annex-ii_sotr_line_valves_2024-01-15-14-18-31_243e6567cd86e865f7b9d92200ec2228

GARDEN REACH SHIPBUILDERS
AND ENGINEERS LIMITED

(A Govt.. Of India Undertaking)
CENTRAL DESIGN OFFICE: DESIGN ENGINEERING

61 PARK, 43/46 GARDEN REACH ROAD, KOLKATA - 700024
TECHNICAL SPECIFICATION FOR PROCUREMENT OF
LINE VALVES
(QUANTITY: AS PER ATTACHED P.R.)
PREAMBLE NOT APPLICABLE

TECHNICAL SPECIFICATION APPLICABLE
GENERAL REQUIREMENTS APPLICABLE
PROJECT : SVL
YARD NO. : 3025-28

(GRSE)
CLIENT : INDIAN NAVY
DOCUMENT NO : SOTR NO -GT25110001M
REV DATE D ES CRIPTI ON P R P D. B Y C H K D. BY

GRSE LTD DESIGN SOTR NO GT25110001M
ENGINEERING REV. NO. 0
(A Govt.. of India Undertaking)
43/46 Garden Reach Road , YARD GRSE - 3025-28 DATE 02/09/2019
Kolkata - 700024 LINE VALVES PAGE NO. Page 2 of 101
SECTION DESCRIPTION PAGE NO.
A GENERAL REQUIREMENTS 03-10

B TECHNICAL REQUIREMENTS 11-16
C ANNEXURES 17
01 BALL VALVE/ PLUG VALVE 18-23
02 BUTTERFLY VALVE 24-29
03 SDNR /SDSL / GATE VALVE 30-34
04 CHECK VALVE 35-42
05 PRESSURE RELIEF VALVE 43-47
06 PRESSURE REDUCING 48-50
07 SELF CLOSING VALVE & SAMPLING VALVE 51-52
08 FOOT VALVE WITH STRAINER 53-55
09 DIAPHRAGM VALVE 56-57
10 TYPE TESTING 58-59
11 NOISE GRAPH 60-61
12 WEIGHT CONTROL DATA SHEET 62
13 WEIGHT CERTIFICATE 63
14 CERTIFICATE OF CONFORMITY 64
15 DEVIATION FORM 65
16 GUIDELINE FOR PREPARATION OF GA DRAWINGS 66-74
17 SQAP 75-84
DETAILS OF SPARES MANAGEMENT SYSTEM AS PER INCAT
18 85-95
COMPATIBLE FORMAT
STANDARD CONDITIONS FOR QUALITY ASSURANCE FOR
19 96-101
NAVAL SHIPS (SCQA)
(A Govt. of India Undertaking) ENGINEERING REV. NO. 0
43/46 Garden Reach Road ,
YARD GRSE-3025-28 DATE 02/09/2019
SECTION-A
GENERAL REQUIREMENT
1. INTRODUCTION:
Four ships of Projects SVL for the Indian Navy will be constructed by Garden Reach Shipbuilders & Engineers
Limited (GSRE), Kolkata.
This SOTR is prepared based on “DME 463-Specification for Manually Operated Ship’s System Valves for
Low Pressure Fluids”. Venders are requested to refer DME 463 for Line valves.
2. APPLICATION:
(a) The specification relates to design, manufacture, supply, Inspection, Testing, Preservation, Packaging, Forwarding
& satisfactory operation on board the ship of Line Valves for LP fluid systems to be used in Naval Vessels. Scope of
supply will cover Design, Manufacture for all the valves listed in this specification.
(b) The specification defines naval duties & details pertaining to evaluation & testing of the equipment. This document
is prepared as a guidance document for the Vendor to ensure that their products meet the standards of Installation
on Naval Ships.
3. SUPPLIER’S OFFER:
(a) The offer should be strictly conforming to the details indicated in this specification and in the relevant specifications /
drawings / documents (All Latest Issues are to be followed).
(b) The offer should be complete with all relevant details such as Detailed Technical Specification, Material
Specification, Overall Dimensions, Foundation / Installation / Bolting, Storage/ Preservation Details etc.
(c) Any clarification required regarding Technical Specification / Requisition should be sought before submission of the
offer (No deviation for specification will be accepted post submission of offer).
(d) No omission in the Specifications shall relieve the supplier of his responsibility to ascertain these requirements to
perform work & furnish material in accordance with codes specified.
(e) Any incorrect/incomplete submission/non confirmation to any requirement may lead to non-acceptance of offer.
(f) Vendor has to ensure complete awareness of the relevant International / Indian /NES standards. Suppliers to note
that no kind of correspondence as regards to non-awareness/ignorance on its part will be entertained, post order.
Deviation, if awarded in earlier naval projects orders shall not be considered. Vendor to adhere strictly to all
requirements mentioned in this specification.
(g) The Vendor’s offer shall contain minimum of the following documents/information;
(i) Valve drawing with part list,
(ii) Certificate of conformity duly filled, signed & stamped
(iii) Deviation form dully filled
(iv) Weight of valve in weight control data sheet duly filled.
(v) Clause wise conformation to all points (Compliance Matrix)
(vi) Details of past supply of valve with same design to Indian Navy with purchase order copies.
(vii) Valve Type Approval certificate/proof of design of valve
(viii) Rubber liner installation procedure.
(ix) Draft/Approved QAP of valve (as per guideline provided in this specification).
YARD GRSE-3025-28 DATE 02/09/2019
4. DEVIATIONS:
(a) In case the items offered are NOT conforming to the details given in the Specification, the offer should clearly
indicate a comparative statement of the requirement indicated in the Specification and the relevant
Specifications vis-à-vis the items offered, for INDIAN NAVY / GRSE Ltd. Consideration. Please refer
ANNEXURE-15 for Format. Deviations listed other than those in deviation form shall be considered null & void.
(b) NO deviations shall be granted after the placement of Purchase order.
5. CERTIFICATE OF CONFORMITY:
The offer should be complete with CERTIFICATE OF CONFORMITY as per format detailed at
ANNEXURE-14
6. COMPLIANCE MATRIX:
Para-wise compliance matrix, including paras which are not applicable, as per the technical specifications (contained
in this document) shall be submitted by the valve supplier along with the technical offer, in the following format
(preferably in excel sheet):-
S No. Tender Brief Description Compliance to Deviations if any, Remarks if any

Specifications as per Relevant Tender with Reasons
Para reference Tender Specifications
Specifications
7. IMPORTANT NOTES:
(a) Drawings indicated in this specification are for clear understanding & reference purpose only.
(b) Vendor has to design & offer the valves meeting the technical requirements indicated in the specification.
(c) The offer received without the “compliance matrix” and “certificate of conformity” duly filled in and signed will not be
considered.
8. DOCUMENTATION:
(a) Four sets (one set for GRSE and three Sets for Indian Navy) of the drawings (hard copies) in addition to soft copies
in Auto cad 2010 showing General arrangement, cross section & exploded view of the assembly, detail part list
and bill of material are to be submitted to GRSE for approval. Manufacture of the item is to be undertaken only after
the approval of drawings & QAP.
(b) The manufacture of all the items is to be strictly as per the specifications and the requirements stated in this
SOTR. Any deviation, however minor, must meet the prior approval of ordering authority.[GRSE]
(c) Net weight of assembly is to be recorded in the presence of Inspecting Officer on the Weight certificate attached at
ANNEXURE-13 & is to be submitted along with supplies. Also the Weight Control Sheet is to be issued in the
format as detailed at ANNEXURE-12 along with offer.
(d) Vendor to submit Type Approval Certificates, along with the offer. Type Approval shall conform to requirements as
specified in ANNEXURE-10. The offer received without Type Approval Certificates will be liable for rejection.
(e) The documentation is to include Certificate of Compliance of items. The Compliance certificate to include a
statement that the material complies with all the requirements of code and to be endorsed by an authorized
inspection representative.
YARD GRSE-3025-28 DATE 02/09/2019
(f) Material/Test/Inspection Certificates are to carry a reference number or any other details so as to co-relate the
certificates with the relevant material.
(g) Each consignment is to be accompanied by following drawings & documents :-
QUANTITY REQUIRED
SL NO. Type of Documents/Drawings
3025 3026 3027 3028
(a) As Fitted Drawings (FINAL GA & 4 4 4 4
MANUFACTURING DRGs)
(b) Soft Copy of Drawings (AutoCAD 2 2 2 2
2010/latest) on CD
(c) Material Test Certificate 4 4 4 4
(d) Inspection Certificate 4 4 4 4
(e) Valve Type Approval Certificates 4 4 4 4
(f) Weight Certificates 4 4 4 4
(g) Certificate of Compliance of items 2 2 2 2
(h) Documents, drawings & part list as applicable must be in English language only.
(i) All Drawings & Documents shall contain dimensions & other parameters in S.I. Units only.
(j) Documents shall be prepared by using the following software’s:
(i) Documents: MS WORD 2010 / Latest version
(ii) Drawings : AutoCAD 2010 / Latest Version
(k) Vendor to supply the entire final as made drawings & documents (all certificates) including its index on CD-ROM
along with the material/equipment supply.
(l) Documentation is to be forwarded to the consignee in a separate enclosure, along with supplies.
(m) The documentation is to include Certificate of Compliance of items. The Compliance certificate to include a
statement that the material complies with all the requirements of code and to be endorsed by an authorized
inspection representative.
(n) Material/Test/Inspection Certificate is to carry a reference number or any other details so as to relate the
certificates with the relevant material.
(o) The documentation of Supplied Items Comprehensive Parts List (CPL) & Parts Identification List (PIL) shall be
provided in INCAT (INDIAN NAVAL CATALOGUE of INVENTORY) databank compatible format in electronic media
for Integrated Logistic Management System (ILMS) / Ship’s Logistics Management system (SLMS) of Indian Navy,
for the management of Spares as detailed at Annexure-18.
9. BINDING DATA APPROVAL PROCEDURE FOR ALL SIZE OF VALVE:

(a) Post placement of the PO, the Vendor shall submit the draft binding data within 4 weeks to GRSE.GRSE shall forward
comments on the draft binding data to the Vendor within 3 weeks. Thereafter, the supplier shall re-submit 04 Sets
of final approval binding data to GRSE within 2 weeks duly incorporating the GRSE
comments.
(b) Binding Drawings are to be prepared as per the guidelines given in ANNEXURE-16.
YARD GRSE-3025-28 DATE 02/09/2019
10. DRAWINGS:
The drawings shall contain minimum of following things:
(a) Principal dimensions of valve, flange details, detail of each part, tally plate etc;
(b) Details of gear boxes, actuators with part details
(c) Part identification list showing parts & material specifications
(d) Design & Testing details as per NES 375.
(e) Weight of the valve including all internal fittings (± 5%)
(f) Torque required for operation.
(g) Coefficient of flow & pressure drop.
(h) Valve body Markings
(i) Project/order No
(j) Reference of Type test details, if applicable.
11. QUALITY ASSURANCE:

(a) The detail design, material & workmanship shall be in accordance with the good marine practices, to ensure
reliability, durability & ease of maintenance, which comply with ship’s requirements. The design shall be such
that weight & size are reduced to minimum practicable, ensuring no compromise in reliability, safety or
significant design criteria.
(b) During valve production the valve shall be subjected to various stage inspections. Equipment supplier shall
ensure high quality of production as per approved quality assurance plan. Quality assurance should meet the
specified standards and intent of ISO 9001: 2008 (quality management systems) or its latest version.
(c) During valve production, any deviation to the QAP/finalized specifications/standards shall be brought to the
notice of designated inspection organization and Shipyard/Indian Navy, along with valid reasons and
recommended solution, without any compromise on quality, reliability and performance of the equipment.
QUALITY ASSURANCE PLAN(QAP):

(a) The manufacturer shall submit a Quality Assurance Plan, based on SQAP post order for approval to GRSE.
(b) Details of test equipment test methods, preliminary qualification tests, Type Approval/ Testing Certificates etc.
are to be indicated in the Quality Assurance Plan submitted.
(c) Valves for all sizes will be inspected by IACS recognized TPIA.
YARD GRSE-3025-28 DATE 02/09/2019
(d) Approval of proposed Quality Inspection & Control Plan will be done post order by GRSE.
(e) All valves shall be inspected as per Approved Quality Assurance Plan.
(f) Manufacture of the valves to commence only after approval of QAP.
QUALITY IMPROVEMENT PROGRAMME:

The supplier shall indicate major defects as well as user complaints for the equipment fitted on similar class of ships
and the corrective action taken against them. The supplier shall also indicate the major improvements carried out in
the latest version compared to the previous version
QUALITY ASSURANCE PLAN (QAP) APPROVAL PROCEDURE:

Vendor will prepare the draft QAP in-line with the Model QAP enclosed with the SOTR:
(a) The Vendor has to submit the draft QAP and draft manufacturing drawings to GRSE(QA), within four weeks of
receipt of PO.
(b) If the Vendor has already approved QAP with him for the similar equipment, the same can be submitted after
duly incorporating the changes required due to approved binding data, if any, by the supplier in the submitted
QAP and informed GRSE(QA), within two weeks of receipt of approved binding data.
(c) Comments on QAP, if any will be forwarded by GRSE(QA) to vendor. Vendor will resubmit the revised QAP duly
incorporating GRSE(QA) comments for final approval.
QUALITY ASSURANCE AND TESTING:

Quality assurance and testing requirements, pertaining to this equipment should confirm to Standard Conditions of
Quality Assurance (SCQA) placed at ANNEXURE-19.
STANDARD QUALITY ASSURANCE PLAN (SQAP)

SQAP format is placed at ANNEXURE-17 for reference and compliance. The following generic information must be
indicated on each QAP as its identity.
(a) Equipment Name
(b) Equipment Technical Details
(c) Purchase order reference
(d) Sub/ sub-sub orders reference
(e) Name of Main Intender/ ordering authority
(f) Name of End user
(g) Name of Firm/Manufacturer
(h) SOTR reference
(i) Yard no / name of ship where to be fitted / end user
YARD GRSE-3025-28 DATE 02/09/2019
(j) Reference of relevant drawings

