Introduction to Mining Methods

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INTRODUCTION TO MINING METHODS

How is an appropriate mining method IV. Economic Considerations


determined? 1. Reserves (tonnage and grade)
By studying and considering all the factors present 2. Production rate (output per unit time)
to produce a mining method which is technically 3. Mine life (total operating period for
feasible for the ore geometry and ground development and exploitation)
conditions, while also being low-cost. 4. Productivity (tons/employee hour)
- Determined during Exploration 5. Comparative mining costs of suitable
- during pre-feasibility study > methods
potential underground or surface 6. Comparative capital costs of suitable
mining method methods
- during feasibility study > specific
underground or surface mining V. Technological Factors
method 1. Recovery (proportion of the ore that is
extracted)
Factors in the Selection 2. Dilution (amount of waste that must be
I. Spatial Characteristic of the Deposit produced with the ore)
1. Size (especially height, thickness, and 3. Flexibility of the method to changing
overall dimensions) conditions
2. Shape (tabular, lenticular, massive, or 4. Selectivity of the method (ability to extract
Irregular) ore and leave waste)
3. Attitude (inclination or dip) 5. Concentration or dispersion of workings
4. Depth (mean and extreme values, stripping 6. Ability to mechanize and automate
ratio) 7. Capital and labor intensities
5. Regularity of the ore boundaries
VI. Environmental Concerns
II. Geologic and Hydrologic Conditions 1. Ground control to maintain integrity of
1. Mineralogy and petrography (eg. sulfides openings
vs oxides in copper) 2. Subsidence, or caving effects at the surface
2. Chemical composition (primary and 3. Atmospheric control (ventilation, air
secondary minerals) quality control, heat and humidity control)
3. Deposit structure (folds, faults, 4. Availability of suitable waste disposal
discontinuities, intrusions) areas
4. Planes of weakness (points, fractures, 5. Workforce (availability, training, living,
shear zones, cleavage in minerals, cleat in community conditions)
coal) 6. Comparative safety conditions of the
5. Uniformity of grade suitable mining methods
6. Alteration and weathered zone
7. Existence of strata gasses Engineering Evaluation
1. Conceptual Study - the physical
III. Geotechnical (Soil and Rock Mechanics) characteristics and production potentials of
Properties a number of mining methods, layouts, and
1. Elastic properties (strength, modulus of systems are assessed.
elasticity, Poisson's ratio, etc.) 2. Engineering Study - the preceding
2. Plastic or viscoelastic behavior (flow, concepts are quantified and compared,
creep) resulting in firm designs and costs.
3. State of stress (premining, postmining) 3. Detailed Design Study - drawings and
4. Rock mass rating (overall ability of specifications for construction for the
openings to stand unsupported or with preferred method are prepared. The result
support) Is a final engineering report on which the
5. Other physical properties affecting investment decisions, equipment
competence (specific gravity, voids, purchases, and construction schedule are
porosity, permeability, moisture content, based.
etc.)
1. Open-pit Mining
Surface Mining - in which mining of ore, coal, or The process of mining any hear-surface deposit by
stone is carried out at the surface with essentially means of a surface pit excavated using one or
no exposure of miners underground is referred to more horizontal benches: Open pit mines are often
as surface mining. used in mining metallic or nonmetallic deposits
and more sparingly in coal and other bedded
Definition of Terms deposits.
Bench - the horizontal rock shelf in open pit
mining. The purpose of the benches:
Toe - the bottom portion of a bench in an open pit - to control the depth of the blastholes, the
mine. slope of the pit walls, and the dangers
Crest - the top edge of a bench in an open pit of:highwall faces.
mine. - the benches also provide enough length of
Bench slope - the inclined distance that connects face to allow sustained, uninterrupted
a toe and a crest of the same bench. production.
Bench height - the vertical distance between each - individual benches are designed to
horizontal level or bench of a pit. accommodate the materials-handling
Berm - the horizontal distance between the bench equipment utilized, The reach of the
toe and crest at the same elevation. excavator limits the height of the bench.
Bench Angle - the angle that a bench slope makes - the width must be sufficient to contain
to the horizontal. most of the flyrock from a bench blast and
Pit Angle - the angle that connects the top most provide maneuvering room for excavator
toe to the bottom crest (floor) of a pit. and haulage units.
Working Slope - a slope angle with a relatively - the slope of the bench and of the pit itself
high factor of safety so that the slopes are stable is the maximum dictated by rock or soil
during the exploitation of the deposit. mechanics concerns
Ultimate Slope - when the pit is in its final stage,
the slopes may be steepened to achieve a lower Applicabilities
stripping ratio. Ore strength: any
Overburden/spoil - the detrital or other material Rock strength: any
overlying a deposit. Deposit shape: any, but prefer deposits parallel to
Stripping - the term applied to removing the surface
overlying material to expose the deposit and Deposit dip: any prefer deposits with low dip
excavating overburden within the confines of the Deposit size: large or thick
pit after the ore is exposed. Ore grade, car be very low if other conditions are
Tonnage Factor - the factor used in converting favorable
the volume of a material into weight or tonnage. Ore uniformity: prefer uniform ore, but blending
Stripping ratio - weight of waste to be can be easily implemented in most operations
extracted/removed to mined one unit weight of ore Depth: shallow to intermediate (limited by the
(waste to ore ratio). economic strip ratio)
Maximum Allowable Stripping Ratio - volume
of overburden/weight of ore at the economic pit Working slope - slopes are stable during the
limit where breakeven occurs. exploitation of the deposit.
Overall Stripping Ratio - volume of Ultimate slope - slopes are steepened In its final
overburden/weight of ore for the entire ore body stage to achieve low stripping ratio.
or cross section. Catch bench - material that is dislodged from the
pitfalls is caught on the benches:
Surface Mining Mechanical Extraction
Methods 2. Quarrying
1. Open-pit Mining Dimension stone quarrying produces rectangular
2. Quarrying blocks of rock that are roughly sized and shaped.
3. Open Cast (Strip) Mining Surface quarries resemble open pits, but the
4. Auger or Highwall Mining benches (called faces) are lower and generally
vertical.
Applicable to stone and aggregates. 4. Auger or Highwall Mining
Auger mining is a mining method that recovers
Applicabilities coal or other minerals tom under the highwall
Ore strength: structurally sound free of unwanted when the ultimate stripping ratio has been
defects achieved in open cast mining operations.
Rock strength: any
Deposit shape: thick headed.or massive; large in An augering machine on a continuous mining
lateral extent device that bores parallel holes or entries into the
Deposit dip: any, if thick Deposit size: large, highwall extracts the coal
thick
Ore grade: high in physical and visual qualities Variations
Ore Uniformity: uniform ● Traditional Auger Mining - traditional
Depth: shallow to intermediate augering equipment was developed in the
1940s to drill holes in the coal sear for the
3. Open Cast (Strip) Mining pit bottom.
Casting is the term commonly used in mining to ● Highwall Mining - is the practice of
indicate this process of excavation and dumping sending a small, remotely controlled
into a final location continuous miner into the high wall to
mine parallel entries of about 10 ft (3.m)
The depositing of spoil (overburden).in mined-out In width and the height of the coal seam.
areas means that the mining activity is
concentrated in a relatively small area. Applicabilities
Ore strength: any
The reclamation can immediately.follow mining, Rock strength: any
performed as soon as possible after mining Deposit shapes: tabular, bedded
Deposit dip: low, nearly horizontal
The pit is kept open for a relatively short time, Deposit size: small to large
permitting a steeper slope to the overburden bank Ore grade: can be low
(called a highwall). Ore Uniformity: uniform in thickness, free of
partings
Variations Depth: shallow to moderate
● Area Mining - is carried out on relatively
flat terrain with flat-lying seams; mining Aqueous Extraction - depends on water or
cuts are made in straight, parallel panels, another liquid liquid (e.g., dilute sulfuric acid,
advancing across the property. weak cyanide solution, or ammonium carbonate)
● Contour Mining - is conducted in hilly or to extract the mineral. Aqueous extraction
mountainous terrain, with cutes placed on includes all the methods that employ water or a
the contours of the topography liquid solvent to recover minerals from the earth.
Both hydraulic action of a liquid (normally water)
Applicabilities and solution chemical attack on the minerals are
Ore Strength: any commonly utilized.
Rock strength: any
Deposit shape: tabular, bedded 1.Placer Mining
Deposit dip: any, prefer horizontal or low dip ● Hydraulicking
Deposit size: prefer continuous deposit, large in ● Dredging
lateral extent 2.Solution Mining
Ore grade: can be low if other conditions are ● Borehole extraction
favorable ● Leaching
Ore uniformity: prefer uniformity ● Evaporation
Depth: shallow to moderate to control stripping
ratio 1.Placer Mining
A placer deposit is any concentration of minerals
that has been redeposited in unconsolidated form
by the action of a fluid.
● Alluvial (continental detrital), eolian called a dredge, which may incorporate processing
(wind), marine, or glacial and waste disposal facilities.
● Sources of Gold, diamonds, tin, titanium,
platinum, tungsten, chromite, magnetite, In dredging, a pond must be created by damming
coal, phosphates, and sand and gravel a stream, using a pumping system, or using the
existing groundwater if it exists at a sufficiently
Properties that make a particular placer mineable high level
by aqueous methods:
1. Material amenable to disintegration of Applicabilities:
water under a pressure (or mechanical Ore strength: unconsolidated deposit of soil,
dislodgement and hydraulic transport) gravel, or similar material; some boulders
2. Adequate water supply available at the permissible, depending on dredge type; prefer
required head valuable mineral to be heavier than waste
3. Adequate space for waste disposal Rock strength: unconsolidated
Deposit shape: placer, tabular, bank or bench
Properties that make a particular placer minable Deposit dip: preferably flat (maximum of 2% to
by aqueous methods: 6% grade)
1. Difference in density, or a similar property Deposit size: intermediate to large (thickness 25 to
between ore minerals and gangue to allow 200 ft, or 8 to 60 m)
efficient mineral processing Ore grade: can be very low
2. Natural gradient amenable to hydraulic Ore uniformity: fairly uniform
transport of mineral (if hydraulicking) Depth: very shallow, little overburden
3. Ability to comply with environmental Other: moderate quantities of water required (200
regulations to 2000 gal/min, or 13
to 125 I/sec)
HYDRAULICKING - a high-pressure stream of
water is directed against a bank to undercut and
cave it. 2. Solution Mining
Solution mining is defined as the subclass of
Water is applied to the bank by a hydraulic aqueous surface mining methods in which
monitor or giant, a nozzle designated to a direct minerals are recovered by leaching, dissolution,
hydraulic energy at the bank. melting, or slurrying processes,

Sluice/Riffle Box- used used as a channel along ● Borehole Extraction


which gold-bearing gravel is carried by a stream The wells are generally used to inject water and/or
of water. lixiviant into the mineral deposit to effect the
mineral extraction.
Applicabilities
Ore strength: prefer heavy minerals in Possible applications:
unconsolidated soil or gravel with minimum 1. Melting of sulfur (Frasch process)
boulders 2. In situ leaching of uranium, copper, gold,
Rock strength: unconsolidated and silver
Deposit shape: Placer type, tabular bank or bench 3. Dissolution of salt, potash, and trona
Deposit dip: Nearly flat (2 to 6% grade) 4. Slurrying of phosphate, kaolin, oil sands,
Deposit size: Small to intermediate with thickness coal, gilsonite, and uranium
of 15-200 ft (5-60m) (technologically feasible but not widely
Ore grade: Can be very low utilized because of economics)
Ore uniformity: Fairly uniform
Depth: Very shallow, little overburden ● Leaching
Other: Requires large quantities of water Leaching is the chemical extraction of metals or
minerals from the confines of a deposit or from
DREDGING material already mined.
Dredging is the underwater excavation of placer
deposits, usually carried out from a floating vessel
In Situ Leaching Crown Pillar - portion of the deposit overlying an
excavation and left in place as a pillar
- If the extraction is carried out on mineral Dip - Angle of inclination of a deposit; measured
in place. from the horizontal; also pitch or attitude\
Floor - bottom or underlying surface of an
Heap Leaching underground excavation Footwall : Wall rock
- If it is performed in previously mined under the deposit
dumps, tailing, or slag piles Hanging wall - wall rock above a deposit
Rib - side wall of an excavation; also rib pillar
Vat Leaching Roof - back, top, or overlying surface of an
- If it is performed in vats or tanks excavation
Sill pillar - portion of the deposit underlying an
● Evaporation excavation and left in place as a pillar Strike:
An evaporation is a sedimentary deposit Horizontal bearing of a tabular deposit at its
composed primarily of minerals produced from a surface intersection
saline solution by evaporation in a closed basin. Wall Rock - country rock boundary adjacent to a
- Halite (NaCl), potash, and trona deposit
- Lithium, boron, and magnesium Gob - broken, caved, and mined-out portion of the
deposit
Saline solution are pumped into large shallow
ponds to allow water to evaporate Directional Terms

A warn, dry, climate and level land are typically Breast - advancing in a near-horizontal direction;
required at these mines. also the working face of an opening
Inby - toward the working face, toward the
Applicabilities: entrance
Ore: brines or evaporites that may be turned into Outby - away from the working face, toward the
brines entrance
Rock strength: medium to strong if the salts are Overhand - advancing in an upward direction
extracted in situ Underhand - advancing in a downward direction
Deposit type: large underground evaporite or
mineral content in brines UG Excavation Terms
Deposit dip: not important
Ore grade: variable Adit - main horizontal or near-horizontal
Ore uniformity: variable underground opening, with single access to the
Ore depth: variable; prefer natural surface brines surface
Bell - funnel-shaped excavation formed at the top
Underground Mining - the mineral exploitation of a raise to move bulk material by gravity from a
in which all extraction is carried out beneath the stope to a drawpoint
earth’s surface. Underground methods are Bleeder - funnel-shaped excavation formed at the
exploited when the depth of the deposit, the top of a raise to move bulk material by gravity
stripping ratio of overburden to ore (or coal or from a stope to a drawpoint
stone), or both become excessive for surface Bleeder - exhaust ventilation lateral
exploitation. Chute - opening from a drawpoint, utilizing
gravity flow to direct bulk material from a bell or
Definition of Terms orepass to load a conveyance
Back - roof, top, or overlying surface of an Crosscut - tertiary or horizontal opening, often
underground excavation connecting drifts, entries, or rooms; oriented
Bottom - floor or underlying surface of an perpendicularly to the strike of a pitching deposit;
underground excavation capping; Waste material also breakthrough
overlying the mineral deposit Decline - secondary inclined opening, driven
Country Rock - waste material adjacent to a downward to connect levels, sometimes on the dip
mineral deposits of a deposit; also declined shaft
Pillar - unmined portion of the deposit; providing Drawpoint - loading point beneath a stope,
support to the roof or hanging wall utilizing gravity to move bulk material downward
and into a conveyance, by a chute or loading -Development openings are called entries,
machine; also boxhole production openings are called rooms, when
Drift - primary or secondary horizontal or connected forms pillars
near-horizontal opening; oriented parallel to the
strike of a pitching deposit 1. Room and Pillar
Entry - secondary horizontal or near-horizontal Very old method applied to horizontal or nearly
opening; usually driven in multiples horizontal deposits
Finger Raise - vertical or near-vertical opening
used to transfer bulk materials from a stope to a Openings are driven othogonally and at regular
drawpoint; often an interconnected set of raises intervals in a mineral deposit-forming rectangular
Grizzly - coarse screening or scalping device that or square pillars for natural support
prevents oversized bulk material from entering a
material transfer system; constructed of rails, bars, Development openings are called entries, or
beams, etc. production openings are called rooms, when
Haulageway - horizontal opening used primarily connected form pillars
for materials handling
Stope - large exploitation opening, usually Applicabilities:
inclined or vertical, but may also be horizontal Ore Strength: weak to hard
Sublevel - secondary or intermediate level Rock Strength: moderate to strong
between main levels or horizons, usually close to Deposit shape: tabular
the exploitation area Deposit dip: low (<15°)
Transfer Point - location in the Deposit size: large area extent
materials-handling system, either haulage or Ore grade: moderate
hoisting, where bulk material is transferred Ore uniformity: fairly uniform, particularly in
between conveyances thickness
Tunnel - main horizontal or near-horizontal Depth: shallow to moderate (<1500 ft or 450 m
opening, with access to the surface at both ends for coal, 2000ft or 600m for non coal, <3000 ft or
Undercut - low horizontal opening excavated 900m for potash)
under a portion of a deposit, usually a stope, to
include breakage and caving of the deposit; also a 2. Stope and Pillar
narrow kerf cut in the face of a mineral deposit to Openings are driven horizontally in regular or
facilitate breakage random pattern to form pillars for ground support
Winze - secondary or tertiary vertical or
near-vertical opening, driven downward from one The most widely used of all underground
level to another hard-rock mining procedures other than coal

UNDERGROUND MINING: Unsupported Pillars are partially extracted if the pillars are
-consists of the methods in which the rock is larger than necessary to provide good support
essentially self-supporting and for which no major
artificial support (such as artificially placed pillars Applicabilities
or fill) is necessary to carry the load of the Ore strength: moderate to strong
overlying rock. Rock strength: moderate to strong
Deposit shape: tabular, lens-type deposit
1. Room and Pillar Deposit dip: preferably flat: dips <30° mineable
2. Stope and Pillar Deposit size: any, preferably large areal extent,
3. Shrinkage Pillar moderate thickness on bench if greater (maximum
4. Sublevel Pillar of 300ft or 90m)
Ore grade: low to moderate, mostly commonly
-The geologic materials can sustain the Ore uniformity: Variable; lean ore or waste left in
superincumbent load pillars if possible
-Very old method applied to horizontal or nearly Depth: up to 2000ft (900m) in competent rock, up
horizontal deposits to 3000 ft (1450m) in very strong rock
-Openings are driven orthogonally at regular
intervals in a mineral deposit-forming rectangular 3. Shrinkage Stoping
or square pillars for natural support
-an overhand method in which the ore is mined in
horizontal slices from bottom to top and remains 1. Cut and Fill
in the stops as temporary support to the walls and 2. Stull Stoping
to provide a working platform for the mines 3. Square Set Stoping

-60% to 70% of the broken ore remains in the 1.Cut and Fill
stope The ore is extracted horizontal slices and replaced
with backfill material
Applicabilities
Ore strength: strong Mining Begins by taking the first horizontal slice,
Rock strength: fairly strong to strong either at the top or bottom of the slope
Deposit shape: tabular to lenticular
Deposit dip: fairly steep (>45°, prefer 60 to 90° to Backfill materials can be waste fill, pneumatic fill,
facilitate ore flow hydraulic with dilute slurry and high density
Deposit size: narrow to moderate width (3 to 100 hydraulic fill
ft or 1 to 30m, fairly large extent
Ore grade: fairly high
Ore uniformity: uniform, blending not easily Applicabilities
performed Ore strength: moderately weak to strong
Depth: shallow to moderate Rock strength: weak to fairly weak
Deposit shape: tabular, can be irregular,
4. Sublevel Stoping discontinuous
Verticcal mining method in which large open is Deposit dip: moderate to fairly steep (>45°), can
created within the vein accommodate flatter deposit if orepasses are
steeper than the angle of response
This open stope is not meant to be occupied by the Deposit size: narrow to moderate midst (6 to 100
miners,therfore, all work of drilling and blasting ft or 2 to 30m), fairly large extent
must be performed fron sublevels within ore block Ore grade: fairly high
Ore uniformity: moderate, variable (can sort waste
Variations include blasthole method, open-ending in stope)
and vertical crated method Depth: moderate to deep (typically <4000 to 8000
ft or 1.2 to 2.4km)
Applicabilities
Ore strength: moderate to strong, less competent 2.Stull Stoping
than slope and pillar mining It is identified as overhand sloping when
Rock strength: fairly strong to strong systematic or random timbering, coupled with
Deposite shape: tabular or lenticular, regular dip pillars of fill, are used to support hanging wall
and boundaries helpful
Deposit dip: fairly steep (>45°, preferably 60 to Timbers are placed between the foot wall and
90°) hanging walls, which constitute the only artificial
Deposit size: moderate to think width (20 to 100 ft support provided during the excavation of a stope
or 6 to 30m) fairly large extent
Ore grade: Moderate Stopes that become large are then stabilized by
Ore uniformity: fairly uniform backfilling portions of the open area with fill
Depth: varies from fairly shallow to deep (once material
used at 8000 ft or 2.4 km)
Applicabilities:
Ore strength: fairly strong to strong, more
competent than for cut-and-fill stoping
UNDERGROUND MINING: Supported Rock strength: moderate to fairly week
Deposit shape: Approximately tabular; can be
Methods that require some type of backfill to irregular
provide substantial amounts of artificial support to Deposit dip: works best at <45°; can
maintain sustainability in the exploitation accommodate flatter deposits at higher cost
openings of the mines Deposit size: relatively thin (<12 ft or 3.5m)
Ore grade: fairly high to high
2. Sublevel Caving
3.Square Set Stoping Overall mining progresses downward while the
Small blocks of ore are systematically extracted ore between sublevels is broken overhand; the
and replaced by a prismatic framework of timber overlying waste rock (hanging wall or capping)
sets, framed into an integrated support structure caves into the void created as the ore is drawn off.
and backfilled level to provide substantial support
to the surrounding rocks Extracts the ore through sublevels, which are
developed in the orebody at regular vertical
It is capable of application to the weakest ore and spacing. Waste is caved only.
rock under the heaviest of ground conditions
Applicabilities:
Applicabilities: Ore strength: moderate lo fairly strong, requiring
Ore strength: weak to very weak blasting; requires sufficient competence to stand
Rock strength: weak to very weak without excessive support; less strength than for
Deposit shape: any, regular to irregular supported methods, but more than for block
Deposit dip: any, preferably >45° so that gravity caving
flow can be used Rock strength: weak to fairly strong; may be
Deposit size: any, generally small blocky, but should be
Ore grade: high fractured or jointed and cavable; prefer moderate
to large fragments, no
UNDERGROUND MINING: Caving fines to dilute ore
Caving method as those associated with induced, Deposit shape: tabular or massive (if elongated
controlled, massive caving of both ore body, the along one axis, preferably
overlying rock, or both, concurrent with and vertical); may be moderately irregular
essential to the conduct of mining. Deposit dip: fairly steep (>60°) or vertical; can be
1. Longwall fairly flat if the deposit is thick
2. Sublevel caving Deposit size: large, extensive vertical or areal
3. Block caving extent; thickness > 20 ft or
6m
1. Longwall
An exploitation method used in flat-lying, 3. Block Caving
relatively thin, tabular deposits in which a long The mining method in which masses, panels, or
face is established to extract the mineral. blocks of ore are undercut to induce caving,
permitting the broken ore to be drawn off below.
As a cut or slice is taken along the length of the
wall, the supports arc collapsed, advanced closer If the deposit is overlain by capping or bounded
to the face, and reengaged, allowing the roof to by a hanging wall, it caves too, breaking into the
cave behind. The caved area is called the gob. void created by drawing the ore.

Applicabilities: Caving is induced by undercutting the block by


Ore strength: any, but should crush rather than blasting, destroying its ability to support the
yield under roof pressure; preferably material that overlying rock.
is weak and can be cut by continuous miner
Rock strength: weak to moderate, must break and Applicabilities:
cave; ideally, thin- Ore strength: weak to moderate or fairly strong,
bedded in intermediate roof; floor must be firm, prefer friable, fractured, or jointed rock, not
nonplastic blocky; should cave freely under own weight
Deposit shape: tabular when undercut; free running, not sticky if wet, not
Deposit dip: low ( < 12°), prefer flat, uniform readily oxidized
Deposit size: large in areal extent ( > 1 mi2 or 260 Rock strength: weak to moderate, similar to ore in
ha); thin-bedded (3 to 15 ft or l to 5 m); uniform characteristics
thickness Deposit shape: massive or thick tabular deposit,
Ore grade: moderate fairly regular
Ore uniformity: uniform (particularly in thickness)
Deposit dip: fairly steep ( > 60°) or vertical; can
be fairly flat if sufficiently thick
Deposit size: very large areal extent; thickness >
100 ft (30 m)
Ore grade: low, ideal for disseminated ore masses;
most suitable of
underground methods for low-grade deposits

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