GI

BRAKE SYSTEM
MA

MODIFICATION NOTICE:
SECTION BR EM

LC

EC
I Front disc brake and rear disc brake have been changed.
I Parking brake has been changed.
I Wiring Diagrams have been changed. FE
I Service data and specification (SDS) have been changed.
CL

CONTENTS MT

FRONT DISC BRAKE .....................................................2 Schematic ....................................................................5 AT

REAR DISC BRAKE........................................................3 Wiring Diagram - ABS - ...............................................6
PARKING BRAKE CONTROL ........................................4 SERVICE DATA AND SPECIFICATIONS (SDS) ..........11
TROUBLE DIAGNOSES .................................................5 General Specifications...............................................11
TF

PD

FA

RA

ST

RS

BT

HA

EL

SE

IDX

BR-1
 FRONT DISC BRAKE

SBR235F

q
1 Main pin q
7 Washer q
13 Copper washer
q
2 Pin boot q
8 Torque member q
14 Main pin bolt
q
3 Shim cover q
9 Outer pad q
15 Cylinder body
q
4 Inner shim q
10 Outer shim q
16 Piston seal
q
5 Inner pad q
11 Pad retainer q
17 Piston
q
6 Torque member fixing bolt q
12 Connecting bolt q
18 Piston boot

BR-2
 REAR DISC BRAKE

GI

MA

EM

LC

EC

FE

CL

MT

AT

TF
SBR236F

q
1 Main pin q
7 Washer q
13 Copper washer
PD
q
2 Pin boot q
8 Torque member q
14 Main pin bolt
q
3 Shim cover q
9 Outer pad q
15 Cylinder body
q
4 Inner shim q
10 Outer shim q
16 Piston seal
FA
q
5 Inner pad q
11 Pad retainer q
17 Piston
q
6 Torque member fixing bolt q
12 Connecting bolt q
18 Piston boot
RA

ST

RS

BT

HA

EL

SE

IDX

BR-3
PARKING BRAKE CONTROL

SBR240F

SBR241F

BR-4
TROUBLE DIAGNOSES

Schematic GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

FA

RA

ST

RS

BT

HA

EL

SE

IDX
TBR041M

BR-5
TROUBLE DIAGNOSES

Wiring Diagram — ABS —

TBR042M

BR-6
TROUBLE DIAGNOSES
Wiring Diagram — ABS — (Cont’d)
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

FA

RA

ST

RS

BT

HA

EL

SE

IDX
TBR043M

BR-7
TROUBLE DIAGNOSES
Wiring Diagram — ABS — (Cont’d)

TBR044M

BR-8
TROUBLE DIAGNOSES
Wiring Diagram — ABS — (Cont’d)
GI

MA

EM

LC

EC

FE

CL

MT

AT

TF

PD

FA

RA

ST

RS

BT

HA

EL

SE

IDX
TBR045M

BR-9
TROUBLE DIAGNOSES
Wiring Diagram — ABS — (Cont’d)

TBR046M

BR-10
 SERVICE DATA AND SPECIFICATIONS (SDS)

General Specifications GI
Body Wagon/Hardtop
MA
TB48 engine Except TB48 engine
Applied model
Standard Standard Option*

Front brake EM
Type CL41VA disc brake CL36VE disc brake

Cylinder bore diameter

51.1 (2.012) x 2 48.1 (1.894) x 2
LC
mm (in)

Pad dimension
Length x width x thick- 145 x 56.5 x 10 (5.79 x 2.224 x 0.39) 147 x 56.5 x 12 (5.79 x 2.224 x 0.47) EC
ness mm (in)
Rotor outer diameter x
thickness 316 x 34 (12.44 x 1.34) 306 x 32 (12.05 x 1.26) FE
mm (in)

Rear brake

Type CL20VA disc brake CL18VF disc brake LT30 drum brake
CL
Cylinder bore diameter
51.1 (2.012) 48.1 (1.894) 25.4 (1.00)
mm (in) MT
Lining or pad dimension
111 x 34 x 11 111 x 41.8 x 10 296 x 50 x 6.1
Length x width x thick-
(4.37 x 1.34 x 0.43) (4.37 x 1.646 x 0.39) (11.65 x 1.97 x 0.240)
ness mm (in) AT
Drum inner diameter
— — 295 (11.61)
mm (in)

Rotor outer diameter x TF

thickness 330 x 18 (12.99 x 0.71) 316 x 18 (12.44 x 0.71) —
mm (in)
Brake booster PD
Model 235T

Diaphragm diameter Primary: 252 (9.92) FA

mm (in) Secondary: 230 (9.06)

Master cylinder bore diam-

eter 26.9 (17/16) RA
mm (in)

Control valve

Type LSV

Split point x reducing

ratio (Variable) x 0.3 (Variable) x 0.3 (Variable) x 0.15
kPa (bar, kg/cm2, psi)
ST
Recommended brake fluid DOT 3 or DOT 4
*: When ABS, diff. lock or rear disc brake is fitted as an option. RS

BT

HA

EL

SE

IDX

BR-11