(k) QAP no & Date (as indicated by the Firm)
(l) Contractual Delivery Date
(m) Inspection Authority
(n) Inspection Officer
(o) Quantity
12. INSPECTION:
(a) Vendor shall have a system to ensure that all inspection, measuring & test equipment used to produce the product
ordered are calibrated & fit for use.
(b) Vendor shall do all that is necessary to comply with purchase order with regard to Inspection/Quality Control
requirements, submission of reports, certificates etc.; & provide every assistance for inspection/witnessing of
tests by INDIAN NAVY purchasers’ representative or by a third party appointed by Garden Reach Shipbuilders &
Engineers Ltd.
(c) Vendor shall make available to the inspector all drawings, codes & Specification for his reference during inspection,
free of cost.
(d) Vendor shall provide all sorts of assistance as regards requirements of tools & Instruments, manpower required
during Inspection, free of cost.
(e) Vendor shall make available to the inspector all material test certificates, Type Test Certificates etc. for review.
(f) The items supplied will be inspected by the agencies as indicated below and inspection certificate should
accompany the supplies.
For Design : Directorate of Naval Design (DND) of Indian Navy

For Quality Control - IACS RECOGNISED TPIA
:
For Receipt
- BY GRSE (RIC).
Inspection (At Ship :
Yards)
(g) All valves shall be thoroughly inspected before dispatch and therefore for ease of operation and ensure quality
assurance aspects, inspection is divided into following three stages:-
(i) Raw material Inspection. QA activity starts from raw material stage. Pouring witness of cast material
for valve bodies / components, stamping of test samples, witnessing of material testing (Chemical & Physical
Test) and cross checking of chemical composition at NABL / Defense laboratory.
(ii) In-Process Inspection. Post completion of raw material stage, visual and dimensional inspection of
each valve component is carried out prior valve assembly. Test Certificates / Reports of bought out items
procured from sub-vendors / OEMs will be verified. Radiography reports of valve castings will be verified.
(iii) FinalInspection.
(a) Post satisfactory completion of in-process stage inspection, firm would be permitted to assemble valve
components. Functionality checks of valve by Hydrostatic & Pneumatic testing, dimensional inspection,
weight checks is carried out by the firm and witnessed by QA agency.
(b) All valves are required to be blown through with LP air after final assembly for clearing the passage
and removal of any foreign particles.
(c) All valves are to be checked thoroughly, internally and externally, for any loose fitting or missing part
after final assembly for trials.
(d) All sub assemblies provided with valves are to be checked for their functions and standards.
YARD GRSE-3025-28 DATE 02/09/2019
(e) After satisfactory pre-dispatch inspection of assembled valves / Components, stamping will be carried
out. Finally inspection note is released and firm is allowed to dispatch the material.
13. PRESERVATION, PACKING & FORWARDING:

(a) Valve supplier is to provide high quality packing for the complete scope of supply along with handling arrangements.
The package/container should display clear instructions for stowage, handling, care and accessibility for inspection
of equipment preservation condition.
(b) Valve shall be supplied with Initial preservation for a period of 24 months for tropical conditions and protected
against high humidity. The equipments are to be preserved on delivery as per the standard marine engineering
practice. Closing plates/plugs/caps are to be provided on all openings.
(c) For re-preservation requirements, at shipyard or onboard ship beyond initial preservation period, suitable provision
is to be catered for by equipment supplier. Equipment supplier shall provide re-preservation & upkeep procedure,
preservatives/consumables and technical assistance/supervision to the shipyard, as per requirements ( if special
equipment/Pumps, hoses, fittings, etc. required shall be brought by the supplier along with them for carrying out the
preservation on board the ship.
(d) In the event of storage getting extended beyond a period of 24 months, re-preservation shall be carried out on 12-
month extensions basis. The conditions and cost shall be stated in the offer for further re-preservations. Details of
the preservative used (oils & greases etc.) and the procedure for de-preservation and re-preservation, in shop or on
board the ship, shall be indicated in the offer.
(e) Preservation requirement, procedures and schedule for Valves are to be indicated in the offer.
(f) All Valves are to be packed in separate cases for each type. Each package is to be clearly marked to indicate its
content, Quantity, Purchase order Number & Correlate it with manufacturer’s Test Certificate.
(g) Each Valve shall be drained cleaned, prepared & suitably protected for dispatch in such a way so as to prevent
ingress of moisture & contamination during transportation, transit and storage.
(h) Moisture / Corrosion Protection- Only VCI treated materials shall be used in direct contact with metallic items during
packing. Appropriate class of VCI material shall be used for ferrous / non-ferrous items. Adequate measures would
be taken to preserve soft material fitted inside valves and supplied as spares.
(i) All machined surfaces shall be suitably protected against mechanical damage.
(j) Valves larger than 100 mm shall be bolted or otherwise fastened to skids to avoid damage in subsequent handling.
(k) Full-face flange protectors of waterproof Plywood/weather resistant Pressboard or plastic, of at least the outside
diameter of the flange, shall be fastened to the flange to protect both flange & Valve interior.
14. WARRANTY:
(a) Valve along with associated auxiliaries/components shall be warranted by the valve supplier for the stipulated
performance for a period of forty-eight (48) months from the date of delivery of valve to GRSE or twelve (12)
months after planned delivery date (D) of the ship by GRSE to the Indian Navy, whichever is later.
(b) During the said period, the valve supplied shall be warranted against any malfunction, defects, material failure, and
non-compliance to ordered specifications, sub-optimal performance, design deficiency, poor workmanship and
quality. Any expenditure on account of valve malfunction, repair or supply of spares against warranty defects shall
be borne by the equipment supplier. If any defective part is required to be taken back to OEM’s factory/works (i.e.
importing and re-exporting from Country of origin) for the purpose of service, the entire liability including expenditure
towards the same shall be borne by the supplier. In that case firm to ensure returning of repaired item within 15
days.
43/46 Garden Reach Road , YARD GRSE-3025-28 DATE 02/09/2019
15. PLANNED SHIP DELIVERY DATE:

The planned dates for delivery of the Ships to the Indian Navy by GRSE is tabulated below:
Ship Shipyard Yard No. Planned

No. Delivery date
1 GRSE 3025 Oct 2021
2 GRSE 3026 April 2022
3 GRSE 3027 Oct 2022
4 GRSE 3028 April 2023
16. RESPONSIBILITY:
Approval of Binding Data, QAP by approving authority and final testing & approval made by the owner’s
representative / inspector shall not relieve the manufacturer for his own responsibility & contractual obligations
including satisfactory working on board the Ship.
17. PRODUCT SUPPORT:

Supplier should conform for product support service for next 20 years for all items supplied by them, from the date
of supply. In case the items/product is likely to be obsolescent, the supplier shall notify the Indian Navy with at least
two years prior notice, along with valid reasons and recommended solution.
19. REFERENCES LIST:

A reference list of same/similar equipment, supplied for Naval Ships worldwide, is to be submitted by the equipment
supplier with relevant details, along with the technical offer.
SECTION:B
TECHNICAL REQUIREMENTS
20. TECHNICAL REQUIREMENTS:

(a) Scope of supply will cover Design, Manufacture, Inspection, Testing, Packaging, and Forwarding & Satisfactory
Operation on board ship for all the valves listed in this specification.
(b) The supplied item shall be of proven design. Supplier to submit the proof of design for each size & type of valve.
(c) Prototypes, New designs or extensive modifications of standard designs may be liable for rejection.
(d) The Material, Constructional & Testing requirement of valves shall conform to the Codes / Standards specified in the
valve data sheet. (Refer ANNEXURE No: 1 to 9 as applicable).
(e) Each type of valve to be used in warship is to conform to specifications acceptable to the TYPE APPROVAL
AUTHORITY (TAA). TAA will be class.
(f) All Valves shall be type tested as per ANNEXURE-10
(g) Line valves should confirm to Class- II casting quality as per NES 747 and forging quality Class -II as per NES 833
Part 2.
(h) For allowable tolerances for face to face, center to face, end to end and center to end dimensions of valves refer BS
2080/NES 375/ ASTM B 16.10
21. Types of valves covered by this specification are as follows;

(a) Ball Valve
(b) Butterfly Valve
(c) SDSL Valve (Angle & Straight Type)
(d) SDNR Valve (Angle & Straight Type)
(e) Plug Valve
(f) Diaphragm Valve
(g) Gate Valve
(h) Check Valve (swing & lift type)
(i) Pressure Reducing Valve
(j) Self-closing Valve
(k) Relief Valve
(l) Foot Valve with Strainer
22. DESIGN PARAMETERS:

DESIGN CODE : NES 375 / NES 360
FLUIDS HANDLED : Sea Water, Bilge water, Fuel oil, Lub oil, Avcat, Fresh water &
Chilled water etc.
OPERATING PRESSURE : 10 BAR
OPERATING
TEMPERATURE : 120°C MAX
FLUID VELOCITY : 3-4 Meters / Sec
23. SEAWAY CONDITIONS:

Seaway conditions are defined at a sea water temperature of 1 to + 33 deg C, Ambient air temperature of -10 to +40
deg C and humidity up to 90% at 32 Deg C. Salinity of water up to 35000 ppm. The equipment shall be capable of
efficient and unrestricted operation without any deviation from its normal operating parameters under the seaway
conditions, as below:-
(i) Operational (up to sea state 7)
(a) Roll: Maximum ± 30 degree with 10 Sec period
(b) Pitch : Maximum ± 10 degree with 20 Sec period
(ii) Survival (up to sea state 7)
(a) List : Maximum 20 degree from vertical (permanent)
(b) Trim: Maximum 05 degree
24. GENERAL DESIGN REQUIREMENTS:-

(a) The valves are to be designed to offer minimum pressure drop during flow. Care is to be taken to avoid
complications in operating or sudden change in section. The manufacturer is to submit Flow coefficient (Cv) for
each type of valve for approval. Flow coefficient (Cv) needs to be as low as possible.
(b) Valve body thickness wherever not specified in the standard shall be as per ANSI B16.34
(c) To arrive at the minimum valve body thickness, in accordance with BS 5351 / ASME B 16.34 for Class 150, the
valve designer should suitably incorporate applicable allowance based on corrosion / manufacturing allowance.
(d) An arrow to be embossed on the body to indicate the direction of flow (As applicable)
(e) Stops shall be provided to ensure positive alignment of valves with the ports
(f) Valve OPEN & CLOSED indicator shall be provided.
(g) All valves shall be provided with locking arrangement.
(h) All valves shall be field serviceable.
(i) In case of leakage through gland, the technicians/watch keeper on board the ship should be able to change the
gland packing/seal even though the fluid is flowing through the valve under pressure (Back Seat provision)
(j) The valve offered should operate smoothly under tropical marine conditions. It shall withstand contamination
through air, oil, salt water & other contaminants associated with the marine environment.
(k) The valves shall be designed suitably to withstand shock loading without any portion of the equipment coming a drift
or creating a hazard to personnel or to any other equipment.
(l) Rubber seats/seals used in to the valve body & penetrated by the valve spindle shall be adequately reinforced to
prevent the seat from getting inflated by pressure behind the seat. Circumferential joints of the rubber seats shall be
bonded together.
(m) All valve of diameter above 32 NB shall be manufactured by casting process and all valve diameters 32 NB & below
shall be manufactured by forging process.
(n) Rubber components of Valve shall be designed such that it permits removal & replacement at the site of the
installation. Rubber seats shall be clamped mechanically secured or bonded to the body or disc. Method of bonding
shall be tested in accordance with ASTM D429.
(o) Spring used shall be helical type. Supplier to provide data sheet of spring with spring constant, material & spring life
cycle.
(p) Valves are to be provided with local indicators for indicating the open/shut-off position of the assembly.
(q) All fasteners/ pins etc. are to have positive locking devices to ensure that they do not open while in use .
25. TOP ENTRY BALL VALVES:-

(a) All ball valves shall comply with BS 5351 requirements.
(b) All ball valves shall be top entry type only. Split body type is not acceptable.
(c) All ball valves shall have antistatic arrangement to ensure electrical continuity between stem & body of valves.
26. PLUG VALVES:-

(a) Important characteristic of plug valve is multiport construction, so that one valve will provide two, three or even four
different flow directions.
(b) A ‘soft ‘sleeve of PTFE or equivalent material is inserted between plug & body to reduce wear & tear and ensure
positive sealing
(c) For shipboard application, ‘T’ or ‘L’ ported valves are used in system applications such as steering gear, Fuel
system etc.
27. Diaphragm Valve:- These valve can be considered for isolation as well as regulation purpose, particularly where
throttling of fluid is required or in vacuum lines to obviate leakage through spindle glands.
28. TRIPLE OFFSET BUTTERFLY VALVES:-

(a) All butterfly valves shall comply with BS 5155 requirements.
(b) All butterfly valves shall be Mono flange & Lugged type in design.
(c) All butterfly valves shall have antistatic arrangement to ensure electrical continuity between stem & body of Valves.
(d) Triple Offset Butterfly valve for diameter 100 NB & above
29. GATE / SDNR / SDSL VALVES:-

(a) All GATE / SDNR / SDSL valves shall comply with BS 5154/BS MA65 requirements.
(b) All GATE / SDNR / SDSL valves shall be of non-rising spindle with inside screw type.
(c) The GATE (wedge) / Disc shall be solid type.
(d) All GATE / SDNR / SDSL valves shall have back seat arrangement.
30. CHECK VALVES:-

(a) All check valves shall comply with BS 5154/BS MA65/BS1868 requirements.
(b) The disc shall be solid type
(c) The full port area shall be maintained without pockets from the inlet port to the valve seat to avoid turbulence.
(d) At the outlet side of the valve seat the body shall be designed such that it allows sufficient swing of the disk to give a
flow area at least equivalent to full port area.
(e) The Lift check valves shall be spring type.
(f) All check valves are to be tested at low pressure test (15 PSI air medium).
31. PRESSURE RELIEF & REDUCING VALVES:-

