ZERO LIQUID DISCHARGE (ZLD) INDIA

HEAD OFFICE
Arvind Envisol Limited,
Arvind Mill Premises, Naroda road,
Ahmedabad, Gujarat, 380025, India
MUMBAI OFFICE:
Arvind Envisol Limited,2nd Floor,
Neptune House, 295, SV Road, Bandra-West,
Opp.Shoppers Stop Mumbai-400050
Tel No.66980091-95
CHENNAI OFFICE:
Arvind Envisol Limited,
No.3043,Z-Block, 13th Main Road, 4th Street
Anna Nagar, Chennai – 600 040, India
NEW DELHI OFFICE :
341, DLF,Trade Tower,
Shivaji Marg, New
Delhi-110015, India

ZERO LIQUID DISCHARGE (ZLD) INDIA

Water is a scarce resource and due to Urbanization and Globalization water usage will
increase in the coming years. Industries like power, oil, and gas, pharmaceuticals, and
chemicals generate a large volume of wastewater which contains solid waste, organic waste,
toxic and non-toxic chemicals which further affects the environment. In fact, many
government and industries have come up with initiatives to reduce water waste by installing
ZLD, which in turn will reduce water wastage, and help them attain a sustainable
environment.
The key driver for zero liquid discharge is a growing concern about the impact of wastewater
discharge on the environment. Such concern is resulting in increased regulation and
limitation of wastewater discharges. Organizations in India are targeting ZLD for their waste
because they can sell the solids that are produced or reuse as a part of the industrial process.
For example, salt is the by-product we get at the last stage of ZLD. This salt can be used in
the textile process.
Zero liquid discharge is an advanced water treatment process which purifies and recycles the
wastewater at the end of the industrial process with zero liquid waste at the end. Zero liquid
discharge at Arvind Envisol is achieved in the most energy efficient method as it saves
around 80% of the energy compared to the conventional ZLD techniques used by other
companies. The reason why we are so efficient in this process is our patented polymeric film
technology which we are using in Mechanical vapour recompression evaporator (MVRE).
Features of Arvind Envisol’s ZLD system are
 Saves up to 80% energy compared to other ZLD technologies.
 Approximate 95% of liquid can be recovered out of the liquid waste fed to the system
for treatment.
 Treat and retrieve valuable by-products from your waste (i.e. salts and brines).
 Produce a dry solid cake for disposal.

1.Mechanical Vapour Recompression Evaporator

(MVRE)

MVRE is an energy recovery evaporator which compresses a low-pressure vapour and

produces a low volume of vapour with high pressure and temperature. In MVRE influent is
heated with steam and the vapour produced are compressed and sent to a heat exchanger
where it gets condensed and we get pure water at the outlet. Generally, MVRE is used before
MEE to reduce the TDS concentration of influent. This system is available in polymeric film
technology. After RO effluent is fed into MVRE to remove high volatile compounds which
were not removed in the previous process. In this process water recovered is approximately
80%.

MVRE is available in polymeric film technology.

2.Multi Effect Evaporator (MEE)
ZERO LIQUID DISCHARGE PLANT
Call Us: Phone: +91 885 1066 212, Phone: +91 742 8230 898
Address: Delhi Office : Plot no.3 (3rd floor), 100 ft Road, Opposite Union Bank Ghitorni, New
Delhi India. Pin:110030

Email: enquiry@hydroflux.co.in
https://hydroflux.co.in/images/logo-white-2.png

ZERO LIQUID DISCHARGE PLANT

Hydroflux Engineering Pvt Ltd is providing innovative Zero Liquid Discharge (ZLD)
solutions, revolutionizing the way industries manage their waste water. Our ZLD systems are
designed to effectively treat industrial waste water and eliminate liquid discharge, ensuring
compliance with environmental regulations and promoting sustainability.
Comprehensive Treatment Processes: Our ZLD systems employ a combination of advanced
treatment processes, including evaporation, crystallization, and membrane filtration, to
achieve complete water recovery and minimize waste generation.
Customized Design: Each ZLD system is tailored to the specific needs and requirements of
our clients' industries, ensuring optimal performance, efficiency, and cost-effectiveness.
Resource Recovery: Our ZLD solutions enable the recovery of valuable resources from
wastewater, such as water, salts, and other minerals, for reuse or resale, maximizing the
economic and environmental benefits.
Sustainability Focus: We prioritize sustainability in every aspect of our ZLD solutions, from
energy-efficient design to waste minimization and resource optimization, helping our clients
reduce their environmental footprint and achieve their sustainability goals.
Shachi Engineering Pvt. Ltd.
Gat No. 271, Sr. No. 38, A/Po. Bhare
Tal. Mulshi, Pirangut, Dist.: Pune - 412 115,
Maharashtra, India.

