter value and return to the display
parameter;
9.When modifying other parameters, repeat steps 5 - 8;
10.Press the key "SET" for more than 5 seconds, save the modified parameter value and return to
normal condition.
•Factory default parameter list
11
Default
Parameters Description minimum maximum Unit
Pch=1 Pch=3
HBC-80/150: PCH=1
Caution
HBC-260: PCH=3
HBC-80/150:PCH=1 (For 60Hz products :CAO=5.2)
12
•Fault code
Displayed symbol Symbol description
Er1 Ice storage sensor fault
Er2 Refrigerating sensor fault
Er3 Freezing sensor fault
Er4 Ambient temperature sensor fault
AH1 Ice high temperature alarm
AL1 Ice low temperature alarm
AH2 Refrigerating high temperature alarm
AL2 Refrigerating low temperature alarm
•Wiring Diagram
English
Ice layer sensor
Refrigerating sensor
N
L
heating wire
Fan
Freezing compressor
Refrigerating compressor
5.0 ℃
REFRIGERATOR
13
Alarm function
Displayed
Symbol description Alarm mode Alarm clear mode
symbol
Code flicker
Er1 Ice storage sensor fault Maintenance of ice storage sensor
+ buzzing
Code flicker
Er3 Freezing sensor fault Maintenance of freezing sensor
+ buzzing
14
Special considerations for installation and debugging
1. Read the instructions carefully before installing the equipment;
2. The freezer should be placed in a cool, well-ventilated place with no direct sunlight. The ground
should be flat, and the distance between each side of the refrigerator should be greater than 15cm to
ensure good heat dissipation. Keep the floor clean and prevent blockage of the front and rear cabins.
3. HBC-80/HBC-150 has no casters. When moving the product, please use the handles on both sides
of the cabinet to lift the cabinet to avoid forced dragging.
4. After connecting the power cord, you need to install the power cord fixing brack. Refer to the
installation instructions of the power cord bracket and install it according to the step requirements.
English
5.About 7 minutes after power-on, the front compressor operation indicator lamp will start (green). If
the local voltage is unstable, it needs to cooperate with the pressurizer, otherwise the equipment will
be damaged.
15
Guide for replacement of key components
Troubleshooting for temperature controller
Display screen
Compressor
show Err, the
run 15 minutes, The controller is
ERR alarm bell Change the controller
stop 8 minutes, broken
twinkle and
so the cycle
buzzer ring
1. if the refrigerator
start not long time ,It is
normal.
The inner temp.
2. check whether the
Alarm bell is higher than
improper setting of
HA twinkle,buzzer the setting
high temperature alarm
rings value of high
parameters
temp.alarm.
3. Find the cause of
high temperature in the
refrigerator and solve it.
1. Check if the
The inner temp. environment temp.is
Alarm bell is lower than lower than 0℃
Al twinkle,buzzer the setting 2. Check if the low temp.
rings value of low alarm setting value is
temp.alarm. wrong
3. other reasons
The
Alarm bell
show Power was
twinkle,buzzer Reconnect the power
screen failed.
rings
is dark
16
How to deal with the high temp. Alarm
English
Y
17
How to deal with the low temp. alarm
18
Servicing the vaccine refrigerator
(1) Check the whole circuit of vaccine refrigerator for disconnection, damaged wire and short circuit.
(2) Check the insulation of vaccine refrigerator. In normal conditions, the resistance is higher than
2 MΩ;if it is lower than 2MΩ, please make a further check of the refrigerator’s resistance. Set the
voltmeter at R1 Ohm position, insert its two styli respectively into L and N terminals and read the
indicated value. The normal value is from several ohms to scores of ohm. If the resistance is zero,
it means that short circuit occurs in the vaccine refrigerator or short circuit occurs due to poor
performance of the compressor/fan motor. In this case, please investigate the cause and repair. If
the resistance is too high or infinite, it means that open circuit occurs. In this case, please check and
clear the fault.
After the above checks, make sure that the vaccine refrigerator is free of electrical fault and turn it on.
English
Electric leakage of the compressor
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(5) When the vaccine storage freezer is working normally, the high-pressure liquid refrigerant flows
into the low-pressure evaporator through the capillary, and the sounds of air flow and water flow could
be heard. Open the door of the vaccine storage freezer, approach the evaporator, and you may hear
the sounds as mentioned. If there are no sounds or there are only occasional sounds, it indicates that
there is refrigerant leak or insufficient refrigerant in the system.
When ambient temperature is below 0℃ , the lubricating ability of refrigeration oil in the compressor
will reduce and the compressor will be difficult to start or cannot start or may be damaged.
20
Fault analysis and servicing of the vaccine refrigerator
English
High-pressure gas valve leaks or the shaft is is broken, replace the compressor8. Replace
locked the compressor9. Replace the compressor
1. There is an excessive distance between the
thermostat probe and evaporator
1. Move the probe to be close to the inner wall
2. The thermostat is at fault
2. Replace the thermostat
The compressor 3. There are too many vaccines in the vaccine
3. Take out some vaccines, reduce the times
starts frequently and refrigerator; the door is opened and closed
of door opening and shorten the time of door
keeps operating for frequently or is kept open for an unnecessarily
opening
a very long time, but long time
4. Install the vaccine refrigerator in a proper
the temperature drop 4. Ambient temperature and humidity are too high;
well-ventilated location
inside the vaccine airflow is impeded
5. defrost
refrigerator is at very 5.The frost is thick on evaporater
6Check or refill refrigerant
low speed 6. Refrigerant is insufficient or refrigerant leakage
7. Replace the compressor
occurs
8. Replace the dry filter with a new one
7. The compressor efficiency reduces
8. The dry filter is clogged
The compressor
1.The temperature setting value of thermostat is 1. Adjust the temperature setting value to a
keeps running
too lowThe contact of thermostat is stuck correct value
without stop,
2.The probe of thermostat in an improper position 2. Repair or replace
the temperature
causes maladjustmentThe compressor efficiency 3. Move the probe to a proper position4.
