ENI - IRAQ

ZUBAIR MISHRIF DGS EXPANSION

251034DIST50888

TECHNICAL SPECIFICATION FOR

INSTRUMENT BULKS (JUNCTION BOX, CABLE
TRAY, TUBE, FITTINGS, EARTHING ETC)

EX-DE 00 17/01/2022 For Comments TP LS JL DP

Validity Rev.
Status number Prepared Checked Approved Contractor Company
Date Description
by by by Approval Approval
Revision Index
Company logo and business name Project name Company Document ID

ZUBAIR MISHRIF 251034DIST50888

DGS EXPANSION
eni iraq b.v.
Contractor logo and business name Contractor Document ID

ZMDE-I-ST-50888
CPCPECC – PEG Consortium
Vendor logo and business name Vendor Document ID

na
Facility Name Location Scale Sheet of Sheets
ZUBAIR MISHRIF DGS ONSHORE n.a. 1 of 31

Document Title Supersedes N.

TECHNICAL SPECIFICATION FOR Superseded by N.

INSTRUMENT BULKS (JUNCTION BOX, CABLE TRAY, TUBE, FITTINGS, Plant Area Plant Unit
EARTHING ETC) n.a n.a

Software: Microsoft Word 2007 File No. 251034DIST50888_EXDE00_31.docx

This document is property of eni Iraq B.V.

It will neither be shown to Third Parties not used for purposes other than those for which it has been sent.
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REVISION HISTORY

Re
Date Nr. of Sheets Description
v.
00 17/01/2022 31 For Comments

HOLD SUMMARY

HOLD No. Clause No. Description

HOLD-1 8.1.1, 8.2 Instrument process & pneumatic tubing size & material.
Use of Hot Dipped Galvanized fixing bolts in place of SS316,
HOLD-2 8.3.1, 8.4
for supports.
Use of Hot Dipped Galvanized or painted instrument supports
HOLD-3 8.3.1, 8.4
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INDEX
1 INTRODUCTION .......................................................................................................................................... 6

2 SCOPE OF DOCUMENT ............................................................................................................................. 6

3 DEFINATIONS AND ABBREVIATION ......................................................................................................... 7

3.1 Definitions ........................................................................................................................................... 7

3.2 Abbreviation ........................................................................................................................................ 7

4 MEASUREMENT UNITS .............................................................................................................................. 7

5 REFERENCE DOCUMENTS ....................................................................................................................... 8

5.1 Project Documents ............................................................................................................................. 8

5.2 COMPANY Standards ........................................................................................................................ 8

5.3 International Codes and Standard...................................................................................................... 8

6 ORDER OF PRECEDENCE ......................................................................................................................... 9

7 GENERAL REQUIREMENT ....................................................................................................................... 10

7.1 Electrical Connections ...................................................................................................................... 10

7.2 Mechanical Protection ...................................................................................................................... 10

7.3 Electrical Protection .......................................................................................................................... 10

7.4 Painting ............................................................................................................................................. 10

7.5 Language Requirement .....................................................................................................................11

7.6 Deviations and Exclusions ................................................................................................................11

8 BULK MATERIAL DESIGN .........................................................................................................................11

8.1 Process Connections.........................................................................................................................11

8.1.1 Tubing ..............................................................................................................................................11

8.1.2 Compression Fittings ...................................................................................................................... 13

8.1.3 Nipples ............................................................................................................................................ 14

8.1.4 Needle Valve ................................................................................................................................... 14

8.1.5 Manifolds ........................................................................................................................................ 14

8.1.6 Pots ................................................................................................................................................. 15

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8.2 Pneumatic Connections ................................................................................................................... 16

8.2.1 Air Distribution Manifolds ................................................................................................................ 16

8.2.2 Ball Valve ........................................................................................................................................ 17

8.3 Electrical Connections ...................................................................................................................... 17

8.3.1 Cable Trays ..................................................................................................................................... 18

8.3.2 Cables Conduits ............................................................................................................................. 20

8.3.3 Cables Ducting ............................................................................................................................... 20

8.3.4 Cables Transit Systems (MCT) ....................................................................................................... 20

8.3.5 Cable Glands .................................................................................................................................. 22

8.3.6 Cable Marker .................................................................................................................................. 23

8.3.7 Earthing .......................................................................................................................................... 23

8.4 Prefabrication and Erection of Brackets for Supporting ................................................................... 24

8.5 Junction Boxes ................................................................................................................................. 24

8.5.1 General ........................................................................................................................................... 24

8.5.2 Junction boxes composition ........................................................................................................... 26

8.6 Instrument Shade ............................................................................................................................. 27

9 INSPECTION AND TESTING..................................................................................................................... 27

9.1 Testing Certificates ........................................................................................................................... 28

9.2 Material Certification ......................................................................................................................... 28

10 QUALITY CONTROL / QUALITY ASSURANCE ....................................................................................... 29

11 HEALTH, SAFETY AND ENVIRONMENT ................................................................................................. 29

12 PERFORMANCE GUARANTEE ................................................................................................................ 29

13 PRESERVATION, STORAGE, HANDLING AND SHIPPING .................................................................... 29

13.1 General ............................................................................................................................................. 29

13.2 Bulk Material ..................................................................................................................................... 30

14 INSTALLATION, SITE TESTING AND COMMISSIONING ....................................................................... 30

15 SPARES ..................................................................................................................................................... 30
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16 DOCUMENTATION .................................................................................................................................... 30
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1 INTRODUCTION
ENI has been awarded the Zubair project for the development of an oil field (ZUBAIR FIELD) in
joint venture with, Korea Gas and Missan Oil COMPANY (as state partner), with Eni as operator.
The Zubair Field is in the southern area of Iraq, 20 km from Basra city. The structure of the Zubair
Field is a relatively gentle anticline-oriented NNW - SSE, approximately 60 km long and 10-15
km wide.
The Zubair project is a “brown field project”, with existing facilities and infrastructure. The field is
currently in production.
The Zubair Field Development Plan foresees the introduction of new facilities required for the
ramp-up of the field and partial integration with the existing facilities. New facilities include also
water injection capacity to meet the reservoir injection water requirements.
Zubair field is currently in production through 5 de-gassing stations (DGS) (one of them being
Zubair Mishrif) plus Safwan flow station.
In order to achieve the 700 kBOPD the required overall revised ERP (Enhanced Re-development
Plan) plateau of 700 kBOPD additional 4 process oil trains (50 kBOPD each) and related facilities
along with supporting utilities and Water Injection Plant to be installed.

