SECM SDN. BHD.

(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434

METHOD STATEMENT OF ELECTRICAL WORK FOR ELE - 02

TRANSFORMER INSTALLATION

1.0 PURPOSE

The purpose of this statement is to document the correct procedure and installation of
Transformer. This is essential procedure to ensure that the installation is carried out by the
company complied with the specification or requirement to deliver quality installation works
to the clients.

2.0 MATERIAL

a) 11kV/0.42kV Dyn11 AN/AF Cast Resin Type Transformer c/w housing, ventilation
fan and digital thermometer.

Lower Ground 2
1) 1 Unit of 1500 kVA ( No.1 )

Lower Ground 2
2) 2 Units of 2500 kVA ( No.2 & 3 )

Basement 1
3) 4 Units of 3000 Kva ( No.4 , 5 , 6 & 7 )

b) Torque Wrenches
c) Hydraulic Jacks
d) Foundation bolts
e) Spanners
f) Timber

3.0 PRE-INSTALLATION

1) Manufacturing testing and commissioning is carried out prior to the Transformer

delivery.

2) Secure all the necessary shop drawing layouts and determine the actual position
to commence installation with the mobilisation of required work force, tools and
equipment.

3) Drop-off route will be prepared in drawings and shall be discussed and

confirmed by builder’s prior delivery of Transformers.

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 SECM SDN. BHD.
(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434

4) Delivery date and time shall be coordinated with builders in order to minimize
obstruction of site work.

5) Door size (inclusive of door frame) of particular room shall be checked and to be
ensured that the equipments are able to be entered.

6) Before the delivery of transformer, the following inspection is to be carried-out:

a) A clear and adequate opening / access prior to the unloading purposes.

b) The transformer rooms shall be free of dust, dry and well ventilated.

c) The architectural finishes such as plastering, painting works shall be

completed.

d) Mark the transformer positions on the floor in accordance to the

dimensions as shown in the approved shop drawing.

e) Ensure that the floor is sufficiently level.

f) Ensure that to determine proper equipment route / access at the beginning

from main entrance until transformer room.

4.0 TRANSPORTATION AND UNLOADING

1. All the transformers shall be packed and delivered to site with plastic sheet /
paper sheet cover to prevent damage and to keep dust away.

2. Each transformer shall be tagged externally as shown in the approved shop

drawing for easy identification at site.

3. All the transformers must be securely wedged to prevent any movement during
transportation to site.

4. The transformer manufacturer shall provide lifting eyes to be located on the top
of the transformer. Information such as equipment weight or any special lifting
devices shall be co-ordinated.

5. Hoisting rope shall be have valid of certification before placed on the lifting
eyes.

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 SECM SDN. BHD.
(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434

6. The steps for unloading of transformer are described as follow:

 Park the mobile crane and the truck nearby to the designated drop
location.

 Supervisor will check the site to ensure that there is no potential

danger during hoisting.

 Ensure that the lifting eyes are attached strong enough for the
lifting operation.

 Hoisting steel ropes are then placed to the lifting eyes and the
mobile crane.

 The transformer is then lifted-up 300mm above the ground for 30

seconds. Observation for any abnormalities is made.

 If nothing is unusual, the transformer is then hoisted-up.

 The transformer is then lowered down at the unloading point.

 It will then be rolled into the Transformer Room by the means of

manpower pushing the transformer which is supported by four
bi-directional wheels.

 The transformer is then raised-up by hydraulic jacks and then be

supported with timber.

 The transformer is then slowly lowered onto the floor.

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 SECM SDN. BHD.
(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434

MSB/ TRANSFORMERS
FOR ENT HUB WILL
UNLOAD AT GATE 3
ENTRANCE AREA

** Lorry will park at Gate 3 entrance and will hoist down at ramp area using
mobile .Equipment will unload at LG1 and move down using ramp

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 SECM SDN. BHD.
(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434

EQUIPMENT
MOVE DOWN
FROM RAMP LG1

MSB ROOM AND

TX ROOM FOR
ENTERTAINMEN
HUB LOCATED AT
BASEMENT 2

** There got two wall need to hold first for equipment move inside the room (2400mm (H)
x 2400mm (W))

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 SECM SDN. BHD.
(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434

LORRY WILL USE

THIS DRIVE WAY AS
MOBILISATION
ROUTE

EQUIPMENT WILL
DROP OFF AT THIS
POINT AND MOVE IN
USING DOOR
OPENING

** Mobilisation route for Transformers SO1 located at LG2

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 SECM SDN. BHD.
(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434

UNLOADING AREA

** Equipment will move inside room using this door opening. Opening need to be provided
for equipment move inside the room at least (2400mm (H) x 1800mm (W)

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 SECM SDN. BHD.
(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434

5.0 INSTALLATION OF TRANSFORMER

1) All transformers shall be installed level and plumb.

2) When working on the transformer, ensure that the coils are shielded by a
suitable sheet in order to prevent small parts such as washers, bolts and nuts
from failing into the coils.

3) Do not step on the interphase lead when working on the transformer.

4) Remove any dust or grit from terminals and coils using dry cotton waste. Do
not use benzene or other solvents for cleaning.

5) Check tightness of primary and secondary terminals.

6) Check grounding terminals for good connection to earth.

7) Check that the tap is in its correct position and also the tightness of the tap
changer.

8) Test the alarm circuit of the thermometer and also the temperature monitoring
circuits.

6.0 INSTALLATION OF HV AND LV CONNECTIONS

1) HV connections are terminated via 3C x 240mm² 11kV AL XLPE/SCT/PE/PE

( TNB Spec ) cables to the respective HT Switchgear Panel.

2) LV connections are terminated via Busduct to the respective Main Switch

Board Panel.