(a) All Valves are to be positively tight at pressure below the set pressure.
(b) Reducing valves are to be of the fluid tight enclosed spring type, with enclosures vented to the outlet side of the
valve. Springs shall be of Helical Compression Springs type only.
(c) The springs in valves are not to be in contact with the fluid enclosed.
(d) The coefficient of flow is to be calculated as per standard & is to be indicated in drawing.
(e) The proportional band & degree of stability on step change of demand are also to be indicated.
32. FOOT VALVE WITH STRAINER:-

(a) The valves are to be designed for minimum pressure loss.
(b) The full port area shall be maintained without pockets from the inlet port to the valve seat to avoid turbulence. At the
outlet side of the valve seat the body shall be designed such that it allows sufficient swing of the disk to give a flow
area at least equivalent to full port area.
YARD GRSE-3025-28 DATE 02/09/2019
33. SPECIFIC REQUIREMENTS:-

(a) SERVICE APPLICATION:-
When used with liquids, these valves shall be suitable for flow velocity at the valve inlet 3-4 m/sec (minimum) with
the valve fully open. The valves shall be suitable for tight shut off & regulating applications
(b) NOISE REQUIREMENT: -
The measurement & acceptance criteria should be as per type 2 of the “MIL-STD-740-2”. The graph of 1/3rd Octave
Band frequency range is placed at ANNEXURE: 11A & 11B.
(c) END CONNECTIONS:-
(i) All valves 40NB & above shall have flange connections. Except specified
(ii) End flanges shall be cast or forged integral with the body.
(iii) Flanges are to conform to BS 4504 SEC. 3.3 / BS 4504 SEC. 3.1 for pressure rating PN 10.
(iv) The valve face to face distance indicated in ANNEXUREs is inclusive of flange thickness.
(v) The flange thickness shall be as per code 321 of BS 4504 part 3.3 / 3.1 for PN 10 rating.
(vi) All valves 32NB & below shall have screwed (female) connections, unless specified.
(vii) The valve end threading shall be internal female type.
(viii) The threading shall be female BSP parallel type conforming to BS 21.
(ix) The threading at valve ends shall be as specified in ANNEXURE.
(x) All flanges shall be raised face with concentric/ serrated grooves.
(d) LOCKING ARRANGEMENT:-
All valves shall be provided with locking arrangement permanently.
(e) ANTI BLOW OUT STEM:-
All valves shall be designed to ensure that in the event of the gland being removed while the valve is under
pressure, the stem does not blow out of the body.
(f) ANTISTATIC DESIGN:-
All ball valves shall have antistatic arrangement to ensure electrical continuity between stem & body of valves.
(g) SOFT SEAL RING:-
A soft seal ring is to be fitted in either the body seat or the disk seat. The ring shall be designed to give a full metal- to-
metal seal if the soft seal is inoperative or removed.
(h) FIRE SAFE DESIGN:-
Where valves fitted in a system is required to be fire safe tested, and then the valves are to be designed to fire safe
requirements of BS 5146/(API 607).
Fire safe testing is to be carried out as per BS 6755 Part II/. (API 607)
(i) LIFTING ARRANGEMENTS:-
All valves 40Kg & above shall be provided with permanent lifting arrangement for ease of handling on board the
ship.
(j) GALVANIZING:-
Galvanizing of any of the parts required shall be Hot Dip galvanized conforming to NES 764/BS 729.
(k) PASSAGE OF FLOW:-
(i) The passage for the flow of fluid shall be clear & smooth. The flow area shall be not less than 90% of bore area.
(ii) Vendor to provide Cv values of valves offered duly proved.
(iii) Vendor to provide pressure drop values across the valve duly proved
(iv) The valves shall be full-bore type.
(l) EXTENDED SPINDLE:-
(i) Valves required to be operated by rod gearing shall be fitted with spindle (extended beyond hand wheel
position) 75 mm longer than the normal valve spindle. The Extended portion of the spindle to have 25 mm
YARD GRSE-3025-28 DATE 02/09/2019
square section. The valve to be provided with hand wheel/lever in addition to extended spindle for all Ball valve and
Butterfly valve with all MOC.
(ii) The extended spindle shall be single piece in construction only, extending the spindle by welding, clamping or
other means of attachments is not acceptable.
34. OPERATION:-
(a) The Ball/Butterfly valves may be operated by hand lever/ wrench/ gearbox / Actuators or Rod gearing (from remote
place.) All Rod Gearing Ball / Butterfly valves should be Gear operated where specified.
(b) All Ball, Butterfly, Gate, SDNR & SDSL, are to be operated by hand wheel or Rod gearing (from remote place.)
(c) Manually operated valves shall be clockwise closing type, unless otherwise specified.
(d) The design of the valve is to ensure an ease of operation so that single arms clear pull of not more than 140 N is
required by an operator or 70 N by each hand on the hand wheel/lever.
(e) Vendor to provide the actual torque(CERTIFIED) required for the valve operation of the offered valves.
(f) All Ball /Plug Valves/Butterfly valves up to 125 NB(Including) in size are to be Lever Operated & Valves above 150
NB(including) are to be Gear Operated.
(g) The gearboxes fitted on valves are to be considered as the integral part of the valve & designed to anti corrosion &
shock requirements of the valve itself. All gear boxes are to be water tight at 5 meter water column.
(h) Hand wheels/levers shall be marked to indicate the direction of opening & closing.
35. MATERIAL:-
(a) Materials used in manufacturing of valves shall be such that it is compatible with all low-pressure fluids in surface
ships.
(b) Material requirements with specification for various components of valves are given in ANNEXURE –1 to 9, as
applicable.
(c) All fasteners shall be forged type only. Fasteners to confirm NES 862 & shall have rolled threads. Machining of
fasteners from rolled bars is not acceptable.
(d) All NAB forgings or rolled bars shall have elongation minimum 17%
(e) Castings shall be of a radiograph quality without any defect when inspected visually.
(f) Forged & rolled materials shall be free from lap, cracks etc. Valve body seat & other stress parts are of radiograph
quality.
(g) All castings shall be class 02 quality.
(h) All raw material used for manufacturing shall be new virgin material only.
(i) Rubber Components shall contain not more than 8 ppm of Cu ion & shall include Copper inhibitors to prevent
Copper degradation of the rubber materials
(j) Rubber compounds shall be free of vegetable oil derivatives, animal fats & animal oils. Reclaimed/recycled rubber
shall not be used. Rubber compound shall contain not more than 1.5 parts of wax per 100 parts of rubber
hydrocarbon.
36. DIMENSIONS:-
The dimension of valves shall be strictly as per respective ANNEXURE- 1 to 9 as applicable. No deviation
is acceptable.
37. INSPECTION:-
(a) All valves shall be thoroughly inspected before dispatch for dimensions, fault, and irregularities & shall be clear of
scale or internal deposits, visual checks & then pressure tested.
(b) All valves shall be free from manufacturing & material defects.
(c) All valves will be inspect as per approved QAP.
(d) The flange faces, sealing surfaces, body seats & disc seats are clean. The bolting attached to the valve is to be
checked for loosening in transit & handling.
YARD GRSE-3025-28 DATE 02/09/2019
(e) Repeatability test: All valves complete assembly is to be operated for fully closed to fully open condition and reverse
under no flow condition at least 25 times prior to delivery.
38. TESTING:-
(a) All castings shall be radiography quality. Radiography shall be carried out as per approved standard quality control
procedure.
(b) The extent of radiography shall be as defined in ANSI B16.34.
(c) The procedure & acceptance criteria of radiography shall be as specified in ANSI B16.34 annexure “B”.
(d) All materials are to be tested as per respective material specifications.
(e) All valves are to be hydro tested as per BS 6755 part I rate “A”
(i) During shell (valve body) test there shall be no visually detectable leakage from the valve including the valve stem
seals.
(ii) The seat test acceptance level for all valves shall be leakage rate A (i.e. Tight shut)
(f) All ball / plug / butterfly (if necessary) valves shall be tested for electrical continuity across the discharge path
(Antistatic Testing) in accordance with BS 5146.
(g) Method of rubber bonding shall be tested in accordance with ASTM D429.
39. SURFACE FINISH:-

(a) The surface of the castings shall be examined visually and shall be free of adhering sand, scale, cracks & hot tears.
Other surface discontinuities shall meet the visual acceptance standard SP55. Unacceptable visual surface
discontinuities shall be removed & their removal verified by visual examination of the resultant cavities.
(b) The castings shall not be peened, plugged or impregnated to stop leaks.
40. VALVE BODY MARKING:-

Body marking shall be integral with the body or on a stainless steel (SS316) Plate securely fixed to the body. The
marks shall be clear & distinct for identification & shall contain the following details:
(a) Valve Type
(b) Nominal Size
(c) Nominal Pressure Rating
(d) Body Material Designation
(e) Manufacturer’s Name or Trade Mark
(f) Markings to indicate valve open or closed condition.
(g) Project Name, Order No. Fitting No
(h) Type approval drawing number
(i) An arrow indicating the direction of flow when this is unique
(j) Body Test Pressure
YARD GRSE-3025-28 DATE 02/09/2019
SECTION-C
ANNEXURES
YARD GRSE-3025-28 DATE 02/09/2019
ANNEXURE-1A
VALVE DATA SHEET

NICKEL ALUMINIUM BRONZE BALL/PLUG VALVE
1 GENERAL SPECIFICATION
1.1 FLUID HANDLED SEA WATER/BILGES 1.7 BORE TYPE FULL BORE
1.2 OP. PRESSURE 10 Kg/Cm2 1.8 END CONN. FLANGED /SCREWED
1.3 OP.TEMPERATURE. 120 ºC MAX. 1.9 FACE-TO-FACE DIST. REF. ANNEXURE: 1E/1F
BS4504–3.3 (RAISED FACE)
1.4 SIZE RANGE REF. ANNEXURE: 1F 1.10 FLANGE FACE
/ SCREWED: BS21
1.5 MATING PIPE SPECN. 90-10 Cu-Ni as per NES 779 Part III 1.11 BODY TYPE SINGLE PIECE
1.6 VALVE REF. DOC. NES 375 / BS 5351 1.12 VALVE OPERATION LEVER
2 MATERIAL SPECIFICATION
PART MATERIAL SPECIFICATION

2.1 BODY /COVER NICKEL ALUMINIUM BRONZE NES 747 PART II / NES 833 PART II
2.2 INSERT NICKEL ALUMINIUM BRONZE NES 747 PART II / NES 833 PART II
2.3 BALL/PLUG NICKEL ALUMINIUM BRONZE (SOLID) NES 747 PART II / NES 833 PART II
2.4 STEM/SPINDLE NICKEL ALUMINIUM BRONZE NES 833 PART II
2.5 GLAND NICKEL ALUMINIUM BRONZE NES 747 PART II
2.6 GLAND NUT PHOSPHOR BRONZE BS 2874 PB 102
2.7 GLAND BUSH NAB NES 747 PART II / NES 833 PART II
2.8 SEAT REINFORCED PTFE REINFORCED WITH 90/10 CuNi
2.9 STEM SEAL VITON B WITH 68% FLOURINE
2.10 BODY SEAL VITON B WITH 68% FLOURINE
2.11 GLAND PACKING GRAPHITE
2.12 COVER SEAL VITON B
2.13 BOLTS NICKEL ALUMINIUM BRONZE NES 862
2.14 NUTS NICKEL ALUMINIUM BRONZE NES 862
2.15 HANDLE STAINLESS STEEL (WITH PVC GRIP) ASTM A 240 Gr.304
2.16 ANTISTATIC DEVICE STAINLESS STEEL ASTM A 276 Gr.304
2.17 GEAR BOX CASING NICKEL ALUMINIUM BRONZE NES 747 PART II
2.18 GEARS PHOSPHOR BRONZE BS 2874 PB 102
WORM &WORM WHEEL
2.19 NICKEL ALUMINIUM BRONZE NES 833 PART II
SPINDLE
2.20 TAB WASHER STAINLESS STEEL IS 8062/ASTM A 240 Gr. 304
3 STATUTORY REQUIREMENTS
3.1 PAINTING/ SURFACE FINISH SMOOTH SURFACE WITH METAL FINISH
3.2 INSPECTION & TESTING API 598
3.3 TESTING HYDROSTATIC AS PER BS 6755 PART I for RATE ‘A’
3.4 HYDROSTATIC TEST PRESSURE BODY – 15 BAR SEAT – 11 BAR
3.5 PNEUMATIC TEST PRESSURE 07 BAR
3.6 ANTISTATIC TEST AS PER BS 5146
3.6 REPEATABILITY TEST 25 CYCLE MINIMUM FOLLOWED BY HYDROTEST
3.8 RUBBER BONDING TESTING ASTM D 429
3.9 PRESSURE DROP TEST/FLOW MEASUREMENT TEST ACROSS VALVE
3.10 NOISE MEASUREMENT MIL-STD-740-2
3.11 CERTIFICATION CERTIFICATION BY IACS RECOGNISED TPIA
3.12 INSPECTION INSPECTION BY IACS RECOGNISED TPIA
YARD GRSE-3025-28 DATE 02/09/2019
ANNEXURE-1B
VALVE DATA SHEET
GUN METAL BALL/PLUG VALVE
1.1 FLUID HANDLED FW,CW,FO,LO& AVCAT 1.7 BORE TYPE FULL BORE
BS4504–3.3(RAISED FACE)
/SCREWED BS21
1.5 MATING PIPE SPECN. 90-10Cu-Ni /COPPER(BS2871-II) 1.11 BODY TYPE SINGLE PIECE
1.6 VALVE REF. DOC. NES 375/ BS 5351 1.12 VALVE OPERATION LEVER
2.1 BODY /COVER GUN METAL BS 1400 LG 4C
2.2 INSERT GUN METAL BS 1400 LG 4C
2.3 BALL/PLUG NICKEL ALUMINIUM BRONZE (SOLID) NES 747 PART II
2.4 STEM NICKEL ALUMINIUM BRONZE NES 833 PART II
2.5 GLAND NUT PHOSPHOR BRONZE BS 2874 PB 102
2.6 GLAND/GLAND BUSH NAB NES 747 PART II
2.7 SEAT REINFORCED PTFE REINFORCED WITH 90/10 CuNi
2.11 COVER SEAL VITON B WITH 68% FLOURINE
2.14 HANDLE STAINLESS STEEL (WITH PVC GRIP) ASTM A 240 Gr.304
2.16 GEAR BOX CASING GUN METAL BS 1400 LG 4C
WORM &WORM
WHEEL SPINDLE
PRESSURE DROP TEST/FLOW MEASUREMENT
3.9 TEST
ACROSS VALVE
YARD GRSE-3025-28 DATE 02/09/2019
ANNEXURE-1C
VALVE DATA SHEET
CARBON STEEL FIRE SAFE BALL/PLUG VALVE

1.1 FLUID HANDLED FO,LO& AVCAT 1.7 BORE TYPE FULL BORE
1.2 OP. PRESSURE 10 Kg/Cm2 1.8 END CONN. FLANGED
1.4 SIZE RANGE REF. ANNEXURE: 1F 1.10 FLANGE FACE /SCREWED BS21
MATING PIPE
1.5 90-10 Cu-Ni /ASTM A 106 GR B 1.11 BODY TYPE SINGLE PIECE
SPECN.
2.1 BODY /COVER CARBON STEEL ASTM A 216 Gr WCB/A105
2.2 INSERT CARBON STEEL ASTM A 216 Gr WCB/A105
2.3 BALL/PLUG STAINLESS STEEL (SOLID) ASTM A 351 Gr CF8M/A182F316
2.4 STEM STAINLESS STEEL ASTM A 276 Gr. 316
2.5 GLAND NUT STAINLESS STEEL ASTM A 276 - Gr.304
2.6 SEAT REINFORCED PTFE REINFORCED
2.11 BOLTS ALLOY STEEL ASTM A193 Gr B7 (HDG)
2.12 NUTS ALLOY STEEL ASTM A194 Gr 2H (HDG)
2.13 HANDLE STAINLESS STEEL (WITH PVC GRIP ) ASTM A 240 Gr.304
2.15 GLAND CARBON STEEL ASTM A216 Gr WCB
3.5 PNEUMATIC TEST PRESSURE 7 BAR WITH VALVE CLOSED
3.7 FIRE SAFE TEST BS 6755 PART II/API 607
3.10 TEST
ACROSS VALVE
YARD GRSE-3025-28 DATE 02/09/2019
ANNEXURE-1D
VALVE DATA SHEET
FIRE SAFE BALL/PLUG VALVE (STAINLESS STEEL)

1.1 FLUID HANDLED F.O/L.O/AVCAT 1.7 BORE TYPE FULL BORE
1.2 OP. PRESSURE 10 BAR 1.8 END CONN. FLANGED /SCREWED
BS4504–3.1(RAISED
FACE) /SCREWED BS21
MATING PIPE
1.5 STAINLESS STEEL 1.11 BODY TYPE SINGLE PIECE
SPECN.
2.1 BODY /COVER STAINLESS STEEL ASTM A 351 Gr CF8M/ASTM A276 Gr. 316
2.2 INSERT STAINLESS STEEL (SOLID) ASTM A 351 Gr CF8M/ A182 F316
2.3 BALL/PLUG STAINLESS STEEL (SOLID) ASTM A 351 Gr CF8M/ A182 F316
2.4 STEM STAINLESS STEEL ASTM A 276 - Gr.316
2.5 GLAND STAINLESS STEEL ASTM A 351 Gr CF8M
2.6 GLAND NUT STAINLESS STEEL ASTM A 276 -Gr.304
2.7 SEAT REINFORCED PTFE REINFORCED
2.12 BOLTS ALLOY STEEL ASTM A193 Gr B7 (HDG)
2.13 NUTS ALLOY STEEL ASTM A194 Gr 2H (HDG)
2.14 HANDLE STAINLESS STEEL (WITH PVC GRIP ) ASTM A 240 Gr.304
2.16 TAB WASHER STAINLESS STEEL IS 8062 / ASTM A 240 Gr. 304
3.7 FIRE SAFE TEST BS 6755 PART II/API 607
3.10 TEST
ACROSS VALVE
YARD GRSE-3025-28 DATE 02/09/2019
ATTACHMENT-1E
BALL VALVE (FLANGED ENDED)
BALL VALVE (SCREWED ENDED)
L-PORTED VALVE (FLANGED ENDED)
*NOTE:
Drawings attached in SOTR are for reference and clear understanding of valve only
43/46 Garden Reach Road , DATE 02/09/2019
YARD GRSE-3025-28
ANNEXURE-1F
DIMENSIONS REQUIREMENT
BALL/PLUG VALVE DIMENSIONS (FLANGED)
L-VALVE FACE TO FACE DIMENSIONS
END
SR. NOMINAL CONNECTI
DIMENSIONS QTY. / SYSTEM TOTAL QTY.
NO. SIZE(DN) ONS
BALL PLUG
01 10 102 102 FLANGED
02 15 108 108 FLANGED
03 20 117 117 FLANGED
04 25 127 127 FLANGED
05 32 140 140 FLANGED
06 40 165 165 FLANGED
07 50 178 178 FLANGED
08 65 190 222 FLANGED
09 80 203 241 FLANGED
10 100 229 305 FLANGED
11 125 254 356 FLANGED
12 150 267 394 FLANGED
BALL VALVE DIMENSIONS (SCREWED)
SR. NOMINAL END

QTY. / SYSTEM TOTAL QTY.
NO. SIZE(DN) DIMENSIONS (L) CONNECTIONS
01 10 70 ½” BSP
02 15 75 3/4” BSP
03 20 75 1” BSP
04 25 96 1 1/4” BSP
05 32 130 1 1/2” BSP
L-PORTED VALVE DIMENSIONS (FLANGED)

SR. NOMINAL DIMENSIONS END
NO. SIZE (DN) CONNECTIONS QTY. / SYSTEM TOTAL QTY.
L1 H* L2
01 25 165 158 140 FLANGED
02 40 221 200 215 FLANGED
03 50 241 215 235 FLANGED
04 65 267 235 265 FLANGED
05 80 305 250 285 FLANGED
06 100 356 270 305 FLANGED
* NOTE: H- Approx dimension to top of locating pin.
43/46 Garden Reach Road , 02/09/2019
YARD GRSE-3025-28 DATE
ANNEXURE-2A
VALVE DATA SHEET
NICKEL ALUMINIUM BRONZE BUTTERFLY VALVES
1.2 OP. PRESSURE 10 Kg / Cm2 1.8 END CONN. FLANGED
1.4 SIZE RANGE REF. ANNEXURE: 2F 1.10 FLANGE FACE BS4504–3.3(RAISED FACE)
1.5 MATING PIPE SPECN. 90-10 Cu-Ni as per NES 779 Part III 1.11 BODY TYPE SINGLE PIECE
1.6 VALVE REF.DOC. NES 375 / BS 5155 1.12 VALVE OPERATION LEVER / GEAR
2.1 BODY /COVER NICKEL ALUMINIUM BRONZE NES PART 747 II
2.2 DISC NICKEL ALUMINIUM BRONZE (SOLID) NES PART 747 II
2.3 SHAFT/SPINDLE NICKEL ALUMINIUM BRONZE NES 833 PART II
2.4 CLAMP RING NICKEL ALUMINIUM BRONZE NES 747 PART II
2.5 DISC PIN NICKEL ALUMINIUM BRONZE NES 833 PART II
2.6 SOFT SEAT REINFORCED PTFE REINFORCED WITH 90/10 Cu-Ni
2.7 BODY SLEEVE REINFORCED PTFE REINFORCED WITH 90/10 Cu-Ni
2.8 BEARING PHOSPHOR BRONZE BS 2874 PB 102
2.9 GLAND FLANGE NICKEL ALUMINIUM BRONZE NES 833 PART II
2.11 BODY GASKET ASBESTOS FREE BS 7531
2.14 HANDLE/HANDWHEEL STAINLESS STEEL(WITH PVC GRIP) ASTM A105/ASTM A216 WCB.
WORM &WORM WHEEL
SPINDLE
3.9 ANTISTATIC TEST AS PER BS 5146 (* IF APPLICABLE)
3.11 GEAR BOX TESTING 5 METRES OF WATER COLUMN
INSPECTION BY IACS RECOGNISED TPIA
3.13 INSPECTION
(* if applicable)
YARD GRSE-3025-28
ANNEXURE-2B
VALVE DATA SHEET
GUN METAL BUTTERFLY VALVES

1.1 FLUID HANDLED FW, CW, FO, LO & AVCAT 1.7 BORE TYPE FULL BORE
1.4 SIZE RANGE REF. ANNEXURE: 2F 1.10 FLANGE FACE BS4504–3.3(RAISED)
MATING PIPE
1.5 90-10 Cu-Ni 1.11 BODY TYPE SINGLE PIECE
SPECN.
1.6 VALVE REF.DOC. NES 375 / BS 5155 1.12 VALVE OPERATION HANDLE/GEAR
2.1 BODY /COVER GUN METAL BS 1400 LG 4C
2.2 DISC NICKEL ALUMINIUM BRONZE NES PART 747 II
2.3 STEM/SPINDLE NICKEL ALUMINIUM BRONZE NES 833 PART II
2.4 CLAMP RING NICKEL ALUMINIUM BRONZE NES 747 PART II
2.5 DISC PIN NICKEL ALUMINIUM BRONZE NES 833 PART II
2.8 BEARING PHOSPHOR BRONZE BS 2872 PB 102
2.9 GLAND FLANGE NICKEL ALUMINIUM BRONZE NES747 PART II
2.14 HANDLE/HANDWHEEL FORGED STEEL/CAST STEEL (GALVANIZED) ASTM A105/ASTM A216 WCB
WORM &WORM
WHEEL SPINDLE
3.11 GEAR BOX TESTING LEAK TEST AT 5 METRES OF WATER COLUMN
INSPECTION BY IACS RECOGNISED TPIA
3.13 INSPECTION
(* if applicable)
ANNEXURE-2C
VALVE DATA SHEET

CARBON STEEL FIRE SAFE BUTTERFLY VALVES
1.1 FLUID HANDLED FO,LO & AVCAT 1.7 BORE TYPE FULL BORE
BS4504–3.1(RAISED
FACE )
MATING PIPE
SPECN.
2.1 BODY /COVER CAST STEEL ASTM A216 WCB
2.2 DISC STAINLESS STEEL ASTM 351 Gr CF 8M
2.3 STEM/SPINDLE STAINLESS STEEL ASTM A 276 316
2.4 CLAMP RING STAINLESS STEEL ASTM 351 Gr CF 8M
2.5 DISC PIN STAINLESS STEEL ASTM A 276 316
2.8 BEARING SS 304 PTFE coated
2.9 GLAND FLANGE STAINLESS STEEL ASTM 351 Gr CF 8M
2.12 BOLTS ALLOY STEEL ASTM A 193 Gr B7 (HDG)
2.13 NUTS ALLOY STEEL ASTM A 194 Gr 2H (HDG)
2.14 HANDLE/HANDWHEEL STAINLESS STEEL ASTM A105/ASTM A216 WCB
2.16 GEAR BOX CASING S.G.IRON BS 2789
2.17 GEARS FORGED STEEL BS 970-316
WORM &WORM
2.18 FORGED STEEL BS 970-316
WHEEL SPINDLE
3.5 PNEUMATIC TEST PRESSURE 7 BAR WITH VALVE CLOSED CONDITION
3.7 FIRE SAFE TEST BS 6755 PART II/ API 607
(* if applicable)
YARD GRSE-3025-28
ANNEXURE-2D
VALVE DATA SHEET

STAINLESS STEEL FIRE SAFE BUTTERFLY VALVES
BS4504–3.1(RAISED
FACE )
MATING PIPE
SPECN.
2.1 BODY /COVER STAINLESS STEEL ASTM A 351 Gr CF8M
2.2 DISC STAINLESS STEEL ASTM 351 Gr CF 8M
2.3 STEM/SPINDLE STAINLESS STEEL ASTM A 276 316
2.4 CLAMP RING STAINLESS STEEL ASTM 351 Gr CF 8M
2.5 DISC PIN STAINLESS STEEL ASTM A 276 316
2.8 BEARING SS 304 PTFE coated
2.9 GLAND FLANGE STAINLESS STEEL ASTM 351 Gr CF 8M
2.12 BOLTS ALLOY STEEL ASTM A 193 Gr B7 (HDG)
2.13 NUTS ALLOY STEEL ASTM A 194 Gr 2H (HDG)
2.14 HANDLE/HANDWHEEL STAINLESS STEEL ASTM A105/ASTM A216 WCB
2.16 GEAR BOX CASING S.G.IRON BS 2789
2.17 GEARS FORGED STEEL BS 970-316
WORM &WORM
2.18 FORGED STEEL BS 970-316
WHEEL SPINDLE
3.7 FIRE SAFE TEST BS 6755 PART II/ API 607
(* if applicable)
ANNEXURE-2E
BUTTERFLY VALVE (LEVER OPERATED TYPE)
BUTTERFLY VALVE (GEAR OPERATED TYPE)
*NOTE:
YARD GRSE-3025-28
ANNEXURE-2F
DIMENSIONS REQUIREMENT
BUTTERFLY VALVE (WAFER TYPE) DIMENSIONS
SR. NOMINAL FACE TO FACE DIMENSIONS TOTAL

QTY. / SYSTEM
NO. SIZE(DN) L QTY.
01 80 64
02 100 64
03 125 70
04 150 76
05 200 89
06 250 114
07 300 114
08 350 127
09 400 140
ANNEXURE-3A
VALVE DATA SHEET
NICKEL ALUMINIUM BRONZE STRAIGHT & ANGLE TYPE SDNR / SDSL AND GATE VALVES
1.3 OP.TEMPERATURE. 120 ºC MAX. 1.9 FACE-TO-FACE DIST. REF. ANNEXURE 3C/3D/3E
1.4 SIZE RANGE REF. ANNEXURE 3C/3D/3E 1.10 FLANGE FACE BS4504–3.3(RAISED FACE)
1.5 MATING PIPE SPECN. 90-10 Cu-Ni as per NES 779 Part III 1.11 BODY TYPE BOLTED BONNET TYPE
HAND WHEEL / ROD GEARING
1.6 VALVE REF. DOC. NES 375 / BS 5154 1.12 VALVE OPERATION
(REMOTE)

2.1 BODY /BONNET NICKEL ALUMINIUM BRONZE NES 747 PART II
2.2 DISC/GATE NICKEL ALUMINIUM BRONZE NES 747 PART II
2.3 SPINDLE NICKEL ALUMINIUM BRONZE NES 833 PART II
2.4 BACK SEAT NICKEL ALUMINIUM BRONZE NES 747 PART II
2.5 DISC SEAT NICKEL ALUMINIUM BRONZE NES 747 PART II
2.6 SOFT SEAT REINFORCED PTFE REINFORCED WITH 90/10 CuNi
2.7 YOKE/YOKE SLEEVE NICKEL ALUMINIUM BRONZE NES 747 PART II
2.8 BEARING (BUSH) PHOSPHOR BRONZE BS 2874 PB 102
2.9 GLAND FLANGE END NAB NES 747 PART II CLASS I
2.10 GLAND PACKING GRAPHITE(IMPREGNATED)
2.14 HAND WHEEL CAST STEEL (GALVANIZED) ASTM A 216 Gr. WCB
YARD GRSE-3025-28
ANNEXURE-3B
VALVE DATA SHEET
GUN METAL SDNR /SDSL/GATE VALVES

1.1 FLUID HANDLED F.W,F.O,LO, AVCAT & CW 1.7 BORE TYPE FULL BORE
1.3 OP.TEMPERATURE. 120 ºC MAX. 1.9 FACE-TO-FACE DIST. REF. ANNEXURE 3C/3D/3E
1.4 SIZE RANGE REF. ANNEXURE 3C/3D/3E 1.10 FLANGE FACE
/SCREWED BS21
90-10 Cu-Ni /ASTM A 106 BONNET TYPE, NON RISING
1.5 MATING PIPE SPECN. 1.11 BODY TYPE
GR B SPINDLE
1.6 VALVE REF. DOC. NES 375 / BS 5154 1.12 VALVE OPERATION HANDWHEEL/ROD GEARING
2.1 BODY /BONNET GUN METAL BS 1400 LG 4C
2.2 DISC/GATE NICKEL ALUMINIUM BRONZE NES PART 747 PART II
2.3 STEM / SPINDLE NICKEL ALUMINIUM BRONZE NES 833 PART II
2.4 BACK SEAT NICKEL ALUMINIUM BRONZE NES PART 747 PART II
2.5 DISC SEAT NICKEL ALUMINIUM BRONZE NES PART 747 PART II
2.6 SOFT SEAT REINFORCED PTFE REINFORCED WITH 90/10 Cu Ni
2.7 YOKE/YOKE SLEEVE GUN METAL BS 1400 LG 4C
2.8 BEARING (BUSH) PHOSPHOR BRONZE BS 2872 PB 102
2.9 GLAND FLANGE END NAB NES 747 PART II
2.14 HAND WHEEL CAST STEEL (GALVANIZED) ASTM A 216 Gr. WCB
3.6 ACROSS VALVE
TEST
ANNEXURE-3C
SDNR / SDSL VALVE STRAIGHT TYPE
SDNR / SDSL VALVE ANGLE TYPE
*NOTE:
YARD GRSE-3025-28
ANNEXURE-3D
FACE –TO- FACE DISTANCE
SDNR / SDSL / (STRAIGHT)
L-VALVE FACE TO FACE DIMENSIONS (Inclusive of FLANGE THICKNESS)
SR. NOMINAL DIMENSIONS END CONNECTION TOTAL
QTY. / SYSTEM
NO. SIZE L DETAILS QTY.
01 10 108 SCREWED
02 15 108 SCREWED
03 20 117 SCREWED
04 25 127 SCREWED
05 32 146 SCREWED
06 40 159 FLANGED
07 50 190 FLANGED
08 65 216 FLANGED
09 80 254 FLANGED
10 100 292 FLANGED
11 125 330 FLANGED
12 150 356 FLANGED
13 200 495 FLANGED
14 250 622 FLANGED
15 300 698 FLANGED
16 350 787 FLANGED

SDNR / SDSL VALVE DIMENSIONS (ANGLE)
L -VALVE FACE TO FACE DIMENSIONS (Inclusive of FLANGE THICKNESS)
SR. NOMINAL DIMENSIONS END CONNECTION TOTAL
QTY. / SYSTEM
NO. SIZE L DETAILS QTY.
01 10 70 SCREWED
02 15 70 SCREWED
03 20 75 SCREWED
04 25 85 SCREWED
05 32 95 SCREWED
06 40 100 FLANGED
07 50 115 FLANGED
08 65 126 FLANGED
09 80 135 FLANGED
10 100 146 FLANGED
11 125 178 FLANGED
12 150 203 FLANGED
13 200 248 FLANGED
14 250 311 FLANGED
15 300 349 FLANGED
16 350 394 FLANGED
YARD GRSE-3025-28
ANNEXURE-3E
GATE VALVE
*NOTE:

GATE VALVE DIMENSIONS
L-VALVE FLANGE FACE TO FACE DIMENSIONS (Inclusive of FLANGE THICKNESS)
DIMENSIONS END
NOMINAL TOTAL
SR. NO. CONNECTION QTY. / SYSTEM
SIZE L QTY.
DETAILS
01 50 178 FLANGED
02 65 190 FLANGED
03 80 203 FLANGED
04 100 229 FLANGED
05 125 254 FLANGED
06 150 267 FLANGED
07 200 292 FLANGED
08 250 330 FLANGED
09 300 356 FLANGED
10 350 381 FLANGED
YARD GRSE-3025-28
ANNEXURE-4A
VALVE DATA SHEET
NICKEL ALUMINIUM BRONZE SWING CHECK VALVE
1.3 OP.TEMPERATURE. 120 ºC MAX. 1.9 FACE-TO-FACE DIST. REF. ANNEXURE: 4G/4H
BS4504–3.3(RAISED
1.4 SIZE RANGE REF. ANNEXURE: 4G/4H 1.10 FLANGE FACE
FACE) /SCREWED BS21
MATING PIPE 90-10 Cu-Ni as per NES 779
1.5 1.11 BODY TYPE SINGLE PIECE
SPECN. Part III
1.6 VALVE REF. DOC. NES375/BS 5352/BS1868 1.12 VALVE OPERATION N. A

2.1 BODY NICKEL ALUMINIUM BRONZE NES 747 PART II
2.2 COVER NICKEL ALUMINIUM BRONZE NES 747 PART II
2.3 DISC NICKEL ALUMINIUM BRONZE (SOLID) NES 747 PART II
2.4 SEAT RING NICKEL ALUMINIUM BRONZE NES 747 PART II
DISC RETAINING NUT&
2.5 NICKEL ALUMINIUM BRONZE NES 862
PIN
2.6 HINGE NICKEL ALUMINIUM BRONZE NES 747 PART II
2.7 HINGE PIN NICKEL ALUMINIUM BRONZE NES 833 PART II
2.8 SOFT SEAT REINFORCED PTFE
2.9 COVER SEAL ASBESTOS FREE BS 7531
3.4 LOW PRESSURE TEST 15 psi
PRESSURE DROP TEST/FLOW
3.7 ACROSS VALVE
MEASUREMENT TEST
NOTE:-THE VALVE FLAP SHALL OPEN AT MINIMUM OF 0.5 BAR PRESSURE.

ANNEXURE-4B
VALVE DATA SHEET
NICKEL ALUMINIUM BRONZE LIFT CHECK VALVES

1.1 FLUID HANDLED SEA WATER 1.7 BORE TYPE FULL BORE
BS4504–3.3(RAISED
FACE) /SCREWED BS21
MATING PIPE
1.5 90-10 Cu-Ni as per NES 779 Part III 1.11 BODY TYPE SINGLE PIECE
SPECN.
1.6 VALVE REF. DOC. NES375/BS 5352/BS1868 1.12 VALVE OPERATION SPRING OPERATED
2.1 BODY NICKEL ALUMINIUM BRONZE NES PART 747 PART II
2.2 COVER NICKEL ALUMINIUM BRONZE NES PART 747 PART II
2.3 DISC NICKEL ALUMINIUM BRONZE (SOLID) NES PART 747 PART II
2.4 SPRING SPRING STEEL IS 4454
2.6 SEAT RING NICKEL ALUMINIUM BRONZE NES PART 747 PART II
DISC RETAINING NUT&
PIN
2.8 HINGE NICKEL ALUMINIUM BRONZE NES PART 747 PART II
3.7 ACROSS VALVE
MEASUREMENT TEST
NOTE:-THE VALVE SHALL LIFT AT MINIMUM OF 0.5 BAR

YARD GRSE-3025-28
ANNEXURE-4C
VALVE DATA SHEET
GUN METAL SWING CHECK VALVES

1.1 FLUID HANDLED F.W, FO, LO, AVCAT & C W 1.7 BORE TYPE FULL BORE
BS4504–3.3(RAISED
FACE) /SCREWED BS21
MATING PIPE
SPECN.
2.1 BODY GUNMETAL BS 1400 LG 4C
2.2 COVER GUNMETAL BS 1400 LG 4C
DISC RETAINING NUT&
PIN
3.7 ACROSS VALVE
TEST
NOTE:-THE VALVE FLAP SHALL OPEN AT MINIMUM OF 0.5 BAR

YARD GRSE-3025-28
ANNEXURE-4D
VALVE DATA SHEET
GUN METAL LIFT CHECK VALVES

1.1 FLUID HANDLED F.W,FO,LO, AVCAT & C W 1.7 BORE TYPE FULL BORE
1.2 OP. PRESSURE 10 Kg/Cm2 1.8 END CONN. FLANGED/SCREWED
BS4504–3.3(RAISED
FACE) /SCREWED BS21
MATING PIPE
SPECN.
1.6 VALVE REF. DOC. NES375/BS 5352/BS1868 1.12 VALVE OPERATION NA
2.1 BODY GUNMETAL BS 1400 LG 4C
2.2 COVER GUNMETAL BS 1400 LG 4C
DISC RETAINING NUT&
PIN
3.7 ACROSS VALVE
TEST

NOTE:- Supplier to specify spring constant & spring life
ANNEXURE-4E
VALVE DATA SHEET
STAINLESS STEEL FIRE SAFE SWING CHECK VALVE
BS4504–3.3(RAISED
FACE)
MATING PIPE
SPECN.

2.1 BODY SATINLESS STEEL ASTM A216 Gr WCB/A105
2.2 COVER SATINLESS STEEL ASTM A216 Gr WCB/A105
2.3 DISC SATINLESS STEEL ASTM A351 Gr CF8M/ ASTM A276 Gr 316
2.4 SEAT RING SATINLESS STEEL ASTM A351 Gr CF8M/ ASTM A276 Gr 316
DISC RETAINING NUT&
2.5 SATINLESS STEEL ASTM A351 Gr CF8M/ ASTM A276 Gr 316
PIN
2.6 HINGE SATINLESS STEEL ASTM A351 Gr CF8M/ ASTM A276 Gr 316
2.7 HINGE PIN SATINLESS STEEL ASTM A351 Gr CF8M/ ASTM A276 Gr 316
2.10 BOLTS ALLOY STEEL ASTM A 193 Gr B7 9HDG) & A 194 Gr 2H(HDG)
2.11 NUTS ALLOY STEEL ASTM A 193 Gr B7 9HDG) & A 194 Gr 2H(HDG)
3.7 ACROSS VALVE
MEASUREMENT TEST
NOTE:-THE VALVE FLAP SHALL OPEN AT MINIMUM OF 0.5 BAR PRESSURE.

YARD GRSE-3025-28
ANNEXURE-4F
VALVE DATA SHEET
STAINLESS STEEL FIRE SAFE LIFT CHECK VALVES

BS4504–3.3(RAISED
FACE)
MATING PIPE
SPECN.
1.6 VALVE REF. DOC. NES375/BS 5352/BS1868 1.12 VALVE OPERATION SPRING OPERATED
2.1 BODY SATINLESS STEEL ASTM A351 Gr CF8M/ ASTM A276 Gr 316
2.2 COVER SATINLESS STEEL ASTM A351 Gr CF8M/ ASTM A276 Gr 316
2.3 DISC SATINLESS STEEL ASTM A351 Gr CF8M/ ASTM A276 Gr 316
2.5 DISC SEAT SATINLESS STEEL ASTM A351 Gr CF8M/ ASTM A276 Gr 316
2.6 SEAT RING SATINLESS STEEL ASTM A351 Gr CF8M/ ASTM A276 Gr 316
2.11 TAB WASHER SATINLESS STEEL IS 8062 / ASTM A 240 Gr. 304
3.7 ACROSS VALVE
MEASUREMENT TEST

ANNEXURE-4G
SWING CHECK VALVE
NOMENCLATURE
NO. PART DESCRIPTION NO. PART DESCRIPTION
1 BODY 7 GASKET
2 SEAT 8 BONNET
3 DISC 9 BOLT
4 HINGE 10 NUT
5 NUT 11 EYEBOLT
6 PIN
*NOTE:
CHECK VALVE DIMENSIONS
L-VALVE FLANGE FACE TO FACE DIMENSIONS (Inclusive of FLANGE THICKNESS)
NOMINAL DIMENSIONS END CONNECTION TOTAL
SR. NO. QTY. / SYSTEM
SIZE L DETAILS QTY.
01 25 127
02 32 146
03 40 165
04 50 203
05 65 216
06 80 241
07 100 292
08 125 330
09 150 356
10 200 495
11 250 622
12 300 698
YARD GRSE-3025-28
ANNEXURE-4H
HORIZONTALY LIFT CHECK VALVE
*NOTE:
DIMENSIONS AND QUANTITY REQUIREMENT
LIFT CHECK VALVE DIMENSIONS
L-VALVE CENTER TO FACE DIMENSIONS
SR. NOMINAL DIMENSIONS TOTAL

END CONNECTION QTY. / SYSTEM
NO. SIZE L QTY.
01 15 70
02 20 75
03 25 85
04 32 95
05 40 100
06 50 115
ANNEXURE-5A
VALVE DATA SHEET
NICKEL ALUMINIUM BRONZE PRESSURE RELIEF VALVE
1.1 FLUID HANDLED S.W/ F.O/F.W/L.O/AVCAT 1.7 BORE FULL BORE

