Annual Preventive Maintenace of 400kV Circuit Breaker

Title:MEPL-EMD-SMP-001
MEENAKSHI ENERGY Page: Page 1 of 7

Date: 12/12/2016
PVT LTD Rev: A
Maintenance
Procedure Standard Procedure for Annual Preventive
Maintenance Section- maintenance of 400 kV SF6 Circuit Breaker
Electrical
Standard Procedure for Annual

Preventive Maintenance of 400 kV SF6
Circuit Breaker
First
A 21-12-2016 EMD
issue
REV DATE PREPARED SIGN CHECKED BY SIGN APPROVED SIGN REASON FOR
BY BY
REVISION
Table of contents
Date: 12/12/2016
PVT LTD Rev: A
Maintenance
Electrical
1 Purpose.........................................................................................
2 Scope............................................................................................
3 Responsibility.................................................................................
4 Safety, Health and Environment Issues..............................................
5 Reference Documents & Protocols.....................................................
6 Special Tools, Spares & Consumables................................................
7 Precautions....................................................................................
8 Procedure......................................................................................
9 Check List......................................................................................
1 Purpose:
Purpose of this document is to provide a detailed procedure for carrying
out the Preventive maintenance of 400kV SF6 Circuit Breakers in a safe
Date: 12/12/2016
PVT LTD Rev: A
Maintenance
Electrical
and effective manner to improve the reliability and to upkeep the long
term healthiness of the same.
2 Scope:
This document applicable for the bi annual preventive maintenance of all
the 6 no’s of 400 kV Circuit Breakers installed in the Phase-1 switchyard .
3 Responsibility:
Maintenance Apply for PTW, receive PTW, Guide technicians in
Engineer carrying out the job and clear the PTW.
Area Operator/SCE: Issue of PTW.
Personal Supervisor Supervise the job continuously without leaving the work
area till the work is completed or suspended.
Maintenance Execute the job safely and efficiently as per the
Technician: Standard Maintenance Procedure and fill the Checklists.
4 Safety, Health and Environment Issues:

Safety document required PTW
Confirm isolation Yes
Special Safety Gear Suitable Arc Flash Suit, Safety Gloves
Hot Work Cert: Not required
Portable Fire Extinguisher: Not required
5 Reference Documents & Protocols:

 1HSB435416-3-en 5 - Product manual for 400 kV Circuit Breaker
 MEPL-EMD-SMP-001 - Check List for Annual Biennial Preventive
Maintenance of 400 kV Circuit Breaker
6 Special Tools, Spares & Consumables

Special Tools /Test Insulated platform/Man Lifter, Timing Kit, Contact
Equipment Resistance test kit, IR Tester, SF6 Gas leakage
detector, 400kV Discharge Rods, Spanners, Screw
Date: 12/12/2016
PVT LTD Rev: A
Maintenance
Electrical
driver and all Safety PPE’s like Helmet, Dust mask,

Goggles, Cotton Gloves, Shoes
Spares / consumables Contact Grease, Suitable Nut & Bolts, Contact Cleaner,
Cotton waste etc.
7 Precautions:
 Take PTW before commencing the maintenance
 Ensure the proper isolation prior to commence to work.
 Ensure the Isolation of correct Breaker and its corresponding Isolators.
 Ensure the deployment of trained / skill workforce. Proper tool box talk
meeting to be conducted in the site prior to startup of the job with the
team
 Cordon the working area from charged bays by using caution tapes &
ensure persons working in cordoned area only.
 The maintenance personnel should be aware of breaker schemes,
sequence of operations, mechanical and electrical interlocks
 Ensure the use of proper tools and tackles.
 Use safety belt/nets when working at height.
 During the functional checks, do not loop or bypass the electrical
interlocks and if required to bypass please notify at maintenance
register.
 Ensure no people around the breaker / bus section area while charging
from Remote / SCADA /DCS
 Follow standard EHS and engineering practices throughout the job.
8 Procedure:
8.1 Opportunity based outage:
 Ensure that the breaker, isolators are opened and tagged.

 Close the Earth Switches (Towards Breaker side) which were given for
Breaker local maintenance.
 Discharge the Equipment manually by 400kV Discharge rods.
8.1.1 Breaker Poles:
 Check porcelain for damage and clean the entire pole, mechanical
housing and Marshalling Box.
 Check grounding/earthing pad for looseness and tighten if found loose.
Date: 12/12/2016
PVT LTD Rev: A
Maintenance
Electrical
 Check foundation bolt of breaker support structure, marshalling box

and the nut and bolts between mechanical housing and support
structures for looseness and tighten if found loose.
 Open the HV terminal pads and clean with cloth and apply anti
oxidation contact specified electrical grease (ABB Part No: 5316-381-
C).
 Check and tighten all nut and bolts of terminal connectors of breaker
poles.
 Check SF6 gas leakage with leakage detector.
8.1.2 Marshalling Box and Central Cubicle:

