MEASUREMENT SYSTEM ANALYSIS

LINEARITY STUDY
Name of the equipment’s group: Vernier caliper Date of study Monday, July 21, 2008

Equipment reference number: V 36 Name of the appraiser: Gopala Krishna B N

Equipment least count: 0.02

Equipment Range: 00 ~ 200

Part : 1 2 3 4 5
Ref : 10.00 69.76 119.64 169.52 185.06
1 0.000 0.000 0.000 0.000 0.000
2 0.000 0.020 0.000 0.000 0.000
3 0.000 0.000 -0.020 0.000 0.000
4 -0.020 0.000 0.000 0.020 0.000
5 0.000 0.020 0.000 0.000 0.020
6 0.000 0.000 0.000 -0.020 0.000
7 -0.020 0.000 0.000 0.000 0.000
8 -0.020 0.000 0.020 0.020 0.000
9 0.000 0.020 0.000 0.000 0.000
10 0.000 0.000 0.000 0.000 0.000
11 0.000 0.000 0.020 0.000 0.000
12 0.000 0.000 0.000 0.000 0.000
Bias Avg -0.005 0.005 0.002 0.002 0.002
Sum -0.060 0.060 0.020 0.020 0.020

Analysis of Results - Graphical

Linearity Plot
A2
0.010 0.590 0.591 0.592 0.593 0.594
Bias

R - BAR =
0.008 -0.005 0.005 0.002 0.002 0.002
X - BAR =
0.006 -0.005 0.005 0.002 0.002 0.002
0.004
0.002
0.000
LCL -0.008 0.008 0.003 0.003 0.003
-0.00210.00 69.76 119.64 169.52 185.06
UCL -0.002 0.002 0.001 0.001 0.001
-0.004
Regration -0.005 0.005 0.0017 0.0017 0.0017
-0.006
Bias = -0.005
LCL 0.005UCL 0.002 Regration 0.002
0.002 Bias =
-0.008
-0.010
Range

Analysis of Results - Numerical

ttable= 2.002 a= 0.000026 R2= 3.2%

|ta|= 0.400 b= -0.0018391

|tb|= 0.255 s= 0.0092619

Conclusion :
Is the measurment system Accepetable Yes / No APPROVED BY :
Note:
1. All 12 readings are to be compulsorily entered. The software is valid for 12 readings only.
2. The Measurement System is Acceptable if the line at Bias = 0 is contained within the 95% Confidence Interval.
The Confidence Interval is shown by the dashed lines.
3. If all the Trial Readings are identical to their respective Reference Values, Bias = 0 and the Measurement
System is Acceptable.
4. The calculations done by this software comply to the Measurement Systems Analysis - Reference Manual,
3rd Edition, March 2002 published by Automotive Industry Action Group.
 Linearity calculations

d*2 (for n=m=12 & g=1)= 3.35016

n= 12 t(gm-2,1-a/2) = 2.00172 (t
58,0.975)
d2 = 3.25846
Intermediate table for Calculations

Ref. Values xi 10.00 69.76 119.64 169.52 185.06

1 0.000 0.000 0.000 0.000 0.000

2 0.000 0.020 0.000 0.000 0.000
3 0.000 0.000 -0.020 0.000 0.000
4 -0.020 0.000 0.000 0.020 0.000
5 0.000 0.020 0.000 0.000 0.020
6 0.000 0.000 0.000 -0.020 0.000
yi's 7 -0.020 0.000 0.000 0.000 0.000
8 -0.020 0.000 0.020 0.020 0.000
9 0.000 0.020 0.000 0.000 0.000
10 0.000 0.000 0.000 0.000 0.000
11 0.000 0.000 0.020 0.000 0.000
12 0.000 0.000 0.000 0.000 0.000

-0.0600 0.0600 0.0200 0.0200 0.0200

-0.6000 4.1856 2.3928 3.3904 3.7012

x 2 100.0000 4866.4576 14313.7296 28737.0304 34247.2036

sum(xi)= 6647.76
sum(yi)= 0.06

sum(xiyi)= 13.070
sum(xi2)= 987173.0544
sum(yi2)= 0.0052
g=5,m=12 gm= 60.0000 GM=60(5*12)
1/gm= 0.0167 41.2452

(sum(xi))2= 44192713.0176 1288.2271

xi bar= 110.7960 R2= 3.2%

yi bar= 0.0010
slope(a)= 0.000026
Intercept(b)= -0.0018
sum(Yi2)= 0.00520
sum(Yi)= 0.06
sum(Xi*Yi) 13.0700

used in formulae s= 0.0093 sum(Xi-Xbar)2=

sqrt(sum(Xi-Xbar)2)=

cal. special s= 0.0093

Analysis of Results - Numerical

(a) Bias is acceptable at the a level if zero falls within the 1-a confidence bounds around
the bias value : (ie 95% confidence interval of bias)

Bias - [d2sb/d*2(tn,1-a/2)] <= zero <= Bias - [d2sb/d*2(tn,1-a/2)] = 1

0.0000 <=0<= 0.0000

(b) Bias is acceptable if t statistic is less than the significant t value ( 2 tailed)= 0

Conclusion :
Hence the gauge is NOT ACCEPTABLE

PERFORMED BY : APPROVED BY :
D:\kr\ts16949\BIAS STUDY\772984553.xls