inside the vaccine
reduces Replace the compressor
refrigerator is too low
1.Install a voltage stabilizer and adjust it to rated
The compressor
1.The voltage is too low value
buzzes but cannot
2.The starting relay is at fault 2.Replace the starting relay
start, the thermal
3.The starting coil of starting motor is broken 3.Replace the compressor
protection device
4.The compressor does not run 4.The shaft piston in the compressor is clogged
trips repeatedly
5.replace it
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1.The voltage is too high
1.Install a voltage stabilizer and adjust it to rated
2.The overload protection device is not in good
value
After short time condition and trips earlier
2.Replace the overload protection device
of operation, the 3.The contact of starter is stuckShort circuit
3.Replace the starting relay
overload protection occurs in the compressor
4.Replace the compressor
device cuts off 4.Mechanical failure occurs in the compressor
5.Replace the compressorIncrease the space
5.The temperature is too high around the
for heat dispersion
compressor
1.The floor is not solid
2.The vaccine refrigerator is not stable and level
1.Reinforce the floor
3.When the compressor is running, the friction
2.Keep the vaccine refrigerator stable
between pipes and the refrigerator body causes
There is loud 3.Move pipes a little away from the refrigerator
resonance
noise when the body to avoid friction
4.The fixing screws of compressor are loose
compressor is 4.Tighten the screws to a proper extent
5.Vibration pad fixing the compressor is too tight,
running 5.Adjust the tightness of vibration pad or replace
too loose or is aged
vibration pad
6. There is loud noise inside the compressor
6. Replace the compressor
or the vibration-absorbing suspension spring is
broken
1.Carry out leak detection, repair, weld, and add
No frost on the 1.Severe refrigerant leak
the refrigerant
evaporator 2. The capillary or the system is blocked by dirt
2. Clean the capillary or replace the filter
1.There is a little leak in the refrigerator
There is insufficient 1.Carry out leak detection, repair, weld, and add
2.It is blocked by dirt, but not severely
frost on the the refrigerant
3.Reduced refrigerating capacity of the
evaporator 2. Clean the capillary and the filter
compressor
The evaporator is 1. The vaccine stored in the vaccine storage 1. Clean the vaccine and dry it, and then place
frosted rapidly, or is freezer contains water (not dry) into the vaccine storage freezer
with too thick frost, 2. There are too many vaccines stored in the 2. Only appropriate number of vaccines are
or is iced vaccine storage freezer stored
Electric leakage 1.The refrigerator body is not grounded 1.Ground the refrigerator body as stated
occurs on the 2.The compressor terminal contacts the 2.Replace the compressor
refrigerator body and refrigerator shell and causes short circuit 3.Check carefully step by step. If insulation is
you will be tingled 3.The components of electrical system get wet, seriously damaged, replace the components;
when touching by and thus their insulating ability reduces, resulting remove wet components and put them in a
hand in electric leakage drying box to dry them
1.Ambient humidity is too high or the insulating
1.Control ambient humidity and replace the wire
Electric leakage ability of insulator reduces
of fan
occurs in the fan 2.Short circuit occurs between coils or coils are
2.Replace the fan
burned
1.The fan blade is locked or the fan support is 1.Remove any obstacle around the fan or
The fan makes loud
loose tighten the support
noise
2. The clearance of fan axle is too big 2.Replace the fan
22
1.Check joints for disconnection 1.Replace the fan
The fan does not run
2. Check whether the fan is burned 2.Replace the fan
1.The thermostat has been used for an
Electric leakage 1.Replace the thermostat
excessively long time
occurs in the 2.Remove dust with a brushKeep the thermostat
2.The environment is too dirty
thermostat dry and control ambient humidity
3. Ambient humidity is too high
The thermostat is at
The temperature-sensing probe is damaged Replace the thermostat
fault
Bad connection
between the
The position of probe is improper or changes
temperature- Reinstall the probe
during transport
English
sensing probe and
evaporator
23
Others
Transporting and Transferring Conditions
•The inclination angle shall be no greater than 45 ° when handling the refrigerator.
•When transferring the refrigerator, pay attention to use the special unloading vehicle or truck. It is
strictly prohibited from sliding down or dropping directly from high place.
•When handling the refrigerator, be careful not to trip over it, preventing personal injury or damage to
the refrigerator.
•Do not attempt to pull or carry the equipment by the door handle, preventing personal injury or
damage to the refrigerator.
Installation environment
•Ambient temperature: ≤ 43℃ .The ideal temperature is from 18℃ to 32℃ . Air - conditioning system
shall be used for extreme weather condition.
•Ambient humidity: below 85% Rh.
•Avoid large quantities of dust.
•Avoid machine sway or vibration.
•Working position of the refrigerator: below 2000m.
•It should be placed in bright place without direct solar radiation.
Packing Dismantling
•Cut the packing belt outside the packing case with a blade.
•It can be lifted by multiple people to open the package.
•Remove the bottom bracket.
•The inclination angle of the refrigerator should be no
Caution
more than 45 ° in the above process.
•Take care to avoid unnecessary personal injury in this
process.
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25
English
Certificate of Quality
checker: