Speed Control of Fault-Tolerant Switched Reluctance Motor Drive with Current and Voltage PWM Control Techniques

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Speed Control of Fault-Tolerant Switched

Reluctance Motor Drive with Current and Voltage


PWM Control Techniques
2022 IEEE International Conference on Power Electronics, Drives and Energy Systems (PEDES) | 978-1-6654-5566-4/22/$31.00 ©2022 IEEE | DOI: 10.1109/PEDES56012.2022.10080303

1st Julakanti Santhosh Reddy 2nd P Parthiban


Electrical and Electronics Engineering Electrical and Electronics Engineering
National Institute of Technology Karnataka National Institute of Technology Karnataka
Surathkal, India Surathkal, India
santhoshreddy521.imp@gmail.com parthiban@nitk.edu.in

Abstract—Nowadays, switched reluctance motor (SRM) is


highly reliable in drive applications because it has a simple S1 D1 S3 D3 S5 D5 S7 D7
construction, high robustness, variable speed applications, low
Phase A Phase B Phase C Phase D
cost, etc. The best advantage of this motor is magnetic inde-
pendence between the phases and negligible mutual flux linkage Vs
between the phases. This drive can operate under one or more D2 S2 D4 S4 D6 S6 D8 S8
fault conditions to maintain rated output without faulted phases,
since SRM machines are having fault tolerant capability. In this
paper different types of faults that occur in SRM drive are
(a)
presented and the performance of the closed loop speed control of
fault tolerant (open circuit fault) SRM using current and PWM
control techniques is analyzed. This control method is applied
to an 8/6 SRM prototype when an open circuit fault occurs in S1 D1 S1 D1
semiconductor switch and all the results are verified before and
after the fault using MATLAB/Simulink software. A A
Index Terms—Switched Reluctance motor (SRM), Vs Vs
Asymmetric-H Bridge (AHB) Converter, Hysteresis Control,
Pulse Width Modulation Control (PWM). D2 S2 D2 S2

I. I NTRODUCTION
(b) (c)
Due to the independency of motor phases in SRM, the
power electronic converter can be able to drive the motor
under one or more fault conditions [1]. This phenomenon S1 D1
mainly tells about the fault tolerance capability of the SRM
motor. But power reduction levels depend on the number of A

phases under fault condition [2]–[4]. Permanent Magnet (PM) Vs


machines produce higher torque density than the SRM. But, if D2 S2
any fault occurs permanent magnet machines reduce the torque
handling capability more than the SRM. So, SRM is a better
choice than the PM machine [5]. SRM machines have the fault
(d)
tolerance capability, but are mechanically unbalanced due to
electrical faults. So different electric winding configurations Fig. 1. (a) Asymmetric H-Bridge Converter (b) Magnetization Mode (c)
were developed to increase the reliability of the drive, and Demagnetization Mode (d) Freewheeling Mode.
the different type of coils were also developed to reduce the
unbalanced lateral forces during the fault condition [6] [7]
[8]. Cascaded controller for fault-tolerant SRM reduces the The various types of faults in SRM drives occur due to
torque ripple, vibrations, and acoustic noise [9]. Complete the converter switches, windings, sensors, etc., and each of
pole winding short circuit reduces the torque, but it can be these faults lowers the drive’s performance. As a result, various
compensated by short circuit current. Even if some part of fault diagnosis techniques are created to enhance the drive’s
the pole winding turns gets short circuited, it leads to only a performance [10] [11]. SRM can’t be controlled directly with a
negligible loss in the torque. dc supply because of positioning of stator and rotor, and it can

978-1-6654-5566-4/22/$31.00 ©2022 IEEE


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be controlled with the help of the power electronic converters fault in semiconductor switches, winding, logic controller and
because of magnetic independency in SRM motor. As per the sensor faults are present. Therefore, these drives will have
literature, different topologies of converters were developed more torque ripple, acoustic noise under those fault conditions.
for the high reliable operation of SRM drive. But, asymmetric The open and short circuit faults occurring in stator windings
H-bridge converter is a widely used power converter in SRM and semiconductor switches are most common faults. Open
drives [12] [13]. The center tap winding configuration avoids circuit faults are less severe than short circuit faults. As shown
the complete pole winding fault condition and during a fault in Fig. 9 current unbalance occurs after the fault but may
state, the power levels are not significantly reduced. Therefore, not cause much problem to the motor. But in short circuit
the drive’s performance is enhanced [6]–[8]. Mostly, SRM fault very high current flows through the windings. These high
machines are controlled by hysteresis current control, which currents cause more mechanical vibrations in the motor. So,
is used for low-speed operation. The PWM technique is used efficiency of the motor performance under fault is less because
for wide-speed operation, and the voltage pulse control method of the mechanical vibrations. As a result proper diagnosis is
is used for high-speed operation [14]–[16]. In this paper, the required to improve the performance of the drive.
speed control operation of the SRM drive before and after the
occurrence of the fault with current and voltage PWM control
technique is discussed and the dynamic response of the SRM
drive is observed. This paper is organized into five sections:
Section II different types of faults, Section III control methods,
S1 S1
Section IV proposed control technique, Section V results and
discussion, and Section VI concludes the paper.
S2
θon θoff
S2
Switch fault θon θoff
Winding fault
S1 D1 (a) (b)

Fig. 3. (a) Soft chopping mode. (b) Hard chopping mode.


Vs
D2 S2
III. C ONTROL M ETHODS
Logic controller fault A. Hysteresis Current Control Method
Switching Pulses During the starting condition, the current flowing through
Current Sensor the SRM phases are very high, and torque production also
increases as the torque is proportional to the current phase
Position Sensor
Commutation Logic square. Therefore, current must be restricted within a certain
Controller limit of imax = i∗ + Δi, imin = i∗ − Δi (Fig. 9). This means
Current Sensor fault
Position Sensor Fault that SRM also operates as a DC motor. If the applied load
torque on the motor is low, the hysteresis band appears until
Fig. 2. Different types of faults. the speed reaches a steady state. If load torque on the motor
is high, then the hysteresis band appears for longer period
because the motor draws a higher current.
A. Asymmetric H-Bridge Converter The two types of gate pulses used in the hysteresis current
The 4-phase 8/6 SRM motor is operated in three modes with control method are shown in Fig.3. In Fig. 3a, S1 switch is
the help of asymmetric H-bridge converter shown in Fig. 1a. continuously on, but the S2 switch is continuously on and off
In Mode 1 (Fig. 1b) phase A winding is positively energized between the period θon to θof f . The corresponding voltage and
from Vs through the S1 and S2 switches. In Mode 2 (Fig. 1c) current response are shown in Fig. 5, from period on to off
stored energy in motor the phase winding is fed back to the which includes phase winding magnetization and freewheeling
source through diodes D1 and D2 . So negative voltage appears mode. After pulse commutation, stored energy in the winding
across the motor phase A winding. During Mode 3 (Fig. 1d) feedbacks to the source through the diodes. In Fig. 3b, S1 and
energy freewheels between S2 and D2 or otherwise S1 and S2 switches simultaneously on and off between the period θon
D1 which means, the energy is dissipated in the form of heat to θof f . Corresponding voltage and current response in Fig. 4
and therefore no voltage appears across the winding. This from period on to off shows the phase winding magnetization
operation is similar for other phases (B, C, D) as well. and demagnetization mode. After pulse commutation stored
energy in the winding feedbacks to the source through diodes.
II. D IFFERENT T YPES OF FAULTS O CCUR IN SRM D RIVE But comparing both the cases, switch utilization is less in soft
Some of the faults which may occur in SRM drive is shown chopping mode as compared to hard chopping mode. As a
in Fig. 2 Generally, in SRM drives open and short circuit consequence, the switching losses are less in soft chopping

