Design guide

Energy Recovery Device

iSave
Membrane cleaning of RO-system

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Design guide Membrane cleaning of the RO-system with iSave ERD

Table of Contents Membrane cleaning.................................................................................................................................................................. 3

Starting up the system............................................................................................................................................................. 4

Starting up the system............................................................................................................................................................. 5

2 180R9214 / 521B1165 / DKCFN.PI.003.G6.02 / 09.2017

Design guide Membrane cleaning of the RO-system with iSave ERD
Below procedures are general guidelines for
the membrane cleaning of SWRO-systems with
the Danfoss iSave. Procedure details may differ
depending on the system design.
The numbers marked in () refer to the
diagram’s below.
The purpose of membrane cleaning is to reduce
scaling and fouling in the membranes. For opti-
mal performance specific chemicals are required,
depending on the cause of the contamination.
After chemical treatment the system must be
flushed with fresh water. The flushing water,
coming out of the membranes, may consist of a
large amount of suspended inorganic particles. It
is important to assure that these particles are not
fed into the iSave(s) or pump(s).
NB! It is recommended to disconnect the
piping from the “HP in” of the iSave and flush
the contaminated water from the membranes
directly to drain. By disconnecting the pipes
there will be no accumulation of
contaminations in the HP-piping and
HP-valves. See P&ID no 2.
180R9214 / 521B1165 / DKCFN.PI.003.G6.02 / 09.2017
Membrane cleaning
The procedures below are based on Dow’s
Cleaning and Sanitization: Cleaning steps
described in Dow’s Form No. 609-02090-1005.
Other procedure may be used depending on the
membranes used.
Below procedure is according P&ID no 1.
1. Stop the high-pressure pump(s) (4), and stop
the iSave(s) (11).
2. Stop the seawater supply pump (A).
3. Close valve (9 and 27) and open valve (16 and
28), and feed cleaning solution through valve
(7).
4. Pump mixed cleaning solutions to the vessel
at conditions of low flow rate and low pressure
to displace the process water. Use only
enough pressure to compensate for the
pressure drop from feed to concentrate.
The pressure should be low enough that
essentially no or little permeate is produced.
A low pressure minimizes re-deposition of
dirt on the membrane. Dump the brine/
concentrate to prevent dilution of the
cleaning solution.
5. Recycle: After the process water is displaced,
cleaning solution will be present in the
concentrate/ brine stream. Recycle the
cleaning solution from the piping to the
cleaning solution tank.
6. Turn of the pump and allow the elements
to soak.
3
Design guide Membrane cleaning of the RO-system with iSave ERD

7. Feed the cleaning solution at high flow into 9. Open valve (9) and continue flushing.
the “full flow cleaning” adapter (7). The high The iSave(s) may start to rotate backward –
flow rate flushes out the foulants removed this is OK.
from the membrane surface by the cleaning.
10. When flushing is finalised – assure that no
8. Flush RO permeate or deionised water into foulants remain in the piping or valve (9).
the “full flow cleaning” adapter (7).
Flush out the cleaning solution. 11. Close the high pressure “full flow cleaning”
It is essential that the water used for the final valve (7) and close valve (16 and 28).
pre-flush is pre-filtered to a level described
in the datasheet. 12. Open valve (27)

P&ID no. 1

VFD 22

4 VFD 22

M
25

2
26 18
Media filter B C 3 5
Filter Filter PI PI
3 micron 10 micron
M 6
A PS
4 17
nominel PI absolut 25 PS
PI
Permeate

F
F

18
* 12 26 Flowmeter
1
F

Full flow
LP in cleaning/CIP 8
PI 7
PS HP out HP out
21
24 11 11 10
Fresh water iSave PI
9
permeate flush HP in
HP in

16
M
M

28
VFD VFD CIP
23 23 14 13
PI PS 20 15 27
F

Drain

19

* Second stage filter: If recommended housing design and cartridges are not used, a second stage filter is required

Below procedure is according P&ID no 2. The pressure should be low enough that
essentially no or little permeate is produced.
1. Stop the high-pressure pump(s) (4), and stop A low pressure minimizes re-deposition of dirt
the iSave (11). on the membrane. Dump the brine/
concentrate to prevent dilution of the
2. Stop the seawater supply pump (A). cleaning solution.

3. Disconnect pipe in joint (9) and connect the 7. Recycle: After the process water is displaced,
pipe to low pressure “Full flow cleaning” cleaning solution will be present in the
joint (16). concentrate stream. Recycle the cleaning
solution from the piping to the cleaning
4. Plug pipe in joint (9). solution tank.

5. Close valve (27) and open valve (28) 8. Turn of the pump and allow the elements to
soak.
6. Pump mixed cleaning solutions through valve
(7) to the vessel at conditions of low flow rate 9. Feed the cleaning solution at high flow into
and low pressure to displace the process the “full flow cleaning” adapter (7) on the
water. Use only enough pressure to feed side of the membrane. The high flow rate
compensate for the pressure drop from feed flushes out the foulants removed from the
to concentrate. membrane surface by the cleaning.

4 180R9214 / 521B1165 / DKCFN.PI.003.G6.02 / 09.2017

Design guide Membrane cleaning of the RO-system with iSave ERD

10. Flush RO permeate or deionised water into 11. When flushing is finalised – Close the high
the “full flow cleaning” adapter (7) on the pressure “full flow cleaning” valve (7) and
feed side of the membrane. Flush out the close valve (28).
cleaning solution.
It is essential that the water used for the final 12. Connect the high pressure pipe to joint (9)
pre-flush is pre-filtered to a level described in again.
the datasheet.

P&ID no. 2

VFD 22

4 VFD 22

M
25

2
26 18
Media filter B C 3 5
Filter Filter PI PI
3 micron 10 micron 6

M
A PS
4 17
nominel PI absolut 25 PS
PI
Permeate

F
F

18
* 12 26 Flowmeter
1
F

Full flow
LP in cleaning/CIP 8
PI 7
PS HP out HP out
21
24 11 11 10
Fresh water iSave PI 16
permeate flush HP in
HP in
9
M
M

28
VFD VFD CIP
23 23 14 13
PI PS 20 15 27

v
F

Drain

19

* Second stage filter: If recommended housing design and cartridges are not used, a second stage filter is required

VFD 22

4 VFD 22
M

25

2
26 18
Media filter B C 3 5
Filter Filter PI PI
3 micron 10 micron 6
M

A PS
4 17
nominel PI absolut 25 PS
PI
Permeate
F
F

18
* 12 26 Flowmeter
1
F

Full flow
LP in cleaning/CIP 8
PI 7
PS HP out HP out
21
24 11 11 10
Fresh water iSave PI 16
permeate flush HP in
HP in
9
M
M

28
VFD VFD
23 23 14 13 CIP
PI PS 20 15 27
F

Drain

19

* Second stage filter: If recommended housing design and cartridges are not used, a second stage filter is required

180R9214 / 521B1165 / DKCFN.PI.003.G6.02 / 09.2017 5

Danfoss A/S
High Pressure Pumps
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Denmark

© Danfoss | DCS (im) | 2017.09 521B1165 | DKCFN.PI.00.G6.02 | 6