2 SCOPE OF DOCUMENT
This specification covers the minimum technical requirements for instrument bulk materials -
Junction Box, Cable Tray, Tube, Fittings, Earthing, etc. for the Zubair Mishrif DGS Expansion
Project.
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3 DEFINATIONS AND ABBREVIATION

3.1 Definitions
COMPANY Eni Iraq B.V.
EP ENI Progetti S.p.A
PLANT
IRAQ - ZUBAIR
LOCATION
PROJECT Zubair Mishrif DGS Facility Expansion Project - FEED Service Engineering
PROJECT
651A3672
NUMBER
GOODS or All the equipment and materials that a VENDOR is required to provide to
SUPPLY COMPANY under the term of a Purchase Order
SUPPLIER or
Provider of project GOODS
VENDOR
The party which carries out all part of the design, engineering, procurement,
CONTRACTOR
commissioning of the project
PACKAGE
The VENDOR of packaged unit
VENDOR
MAY Indicates freedom of choice to comply with requirements
SHALL Indicates a mandatory requirement
SHOULD Indicates that the requirement is strongly recommended to be adhered to.
SOW Scope of Work

3.2 Abbreviation
AI Analogue Input.
AO Analogue Output.
DI Digital Input.
DO Digital Output.
HDG Hot Dipped Galvanized.
SH Individual Shield / Screen.
OSH Overall Shield / Screen.

4 MEASUREMENT UNITS
For measurement units, refer to project Instrumentation & Control Basis of Design, Doc. No.
251034DIRB50863.
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5 REFERENCE DOCUMENTS
The selection of material and equipment, and the design, construction, maintenance, and repair
of equipment and facilities shall comply with the COMPANY Standard and project documents
listed below:

5.1 Project Documents

Document No. Document Title

251034DPRB03047
251034DIRB50863
251034DIRB50864
251034DIST50889
251034DIDQ02253
251034DIDQ02254
251034DIDQ50795
251034DIDQ50796
251034DIDW02256
251034DIDW50798
251034DIDQ02255
251034DIDQ50797
251034DXSF50646
Basic Engineering Design Data (BEDD)
Instrumentation & Control Basis of Design
Instrumentation & Control Philosophy
Technical Specification for Instrument Cables
Typical Electrical Installation Details (Oil Train/Utilities)
Typical Installation for Instruments, JB's, Panels (Oil Train/Utilities)
Typical Electrical Installation Details (PWT/Water Inj/Utilities)
Typical Installation for Instruments, JB's, Panels (PWT/Water Inj/Utilities)
Typical Instrument Hook-Up Diagram (Process and Pneumatic) - (Oil
Train/Utilities)
Typical Instrument Hook-Up Diagram (Process and Pneumatic) -
(PWT/Water Inj/Utilities)
Typical Instrument Earthing Scheme (Oil Train/Utilities)
Typical Instrument Earthing Scheme (PWT/Water Inj/Utilities)
Specification for Painting, Coating, Lining and Fireproofing

5.2 COMPANY Standards

Rev.
Document No. Document Title
No.
20047.ENG.STA.STD 03 Requirements for the Installation of Instrumentation
20048.ENG.STA.STD 03 Instrumentation Philosophy
11591.ENG.STA.STD 01 Instrument Bulk Materials
20380.PIP.MEC.FUN 04 Steel Piping Components
15801.PIP.MEC.SDS 08 Manual Valves
20532.ENG.STA.STD 01 Earthing Systems for Instrumentation Plants

5.3 International Codes and Standard

Engineering shall be performed in compliance with all the codes listed in the Instrumentation and
Control Basis of Design doc. No. 251034DIRB50863 unless stated otherwise in the concerned
description. The latest edition of international codes and standards shall be applied. In case of
conflict, this description shall govern. If the description is silent, then the most stringent code shall
apply.
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The following codes and standards form a part of this specification:

Document No. Document Title
IEC 60079 Electrical Apparatus for Explosive Gas Atmospheres
IEC 60529 Degrees of Protection Provided by Enclosures (IP Code)
IEC 60695 Flammability Classification
ISO 261 General purpose metric screw threads - General plan.
European Directive for equipment and protective systems intended for
ATEX 2014/34/EU
use in potentially explosive atmospheres.
EN 1676 Aluminium and aluminium alloys.
Aluminium and aluminium alloys - castings - chemical composition
EN 1706
and mechanical properties.
Hot Dip Galvanized Coating on Fabricated Iron and Steel Articles
BS EN ISO 1461
Specifications and Test Methods
Steel Plate, Sheet and Strip – Carbon and Carbon Manganese Plate,
BS 1449 Pt.1
Sheet and Strip – General Specification
ASME BPVC Sec. VIII Boiler and Pressure Vessel
ASME B16.9 Factory – Made Wrought Butt-Welding Fittings
ASME B16.11 Forged Fittings-Socket, Welding and Threaded
ASME B31.1 Power Piping
ASME B31.3 Process Piping Guide
ASME B36.10M Welded and Seamless Wrought Steel Pipe
ASME B36.19M Stainless Steel Pipe
ASME B1.20.1 Screw Threads – Pipe Treads, General Purpose
Specification for Seamless Ferritic and Austenitic Alloy – Steel Boiler
ASTM A213
Superheater and Heat-Exchanger Tubes.
Specification for Seamless and Welded Austenitic Stainless Steel
ASTM A269
Tubing for General Service
ASTM A312 Seamless and Welded Austenitic Stainless Steel Pipe.
Welded and seamless carbon steel and austenitic stainless steel pipe
ASTM A733
nipples

6 ORDER OF PRECEDENCE
The order of precedence, in case of conflict between applicable documents, shall be as follows:

• Project Scope of Work, Specifications & Datasheets

• Applicable COMPANY Standards as per agreed Scope of Work

• Applicable International Codes & Standards

Where national Iraqi regulations, codes and standards exist; their recommendations shall apply.
Where there is conflict between Codes, Standards, and Regulations of the same order of
precedence, then the conflict shall be timely highlighted by VENDOR for
CONTRACTOR/COMPANY to clarify.
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7 GENERAL REQUIREMENT
7.1 Electrical Connections
In general, electrical cable entries shall be M20 x 1,5.

7.2 Mechanical Protection

Enclosures’ protection shall be IP65 as minimum as per IEC 60529.

7.3 Electrical Protection

All electric instrumentation and wiring shall be suitable for use in the relevant hazardous area
classification. All equipment shall be certified and marked for the appropriate area classification,
gas group and temperature class in accordance with IEC 60079.
All instruments and accessories shall withstand adverse weather conditions and those designed
for handling electrical signals in hazardous areas shall be chosen in accordance with
internationally recognized Codes/Recommendations (e.g. CENELEC/IEC/NEC).
For all electronic instruments and accessories, enclosures for hazardous area shall be Ex-d type
suitable for Zone 2 IIB T4 as minimum or higher as per Hazardous Area Classification as specified
in individual data sheet and specification.
All junction boxes for hazardous area shall be of Ex-e type suitable for Zone 2 IIB T4 as minimum.
Junction boxes protection shall be Intrinsically Safe (Ex-i) in case of connected instruments are
Ex-i certified. Cable glands & plugs shall be certified for dual certification of Ex-d and Ex-e.
A field execution of Intrinsically Safe (Ex-i) shall be installed only in the following cases:

• In hazardous area where concentrations mixture of flammable gases (or vapour) and
air are presents frequently for operational or maintenance activity.

