New Requirements of IATF 16949 -2016

Sr. No. Description of the requirement

1 Quality Manual

2 Process mapping /Turtle diagram

3 21 mandatory procedures
4 Context of organization and risk analysis study

5 Corporate responsibilities

6 Contingency plan

7 Action plan to achieve quality objectives

8 Organizational knowledge

9 Competency of internal auditor

10 Second party auditor competency

11 Internal audit record

12 Management review meeting

13 Type and extent of control

14 Supplier's IATF certification

15 Supplier risk assessement
16 Operator related SOP/Work innstruction
17 Rework risk analysis
New Requirements of IATF 16949 -2016
Remark (New Requirements)
Containing explaination on 10 clauses
Annexure of customer specific requirement
Reference of Procedure, Work Instructions
Sequence & interaction between processes
Containing Scope

It must include,
1. Source of input,
2.Input,
3.Process/sub process,
4.Output,
5.Recievers of output/customer

1. Product safety-4.4.1.2
2. Calibration-7.1.5.2.1
3. Competence-7.2.1
4. Internal auditor competency -7.2.3
5. Employee motivation-7.3.2
6. Engineering specification - 7.5.3.2.2
7. Design and development - 8.3.1.1
8. Special characteristics - 8.3.3.3
9. Supplier selection - 8.4.1.2
10. Type & extent of control - 8.4.2.1
11. Statutary and regulatory requirement - 8.4.2.2
12. Supplier monitoring - 8.4.2.4
13. Control of changes - 8.5.6.1
14. Temporary changes - 8.5.6.1.1
15. Rework Procedure -8.7.1.4
16. Repair Procedure - 8.7.1.5
17. Disposition of non-conforming products - 8.7.1.7
18. Internal Audit-9.2.2.1
19. Problem Solving - 10.2.3
20. Error proofing -10.2.4
21. Continual Improvement - 10.3.1
It should include,
1. Intersted parties (Internal and external with needs & expectation)
2. Issues
( External issues - arising from legal,
technological, competitive, market, cultural, social and economic environments, whether
international, national,
regional or local.
Inernal issues - related to values, culture,
knowledge and performance of the organization.)
3. Risk
4. Consequences
5. Risk evaluation
6. Control
7. Responsible person
8. Opportunity

Below three policies should be made and communicated to all,

1. Anti bribery policy
2. Employee code of conduct
3. Ethics escalation policy

It must include,
1. Key equipement failure
2. Interuption from externally provided products, process and servicess
3. Recurring natural disaster
4. Fire
5. Utility disruptions
6. Labour shortages
7. Infratsructure desruption

Periodical test of contingency plan and

At least annual review with CFT including top management

It should include,
1. What will be done i.e. action plan
2. What resourcess will be required
3. Who will be responsible
4. When it will be completed i.e. Target date
5. How the results will be evaluated

E.g. Library in soft or hard

Internal auditor must have gone through the training of,

1. IATF internal auditor certification course from IATF recognized faculty
2. Core tools certification course (PPAP, APQP, FMEA, MSA and SPC)
3. Internal Customer Specific Requirment training
Second party auditor must have gone through the training of,
1. IATF internal auditor certification course from IATF recognized faculty
2. Core tools certification course (PPAP, APQP, FMEA, MSA and SPC)
3. Internal Customer Specific Requirment training

He should have knowledge of concern process, control plan and FMEA

Plan, Schedule as per new standard, audit records, NC's and it's closure
MRM should be as per new agenda and minutes must be in detailed against agenda
Define type of supplier and its extent of control e.g. Material TC, Receiving inspection report,
system audit, product audit, process audit etc.
Supplier's IATF certiticate or certification plan is madatory
Supplier risk assessment should be done for quality, delivery, financial etc.
Must be in local language
Type of rework and it's risk analysis study must be done
 Kanhe Status
Completed
Available
Pending
Pending
Procedure references pending

Pending
Pending