1.3 OP.TEMPERATURE. 120 ºC MAX. 1.9 FACE-TO-FACE DIST. REF. ANNEXURE: 5D/5E
1.4 SIZE RANGE REF. ANNEXURE: 5D/5E 1.10 FLANGE FACE / SCREWED: BS21
90-10 Cu-Ni / COPPER
1.5 MATING PIPE SPECN. 1.11 BODY TYPE BONET TYPE
(BS2871-II)
NES 360 /API 527/ASME
1.6 VALVE REF. DOC. 1.12 VALVE OPERATION SPRING LOADED
PTC25

2.2 BONNET NICKEL ALUMINIUM BRONZE NES 747 PART II
2.3 BODY SEAT NICKEL ALUMINIUM BRONZE NES 747 PART II
2.6 SPINDLE NUT NICKEL ALUMINIUM BRONZE NES 833 PART II
2.7 SEAT SECURING SCREW NICKEL ALUMINIUM BRONZE NES 833 PART II
2.8 WASHER NICKEL ALUMINIUM BRONZE NES 833 PART II
2.9 PISTON NICKEL ALUMINIUM BRONZE NES 833 PART II
3.1 PAINTING/ S. TREATMENT SMOOTH SURFACE WITH METAL FINISH

3.2 TESTING HYDROSTATIC AS PER API527
3.5 POP UP & SEAT TIGHTNESS TEST +/- 10 % OF SET PRESSURE
3.6 REPEATABILITY TEST 25 CYCLES
3.7 VALVE COEFFICIENT AS INDICATED IN APPROVED DRAWING
YARD GRSE-3025-28
ANNEXURE-5B
VALVE DATA SHEET
GUN METAL PRESSURE RELIEF VALVE
1.1 FLUID HANDLED F.O/F.W/L.O/AVCAT 1.7 BORE FULL BORE

FLANGE/ SCREWED BS4504–3.3(RAISED
1.4 SIZE RANGE REF. ANNEXURE: 5D/5E 1.10
FACE FACE) /SCREWED BS21
(BS2871-II)
PTC25

2.1 BODY GUN METAL BS 1400 LG 4C
2.2 BONNET GUN METAL BS 1400 LG 4C

3.2 TESTING HYDROSTATIC AS PER API 527
3.6 REPEATABILITY TES 25 CYCLES
Note:-Supplier to specify spring constant & spring life

YARD GRSE-3025-28
ANNEXURE-5C
VALVE DATA SHEET
STAINLESS STEEL FIRE SAFE PRESSURE RELIEF VALVE
1.1 FLUID HANDLED F.O/L.O/AVCAT 1.7 BORE FULL BORE

FLANGE/ SCREWED BS4504–3.3(RAISED
1.4 SIZE RANGE REF. ANNEXURE: 5D/5E 1.10
FACE FACE)
(BS2871-II)
PTC25

2.1 BODY STAINLESS STEEL ASTM A 351 CF8M
2.2 BONNET STAINLESS STEEL ASTM A 351 CF8M
2.3 BODY SEAT STAINLESS STEEL ASTM A 351 CF8M
2.4 SPINDLE STAINLESS STEEL ASTM A276 Gr.316
2.5 SPRING SPRING STEEL IS4454
2.6 SPINDLE NUT STAINLESS STEEL ASTM A276 Gr.316
2.7 SEAT SECURING SCREW STAINLESS STEEL ASTM A276 Gr.316
2.8 WASHER STAINLESS STEEL ASTM A276 Gr.316
2.9 PISTON STAINLESS STEEL ASTM A276 Gr.316

3.6 REPEATABILITY TES 25 CYCLES
Note:-Supplier to specify spring constant & spring life

ANNEXURE-5D
Angle Screwed Type - Pressure Relief Valves
Valve Dimensions
Diameter (mm) (mm)
L H1 H2
15 44 44 124
20 48 48 124
25 67 67 191
32 83 83 191
40 89 89 228
Straight Screwed Type - Pressure Relief Valves
Valve Dimensions
Diameter (mm) (mm)
L H
15 89 138
20 92 138
25 127 213
32 152 213
40 178 260
Straight Flanged Type - Pressure Relief Valves
Valve Dimensions
Diameter (mm)
(mm) L H
15 114 138
20 114 138
25 137 213
32 165 238
40 180 260
50 230 308
65 241 341
80 267 415
100 330 460
150 470 660
*NOTE:
YARD GRSE-3025-28
ANNEXURE-5E
Angled Flanged Type - Pressure Relief Valves
Valve Dimensions
Diameter (mm)
(mm) L H1 H2
15 76 76 124
20 76 76 124
25 83 83 190
32 90 90 190
40 102 102 228
50 114 114 276
65 127 127 294
80 133 133 349
100 146 146 390
150 203 203 560
*NOTE:
ANNEXURE-6A
VALVE DATA SHEET
NICKEL ALUMINIUM BRONZE PRESSURE REDUCING VALVE (FLANGED)
1.1 FLUID HANDLED SW/BILGES 1.7 BORE FULL BORE

1.3 OP.TEMPERATURE. 120 ºC MAX. 1.9 FACE-TO-FACE DIST. REF. ANNEXURE: 6C
BS 4504 PT 3.3(RAISED
1.4 SIZE RANGE REF. ANNEXURE: 6C 1.10 FLANGE FACE
FACE)
1.5 MATING PIPE SPECN. 1.11 BODY TYPE SINGLE PIECE
(BS2871-II)
NES 360 /API 527/ASME SPRING
1.6 VALVE REF. DOC. 1.12 VALVE OPERATION
PTC25 LOADED/DIAPHRAGM

2.2 BONNET NICKEL ALUMINIUM BRONZE NES 747 PART II
2.4 SPINDLE NICKEL ALUMINIUM BRONZE NES 833 Part 2
2.5 SPINDLE NUT NICKEL ALUMINIUM BRONZE NES 833 Part 2
2.7 SEAT SECURING SCREW NICKEL ALUMINIUM BRONZE NES 833 Part 2
2.8 WASHER NICKEL ALUMINIUM BRONZE NES 833 Part 2
2.9 PISTON NICKEL ALUMINIUM BRONZE NES 833 Part 2

3.5 LIFT CHARACTERISTICS CHECK LINEARITY,ACCURACY,REPEATIBILITY & HYSTERESIS
3.6 VALVE COEFFICIENT AS INDICATED IN DRAWING
*** WITH ELONGATION =17%

YARD GRSE-3025-28
ANNEXURE-6B
VALVE DATA SHEET
GUN METAL PRESSURE REDUCING VALVE (FLANGED)
1.1 FLUID HANDLED AVCAT/F.O/F.W/L.O 1.7 BORE FULL BORE

BS 4504- 3.3(RAISED
FACE)
(BS2871-II)
SPRING
1.6 VALVE REF. DOC. NES 360 / NES375 1.12 VALVE OPERATION
LOADED/DIAPHRAGM

2.1 BODY GUN METAL BS 1400 LG 4
2.2 BONNET GUN METAL BS 1400 LG 4

3.2 TESTING HYDROSTATIC AS PER BS 6755 PART I
3.5 LIFT CHARACTERISTICS CHECK LINEARITY, ACCURACY, REPEATIBILITY & HYSTERESIS
YARD GRSE-3025-28
ANNEXURE-6C
Pressure Reducing Valve
Valve Dimensions
Diameter (mm)
(mm) L H1 H2
15 158 76 155
20 174 92 162
25 177 92 162
32 212 100 237
40 280 148 290
50 304 174 354
65 305 165 412
80 305 162 536
100 406 222 655
125 460 240 675
150 508 248 672
*NOTE:
YARD GRSE-3025-28
ANNEXURE-7A
VALVE DATA SHEET

NICKEL ALUMINIUM BRONZE SELF CLOSING VALVE
1.1 FLUID HANDLED AVCAT/F.O/F.W/L.O 1.7 BORE FULL BORE
1.3 OP.TEMPERATURE. 120 ºC MAX. 1.9 FACE-TO-FACE DIST. REF. ANNEXURE: 7B
BS4504–3.3(RAISED
1.4 SIZE RANGE REF. ANNEXURE: 7B 1.10 FLANGE FACE
FACE) /SCREWED BS21
(BS2871-II)
1.6 VALVE REF. DOC. NES 360 / NES375 1.12 VALVE OPERATION SPRING LOADED

2.2 COVER NICKEL ALUMINIUM BRONZE NES 747 PART II
2.3 STEM/SPINDLE NICKEL ALUMINIUM BRONZE BS2874-CA 104 /BS 2872 CA 102***
2.4 DISC/PLATE NICKEL ALUMINIUM BRONZE NES 747 PART II
2.5 SEAT RING ALUMINIUM BRONZE. BS 1400 AB2
2.6 GLAND FLANGE NICKEL ALUMINIUM BRONZE NES 833 PART II
2.7 GLAND PACKING VITON B WITH 68% FLOURINE
2.7 SPRING MONEL/EQUIVALENT K400
2.8 GASKET ASBESTOS FREE
2.9 BOLTS/NUTS NICKEL ALUMINIUM BRONZE BS2874-CA 104 ***
***WITH ELONGATION =17%
YARD GRSE-3025-28
ANNEXURE-7B
SELF-CLOSING VALVE (FLANGED END)
SAMPLING VALVE
DIMENSION REQUIREMENT
Sr. Valve H D END

No. Dia(NB) CONNECTION
1 15 195 9 ¾” BSP
2 20 195 14 1” BSP
3 25 195 18 1 ¼” BSP
4 32 200 24 1 ¼” BSP
*NOTE:
Drawings attached in SOTR are for reference and clear understanding of valve only.
YARD GRSE-3025-28
ANNEXURE-8A
VALVE DATA SHEET
GUN METAL FOOTVALVE WITH STRAINER

1.1 FLUID HANDLED F.O,L.O. S.W & F.W 1.7 BORE TYPE FULL BORE
BS 4504 – 3.3(RAISED
FACE )
MATING PIPE 90-10 Cu-Ni / COPPER
1.5 1.11 BODY TYPE TWO PIECE
SPECN. (BS2871-II)
1.6 VALVE REF. DOC. NES 360 / NES 375 1.12 VALVE OPERATION NA

2.1 BODY /COVER GUN METAL BS-1400 LG 4C
2.2 BOTTOM FLANGE GUN METAL BS-1400 LG 4C
2.3 DISC NICKEL ALUMINIUM BRONZE BS 2874-CA104 ***
2.6 BACK SEAT NICKEL ALUMINIUM BRONZE BS2874 CA 104 ***
2.8 SOFT SEAT VITON B WITH 68% FLOURINE
2.9 STRAINER MONEL K300 BS 3072-3075
2.10 BOLTS NICKEL ALUMINIUM BRONZE BS 2874-CA104 ***
2.11 NUTS NICKEL ALUMINIUM BRONZE BS 2874-CA104 ***

3.7 ACROSS VALVE
TEST
*** WITH ELONGATION = 17%

YARD GRSE-3025-28
ANNEXURE-8B
VALVE DATA SHEET
NICKEL ALUMINIUM BRONZE FOOTVALVE WITH STRAINER

1.1 FLUID HANDLED BILGE & S.W 1.7 BORE TYPE FULL BORE
BS 4504 – 3.3(RAISED
FACE )
MATING PIPE 90-10 Cu-Ni / COPPER
1.5 1.11 BODY TYPE TWO PIECE
SPECN. (BS2871-II)
1.6 VALVE REF. DOC. NES 360 / NES 375 1.12 VALVE OPERATION NA

2.1 BODY /COVER NICKEL ALUMINIUM BRONZE NES 747 PART II
2.2 BOTTOM FLANGE NICKEL ALUMINIUM BRONZE NES 747 PART II
2.3 DISC NICKEL ALUMINIUM BRONZE BS 2874-CA104 ***
2.6 BACK SEAT NICKEL ALUMINIUM BRONZE BS2874 CA 104 ***
2.8 SOFT SEAT VITON B WITH 68% FLOURINE
2.9 STRAINER MONEL 400 BS 3072-3075
2.10 BOLTS NICKEL ALUMINIUM BRONZE BS 2874-CA104 ***
2.11 NUTS NICKEL ALUMINIUM BRONZE BS 2874-CA104 ***

3.7 ACROSS VALVE
TEST
*** WITH ELONGATION = 17%

ANNEXURE-8C
FOOTVALVE WITH STRAINER
Valve Dimensions (mm)

Diameter H D
(mm)
25 110 110
32 125 118
40 138 150
50 156 165
65 180 185
80 219 200
100 255 220
125 279 250
150 307 285
200 350 340
250 405 395
300 460 445
Note:- (i) The hole size of strainer 3mm
(ii) Plate thickness 3mm
*NOTE:
YARD GRSE-3025-28
ANNEXURE-9A
VALVE DATA SHEET