• When Ex-d is not available.

ATEX certificates shall be provided as per ATEX 2014/34/EU Directive.
Equipment shall be selected which conforms to EU standards EN 61000-6-1 and EMI/RFI
immunity and emission for electrical and electronic equipment.
Equipment shall be protected for unwanted electromagnetic interference (EMI or also called radio
frequency interference - RFI) that affects an electrical circuit due to either electromagnetic
conduction or electromagnetic radiation emitted from an external source.

7.4 Painting
The paint system that is supplied on all instrumentation must be able to meet the harsh
environmental conditions experience at the plant site.
Refer to Site & Climatic Conditions – as specified in project Basic Engineering Design Data Doc.
No. 251034DPRB03047.
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Manufacturers standard finish that meets or exceed these requirements shall be followed.
Stainless steel instruments shall not be painted.
For additional information, refer to the Specification for Painting, Coating, Lining and Fireproofing
- 251034DXSF50646.

7.5 Language Requirement

Project documentation and instructions shall be prepared in English. Safety related labels and
signs shall be provided in both English and Arabic (bi-lingual).

7.6 Deviations and Exclusions

Any Deviations and/or Exceptions to all the above-mentioned General Spec, Project Spec, Data
Sheets, International Codes and Standard must be provided and justified in a dedicated section
of the Bid. The deviations are subjected to CONTRACTOR/COMPANY approval.

8 BULK MATERIAL DESIGN

All bulk equipment shall be constructed of materials resistant to corrosion due to the process fluid
with which the equipment may come into contact internally, and due to corrosive ambient
environment to which it is externally exposed.

• All threads connections shall comply with standard ASME B1.20.1.

• Working pressure shall be calculated in accordance with ASME code for pressure piping
B 31.1 and B 31.3.

8.1 Process Connections

The instrument connection to the process (primary connections/impulse line) is realised principally
by means of an isolation valve (provided by the piping dept), compression connectors fittings,
tubing, and manifold. Refer to the project specific Typical Instrument Hook-Up Diagram - Doc. No.
251034DIDW02256 and 251034DIDW50798, for the correct installation of instrument.

• Impulse line for gas applications should slope upwards, to facilitate self-drainage of liquid.
In case of liquid applications impulse line should slope downwards, to facilitate self-vent of
non-condensing gases. The slope of the impulse lines, connecting the instruments to the
process take-off points, shall be 15% as a minimum.

• For general applications the impulse line shall be realized with component suitable for use
at pressure rating of 414 bar (6000 Psi) as a minimum.
better keep 316 L,
• For applications with pressure rating up to 690 Bar what (10000is reason
Psi) the to
above components
PEG: As part of TQ, we are
shall be suitable forproposing
the pressure change.
and temperature ratings applied.
to use 316 for
Non-Sour service. For sour
service 316L or higher
8.1.1 Tubing material shall be used. It is
already identified as TQ
• For general applications the impulse line shall be made at least of type 316 stainless steel
tubing (HOLD-1).
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• Tubing shall comply with the following ASTM standard:

- ASTM A 213
- ASTM A 269
- ASTM A 312

• For application where SS316 (HOLD-1) is not suitable with respect to general corrosion,
other material SS316L or Inconel 625 can be applied for the components of the impulse
line selected to suit the application in the same way as the process piping using the piping
classes.

• Process signal tubing shall be 1/2” OD. x 0.05” wall thickness as minimum; for vent/drain
tubing shall be 1/4” OD. x 0.03” wall thickness as minimum (HOLD-1). Tubing shall be
seamless type.

• Instrument impulse line shall be as short as possible. For straight lengths up to a maximum
of 1 m the tubing is self-supporting, for larger lengths the tubing shall be supported by trays.

• The standard tubes are available in nominal 6m straight lengths (bar stock). End caps are
suggested as protection for instrumentation tubes to avoid potential contamination during
storage or transportation.

• Impulse line shall be grouped closely together.

• Condensate & seal pots shall be properly supported to prevent stresses on compression
fittings and damage to the tubing.

• Tube clamp assembly shall be one-piece, snap closing design with point fixing to minimize
effects of crevice corrosion. Tube clamp assemblies suitable for single and multi-level tube
installations, shall be PVC based with metallic clamps & SS316 top plate and shall be
supplied complete with mounting brackets and assembly key.

• In order to guarantee the operation at minimum temperature the impulse line where
required shall be insulated. The insulation should normally consist of mineral wool or similar
wrapped around and covered with weatherproof material.

• It may be necessary to heat the tubing; this shall be provided by means of pre-insulated
tubing bundle with self-regulating electric tracing composed by:
- Single or double process tubing.
- Self-regulating heating cable.
- Insulation made by fibrous glass or similar.
- Jacket made of a material hydrolytically stabilized, halogen free, abrasion resistant,
UV resistant.
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• Loose ends shall be sealed off with self-vulcanising tape in accordance to VENDOR’s
instructions.

• The heating equipment shall satisfy the requirements for electrical safety in accordance
with the area classification. The arrangement of the electrical tracing shall be such that
transmitters can be removed without disconnecting the electrical heating block. Electrical
tracing shall not be applied for processes where the maximum working temperature
exceeds the guaranteed temperature limitation of the select heating tape.

8.1.2 Compression Fittings

• The compression tube fittings shall be double compression type and shall be of the same
material as minimum as the tubing. In the event that the materials are different, it shall be
ensured that the difference in hardness between the tubing and tube fittings shall be such
that the tube fittings hardness, shall be at least 5 hardness numbers more than the
corresponding tube hardness in Rockwell HRB scale.

• The tube mechanical seal shall be assured by means of two compressing ferrules with
hardness suitable to the pipe and resistant to corrosion (particularly to the saline fogs).

• The fittings shall have a residual elasticity able to bear thermal ranges without seal
damages.

• The nut and the ferrules must be auto-aligning for a fast insertion of the pipe and shall be
interchangeable with the respective spare parts.

• The fitting must lock the tube at least in three points in order to allow the maximum seal,
also in presence of vibration and must satisfy the dimensional tolerance considered into
relevant standards, for a good coupling with the pipe; besides, the fittings shall assure a
perfect seal also after at least 10 disassembling and reassembling, without parts replacing.

• All parts constituting the assembled component (fitting) shall be manufactured with the
same material.

• The fittings must neither transmit to the pipe any torsional couple during the tightening, nor
leave residual torsion. They shall not considerably reduce the pipe cross section nor
weaken the pipe wall.