Reception Desk:
+91 20 66546900

Marketing Department:
+91 20 6654 6942

Mail Id:-
marketing@shachiengg.com

Purchase Department:
+91 20-66546908

ZLD Plant Manufacturer in

India
Shachi Engineering is a leading ZLD plant manufacturer in India. ZLD plant or commonly
known as zero liquid discharge plant is a typical wastewater treatment system that aims to
eliminate liquid discharge of waste streams by recovering water and concentrating solid
waste for disposal.

In a ZLD plant, multiple treatment processes such as reverse osmosis, evaporation, and
crystallization are utilized to separate water from solids, resulting in a closed-loop water
system where water is reused and solid waste is sent to a landfill or used for beneficial
purposes.

The ZLD plant is beneficial for industries where water is scarce or costly and strict
environmental regulations require minimal liquid discharge.
ZLD Plant offers 3 key benefits:

Minimize Waste
ZLD plant can help to fully minimize wastewater. ZLD is water treatment process where all
the water is recovered from wastewater & leaving solid waste for final disposal.
 Save Water
Treated water from the ZLD plant can be reused for other industrial processes including
boiler feed & domestic application including gardening which need fresh water. This helps to
save precious water.

Increase Value
In some applications, solid salt is produced as by-products, that can be resold. Also, some
chemicals can be put to use in the initial process. So the actual waste produced is very less &
the by-products add value to your process & business.

Working Principle of ZLD Plant:

The ZLD plant typically involves several stages, including pre-treatment, evaporation,
crystallization, and drying, to achieve complete removal of all contaminants and achieve zero
liquid discharge.

The working principle involves the following steps:

1. Pre-treatment: In this stage, the wastewater is screened to remove large

particles and suspended solids. The pH level of the water is also adjusted, and
chemical treatments are applied to remove dissolved solids and heavy metals.
2. Evaporation: The pre-treated wastewater is then fed into an evaporator,
where the water is heated and converted into steam. The steam is then
condensed to recover the water, leaving behind a concentrated brine solution.
3. Drying: The concentrated effluent from evaporator is fed to either spray dryer,
agitated thin film dryer, centrifuge or crystallizer to finally convert slurry
effluent into powder or solid form for final disposal. remaining liquid is fed
into a spray dryer, where it is dried to produce a solid powder.
4. Final solid disposal: The dried powder or solid is then collected and disposed
of according to local regulations.
By following this process, ZLD plant can achieve zero liquid discharge, meaning that all
wastewater is treated and reused, and there is no discharge of liquid waste into the
environment. ZLD technology is increasingly being adopted by industries such as power
generation, petrochemicals, and pharmaceuticals to address environmental concerns and
reduce water consumption.

Leading ZLD Plant Manufacturer in India:

Backed by the years of expertise to understand critical customer challenges, we design
customised ZLD plants to give best-in-class performance. Being a leading ZLD plant
manufacturer in India, our plant offers several practical benefits like,

1. High Water Recovery: Our ZLD plant are designed to achieve maximum
water recovery from the wastewater streams.
2. Energy Efficiency: It consumes minimize energy during, evaporation,
crystallization and final drying process.
3. Scalability: They are scalable to meet the changing needs of the industry. It
can be designed to accommodate increased production volumes, changing
wastewater characteristics, and varying discharge standards.
4. Robustness: MOC used is robust and reliable, capable of operating
continuously with minimal downtime.
5. Sustainability: Our ZLD plant is designed with sustainability in mind.
6. Cost-Effective: Our ZLD plants are cost-effective, with a low operating cost.
They are designed with a clear understanding of the economic benefits of
water recovery and waste reduction.
7. Compliance with Regulations: Our plants comply with all applicable
environmental regulations and standards, including discharge limits, water
quality requirements, and air emissions standards.
8. Safety: We always keep safety in mind.
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Seller Contact Details
Acmefil Engineering Systems Private Limited
Anil Bhat
Plot No. 535, Phase Ii, Vatva Ahmedabad - 382445, Gujarat, India
Get Directions
https://www.acmefil.in