 Clean the CB/MB inside properly.
 Check the lubrication of operating mechanism rotating parts and if
required apply the specified grease (Aero shell grease 223 / ABB Part
No: 5316-381-A).
 Check all the circlips are in proper position.
 Check free movement of trip and closing plunger. Dismantle if found
sticky or jam. Clean, lubricate and assemble.
 Clean and lubricate spring, all hinges and linkages of the breaker
mechanical housing.
 Check the control wire terminations for tightness in operating
mechanism boxes.
 Treat all contactor/switches and electrical component with cleaning
spray in order to protect from rusting and ensure free movement.
 Check the operation of the Spring Charging Limit Switch.
8.1.3 Auxiliary Checks and Testing:

 Measure the Insulation & Winding resistance of spring charging
motors.
 Measure the resistance of close and trip coils.
 Check the SF6 Gas pressure and top up the gas if the pressure is
below 0.7 MPa.
 Check the dew point of the SF6 gas and the value should be -
40degrees.
 Measure the contact resistance of each interrupter (shall be less than
110 micro Ohms).
 Measure the open & close timings all poles (Opening time 19+2 ms &
Opening 35-50 ms).
Date: 12/12/2016
PVT LTD Rev: A
Maintenance
Electrical
 Check the anti-pumping circuit.

 Note down breaker operation counter reading for all the three poles.
For any change in the counter reading justify the reason of breaker
operation.
 Check Pre-close and post-close supervision circuit up-to Relay end.
 Clear all the tools and tackles from the location and clean the area.
 Clear the PTW
 Fill up the protocol sheet with all relevant data. Record any
abnormalities in the remarks column of the protocol.
 Submit all records to Electrical Maintenance Engineer for review. If
any deviation observed with respect to previous results, inform to
higher authority for further course of action.
 Update the data in the computerized maintenance management
system.
 Close the Work Order.
9 Check List:
Date: 12/12/2016
PVT LTD Rev: A
Maintenance
Electrical
PTW No: Job Type: PM Date:

Date: 12/12/2016
PVT LTD Rev: A
Maintenance
Electrical
Unit: Breaker Application Next Due Date:
Area: Last PM Date:

Breaker Details
Breaker Type: LTB420E2 Make: ABB Voltage: 420kV
Power
Switching Gas pressure
1050kV frequency 520/610kV abs(+20°C)
imp.with.voltage SF6
with.voltage
Max working
0.9MPa Filling 0.7MPa Blocking 0.6MPa
pressure
Volume per Operating
Frequency: 50Hz 300l BLG1002A
pole device type
Line Charging
Making current 100kA breaking 600A Total mass 5867kg
current
Lighting Operating 0-0.3s-CO- Temperature
1425kV -30°C
imp.with.voltage sequence 3min-CO class
Normal
Short-timer
Signal 0.62MPa current(at50° 2000A 40kA
current 1s
)
Rated out of
Breaking
phase breaking 10kA 40kA Gas mass 42kg
current
current
Breaker
Pole Resistance Pole Resistance
R R
Anti-pumping
Closing coil (Y3) Y Y
contactor coil (K3)
B B
R Gas Supervision R
Tripping coil 1 (Y1) Y relay coil Y
B (K9/K10/K11) B
R R
Power Contactor coil
Tripping coil 2 (Y2) Y Y
(Q1)
B B
R Pole Discrepancy K7
Spring charge coil 1&2
Y K8
motor
B K12
DC Failure alarm
AC Failure alarm
K14 coil 1&2 K13
coil
K15 R
Multiplying
Space Heater Y
contactors coil K16
B
Breaker IR @ 5000V Breaker Contact Resistance
R-E R-R
CB Close condition Y-E CB Close Y-Y
B-E B-B
Spring Charge motor IR @ 500V Spring Charge Motor winding
Resistance Resistance
Motor R-Y Motor R-R
Date: 12/12/2016
PVT LTD Rev: A
Maintenance
Electrical
Y-B winding Y-Y

B-R B-B
Ph-E
Spring charge
motor OLR settings
PM checks R-pole Y-pole B-pole
Control wiring tightness
Spring charge motor cables
tightness
Motor Terminal block inspection&
Tightness
Gas supervision relay checking
Pole Discrepancy relay checking
Lubrication of moving parts
SF6 Gas leak checks
Spring charge limits check
Breaker status indications check
DCS/Local
Spring charge motor OLR test
Breaker contact time test
close/open time
Cleaning of Porcelain part
Remarks:
Job Done By checked By Reviewed By
Engineer Engineer Dept. Head

Annual Preventive Maintenace of 400kV Circuit Breaker

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Title:MEPL-EMD-SMP-001

MEENAKSHI ENERGY Page: Page 1 of 7

Standard Procedure for Annual

4 Safety, Health and Environment Issues:

5 Reference Documents & Protocols:

6 Special Tools, Spares & Consumables

driver and all Safety PPE’s like Helmet, Dust mask,

 Ensure that the breaker, isolators are opened and tagged.

 Check foundation bolt of breaker support structure, marshalling box

8.1.2 Marshalling Box and Central Cubicle:

8.1.3 Auxiliary Checks and Testing:

 Check the anti-pumping circuit.

PTW No: Job Type: PM Date:

Unit: Breaker Application Next Due Date:

Area: Last PM Date:

Y-B winding Y-Y

Job Done By checked By Reviewed By

Engineer Engineer Dept. Head

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