• Each fitting shall have the following marks:

- Manufacturer' s name
- External diameter of the pipe
- Type and dimension of every thread
- Type of construction material
- Code for the traceability of the material and of the production lot characteristics.
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8.1.3 Nipples
• The nipples shall be manufactured according to ASTM A733 Standard (Standard
Specification for Welded and Seamless Carbon Steel and Austenitic Stainless Steel Pipe
Nipples). Stainless steel nipples shall be manufactured from welded or seamless pipes in
accordance to ASTM A312/312M Standard (Standard specification for Seamless, Welded,
and Heavily Cold Worked Austenitic Stainless Steel Pipes).

• Standard nipples threads shall be NPT in accordance to ASME B.1.20.1.

• For instrumentation installation, the suggested minimum length shall be 100mm.

8.1.4 Needle Valve

Needle valve shall be considered in process tubing to control the flow of the process, if required.
Needle valve stem shall be provided with hard, self-aligning and non-rotating tip to provide tight
shut off and anti-blowout stem.

• Unless different project requirements, the relevant main features are the following:
- 316 SS material as minimum for body, trim and stem. Superior grade material shall
be considered in-line with instrument manifold trim material.
- End connections: ½ NPT
- FIRESAFE execution (if requested).
- Anti-static design as standard.
- Pressure rating according to project requirements (6000/10000 psig).
- Temperature rating: Suitable for the process conditions.

8.1.5 Manifolds
• The instrument manifolds must be made of 316 stainless steel as minimum from bar stock
or from forged block, according to the individual Technical Data Sheet. Superior material
shall be used based on process fluid and process condition requirements.

• The construction shall be as compact as possible, in order to reduce either the volume or
the weight, but the manifolds must be arranged for the clamping, or direct mounted to
instruments.

• The following common manifold types shall be used:

- 2 valves / 3 ways – Integral Manifold with ½” NPTF (Process Side) and ¼” NPTF
Vent/Drain connection
- 5 valves – Integral Manifold with ½” NPTF (Process Side) and ¼” NPTF Vent/Drain
connection (2 nos. of equalisation valve for differential pressure instruments in fiscal
metering applications for flow measurement).
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• The manifolds shall be equipped with needle valves and the relevant orifice size.

• The valves threads shall be coated with anti-seizing material to limit the screwing-up stress.

• The different components must be singly replaceable without the necessity of special tools.

• The functions and open/closed positions of the valves must be clearly and permanently
identified. Sticky labels or other not permanent systems are not allowed.

• The outgoing stems of the valves must be sheltered against the dust.

• The packing must be placed in a position that shall prevent the contact between the
process fluid and the stem, avoiding corrosion phenomena.

• When required, they shall have soft seat for use with low density fluid and gases.

• Each manifold shall have indelible marking with the following information:
- Manufacturer' s name.
- Model number.
- Type of construction material.
- Code for the traceability of the material characteristics and of the production lot.
- Valve line diagram.
- Exercise maximum pressure.

8.1.6 Pots
All types of pots must be made from drawn seamless pipe of carbon steel or stainless steel, hot
formed caps, forged coupling and taps, manufactured according to ASME ''Boiler & pressure
vessel code sect. VIII”.
The types of pots used on instrument primary connections are the following:

• Seal pots
They are used as part of instrumentation piping in all applications where a direct contact
of the sensing elements with the process media is not acceptable.
They collect deposits, dirt, moisture and other elements that might damage the instruments
or compromise their operation and contain sealing liquids for the measurement of high
density or corrosive fluids.

• Condensing pots
They are used in humidity gas metering lines to cool, condense and to maintain a constant
liquid leg above the instruments.
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8.2 Pneumatic Connections

• Air manifolds shall be used from instrument air network to pneumatic instrument. The
maximum numbers of consumers that may be connected to the same air manifolds shall
be evaluated considering the maximum air consumption of all connected instruments.

• Alternatively, air distribution header (by piping) with branch connection for each user shall
be considered. The air distribution material with branch connection shall be as per the
relevant pipe class suitable for the service.

• A pressure filter regulator shall be provided for each instrument / equipment air supply near
to the instrument by the instrument VENDOR.

• Diameter and thickness of air supply tubing between valves take off and filter regulators,
between filter regulator and air user, and for instrument signal shall be indicated on the
project data sheet. All instrument air tubing shall be seamless type in 316 stainless steel
as a minimum (HOLD-1). Instrument pneumatic tubing & fittings up to
VENDOR/CONTRACTOR interface point shall be 1/2"OD x 0.065” wall thickness (HOLD-
1) and connection at VENDOR interface component (e.g. AFR) shall be 1/2" NPTF for air
supply. Instrument pneumatic tubing & fittings which are in VENDOR scope for actuator
assembly shall be 1/4" OD as minimum.

• Same consideration applicable for pneumatic hook ups are valid also for hydraulic hook
ups.

8.2.1 Air Distribution Manifolds

• The instrument air supply and distribution system shall be executed in such a way as to
ensure the continuity of operation of instruments and, at the same time, to allow normal
equipment servicing. They are used for the centralisation of several feeders in the
instrument air distribution system.

• The air manifold must be made in stainless steel from drawn seamless pipe, hot formed
caps and forged coupling and taps, and manufactured according to ASME ''Boiler &
pressure vessel code sect. VIII”.

• The standard type for air distribution manifold shall be 5 or 10 connections; designed for
the simultaneous operation of all instruments with minimum 20% spare take off which shall
be plugged. The air distribution manifold shall be provided with isolating Ball Valves ½”
NPT-F fitted with hexagonal male plugs, and 1 no. of drainage Ball Valve ½” NPT-F fitted
with hexagonal male plug. The air distribution manifold shall be threaded to the shut-off
valve.

• Same considerations are applicable in case the fluid used is not air but another utility (for
example nitrogen).
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requirement
Status inRev.
case air
251034DIST50888 ZMDE-I-ST-50888 manifold is used, details 17 / 31
ENI Iraq b.v. EX-DE 00 spec.
already in the FEED

if provided by piping ,follow the piping

spec and datasheet , no need to
8.2.2 Ball Valve
mention in this spec
• The general design is based on a Quarter Turn Ball Valve type.

• This shall be used as isolation valve in instrument air manifold.

• Unless different project requirements, the relevant main features are the following:
- 316 SS material for body, ball and stem or as per the relevant pipe class.
- End connections: ½ NPT
- Ball seats materials: soft seats (i.e.: PTFE).
- Spindle locknut is vibration resistant to avoid working loose.
- Full bore or reduced bore execution.
- FIRESAFE execution (if requested).
- Anti-static design as standard.
- Pressure rating according to project requirements (6000/10000 psig).
- Temperature rating: -50°C to +150°C.

