EXAMINATION OF THE GAUGE REPEATABILITY & REPRODUCIBILTY

AVERAGE & RANGE METHOD - DATA & RESULT SHEET FORM\QA\19

3 Op_Template DATE;29.05.2024
Part No. / Name SUPPORT(E40-W227E02-A Gauge Name Digital Micro meter 0 To 25) Performed By / A B.Elayaraja
Characteristics THICKNESS Gauge ID No. 115 Name of Appraiser B R.Ravichandran
Specification 3.50-0.10 Least Count 0.001 C M.Govindraja
0.100 No. of Part [n] 10
Range of Tolerance
No. of Trial [r] 30
Appraiser 1 2 3 4 5 6 7 8 9 10
3.458 3.454 3.454 3.457 3.455 3.456 3.457 3.455 3.455 3.452 3.455
B.Elayaraja 3.458 3.453 3.457 3.456 3.455 3.456 3.456 3.455 3.454 3.453 3.455
3.453 3.457 3.453 3.457 3.457 3.457 3.457 3.457 3.456 3.453 3.456
Average 3.456 3.455 3.455 3.457 3.456 3.456 3.457 3.456 3.455 3.453 3.455 Xbar_a
Range 0.005 0.004 0.004 0.001 0.002 0.001 0.001 0.002 0.002 0.001 0.002 Rbar_a
3.454 3.455 3.454 3.455 3.452 3.455 3.457 3.455 3.455 3.452 3.454
R.Ravichandran 3.458 3.453 3.455 3.456 3.455 3.456 3.456 3.455 3.454 3.450 3.455
3.453 3.457 3.453 3.457 3.457 3.457 3.457 3.457 3.456 3.453 3.456
Average 3.455 3.455 3.454 3.456 3.455 3.456 3.457 3.456 3.455 3.452 3.455 Xbar_b
Range 0.005 0.004 0.002 0.002 0.005 0.002 0.001 0.002 0.002 0.003 0.003 Rbar_b
3.459 3.453 3.454 3.455 3.455 3.455 3.457 3.455 3.455 3.452 3.455
M.Govindraja 3.458 3.453 3.455 3.456 3.455 3.456 3.456 3.455 3.454 3.452 3.455
3.453 3.457 3.452 3.457 3.457 3.457 3.457 3.457 3.456 3.453 3.456
Average 3.457 3.454 3.454 3.456 3.456 3.456 3.457 3.456 3.455 3.452 3.455 Xbar_c
Range 0.006 0.004 0.003 0.002 0.002 0.002 0.001 0.002 0.002 0.001 0.002 R_c
3.455 X_dbar
Part Average 3.456 3.455 3.454 3.456 3.455 3.456 3.457 3.456 3.455 3.452
0.004 R_P
R_dbar 0.003 Appraisers 3 0.003 R_dbar
Xbar diff 0.000 Parts [n] 10 0.000 Xbar diff
R_P 0.004 Trials [r] 30 Tolerance 0.1 Upper limit for ranges --> 0.007 UCLr

Measurement Unit Analysis % of Study Total Variation (TV) % of Tolerance % Contribution

Repeatability - Equipment Variation (EV) Trials K1
EV = (R_dbar) * (K1) 2 0.8862 %EV = 100[EV/TV] %EV = 100[EV/TV]
0.0015 3 0.5908 72.62 % 8.98 % 0.000
K1 0.5908 52.74 %
Reproducibility - Appraiser Variation (AV) Appraisers K2
AV = SQRT( (Xbar_diff x K2)2 - (EV2 / (nr)) 2 0.7071 %AV = 100[AV/TV] %AV = 100[AV/TV]
0.0002 3 0.5231 11.08 1.37 % 0.000
K2 0.5231 1.23 %
Repeatability & Reproducibility (GRR) Parts K3
GRR = SQRT(EV2 + AV2) 2 0.7071 %GRR = 100[GRR/TV] %GRR = 100[GRR/TV]
0.0015 3 0.5231 73.46 % 9.08 % 0.000
4 0.4467 53.97 %
Part Variation (PV) 5 0.4030
PV = (R_P) * (K3) 6 0.3742 %PV = 100[PV/TV] %PV = 100[PV/TV]
0.0014 7 0.3534 67.85 % 8.39 % 0.000
8 0.3375 46.03 %
Total Variation 9 0.3249
TV = SQRT(GRR2 + PV2) 10 0.3146 ndc = 1.41(PV/GRR) ndc = 1.41(PV/GRR)
0.0021 K3 0.3146 1.30 0.12 0.000

100 %

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