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mode than the hard-chopping mode. Generally in any electrical
drive, during the operating condition high voltage spike may V ∝ω (3)
occur which may damage the windings. So proper design of
IV. P ROPOSED C ONTROL T ECHNIQUE
the snubber circuit across semiconductor switch is needed to
reduce the voltage spikes. In other words, there should be a The control technique block diagram shown in Fig. 7, is de-
protection against high voltage across the switch and motor veloped based on combining the current and PWM controllers.
winding. In the hysteresis control method, the current is regulated within
the limits. The PWM control method regulates the voltage but
Voltage/Current
not the current. The speed error is processed with the help of
+Vdc a speed controller (PI controller) and the output of the speed
controller is fed to the current controller. The optimized duty
cycle from the current controller is compared with the carrier
Iref signal. The signal from the position sensor is processed with
the commutation angle controller, which produces the turn-
Time
Phase
demagnetization
on and turn-off angles for different phases. The commutation
angle of the phases and the comparator output signal is used to
Phase
magnetization Effect of Snubber
produce the gate pulses to the asymmetric H-bridge converter.
-Vdc
circuit in switches
This control method improves the dynamic response of the
Phase conduction due to
controlling switches, diode system (Fig. 10).
Phase conduction due
to diodes

Fig. 4. Voltage and current response in soft chopping mode.


Generic model - Magnetization Characteristics
0.9
Slope = Saturated Aligned Inductance(Lsau)
0.8

Flux-linkages (volt-sec)
0.7 Angle - 0°(Aligned)
Voltage/Current
0.6
+Vdc
0.5

0.4
Slope = Unaligned Inductance(Lu)
0.3
Iref
0.2

0.1
Angle - 60°(Unaligned)
Time Slope = Aligned Inductance(Lu)
00
10 20 30 40 50 60 70 80
Effect of Snubber
Phase Freewheeling circuit in switches
Current (Amps)
magnetization mode

(a)
-Vdc
Phase conduction due to
controlling switches, diode 50
40
Phase conduction due
to diodes Current increase from 0 to 80Amps
30
20
Torque (N-m)

Fig. 5. Voltage and current response in hard chopping mode. 10


0
-10
B. PWM Control Method -20
-30
Generally, the hysteresis control method is mainly used -40
for over-current protection for phase currents of the SRM to -50
0 10 20 30 50 60
40
control the torque component. But along with that, voltage Rotor Position (Deg)
also need to be controlled for controlling the speed. In the
(b)
PWM control technique, the average voltage across the phase
winding depends on the duty cycle. As the period of turn-on to Fig. 6. (a) Flux linkage characteristics. (b) Torque characteristics.
turn-off in Fig. 3 is more, then the period of duty cycle is also
more. So, the average voltage also increases which increases V. R ESULTS AND D ISCUSSION
the speed range. The phase voltage is defined as Vavg = DVdc
(where D = Duty cycle). As per this method voltage, duty cycle To verify this control technique for fault-tolerance of non-
and speed are directly proportional to each other. linear 4 phase, 8/6 SRM a generic model is developed with
finite element data (FEA) using lookup table characteristics
P = V i = τω (1) shown in Fig. 6. In Fig. 6a shown the flux linkage char-
acteristics (ψ, I, θ) is and Fig. 6b represents the torque
at constant Torque
τω characteristics (τ , θ, I). For the 8/6 generic model SRM motor
V = (2) the maximum current capability is 80 A and the step angle
i

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Current Controller + PWM Controller

PWM Controller

Carrier Asymmetric Bridge


Signal Conveter
Switched
Reluctance Motor
Gate
Iref pulses Speed
ωref Speed Current
+- Controller Controller
Comparator
Duty Cycle θ AND Current
ωactual Iactual