8.3 Cable Tray Installation

Cable routes in hazardous areas shall be provided in compliance with codes and
recommendations for Zone 1 or Zone 2 as defined by IEC, using when permitted, prefabricated
hot dip galvanized steel trays on which armoured cables shall be laid.
Cables may be routed:

• On cable racks, ladders, trays, conduits or on special construction

• In directly buried trenches, if applicable.

• In concrete ducts
Mixed solutions are possible.
ESD and F&G instruments wiring shall include separate junction boxes and cables. However,
cables shall share the common routes and cable trays.
Whenever possible, signal cables shall not be laid close to equipment (transformers, motors,
power change-over switches, etc.), that could interfere with measurement signals.
Since both instrument signal and electric power cable may coexist in some of underground cable
banks, suitable design shall be provided to ensure that proper separation exists between the
power wiring and instrument wiring to avoid any induced voltage or electrical interference.
The cabling system between buildings (e.g., Control Room, RR, LER, MCC Room, etc.) shall
preferably be routed direct buried trenches where necessary structure is not available for trays.
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Inside the buildings, the field cables, prefab & system cables shall be orderly laid underneath the
floating floor in cable trays having sufficient spare capacity to permit addition of future cabling
without the need to rearrange existing cabling.
Separate tray system shall be provided for power (110/230 Vac) and instrumentation signal/power
cables. Multiple tray levels are recommended for cable segregation.
The following wiring classifications shall run in separate trays or conduits, as a minimum:

• 24 Vdc circuits (Analog-Digital Signal Cables, Communication, Telecom and 24Vdc Power
Cables)

• 230 Vac circuits, 110 Vac circuits (if any)

The route of signal cables shall be envisaged at a suitable distance from parallel routes of power
cables: e.g., a minimum distance of 300 mm shall be ensured in the case of supply voltages not
exceeding 400 V ac and currents not exceeding 50 A.
The following table specifies the minimum spacing requirements for parallel runs.

Power Supply (V) Distance (mm)

≤400 300

6000 and higher 600

In case of electrical and instrument cable crossing at 90° (right angle), minimum distances shall
be 300 mm.
For above ground and underground cable routing requirement, refer to the project Typical
Installation Drawing Doc. No. - 251034DIDQ02253, 251034DIDQ02254, 251034DIDQ50795 &
251034DIDQ50796.

8.3.1 Cable Trays

• Cable trays shall be used to support cables or long run tubing.

• Tubing/pipes and cables need a system for clamping on the relevant trays about every
meter or according to project requirements. The system to be used has to be simple,
quickly opened to allow dismounting for repairs and service.

• To prevent corrosion of tubing, the tubing clamps have to properly designed (i.e.: with an
insulating gasket of rubber or Teflon type) that shall be placed every 2-3 meters between
tubing and tray. Tube clamp assemblies, suitable for single and multi-level tube
installations, shall be PVC based with metallic clamps & SS316 top plate and shall be
supplied complete with mounting brackets and assembly key.

• Any cable/tubing trays shall be complete of all grounding equipment that assures an
electric continuity for all the elements.
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• Cable trays shall be ladder type for main cables with cover (junction box to marshalling
cabinet) and perforated type for secondary cables (instrument to junction box). It shall be
heavy duty, return flanged cable trays with accessories, Hot Dipped Galvanised Steel to
provide an average thickness of 100 microns. Sheet thickness shall be >=1 mm, dependent
on the tray’s width and on the loading requirement.

• The Cable tray bolts/nuts shall be in HDG steel (HOLD-2).

• Typical perforated tray widths shall be 50mm, 100mm, 150 mm, 300 mm and ladder tray
widths shall be 450 mm, 600 mm, or 750 mm. Other tray widths can be used based on
cable loading requirement.

• All accessories, internal couplings and continuity straps shall be fully compatible with cable
tray, or cut lengths of tray, irrespective of where cut has been made.

• Dimension shall be suitable for the required number and types of cables contained,
including 20% of the room to accommodate future spare cables.

• Angles in cable trays, conduit or trenches shall be based on the minimum-bending radius
of the thickest cable.

• The electric continuity of a system of cable trays shall be obtained by sections of earth
wires, fixed by bolts through the tray. Each system of cable trays shall be connected to the
protection earthing system.

• Support Systems:
- Metal channel cable support system shall comprise channels, channels combinations,
cantilever arms, brackets, fittings, nuts, bolts and washer, all in accordance with EN
ISO 1461:2009.
- Channel, channel combinations cantilever arms and support brackets shall be
fabricated from a minimum 2.5 mm thick Grade 430 A steel according to EN 10025,
hot dipped galvanised to an average thickness of 140 microns according to EN ISO
1461 or painted as per the project Specification for Painting, Coating, Lining and
Fireproofing - 251034DXSF50646 suitable for structural requirement (HOLD-3).
- Fittings shall be flat plates, angles, V and Z shape and beam clamps fabricated from
a minimum 6 mm thick Grade 430A steel to EN 10025, hot dipped galvanised to an
average thickness of 80 microns to EN ISO 1461 or painted as per the project
Specification for Painting, Coating, Lining and Fireproofing - 251034DXSF50646
suitable for structural requirement (HOLD-3).
- Trays routed outside shall be supported on the structural steel racks, sometimes
common with piping, if required.

• Refer to the project specific Typical Electrical and Instrument Installation Drawings for
additional information.
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8.3.2 Cables Conduits

• The use of conduit system in hazardous area shall be minimized.

• Minimum conduit size shall be ½” to connect instruments at field junction boxes.

• This system of protection shall be complete of all accessories, to guarantee a suitable
degree of protection (IP55 minimum), and to minimise the effect of any machine vibration
through flexible pipe.
• In case, if there is any unavoidable situation, to ease the cable routing a small portion of
underground routing could be foreseen. Also, due to space constrain, there could be a
requirement to consider conduits. Cable conduits & their fittings shall be of Hot Dipped
Galvanized Steel.
• Suitable conduits shall be used for underground to above ground transitions where
required for protection of the cable.
• Underground conduits, which connect pits to junction boxes, where passing the floor slab,
concrete foundations or close to high voltage routing, shall be sleeved.
• Open conduits for above ground armoured cable routing can be considered in place of
cable trays, where required to route less number of cables. Conduits routed outside shall
be supported on the structural steel racks, sometimes common with piping, if required.
• Refer to the project specific Typical Electrical and Instrument Installation Drawings for
additional information.

8.3.3 Cables Ducting

• Cable passages/duct shall be designed so that cable laying and cable pulling is possible
within the allowable mechanical properties of the cable.
• Where trenches for signal cables pass under roads or below other cable trenches or pipes,
protective PVC pipes or concrete ducting (If damage from the heavy traffic roads is
envisaged) shall be provided to facilitate future cable laying.
• Refer to the project specific Typical Electrical and Instrument Installation Drawings for
additional information.