Product Details

Product Specification
Capacity (KLD/MLD) 1 KLD - 2 MLD
Application Industry Pharmaceutical & Chemicals
Inlet Flow Rate(m3/day or m3/hr) 2000 m3/day
Treatment Technology Mixed Bed Bio Reactor(MBBR)
Automation Grade Semi-Automatic
Material Of Construction Mild Steel
Water Source Industrial Effluent
Control Module Available
Deliver Type PAN India
Warranty 1 Year
I Deal In New Only
Processing System Salt Separation
Voltage 380 V
Country of Origin Made in India

Product Description

Every Industry produces both liquid, solid and air emissions. To overcome all the
environmental problems and to meet the pollution control norms, Acmefil has
developed a Zero Liquid Discharge System by which industrial effluent treatment
is economically handled introducing the technology of evaporation, concentration,
salt separation, optionally high-temperature spray drying.

The specific technologies that will make up a facility's ZLD treatment system will vary
greatly depending on (1.) the volume of dissolved material present in the waste, (2.)
the system's required flow rate, and (3.) what specific contaminants are present, but
will generally consist of a three-step process with the following "blocks" of treatment:
1. Pretreatment and conditioning; removes simple things from the wastewater
stream that can be filtered or precipitated out, conditioning the water and
reducing the suspended solids and materials that would otherwise scale
and/or foul following treatment steps.
2. Phase-one concentration. Concentrating is usually done with membranes like
reverse osmosis (RO), brine concentrators, or electrodialysis. These
technologies take this stream and concentrate it down to a high salinity and
pull out up to 60–80% of the water.
3. Evaporation/crystallization. After the concentration step is complete, the next
step is generating a solid, which is done through thermal processes or
evaporation, where you evaporate all the water off, collect it, and reuse it. The
leftover waste then goes from an evaporator to a crystallizer, which continues
to boil off all the water until all the impurities in the water crystallize and are
filtered out as a solid.

Interested in this product?Get Latest Price from the seller

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Product Image
Company Details

About the Company

Year of Establishment2000
Legal Status of FirmLimited Company (Ltd./Pvt.Ltd.)
Nature of BusinessManufacturer
Number of Employees26 To 50 People
Annual TurnoverRs. 10 - 25 Crore
IndiaMART Member SinceFeb 2004
GST24AADCA7777L1Z8
Import Export Code (IEC)08020*****
Exports toNepal | Bangladesh | Sri Lanka | Egypt | Vietnam

Incepted in 2000, we "Acmefil Engineering Systems Pvt. Ltd." are

leading Manufacturer and Supplier of wide array of Rotary Atomizer, Nozzle
Atomizer, Fluidized Spray Dryer, Closed Loop Spray Dryer, Spin Flash Dryer,
Flash Dryer, Spray Pyrolysis System, Falling Film Evaporator, Forced
Circulation Evaporator, Hybrid Evaporator, etc. Located at Ahmedabad (Gujarat,
India), we have constructed a state-of-the-art infrastructural base that comprises
functional departments such as procurement, production, quality testing, R & D,
sales & marketing and warehousing & packaging. Our production department is
armed with modern machinery and equipment in order to manufacture products. In
our team of professionals we have procurement agents, quality controllers, R & D
experts, sales & marketing executives and storekeepers. Owing to our ethical
business policy, focused approach and easy payment modes, we have gained
success across the nation.
What Is A Zero Liquid Discharge System?
A Zero Liquid Discharge (ZLD) system is a wastewater treatment process that
aims to remove all liquid waste from a facility, resulting in no liquid discharge
being released into the environment. This is typically achieved through a
combination of technologies such as evaporation, crystallization, and reverse
osmosis. As a zero liquid discharge plant manufacturer and supplier in India, our
ZLD system goal is to reduce the environmental impact of a facility and comply
with strict discharge regulations. The system is commonly used in industries
such as chemical, pharmaceuticals, power, and desalination.
At zero liquid discharge plant in India we typically use a combination of
technologies for ZLD systems such as evaporation, crystallization, and reverse
osmosis to remove water from the waste stream. The remaining solid or vapor
waste can then be safely disposed of or recycled.
ZLD systems are commonly used in industries such as power generation,
chemical manufacturing, and mining where large amounts of wastewater are
produced. They are also used in areas where water resources are scarce and
strict regulations are in place to limit water discharge.
Overall, ZLD systems can be costly to install and operate, but they provide
significant environmental benefits and can help facilities meet compliance
requirements.

Basic ZLD Plant Components At ZLD

Plant Manufacturers In India
The components of a ZLD treatment system in a discharge plant vary based on
the amount of dissolved matter in the waste, the desired flow rate of the system,
and the specific contaminants present. Our ZLD Systems are designed for high
TDS and high COD streams which are called high strength effluents. Such
effluents treatments are mainly Thermal treatment using MEE and MVR systems
in combination with Stripper, ATFD, Centrifuges as per effluent parameters. This
may include pre-treatment of feed as well as post treatment of condensate in
accordance with water characteristics. Standard components are usually
sufficient, but customization may be necessary to address specific requirements.
ZLD is a highly tailored process due to the diverse industries and waste streams,
and additional features or technologies will depend on the specific needs of the
facility.

Working Principle Of Zero Liquid

Discharge Plant
Evaporation systems are known to be more expensive than membrane systems,
with crystallizers being the most costly of all. Hence, when possible, membrane
systems can be utilized to minimize the capital and operating costs of an
evaporation system.
Membrane systems can be used to pre-concentrate the wastewater, which in
turn can significantly reduce the size requirement of the backend evaporation
system and therefore, the capital and operating costs. It is important to note
that to achieve high recoveries in a wastewater membrane system, proper pre-
treatment, such as softening and pH adjustment, is often necessary.
Vertical tube falling film concentrators are commonly used to concentrate low
Hardness low TDS brine solutions, below saturation. This helps to minimize the
design capacity of a downstream forced circulation crystallizer, as long as the
fouling elements, such as hardness and silica, are within the permissible limit of
the Falling Film Evaporator.
Forced circulation crystallizers are commonly used to concentrate brine
blowdown from upstream concentration equipment, although small wastewater
flows can be treated directly with a forced circulation crystallizer. These
crystallizers are designed to manage the crystallization of all salts, sparingly
soluble as well as highly soluble sodium salts, without excessive scaling and
cleaning frequencies. However, this robustness comes at the cost of higher
specific energy consumption and higher specific capital cost compared to Falling
Film Type Evaporators.
The solids generated by a forced circulation crystallizer are generally dewatered
using a centrifuge or suitable filter. The collected solids are typically landfilled in
a conventional landfill as long as they pass the Toxicity Characteristic Leaching
Procedure (TCLP) testing.

Importance Of Zero Liquid Discharge

Plant
The availability of freshwater is becoming increasingly scarce, and industrial
processes are threatening it on two fronts. On one hand, many industrial
processes consume water, reducing its availability for other processes or the
environment. On the other hand, industrial processes can release contaminated
water that damages the local environment.
Zero Liquid Discharge (ZLD) can help recover resources present in wastewater.
Some organizations target ZLD for their waste as they can sell the produced
solids or reuse them as part of their industrial process. Adopting ZLD has many
benefits, including good economics, corporate responsibility, and environmental
stewardship. Operating an in-house ZLD plant can reduce disposal costs,
increase water reuse, and minimize greenhouse gas emissions through reduced
off-site trucking. This results in a reduced impact on local ecosystems and the
climate.
Benefits Of ZLD For An Industrial
Process
There are a number of benefits to targeting zero liquid discharge for an
industrial process or facility:

 The prime most benefit of ZLD system is environmental protection and

legal compliance for Industries
 Lowered waste volumes decrease the cost associated with waste
management.
 Recycle water on site, lowering water acquisition costs and risk. Recycling
on-site can also result in less treatment needs, versus treating to meet
stringent environmental discharge standards.
 Improved environmental performance, and regulatory risk profile for
future permitting.
 Some processes may recover valuable resources
Thermosag ZLD Treatment
Thermosag supplies zero liquid discharge plants in India and abroad wherein
ZLD systems are robust compact solutions for absolute minimization of liquid
discharge in industrial waste applications. Highly adaptable, they can be used
across a range of demanding duties in various industries for wastewater
reduction as well as recovery of product, and of water suitable for reuse. We are
the Zero Liquid Discharge Plant Suppliers in India with extensive experience in
both thermal solutions and separation technology ensure a cost-efficient
solution.
Being the designer and supplier of an efficient zero liquid discharge plant in
india we practice the below smart solution to reclaim resources and minimize
waste volumes

 All Evaporation options available including MEE and MVR

 MVR using Most Efficient and highly reliable Centrifugal Turbo
Compressor manufactured by Thermosag
 Low investment, installation and operational costs
 Special heat exchanger design minimizes fouling and scaling with lowest
pressure drop
 High efficiency reduces heat transfer area required
 Cost-effective maintenance – 100% cleanable with most of cleaning
methods including hydro jetting and inspectable heat transfer surfaces

Our Exclusive ZLD Wastewater Treatment System

For Industrial Wastewater
We are the zero liquid discharge system manufacturers in India that ensure to
provide robust wastewater treatment systems. By reducing your carbon
footprint, recovering high purity water for reuse and creating a positive public
perception, Thermosag’ s proven ZLD solutions can help you to meet even the
most demanding environmental requirements. With our robust ZLD wastewater
treatment system, we ensure environmental protection, perform effective water
management, recover pure water and conduct water recycling, recover valuable
product recovery and meet all the pollution control board norms.
Zero liquid discharge (ZLD) technology provides an efficient and environmentally
friendly effluent processing system that improves in-plant water reuse,
enhances product recovery and converts a fluid discharge to non-liquid waste.
Holding a reputed identity of zero liquid discharge plant manufacturers in india,
Thermosag can supply complete ZLD lines comprising the key elements of
membrane filtration, evaporation and crystallization technologies, offering the
following benefits:

 Meet stringent discharge regulations

 Treat and recover valuable product from waste streams
 Better management of internal process water streams
 Reduces the need to draw fresh water
 Minimizes energy consumption
Thermosag India Pvt Ltd has remained one of the well-known ZLD plant
manufacturers in Gujarat, India for over a decade. We provide complete ZLD
systems that ensure the best results for your manufacturing units. Contact us
today!

Driving Excellence Through Innovative Process Solutions!

Thermosag India Pvt. Ltd. - INDIA

E-119, Bole Gidc, Village-Bole Taluka-Sanand, Dist. Ahmedabad Gujarat-382110, India
Pivot Engineering Ltd.
MG Tower, Level-8, 389/B, DIT Road, West Rampura, Dhaka-1219, Bangladesh.
Thermosag LLC USA
14154 Primrose Ridge Ln, Conroe, TX 77384
Mobile no.
+91 91042 11441
Mobile no.
01819 629231, 01313 019900
Mobile no.
+1(304) 685-6478
E-Mail
sales@thermosag.com
E-Mail
zia@pivotengg.com

Sludge Dryer Working Principle

The sludge dryer is a type of industrial dryer that is specifically designed to dry
sludge, a semi-solid waste material that is generated during the treatment of
wastewater. The working principle of the sludge dryer involves the following
steps:

 Material Loading: The sludge to be dried is fed into the sludge dryer, which
typically consists of a rotating drum or screw conveyor.
 Heating: The sludge is subjected to heat, which is supplied by a heating
source, such as a furnace, heat exchanger, or steam. This heats the sludge
and starts the evaporation process.
 Evaporation: As the sludge is heated, the moisture content begins to
evaporate, and the sludge becomes drier. The rate of evaporation depends
on the temperature and the amount of moisture in the sludge.
 Moisture Removal: As the moisture evaporates, it is removed from the
sludge and collected in a separate system, such as a condenser or a
dehumidifier.
 Drying: The sludge continues to dry until it reaches the desired level of
dryness. This may take several hours or several days, depending on the
volume of sludge, the temperature, and the desired level of dryness.
 Discharging: Once the sludge is dry, it is discharged from the sludge dryer
and can be further processed, disposed of, or used as a fuel source
The sludge dryer is an effective and efficient method for drying sludge, as it
eliminates the need for the sludge to be stored and transported while it is still
wet. This helps to reduce the volume and weight of the sludge, making it easier
to transport and dispose of. Additionally, the sludge dryer helps to reduce the
risk of odors and pathogens, as the drying process helps to kill bacteria and
other microorganisms.