Commutation
Angle
Position Sensor

Fig. 7. Schematic diagram of the implemented current control and PWM control method.

period is 60°. The, performance of the fault tolerant SRM Fig. 9, represents the 4 phase current waveforms of 8/6
machine shown in Figures 8 to 11 and are verified with the SRM drive. As per current control method in section III, Phase
help of MATLAB/Simulink. The results are taken under under current is controlled within the limits. In phase A open circuit
open-circuit fault condition in AHB converter switch during fault occurs exactly at t=10 s then after phase A current is zero.
the speed control operation of SRM. But to maintain rated output after the fault other phase currents
Fig.8, represents the 4 phase voltage waveforms of 8/6 magnitudes increases Ib > Ic > Id this high magnitudes will
SRM drive. Each phase position is changing for every 15°. appears immediately after the fault. After phase A fault more
In this paper hard chopping technique in Fig. 3b is used and burden is on the phase B and little burden is on the phases
according to Fig. 4 this technique produces magnetization and C and D. This phase unbalance is only for a intial period.
demagnetization. current is within the limits due to current This phase unbalance may not cause sever problem to the
controller and voltage also +ve, -ve with no freewheeling machine under open circuit fault condition. In case of short
action. This means the combined controller improves the circuit fault, very high current will flow through the phases. So,
performance of the drive by controlling both voltage and these high currents create mutual flux linkages between other
current. In phase A open circuit fault occurs exactly at t=10 s phases which may lead to reduce the performance. So better
and as result zero voltage appears across phase A. diagnosis method needs to apply for the better performance
under any fault condition.
VA VB VC VD
300 20
100
18
Actual Current(A)

80 Phase Unbalances
200
16 60
40
14 20
100
Current (A)

0
12
Voltage(V)

-20
0 2 4 6 8 10 12 14 16 18 20
10 Time(S)
0
Open circuit
8 fault
IA IB IC ID

-100 6
4
-200 2
0
9.985 9.99 9.995 10 10.005 10.01 10.015 10.02 10.025
-300
9.95 9.96 9.97 9.98 9.99 10 10.01 10.02 10.03 10.04 10.05 Time(S)
Voltage before fault Time(S) Voltage after fault Current before fault Current after fault

300
200 6
5 Open circuit
100
VA (V)

4 fault
0 3
IA (A)

-100 2
-200 1
Open circuit 0
-300 fault -1
9.96 9.98 10 10.02 10.04 9.98 9.985 9.99 9.995 10 10.005
Time(S) Time(S)

Fig. 8. Simulation results of fault tolerant SRM drive before and after fault Fig. 9. Simulation results of fault tolerant SRM drive before and after fault
of the Four phase Voltage. of the Four phase Controlled Current.

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The main objective of this work is to control the speed VI. C ONCLUSION
of the motor under open fault condition at 1000 rpm. As per This paper presented the speed control of fault-tolerant SRM
Fig. 7, the control technique produced speed based on average drive. The generic model of the SRM using finite element
duty cycle with controlling of current by commutation angle data and the control technique An asymmetric H- bridge
control. In Fig. 10 speed before and after fault is validated converter is used and the speed control of 4 phase SRM,
through simulation. Before the fault, the motor speed is 1000 with combination of current and PWM control techniques
rpm and after the fault the speed varies between 1005 rpm to is presented under the open circuit fault condition. All the
995 rpm. During fault period, we can observe that the internal results are verified before and after the fault with the help
ripple is less. The main advantage of this control technique of the MATLAB/Simulink. The presented model has better
is proper speed regulation as well as controlling the current controlling capability because it can control both voltage and
within the limits. Current control method for low speed range current. So, this model is highly reliable for the SRM drives
and voltage PWM method for wide speed range. So overall under fault condition.
this technique useful for medium to high speed ranges. The
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Fig. 11. Simulation results of fault tolerant SRM drive before and after
Torque.

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