8.3.4 Cables Transit Systems (MCT)

• Building regulations demand the separation of structures into well-defined sections, to
maintain the non-hazardous area classification within the building.
• The barrier between each section normally consists of a wall and floor, designed to
withstand an emergency situation for a given period of time. Cable penetrations through
these barriers must be sealed to maintain integrity.
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• Cable Transit shall be also capable to protect sensitive electric/electronic equipment from
electromagnetic disturbances. It shall be achieved with cable transit for EMC
(Electromagnetic Compatibility) application that reduces Electromagnetic Interference
(EMI) level.

• MCT blocks shall be peelable type and IP-65 certified as minimum.

• The transit system consists of the following major components:

- Metal frame:
This is attached to the structure and form the boundary for the penetration. The frame
provides a secure anchorage for the sealing cables. Also maintaining enclosure fire
rating. MCT frame shall be of carbon steel.
- Tolerant insert block:
Insert block fit around the cables within the frame. All cables vary dimensionally by
some degree along their length. The tolerant block is designed to allow for these
variations in cable diameters by using five individual sealing faces, taking up the cable
variations within their own individual areas.
Additionally, this flexibility allows for a range of cable sizes to be accepted by each
size of block.
The cable range shall be shown at the end of each block and indicates the maximum
and minimum cable sizes. For ease of reference each block shall be colour coded.
The insert blocks shall be made from an intumescent flame retardant elastomer.
- Filler block:
Filler blocks are generally solid in construction and are used to fill spaces within the
frame which are not required for services. Thus, allowing spare capacity for future
requirements.
The filler blocks are made from an intumescent flame retardant elastomer.
- Stayplate:
A stayplate is installed to anchor insert and filler blocks into the frame and to allow
ease assembly. Stayplates are mounted between each row of insert blocks and shall
be made in stainless steel.
- Compression system:
This compression system seals the penetration when all the services have been
installed. The three part endpacker transmits an evenly distributed pressure to the
compression plate thus obtaining an effective seal around cables.
The parts are the following:
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o Packing blocks made by intumescent flame retardant elastomer.

o End-packer packing plates made by stainless steel.
o Compression plates made by primed cast steel.

• Refer to the project specific Typical Electrical and Instrument Installation Drawings for
additional information.

8.3.5 Cable Glands

• The components shall be double seal type with armour clamping cone for armoured cables,
single seal type for un-armoured cables; both body and ring shall be made of ENP brass
(Electroless Nickel Plated brass). Cable glands shall be double compression type with PVC
protective shrouds certified for dual certification of Ex-d and Ex-e for outdoor application.
For indoor application PVC protective shroud is not required. Brass components shall be
according to ASTM C38500 with material composition of 59% Cu, 3% Pb, 38% Zn.

• Cable glands shall be dimensionally compatible with the specified cable on which they are
to be used. The overall seal provided by the cable gland shall comply with IP65 minimum
as protection degree according to IEC 60529. Cable glands shall have ISO threading
(usually M20, M25, M32, M40 and M50).

• Earth tags are required for guaranteed ground continuity between cable glands and
equipment.

• For anti-loosening protection each cable gland must be provided with relevant locknut.

• Cable gland shall be complete of seals suitable for cables which could have 'cold flow'
characteristics as requested in the IEC 60079-14, clause 9.1.3. “Cold flow” is a term used
for materials that flow when subjected to pressure at ambient temperature.

• The threads of cable glands shall be protected during installation with silicone grease.

• Cable glands shall have metric threads according to ISO 7-1 (ex UNI 6125).

• Each cable gland shall have the following marks:

- Manufacturer' s name
- Max/min. diameter of passing cable (mm)
- Type and dimension of thread
- Type of construction material
- Certification.

• Refer to the project specific Typical Electrical and Instrument Installation Drawings for
additional information.
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8.3.6 Cable Marker

• Cables shall be properly marked by pre-printed (originated by software source, based on
the relevant terminal/interconnecting drawings), non-metallic marker tags at both ends.
Cable markers shall be provided for the life of the cables.

• All marking shall be clear, permanent, and resistant to UV light, smudging, solvents, water,
oil and dirt.

• Refer to the project specific Typical Electrical and Instrument Installation Drawings for
additional information.

8.3.7 Earthing
• The earthing system shall be executed according to electrical codes and taking into
consideration the constraints for cathodic protection of pipeline.

• Two earthing networks shall be designed for the overall instrumentation:

- one for signal reference named "Functional Earthing network"
- one for safety named “Protection Earthing network".

• The "Functional Earthing network" shall gather all earth connections of all
electric/electronic “zero volt” reference signal, intrinsic safety barriers and shields of cables.

• The “Protection Earthing network " shall gather all earth connections of all structures and
metallic casings of instrument or equipment (e.g., supports, cable tray, cable armours,
casing or housing, junction boxes, cabinet, etc.).

• A ground wire for each instrument case to the ground bus shall be provided.

• For shielded cables, the shield (and drain wire) shall be carried as an additional insulated
conductor. Instrument cable shield wire shall be tied back at the instrument side and
terminated at the marshalling panel on isolated earth bar
(instrument signal earth bar).

• The cable armour shall be connected to safety earth at both sides of the cable via the cable
gland.

• For the earthing of Ex-i instruments and relevant cable screens special requirements shall
be applicable according to IEC 60079-14 and COMPANY standard 20532.ENG.STA.STD.

• Instrument and JB earthing connections on the enclosure are suitable for 6mm2 earthing
cable & 16mm2 earthing cable is applicable for Panels.
define coductor
matereial solid /• For more details, refer to the COMPANY standard Earthing Systems for Instrumentation
stranded copper ? Plants Doc. No. - 20532.ENG.STA.STD. Also, refer to the project specific Typical Earthing
outer pvc color ? Scheme - Doc. No. 251034DIDQ02255 and 251034DIDQ50797.

PEG reply: Earthing cable

details provided in Cable
specification.
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Status
251034DIST50888 ZMDE-I-ST-50888 24 / 31
ENI Iraq b.v. PEG reply: this is
remoteEX-DE 00 transmitter,
type for all
applicable for all pressure transmitter, temperature
transmitters with LCD
display.
transmitter?
8.4 Prefabrication and Erection of Brackets for Supporting
• To facilitate reading, field instruments (except blind transmitters) shall be mounted on
brackets/pedestal so that the center of the instruments is at about 1.4 to 1.50 m above
walkways, platforms or grade level.

• Instrument location shall ensure sufficient free space around for ease of installation,
removal and maintenance.

• Instrument mounting supports shall not be fixed to grating, as this does not provide
sufficient stiffness and does not allow the grating to be removed.

• Instrument stands shall be fabricated from 2” NB or 4” NB pipe and be of welded and bolted
construction. Instrument stands pipe shall be hot dipped galvanized or painted as per the
project Specification for Painting, Coating, Lining and Fireproofing - 251034DXSF50646
suitable for structural requirement (HOLD-3).