Product Specification
The specifications of a sludge dryer may vary depending on the manufacturer
and the specific application. However, Thermosag India Pvt Ltd is a leading
sludge dryer manufacturer in Gujarat, India and our some common
specifications include:
 Capacity: The capacity of the sludge dryer refers to the amount of sludge
that can be processed in a single cycle. This is usually measured in pounds,
tons, or cubic meters.
 Drying Time: The drying time refers to the amount of time it takes for the
sludge to reach the desired level of dryness. This may vary depending on
the temperature, the amount of moisture in the sludge, and the desired
level of dryness.
 Heat Source: The heat source used to dry the sludge can vary, but may
include a furnace, heat exchanger, or steam. The specific heat source will
depend on the application and the desired level of efficiency and cost-
effectiveness.
 Temperature Range: The temperature range refers to the range of
temperatures that the sludge dryer can reach. This is typically measured in
degrees Celsius or Fahrenheit.
 Moisture Content: The moisture content refers to the amount of moisture
in the sludge, expressed as a percentage of the total weight. The desired
level of moisture content will depend on the application and the desired
level of dryness.
 Power Consumption: The power consumption of the sludge dryer refers to
the amount of energy required to operate the dryer. This is typically
measured in kilowatts or megawatts.
 Footprint: The footprint of the sludge dryer refers to the amount of floor
space that is required to install and operate the dryer. This will depend on
the size and capacity of the dryer.
 Weight: The weight of the sludge dryer refers to the total weight of the
dryer, including any associated equipment or accessories. This will depend
on the size and capacity of the dryer.
 Maintenance: The maintenance requirements of the sludge dryer refer to
the regular maintenance and upkeep that is required to ensure optimal
performance. This may include cleaning, lubrication, and replacement of
parts.
 Safety Features: The safety features of the sludge dryer refer to the safety
measures that are in place to ensure safe and reliable operation, including
emergency stop switches, automatic shut-off systems, and explosion-proof
design.

Download our brochure and questionnaire for sludge

dryer to learn more about our innovative process
equipment solutions.
 DOWNLOAD BROCHURE
  DOWNLOAD QUESTIONARRIE

Features Of Sludge Dryer:

As one of the top sludge dryer manufacturers in India, our sludge dryer comes
with the following features,

 High drying efficiency

 Wide range of heating sources
 Customizable temperature range
 Adjustable moisture content
 Large capacity options
 Energy-efficient design
 Low maintenance requirements
 Safe and reliable operation
 Compact and space-saving design
 Low noise and emission levels

Benefits Of Sludge Dryer:

 Reduces volume and weight of sludge
 Improves transport and disposal of sludge
 Minimizes odor and pathogen risk
 Increases the utilization of sludge as a fuel source
 Improves operational efficiency and cost-effectiveness
 Increases production capacity and reduces downtime
 Enhances safety and environmental protection
 Minimizes maintenance and replacement costs
 Supports sustainable waste management practices
 Improves operational performance and reliability.

Advantages Of Using Such Dryers

Include The Ability To Perform Below
Applications:
The use of dried or treated sludge is widespread and mainly includes agricultural
land application. When sludge is dried to produce biosolids, it can be used as a
fertilizer for crop harvesting. The organic nitrogen and phosphorus found in
biosolids are released slowly throughout the growing season, making it an
efficient source of plant nutrients for crops. This allows crops to absorb these
nutrients as they grow.
In addition to crop harvesting, the treated sludge can also be used as a top
dressing on golf course fairways, a soil conditioner for the construction of parks
and athletic fields, a soil substitute in final landfill cover, and in many other
applications.
To experience the quality and reliability of our sludge dryers, Contact us today or
Call us at +91-91042 11441