Diaphragm Valve
Name of Valve Material Specification
Part NAB Gunmetal Stainless Steel Carbon Steel
Stainless Steel Carbon Steel
Body & NAB Gun metal
ASTM A 351 Gr ASTM A216
Bonnet NES 747 Part 2 BS 1400 LG 4C
CF8M Gr WCB / A105
Stainless Steel
NAB NAB Stainless Steel
Compressor ASTM A 276
NES 833 Part 2 NES 833 Part 2 ASTM A 276 T410
T410
Stainless Steel
NAB NAB Stainless Steel
Spindle ASTM A 276
NES 833 Part 2 NES 833 Part 2 ASTM A 276 T410
T410
Butyl reinforced Butyl reinforced Butyl reinforced Butyl reinforced
Diaphragm with Nylon BS with Nylon BS with Nylon BS with Nylon BS
3227 Gr B-70 3227 Gr B-70 3227 Gr B-70 3227 Gr B-70
Thrust
Steel Steel Steel Steel
bearing
Pad lock Brass BS 2871 Brass BS 2871 Brass BS 2871 Brass BS 2871
plate CZ 121 3 Pb CZ 121 3 Pb CZ 121 3 Pb CZ 121 3 Pb
Stainless Steel
Diaphragm NAB NAB Stainless Steel
ASTM A 276
Stud NES 833 Part 2 NES 833 Part 2 ASTM A 276 T410
T410
Stainless Steel
Hand wheel NAB NAB Stainless Steel
ASTM A 276
Pin NES 833 Part 2 NES 833 Part 2 ASTM A 276 T410
T410
Alloy Steel Alloy Steel
ASTM A 193 Gr B7 ASTM A 193 Gr
Bolts &
NAB NES 862 NAB NES 862 (HDG) B7 (HDG)
Nuts
ASTM A 194 Gr ASTM A 194 Gr
2H (HDG) 2H (HDG)
Forged Steel Forged Steel
Forged Steel Forged Steel
ASTM A 276 ASTM A 276
ASTM A 276 T410/ ASTM A 276 T410/
Handle/ T410/ T410/
Cast Steel Cast Steel
Handwheel Cast Steel Cast Steel
ASTM A351 Gr ASTM A351 Gr
ASTM A351 Gr ASTM A351 Gr
CF8M CF8M
CF8M CF8M
Note:- Casting Quality Class 1 & 2 shall be applicable in accordance with NES 747 Part 2 for valves
based on utilization in Hull and Line duties respectively.
YARD GRSE-3025-28
ANNEXURE: 9B
DIAPHRAGM VALVE
*NOTE:
DIMENSIONS AND QUANTITY REQUIREMENT
DIAPHRAGM VALVE DIMENSIONS

SR. NOMINAL DIMENSIONS TOTAL
END CONNECTION QTY. / SYSTEM
NO. SIZE L QTY.
01 32 146
02 40 159
03 50 190
04 65 216
05 80 254
06 100 305
YARD GRSE-3025-28
ANNEXURE-10
TYPE TESTING
The first of each type & each size of valve is to be type tested at the manufacturer’s premises. A type test has to
be carried out successfully & to be in accordance with the requirements of NES 375.
Type tests shall be carried out on valves as given below:
I: INSPECTION
a) Visual inspection of valve, including dimensional inspection to specified sizes as per drawing & material
suitability
b) Functional check
II: STATIC PRESSURE TESTS:

a) Body assembly test.
b) Seat test
c) Air Bubble test
d) Disc Strength test ( for Butterfly Valves)
III: PIPE WRACKING TEST:
IV: TORQUE & CYCLE TEST

a) Initial torque test (viz stated-designed torques)
b) Delayed Torque test (after period in shut down)
c) Cycling test (X, 000 shut, open, shut cycles)
d) Repeat (IV) a & (II) b after (IV) c
V: FINAL INSPECTION:-
a) Final Visual Inspection (Complete strip & DI)
b) Maintenance evaluation of disassembly & reassembly & vibration
VI: Environmental/Design condition testing.
VIII: OTHER TESTS for Specific Services (AS APPLICABLE)

(a) Antistatic Test
(b) Noise signatures
(c) Pressure drop test
(d) Shock testing
(e) Fire Safe Test
IX: DESIGN PROOF TEST (TYPE TEST)
1. The Manufacture shall furnish a certified statement that proof of design tests were carried out as described herein,
and all requirements were successfully met for each design of the valves.
2. One Valve of each size, type & class shall be hydrostatically tested with twice the rated pressure applied to one
side of the ball & zero pressure on the other side. The test is to be made in each direction across the ball & no
part of the valve shall be permanently deformed by the test.
3. The Manufacturer must demonstrate the adequacy of each basic type of valve offered to perform, under design
pressures, within the applicable rating of the valve & for a sufficient number of operations to simulate a full service
life. The adequacy is to be demonstrated by testing valves selected to represent each basic type of seat design in
each applicable size groups.
4. 10000 numbers of cycles are to be carried out for each type and each size of Valves
5. Every cycle shall consist of applying the rated differential pressure to the ball in the closed position then opening
the valve to the wide- open position, & then closing the disc.
6. On completion of the cycle test, the valve shall be drop tight (leak tight) in both directions under the rated
differential pressure.
7. After the hydro test corrosion resistance & bond integrity of the mating seat surface material & base metal
combination is to be checked.
8. The wear resistance of the seating surface material shall be checked after 10,000 opening & closing cycles
under full rated pressure of fluids without damage to the seat.
9. As a proof of design, Leak Tightness performance of the mating seat shall be demonstrated by conducting gas
leakage test for duration of 20 min at 1034 Kpa (gauge). Valves larger than 500 NB shall be tested for a minimum
duration of 10 minutes. Impregnation of mating seat surfaces is not permitted.
YARD GRSE-3025-28
ANNEXURE-11A
NOISE MEASUREMENT – 1/3RD OCTAVE BAND FREQUENCY RANGE

YARD GRSE-3025-28
ANNEXURE-11B
YARD GRSE-3025-28
ANNEXURE-12
WEIGHT CONTROL DATA SHEET

EQUIPMENT DESCRIPTION EQUIPMENT NO.
COMPARTMENT LOCATION
TOLERANCE PRELIMINARY DESIGN BOM. WEIGHED TOLERANCE + %

CODE EST. EST. (CALC)
1. WEIGHT (Kg.)
(a) DRY Kg + %
(b) FLUID Kg + %
© OPERATING Kg + %
(d) TEST Kg + %
(e) TOTAL Kg + %
2. EQUIPMENT DIMENSIONAL DATA (mm).
‘A’ ‘A’
‘X’ ‘X’
‘Y’ C.G. ‘B’ C. G. ‘Y’ C. G.

‘B’ ‘Y’ ‘B’
PLAN PLAN PLAN
‘A’
‘X’
‘Z’ C.G. C. G.
C. G.
‘C’ ‘C’
‘C’
‘Z’ ‘Z’
ELEVATION ELEVATION ELEVATION
OVERALL SIZE CENTRE OF GRAVITY

‘A’ ‘X’
‘B’ ‘Y’
‘C’ ‘Z’
NOTE :
• ALL OFFERS MUST INCLUDE THIS DATA SHEET DULY FILLED IN BY THE VENDOR (SIGNED, DATED & SEAL AFFIXED).
• ALL FINISHED ITEMS SHALL BE WEIGHED & A CERTIFICATE SHALL BE PROVIDED AS PER ATTACHED SHEET.
• SEPARATE SHEETS TO BE COMPLETED FOR EACH INSTALLED EQUIPMENT.
• ORIGIN OF ‘X’, ‘Y’ AND ‘Z’ TO BE INDICIATED.
VENDOR’S SEAL VENDOR’S SIGNATURE & DATE

ANNEXURE-13
WEIGHT CERTIFICATE
EQUIPMENT DESCRIPTION : EQUIPMENT NO. :
The form has to be completed by Vendor & to be supplied along with the equipment.
VENDOR’S NAME
Ref. Drg. No.
ADDRESS
Part No.
TELEPHONE NO.
ORDER NO. EQPT. NO.
METHOD OF WEIGHING :
Vendor to prescribe Method & Equipment Used :
DATE OF LAST CALIBRATION SPECIFIED ACCURACY REQUIREMENT
NOTE :-
RESULT OF WEIGHING TOTAL EQUIPMENT DRY WEIGHT

(Excluding packing, temporary protection etc.)
ALLOCATED WEIGHT
(Weight estimate agreed by purchaser
and vendor based on order specs).
REASONS FOR VARIATION BETWEEN ALLOCATED WEIGHT AND CERTIFIED WEIGHT :
WEIGHING ADDRESS : WITNESSED BY

FOR VENDOR FOR PURCHASER
Representative Representative
Date : Signature / Date & Seal Signature/Date & Seal

YARD GRSE-3025-28
ANNEXURE-14
CERTIFICATE OF CONFORMITY
(To be filled in by the SUPPLIER & submitted as part of the Offer)
M/s.
With reference to the subject Requisition received along with the GARDEN REACH SHIPBUILDERS & ENGINEERS
LTD. Inquiry and our QUOTATION No. Dated
we hereby confirm / clarify the following :
1. REGISTRATION WITH DQA(WP) / DQA (N) /GARDEN REACH SHIPBUILDERS & ENGINEERS LTD.:
We are NOT Registered / already REGISTERED (*) with for manufacture and supply of following items
( REG NO: )
(a)
(b)
2. PAST PERFORMANCE :
We have NOTSupplied/haveSUPPLIED (*) identical/similar (*) ITEM to GRSE in the past. The relevant
Order references are given below :
(a)
(b)
3. REQUISITION / DRAWINGS / SPECIFICATIONS / SOR :

We ARE NOT / ARE (*) fully aware of the relevant Drawings / Specifications / SOR etc. indicated in the
REQUISITION and the related Documents.
4. DEVIATION :
The OFFER is fully in compliance with the Requisition WITHOUT any deviation / EXCEPT for the deviations
listed in the attached format (*).
5. BINDING DATA :
OUR Drawings with necessary BINDING DATA such as Overall Dimensions, SEATING Details / Bolting Plan,
Connection / Interface Details, Face to Face Dimensions is ENCLOSED / NOT Enclosed (*) with the offer. We
have noted that any change in Binding Data shall require specific approval from GRSE/INDIAN NAVY.
6. DOCUMENTS / DATA :
The following Technical Documents / DATA SHEETS are enclosed herewith
(a) (To be specified if applicable)
For M/s.
Signature : Date :
Stamp :
(*) Strike out which is NOT APPLICABLE.
NOTE: VENDOR TO SUBMIT DGQA REGISTRATION CERTIFICATE ALONG WITH THIS FORM
YARD GRSE-3025-28
ANNEXURE-15
DEVIATION FORM
The Bidder should fill in this form for the deviations of his bid from the requirements as stated in the Material Requisition.
If no deviation is required Bidder should be fill in “NIL” in the ‘Deviation column. Bidder shall sign with date and affixes his
company seal. Deviation listed other than deviation form shall not be considered.
INDIAN NAVY /
SR. DOCUMENT No. DEVIATION
Article I. REQUIREMENT GRSE
No. CLAUSE No. WITH REASON‘S
REACTIONS
BIDDERS’ COMPANY SEAL BIDDER’S SIGNATURE & DATE
A-ACCEPTED N-NOT ACCEPTED C-CONDITIONAL ACCEPTANCE (SEE ATTACHED SHEET)
Section 1.01 GRSE /INDIAN NAVY COMMENTS ON DEVIATION

ANNEXURE-16
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ANNEXURE-18
DETAILS OF SPARES MANAGEMENT SYSTEM AS PER INCAT COMPATIBLE FORMAT
RELATIONAL TABLES AND COLUMNS OF INCAT LEGEND

All fields of a table Key Fields, No duplicate values Allowed.
Null May be left Blank (Other fields are compulsory).
Bolt Fieldnames To be provided by the Prof Dtes.
Under Lined Fieldnames May be provided by the OEM/Shipyard to Prof/Design/Production
Dtes.
For ANY Code Use the attached List of Codes or data provided by ILMS for existing
Codes.
But if ANY DOUBT
Item Code You may use two fields in lieu – OEM’s Name
and OEM’s Part Number, Restrict Part Number
to char(24).
Vendor Code You may use the Vendor’s Name with the
Unique Location Identifier, e.g. BEL
Hyderabad.
Dealer Vendor Code Put the details in the Vendor Table,
and use the Dealer’s Name with Unique
Location Identifier.
Country Code Use Data provided by ILMS. You may use full
name of the Country when in doubt.
PART – 1
EXPECTED FROM OEM/SHIPYARD, TO BE PROVIDED BY PROF DTE
Item Table
Item Code Char(32) *
Item Desc Char(60) Unique Identifier, put other properties

in Characteristic table.
Item Deno Char(3) Strictly use Codes supplied by ILMS.

It will mostly be no or set.
Months Shelf Life Tinyint 0 (zero) for non-shelf life items.

`
YARD GRSE-3025-28
(Page 2 of 11)
RELATIONAL TABLES AND COLUMNS OF INCAT

Spec Table
Spec Name Char(30) * Eg. DIN, ISI, BIS, GOST
Value Varchar(20) * The number associated with the

Corresponding Spec Name.
Characteristic Table
Characteristic Name Varchar(30) *
Value Varchar(60) *
Substitute Table
Substitute Code Char(32) *
Substitute Type Char(1)
Eqpt Table
Eqpt item Code Char(32) *
Year Obsolence Char(4) Nul

l
Hours Estimated Life Smallint
Hours MTBE Smallint
Hours MTBR Smallint
EASK Table
EASK Item Code Char(32) *
EASK Type Char(1)

(Page 3 of 11)
Qty Constituent Small int
EASK Book Ref Varchar(31) Nul

1
Qty BD Manufacturer Small int
Qty OB Manufacturer Small int
Eqpt Routine Table
Eqpt Item Code Char(32) *
Routine Type Char(1) * As per attached List of Codes.
Periodicity Small int * Numeric Value of Routine Type, eg. 500, 3
Qty Part Tinyint Nul Qty of Spare-part expected to

1 be consumed.
Vendor Table Includes OEM, Manufacturer, Dealer,

Supplier, Trader.
Name Char(50) * Unique identifier, add location for

Multi locational vendors
Address Char(30)
AddressLine1 Char(30)
AddressLine2 Char(30) Nul

1
AddressLine3 Char(30) Nul
1
City Varchar(30)
State Char(20)
PIN Code Char(7) Nul
1
Country Code Char(3)
YARD GRSE-3025-28
(Page 4 of 11)
Kompass Control No Char(9) Nul

1 Please capture Tel/ Fax/ eMail/
Contact Person also. See list of Few
Additional Tables.
Telephone Numbers As reqd
Fax Numbers As reqd
e-Mail Number As reqd
Contact Persons’ Names As reqd
Dealer
OEM Name Char(50) * Must Exist in Vendor table with full
details.
Dealer Vendor Name Char(50) * Must Exist in Vendor table with full
details.
Item Vendor Table
Vendor Name Char(50) * Must exist in Vendor Table.
Certificate No Char(30) Nul Eg. ISO-9000

1
Certificate Type Char(3) Nul As per attached List of Codes
1
.Price Table
Price Date Small date time *
Price Ref Varchar(60)
Unit Price CC Money Price in Currency Code of only

Unit Qty and not for Qty Reflected In
the last column.
Currency Code Char(3) As per attached List of Codes.
Vendor Name Char(50) Unique Identifier of the Vendor.
Qty Real Nul Total Qty for which Price is

1 applicable
(Page 5 of 11)
PART – 2
COLUMNS (IN ADDTION TO ABOVE LISTED) TO BE PROVIDED BY PROF DTE
Item Table
Country Code Char(3) As per attached List of Codes
Qty War Reserve Real
Days LTProc Small int If available
CRP Category Char(1) Consumable, Returnable

Consumable, Permanent
VED Catetory Char(1) Vital, Essential, Desirable.
Eqpt Table
Eqpt Item Code Char(32) *
Eqpt Type Char(3) As per attached List of Codes.
Year Induction Char(4) Year of Induction in to the

Navy.
EASK Table
EASK Item Code Char(32) *
EASK Type Char(1) As per attached List of Codes.
Qty Range Scale BD Small int
Qty OB Small int
Qty LTE Small int Nul Long Term Exploitation,

1 Application to Russian Eqpt and Spare
Parts.
Qty Insurance Small int Nul

1
(Page 6 of 11)
Customer Eqpt Table
Customer Code Char (4) * Use Unique Customer Name, where

code not yet alloted.
Eqpt Item Code Char (32) *
Qty Ship Fit Tinyint
Obsolescent Item Table
Authority Ref Char(20)
Authority Date Small date time
Date Obsolescent Small date time Nul

1
Date Obsolete Small date time Nul
1
Vendor Table
Vendor Code Char (6) * Use Unique Vendor Name char(50)

where Code not allotted.
Remarks Varchar(120) Nul
1
Item Vendor Table
Vendor Code Char(6) * Use Unique VendorName char(50)

where Code not allotted.
PAC Ref Varchar(60) Nul
1
Date PAC Small date time Nul
1
Price Table
Item Code Char (32) *
Price Type Char (1) * As per attached List of Codes.