• The supports fixing bolts shall always be in HDG steel (HOLD-2).

• To avoid corrosion, insulation pads shall be installed wherever dissimilar metal come into
contact.

8.5 Junction Boxes

8.5.1 General
• The junction boxes shall be suitable for outdoor operation and under the environmental
conditions as specified in project Basic Engineering Design Data Doc. No.
251034DPRB03047.
Account shall be taken of all the environmental factors that may affect materials life and
safety, such as:
- Minimum and maximum temperatures.
- Combined effects of temperature and humidity.
- Solids, sand, dust.
- Corrosive and polluting substances.
- Mechanical stress and vibrations.

• Junction boxes shall receive signals of the same type and shall be segregated by
destination of cable in Control Room.
Junction boxes shall be provided separately for:
- Analogue and digital signals
- Digital signals (E.g., Solenoid valves, lamps with high power consumption, etc.)
- Fire & Gas detection
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- Vibration monitoring
- Low voltage cables
- Communications
- 24 Vdc power supply.

• The junction boxes shall be made of stainless steel AISI 316 or copper free aluminium
alloy

• Screws, mounting accessories, hinges shall be of AISI 316. Seal gasket for cover shall be
made of Neoprene.

• The protection Degree shall be IP 65 as a minimum, according to IEC 60529.

• Junction boxes shall be complete with terminals and accessories such as mounting rails,
end plates, mounting lugs, seal gasket for cover, breathing device and earthing bolt.

• Internal and external earthing bolt shall be provided.

• Non hygroscopic and non-loosening composable terminals shall be installed on rail DIN
type. For I.S. circuits, terminals shall be Blue. Terminals for Non-I.S. circuits shall be
Grey/Biege. Terminals shall be minimum section of 2.5 mm2, built with modular type
terminals complete with terminal blocks platelets and label holders. Terminals shall be
isolated from the junction box body.

• Junction boxes shall have adequate space between terminals and sides of the box to
facilitate easy cabling.

• All gaskets utilised for box/accessories assembly shall be suitable for the environmental
conditions specified on the technical data sheet.

• The multicore cable shall enter in the boxes generally from the bottom plate, and the
individual cables from bottom/side plates according to cable quantities/sizes.

• Cable entries from the top shall not be allowed.

• The junction boxes must be supplied with gland plates for cable entry. Unused entries shall
be sealed to maintain equipment certification, with nickel-plated brass, Ex-d and Ex-e dual
certified plug.

• Breathing devices shall be mounted on boxes installed in hazardous area for providing a
suitable ventilation and minimize condensation phenomena inside the box.

• The breather shall contain a flame-trap; holes, placed under the head of the body, allow
breathing without affecting the protection degree of the enclosure.

• Breather shall be tightly engaged in either a horizontal or vertical bottom position into a
threaded hole of the box.
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• The identification Tag of each junction box shall be clearly indicated on the front of junction
box.

• The external tag plate shall be as follows:

- black on red traffolyte or equal material label, permanently attached with screws for
safety applications;
- black on light blue traffolyte or equal material label, permanently attached with screws
for IS junction boxes;
- black on white traffolyte or equal material label, permanently attached with screws on
all other services.
- In addition, SS316 tag plate riveted or screwed on the box shall be provided.

• The tag number label may be integrated with the “Nameplate”. The provided tag number
shall be large, clear and easy to read in the final installed position.

• All junction boxes shall have highly durable and corrosion resistant stainless steel
certification label, giving the following information:
- Manufacturer’s name, model and serial number.
- Junction box tag.
- Certification type and degree of protection (electrical and mechanical).
- Certification No.
- Year of manufacture.
- CONTRACTORs name
- Order item No.

8.5.2 Junction boxes composition

• Junction boxes shall be designed to house multi-pairs, multi-triads or multi-cores cable, as
hereafter described. One junction box for each primary/main (multi-pair/triad/cores) cable
shall be provided.

• Cable entries’ quantity and dimensions shall be confirmed in accordance with the cable
selection and wiring drawings.
No. of Terminal Numbering
Type of Junction Boxes Type of Cables (Note-1)
Terminals (Note-2)
6 Pair – Individual & 1,2,SH / 3,4,SH…/
19 Nos.
Overall Shield 11,12,SH,OSH
Analog Signals (AI / AO)
12 Pair – Individual & 1,2,SH / 3,4,SH…/
37 Nos.
Overall Shield 23,24,SH,OSH
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No. of Terminal Numbering

Type of Junction Boxes Type of Cables (Note-1)
Terminals (Note-2)
24 Pair – Individual & 1,2,SH / 3,4,SH…/
73 Nos.
Overall Shield 47,48,SH,OSH

6 Pair – Overall Shield 13 Nos. 1,2 / 3,4…/ 11,12,OSH

Digital Signals 24Vdc (DI
/ DO) including Control
12 Pair – Overall Shield 25 Nos. 1,2 / 3,4…/ 23,24,OSH
and Interlock (DO)
Signals
24 Pair – Overall Shield 49 Nos. 1,2 / 3,4…/ 47,48,OSH

6 Triad – Individual & 1,2,3,SH / 4,5,6,SH…/

25 Nos.
Overall Shield 16,17,18,SH,OSH
12 Triad – Individual & 1,2,3,SH / 4,5,6,SH…/
RTD signals 49 Nos.
Overall Shield 34,35,36,SH,OSH
24 Triad – Individual & 1,2,3,SH / 4,5,6,SH…/
97 Nos.
Overall Shield 70,71,72,SH,OSH
12 Core – No Shield 12 Nos. 1,2 / 3,4…/ 11,12
Solenoid Valves (DOs)
24 Core – No Shield 24 Nos. 1,2 / 3,4…/ 23,24
Instruments Power 12 Core – No Shield 12 Nos. 1,2 / 3,4…/ 11,12
Supply 24Vdc 24 Core – No Shield 24 Nos. 1,2 / 3,4…/ 23,24

Notes:

1. Cable conductor size shall be 1 sqmm for multipair / triad cables and 2.5 sqmm for
multicore cables as minimum. However, the same shall be decided based on voltage drop
calculation for long run cables.
2. Individual shield (SH) and Overall shield (OSH) of cable shall be terminated at dedicated
terminals in terminal strip at junction box side.

8.6 Instrument Shade

All electronic instruments located in an open area (outside buildings or shelters) shall be protected
from direct sunlight by a proper stainless steel / GRP shade.