3) In both cases, the cables and busducts must be supported to avoid mechanical
stress on the HV or LV terminals.

4) The HV conductors are coming from above directly to the connection terminal.
The incoming conductors are passed through the removable plate located at the
top of the HV side.

5) The HV cables are fastened inside the enclosure on the HV side panel.

6) The LV busduct is coming from above directly to the connection terminal by

the means of Flanged End mounted at the top of the enclosure on the LV side

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 SECM SDN. BHD.
(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434
panel. Flexible copper conductors are used to connect the terminals from the
Transformer and the Flanged End Busduct.

7) Extra care has to be taken when jointing the busduct with the transformer.
Apply the manufacturer’s recommended clamping torque for the conductor
clamping bolt. The phase of the busduct is matched with the phase of the
transformer before termination is done. This shall be reflected in shop drawing.

8) All bolted electrical connections must be well tightened, including those of the
protection cover of the terminals, if provided.

7.0 EARTHING

1. A length of 1C x 95mm² Copper Earth Cable is run from Transformer Frame

Earth to the main earthing bar (Frame Earth) which is mounted at the internal
wall of the Transformer Room.

2. Transformer Frame Earth point is provided on each of the bottom core support
of the transformer.

3. For Transformer Neutral Earth, a length of 1C x 120/185/240 mm 2 1/C PVC

copper cable (to refer as below table) is run from the Transformer Neutral of
the LV terminal to the Neutral Earth Point mounted at the internal wall of the
Transformer Room. A length of 95mm² 1/C PVC copper cable is installed and
connects to earth test pit. Inspection form to be submitted after installation of
equipment.

 TX-SO1-1 by using 1C x 185mm² Copper Cable

 TX-SO1-2 by using 1C x 185mm² Copper Cable
 TX-SO1-3 by using 1C x 120mm² Copper Cable
 TX-ENT-1 by using 1C x 240mm² Copper Cable
 TX-ENT-2 by using 1C x 240mm² Copper Cable
 TX-ENT-3 by using 1C x 240mm² Copper Cable
 TX-ENT-4 by using 1C x 240mm² Copper Cable

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 SECM SDN. BHD.
(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434
8.0 SAFETY PRECAUTIONS

 Prior to delivery the access for the equipment and the site conditions
determined if it is suitable to deliver the equipment will be checked.

 All obstacles and rubbish shall be removed from the switch room and the
equipment is ensured that it is small enough to fit through doors or
openings.

 To ensure that the mobile crane would have the PMA certificate and JKKP
certificate for the mobile crane operator prior to the un-loading.

 Perimeter of un-loading area should be set up barricade as precaution

9.0 SAFETY

9.1 Purpose and Scope

The purpose and scope of this document is to describe and define the process for the
safety of working situation and that this is carried out in a controlled and systematic
manner.

9.2 Safety Measures

9.2.1 Personal Protective Equipment (PPE)

a) The contractor shall ensure that works are executed in a safe condition
complying with safety requirements.

b) PPE’s and apparels shall be worn at designated location at site as indicated by

notices, instructions and signages.

c) Requirement for the use of personal protective equipment shall be prominently

d) posted within construction areas.

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 SECM SDN. BHD.
(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434
9.2.2 Tool Box Talks

a) Tool box talks will be conducted to all workers.

b) It will be conducted on weekly basis.

9.3 Procedures

These safety procedures generally have to be applied for all workers as follows:

a) Make sure all the Personal Protective Equipment (PPE) is ready before
commencing daily work i.e. safety helmet, safety boot, safety vest etc.

b) Make sure that the working area is clean from any factor that might causes
jeopardy to other people / workers.

c) Supervisors have to ensure that the workers have complete PPE before
allowing them to work.

d) Relevant tools or equipment which required calibration or inspection shall be

inspected by authorize person before carried out the work.

e) Make sure equipment / tools are in good condition and safe to be used.

f) Make sure that all the equipment / tools are in correct way and place to be
used.

g) Make sure workers are following the instruction correctly when using the
equipment / tools i.e. drill, welding etc.

h) Use safety tools i.e. mask, glove, vest etc when it's needed for certain
equipment.

i) Make sure all the power sources are in “off” position after using

10.0 ENVIRONMENTAL

10.1 Material Control

All materials shall be delivered, stored, consumed and disposed off without adverse
impact to the environmental and surrounding.

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 SECM SDN. BHD.
(Company No : 192585 – H)

2C, Jalan PJS7/3A, Bandar Sunway, 46150, Petaling Jaya, Selangor Darul Ehsan. Tel: 03-74920433, Fax: 03-74920434
10.2 Storage Condition

a) Activities mainly conducted during day time.

b) Adequate measures are taken on handling and storage to prevent potential safety
and health hazard.

10.3 Waste Control

a) Ensure that the wastes generated at the project site are managed efficiently and in
accordance with the current rules and regulations of the Federal and State
Government and local councils.
b) Ensure that any waste created is collected, segregated, stored safely and disposed
off appropriately at approved dumpsite.
c) The waste shall be separately stored in the following categories:

 Food waste, creating smell / rotting fast

 Biodegradable wastes like timber, paper
 Non-biodegradable wastes like cement, concrete and metal
 Petrol, oil and lubricant (POL) wastes
 Chemical wastes like sealant, hardener, thinners and other chemical base
compound

d) Liaise with OBC Site Management to handle the waste in a coordinated manner.

10.4 Housekeeping

Access and egress to all exits, fire and safety equipment, and work areas must be kept
clear of obstructions at all times. Special attention must be given to the removal of
trash, removal of slipping and tripping hazards, and proper storage materials. Oily or
chemical-soaked rags must be disposed of in an approval manner.

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