9 INSPECTION AND TESTING

The tests shall be carried out in conformity with the reference normative mentioned in the project
documentation. These tests can be attended or not attended type.
Unattended tests
An unattended test is a VENDOR's internal test. The test documentation provided by the VENDOR
for each component/equipment shall be reviewed by the CONTRACTOR/COMPANY. The test
certificates shall be sufficiently detailed, especially those relevant to the functional tests.
The internal tests scheduled in the production cycle shall be generally considered sufficient for all
the mass-produced equipment which shall not utilized for special heavy operations.
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Most of the components described in this specification can be considered suitable for unattended
tests.
Attended tests
Unless otherwise required, the attended tests are required when one of the following conditions
applies:
- complexity of the equipment
- importance of the service for which the equipment is provided
- safety requirements
An attended test is a test carried out in front of COMPANY's personnel or personnel of an external
Body nominated by the COMPANY.
The tests specified for each type shall be carried out on the percentage of specimens defined. in
accordance with the applicable Specifications, Inspection Data Sheets (I.D.S.) and code
requirements as appropriate.
The VENDOR shall provide a complete report of all tests undertaken.

• For Junction boxes, the final inspections shall consist of:

- Visual inspection: The exterior of the junction boxes shall be visually inspected to
ensure that there is no trace of impact, shock or damage due to incorrect handling
during construction and assembly.
- Applied voltage test: The test shall be conducted with earth voltage twice the supply
voltage plus 1000 V, for 1 second.
- Checking of labelling, legal stamping and nameplate.
During inspection and testing, the data shall be correctly recorded in the “test certificate”.

9.1 Testing Certificates

The VENDOR shall issue the following documentation for each tested component/equipment:
- copies of the test certificates
- copies of electrical certificates, issued by Recognized Testing Authorities, in conformity
with the international or local Normative references, for the electrical
component/equipment.
- copies of the certificates declaring the conformity of the equipment to the applicable
specifications and Rules.
- copies of mechanical protection certificates

9.2 Material Certification

Material Certification shall be provided in accordance with Project Documentation Requirements
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10 QUALITY CONTROL / QUALITY ASSURANCE

The VENDOR shall demonstrate that he operates a quality system in accordance with an
internationally recognized standard such as ISO 9001:2000. The effectiveness of the quality
system and the VENDOR’s compliance with it shall be subject to monitoring by CONTRACTOR
and in addition, may be audited by an agreed period of notice.
The VENDOR shall submit a quality control program for CONTRACTOR’s review at the time of
proposal.

11 HEALTH, SAFETY AND ENVIRONMENT

The VENDOR shall be responsible for ensuring that the goods and services supplied meet all
applicable regulations on health, safety and environmental issues.
The equipment shall be designed to operate safely and satisfactorily at all expected combinations
of process, utilities, climates and environmental conditions including those at start-up, shutdown,
part load operation, and emergency cases while retaining the overall system security, reliability
and availability.

12 PERFORMANCE GUARANTEE
The VENDOR shall guarantee the mechanical design, material of construction, workmanship and
performance of the equipment for the specified application as per the data sheet and material
requisition.

13 PRESERVATION, STORAGE, HANDLING AND SHIPPING

13.1 General
Equipment and materials shall be preserved and protected to withstand road and sea transit and
an extended period of storage on the job site of 12 months. Equipment shall be protected to
safeguard against all adverse environment conditions that may be encountered during shipment,
storage and installation.
Unless otherwise specified, preparation for shipment and storage, as well as handling of
component and equipment shall be in accordance with the applicable Project Specification and
Quality requirement as minimum.
Off-site warehousing will be available for equipment requiring environmental protection. The
VENDOR’s bid shall address this subject and provide an inventory of equipment, which would
require warehouse storage.
All items subject to internal preservation shall be tagged and identified. Tagging shall indicate the
type of preservation used.
All exposed unpainted surfaces shall be coated with approved preservations or wrapped with
suitable tape or equivalent.
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VENDOR shall provide weights and dimensions of all equipment and items during transport,
installation, operation and maintenance activities.

13.2 Bulk Material

Cable entries and process line connections shall be plugged or capped.
Boxes containing electric components shall be sealed with tape or polyethylene sheeting after the
installation of silica gel bags.
All open –end pipe and tubing shall be fitted with plastic end caps, held in place by waterproof
tape. Flanged pipe ends shall be blinded off using bolted metal covers with gaskets and sealed
with suitable tape.
All external machined surfaces on valves shall be coated with an approved preservative.
Valves shall be left in the open or closed position in accordance with the Manufacturer’s
recommendations and valves internals shall be protected with approved suitable preservative.

14 INSTALLATION, SITE TESTING AND COMMISSIONING

VENDOR shall provide full details for installing, site testing, commissioning and start-up of the
equipment as specified in the Project Documentation.

15 SPARES
The VENDOR shall provide itemized and priced recommended spare parts and consumable lists
as follows for:
- Installation and commissioning
- First two years of operation
- Insurance / Capital spares
- Parts to be replaced because of their operating life limitations.
After the award of Purchase Order, the VENDOR shall complete and submit the Spare Parts
Interchangeability List (SPIL) provided by the COMPANY/CONTRACTOR.

16 DOCUMENTATION
VENDOR shall submit all documentation related to each equipment / system for CONTRACTOR’s
authorization or information, as required by COMPANY’s standard procedure. Mutual agreement
on scheduled submittal of drawings and engineering data shall be an integral part of any formal
Purchase Order. Comments made by CONTRACTOR on drawing submittal shall not relieve
VENDOR or Sub VENDOR of any responsibility in meeting the requirements of the specifications.
Such comments shall not be construed as permission to deviate from requirements of the
Purchase Order unless specific and mutual agreement is reached and confirmed in writing.
Logo and business name COMPANY Document CONTRACTOR Revision Index Sheet of
of Document Company Identification Document Identification Sheets
Validity
Rev.
Status
251034DIST50888 ZMDE-I-ST-50888 31 / 31
ENI Iraq b.v. EX-DE 00

Such comments shall not be construed as permission to deviate from requirements of the
specification/purchase order unless specific and mutual agreement is reached and confirmed in
writing by CONTRACTOR/COMPANY.
Each drawing shall be provided with a title block in the bottom right-hand corner incorporating the
following information:

• Official trade name of the VENDOR;

• VENDOR drawing number;
• Drawing title giving the description of contents whereby the drawing can be identified;
• A symbol or letter indicating the latest issue or revision;
• PO number and item tag numbers.
Revisions to drawing shall be identified with symbols adjacent to the alterations, a brief description
in tabular form of each revision shall be given, and if applicable, the authority and date of the
revision shall be listed. The term “Latest Revision” shall not be used.
Unless otherwise stated in the Purchase Order, the VENDOR shall at least supply the following
documents. The language used shall be ENGLISH.
Drawing and documentation shall be in accordance with the material requisition. As a minimum
following drawings and documents shall be provided by the VENDOR:

• Installation and maintenance instructions.

• Recommended spare parts list (start-up & commissioning, 2 years operational), as
applicable
• Warrantee.
• Material certificates.
• Dimensional drawings.
• Bill of material.
• Hazardous area certificates (as applicable).
• Ingress protection certificates (as applicable).