YARD GRSE-3025-28
(Page 7 of 11)
CODES USED IN ILMS RELATIONAL DATA MODEL

Codification Scheme for Item
SNo Type of Store Part I Part II Part III

1 Naval Stores (DS Cat Number) N GpCI Part No
2 Naval Stores (Admiralty) N CIGr Pattern No
3 E&SP Non-Russian E OEM Code Part No
4 E&SP Russian S OEM Code Part No
5 BEL Stores E OEM Code Part No
Note: 1. SNo 1 and 2 are DSCat and Admiralty Scheme respectively. DSCat is
preferable.
2. All E&SP items need to be finally codified as E&SP Non-Russian, SNo 3. Make
extra efforts & use scheme as per SNo 3 for all E&SP items.
Few Codes Used in ILMS

EASK Type Item Deno
E Equipment cc Cubic centimeter
A Assembly cm centimeter
S Sub-assembly cuF Cubic feet
K Kit cuM Cubic meter
doz dozen
Eqpt Type fm fathom
MAJ Major ft feet
MED Medium gal gallon
MIN Minor gm gram
gro gross
Substitute Type kg kilogram
F Functional lb pound
I Indigenised lit liter
R Re-referenced (same item) m meter
S Superseding (Item or Item Code) mg milligram
ml milliliter
mm millimeter
Routine Type
Y Yearly no number
Q Quarterly pr pair
M Monthly qr quire
H Hourly qtl quintal
B Bi-annually rm ream
set set
sqF Square feet
sqM Square meters
tnM Tone Metric (1000 kg)
yd yard
YARD GRSE-3025-28
(Page 8 of 11)
CODES USED IN ILMS RELATIONAL DATA MODEL
Currency Code Country Code
rbl Russian Ruble BLG Republic of Bulgaria

Yen Japanese Yen Bel Belgium
US$ US Dollar CAN Canada
UK# UK Pound Sterling DEN Denmark
Swe Swedish Kroner FIN Finland
SP$ Singapore Dollar Fra France
SFr Swiss Franc Ger Germany
Rs Rupees HON Hong Kong
NKr Norwegian Kroner ITL Italy
MAr Malaysian Ringgit Ind India
ILr Italian Lira JAP Japan
HO$ Hong Kong Dollar Kor Republic of Korea
FIM Finland FIM Mal Malaysia
FFr French Franc NOR Norway
Eu Euro Currency NRL Netherland
Dkr Danish Kroner NZL New Zealand
Dfl Netherland POL Poland
DUg Duch Guilder Rus Russia
DM Deusch Mark SA South Africa
CA$ Canadian Dollar SGP Singapore
Bfr Belgian Francs SWZ Switzerland
Ash Austrian Schilling Spn Spain
AU$ Australian Dollar Swe Sweden
UAE United Arab Emirates
Certif ication Type UK United Kingdom
USA United States of America
BIS Bureau of Indian Standards Ukr Ukraine
BS British Standards
DIN DIN Price Type
ISI Indian Standards Institute A Inflation Adjusted Price
ISO International Standard Orgn C Central Procurement Price
JSS Joint Services Specifications D LP (Direct/Local) Price
NAT NATO Specifications E POEP (Estimated)
XXX Miscellaneous K Book Price (Kitaab)
Q Budgetary Quote Price
Note : More codes can be added should the need arise.

YARD GRSE-3025-28
(Page 9 of 11)
SPARE PART DETAILS FOR ILMS COMPATIBILITY BY

OEM/PRODUCTION DIRECTORATES
S No ELEMENT STRUCTURE BY REMARKS
1. Item/Eqpt Code Char(32) OEM Consist of OEM Code/Name and
OEM Part Number. Part Number to be
restricted to 24 Char.
2. Item/Eqpt Desc Char(60) OEM
3. Item/Eqpt Denom Char(3) OEM
4. Substitute Item Code Char(32) OEM OEM name and OEM Part
Number
5. Year Obsolescence Char(4) OEM In case of main eqpt only.
6. EASK Item Code Char(32) OEM
7. EASK Type Char(1) OEM Eqpt/Assembly/Sub-assembly/Kit
8. EASK Book Ref. Varchar(31) OEM Book/Drawing reference.
9. Qty Constituent Small Integer OEM Incase of spare parts, number

Fitted in the equipment, Small Integer
range 0 – 62, 000.
10. Months Shaft Life Tiny integ OEM Zero(0) for non-shelf item
11. Specs Name Char(30) OEM DIN, ISI etc.
12. Specs Value Varchar(30) OEM Number associated with

Corresponding specs
13. Characteristics Name Varchar(30) OEM Special Properties like Max
Temp Drawing etc.
14. Char Value Varchar(60) OEM Value of Property, Drawing
reference etc.
15. Substitute Type Char(1) OEM Indigenous/Upgraded etc.
16. Hours Estimated Life Small Integ OEM
17. Hours MTBF Small Integ OEM
18. Hours MTBR Small Integ OEM

19. Routine Type Char(1) OEM In case of Main Eqpt only.
(Yearly, Monthly, Hourly etc.)
20. Routine Periodicity Small Integ OEM 5000 Hrly etc.
21. Recom BD Spares Small Integ OEM
22. Recom OB Spares Small Integ OEM

YARD GRSE-3025-28
(Page 10 of 11)
S No ELEMENT STRUCTURE BY REMARKS
23. Vendor Name Char(50) OEM Includes OEM, Manufacturer
Address Char(30)
Address Line1 Char(30)
Address Line2 Char(30)
City Varchar(30)
State Char(20)
Pincode Char(20)
Country Code Char(3) Telephone No., Fax No., Email
etc.as required.
Kompass Control No Char(9)
24. Dealer Name Char(50) OEM Address and other details as per
above format.
25. Certification Type Char(3) OEM Certification applicable to vendor.
26. Certification No. Char (30) OEM ISO-9000 etc.
27. Qty Real OEM Total quantity for which price is

applicable
28. Currency Code Char(3) OEM
29. Unit Price CC Money OEM Price in Currency Code only unit
Qty and not for total qty.
30. Total Price Money OEM Price for total quantity.
31. Price Date Small Date OEM

Time
32. Price Ref Varchar(60) OEM Quotation/Order reference.

YARD GRSE-3025-28
(Page 11 of 11)
OEM / MANUFACTURER / VDNEOR / AUTHORISED DISTRIBUTOR DETAILS
Name of Country Name of Address City State Country PIN/ All Phone All Fax All Komp Certification Remarks
OEM/ of Authoris WITHOUT ZIP Numbers (Multi Number eMail ass Reference
Manufa Manufactu ed city, state, Code line entry s (multi Addre Contr
cturer re r Dealers country, line sses olNo
PIN/ZIP entry (multi
(Comma line
Separat entry)
ed)
Char Char Char (50) Char(lOO) Char Char Char Char Char (15) Char Char Char Char Char
(50) (30) (30) (20) (30) (7) (15) (40) (9) (30) (120)
Not null Not Not null Not Not Not null Not Not null Not null
null null null null
Manufacturer
Authorised
Distributor
(A Govt. of India ENGINEERING REV. NO. 0
Undertaking) 43/46 Garden DATE 02/09/2019
YARD GRSE-3025-28
Reach Road , Kolkata - LINE VALVES PAGE NO. Page 96 of 101
ANNEXURE-19
STANDARD CONDITIONS FOR QUALITY ASSURANCE FOR NAVAL SHIPS (SCQA)

Preamble
1. The equipment/items being supplied under this enquiry/order are required to pass through Quality Assurance
norms/inspections in accordance with the Guidelines for Quality Assurance for Engineering and Hull equipment for
Indian Naval Warships and the various Master Quality Assurance Plans for Naval Orders (uploaded at
http://www.dgqadefence.gov.in )
2. The vendor, at any point from receipt of RFP/TE, may seek clarifications on QA related aspects from the concerned
Quality Assurance Establishment (QAE) or the Inspecting Authority, if required.
3: The nominated inspection agency (QAE) will undertake inspection/tests in accordance with the Quality Assurance
Plan (QAP) approved and GRSE (QA), unique to the PO. Salient aspects covering QAP and inspection are
enumerated in succeeding paragraphs.
Drawing up and Approval of QAP
4. Quality assurance Plan for each PO will be drafted by the manufacturer. Following documents (uploaded at
http://www.dgqadefence.gov.in) may be referred for drafting the QAP (The documents under reference are to be taken
for guidance only and the various tests and other requirements of quality assurance will be governed by the Quality
Assurance Plan as approved by the Inspecting Authority based on SOTR/Purchase Technical Specification/TNC Minutes
and criticality of the equipment.):-
(a) Guidelines for Quality Assurance for Engineering and Hull equipment for Indian Naval Warships
(b) Various Master Quality Assurance Plans
(c) QAPs issued previously
5. The QAP should cover all components, sub assemblies and full assembly including motors control panels, consoles
etc. and the draft QAP is to be submitted to the local QAO for final approval by the Inspecting Authority. Each page of
the draft QAP is to be endorsed by the vendor prior submission to the local CQAO/QAO.
6 Since the QAP flows from the SOTR and drawings therein, draft QAP shall be submitted along with approved
drawings. The drawings are to be duly approved as per extant procedures prior submission of draft QAPs.
Requirements on Drawings
7. The drawings are to have all details as necessitated by the SOTR to enable drawing out a comprehensive and all
inclusive QAP to ensure the compliance of the requirements of the SOTR.
8. The drawings should be submitted as a complete set with GA drawing and Manufacturing drawings (sub
assembly/component drawings, Component Layout Drawing, Wiring chart, cable schedule, Connector details etc.) with
both mutually identified and duly linked with one another.
9. The drawing should include (may not be limited to) the following: -
(a) Dimensions and units
(b) Tolerances
(c) Main Assembly/ Sub Assembly details
(d) Bill of Materials/Part Identification List (PIL) along with Material Specifications including grade, condition and
specification number, "Make" in case of COTs items.
YARD GRSE-3025-28
(e) For Sub Component Drawings, correlation details with the PIL & Main Assembly Drawing
(f) Packaging & Preservation details
(g) Weight with tolerance
(h) Working/Test Pressures and working medium/testing medium.
(j) Applicable Specification Number (along with the No of Version and Year of Publication)
(k) Product specific testing requirements.
(I) NDT zones and Qualify level of NDT
(m) ET/ESS and Type test requirements
(n) Weld details and acceptance norms thereof.
(p) Manufacturing process for major components
10 Drawings should also clearly indicate items/components/sub assemblies that are imported, brought out & COTS
along with full details thereon. This should include the source of procurement/import the model and the make of the
bought out/COTS items. In case of electronic modules fabricated/assembled indigenously with imported/brought out
components, requisite information to ensure quality and traceability is to be provided.
11. The drawings and QAP should clearly indicate the standards governing all tests and specifications as with respect to
material, test procedures etc.
Inspections
12. Inspection could include following:-

(a) Raw material inspections which may include witnessing of pouring, forging etc.
(b) Destructive tests of samples for chemical composition/mechanical properties.
(c) Component level (including weldments) Non Destructive Tests (NDT) like RT, UT, DPT, MPT etc. to detect
surface/sub surface defects and grain boundary discontinuities.
(d) Micro/Macro examinations as required.
(e) Dimensional checks before assembly.
(1) Sub equipment/component level pressure testing in addition to NDT for integrity/strength conformity.
(g) Witnessing procedures to ensure compliance to manufacturing plan and traceability of the component.
(h) Inspection/verification of calibration status of measuring instruments/ machinery/other instruments including
furnaces/lathes/boring centers etc for Heat treatment/melting/machining etc.
(j) Qualification test like type tests and Environmental Testing (ET), Environmental Stress Screening (ESS), and
EMI/EMC tests. Samples of ET and ESS plans are placed at Table A and B respectively. The EMI/EMC tests, will be
carried out as per IHQ MoD (N) approved Naval EMI/EMC acceptance Plan (EMI-AP) duly vetted by NEC (MB).
(k) Clearance of Customer Hold Points (CHPs) by the nominated inspection Agency prior proceeding further with
manufacturing, (both for “ witness” and “ review” as per applicability) to obviate rejection at later stage.
(m) Details of mode of preservation, duration of preservation, marking, packaging and dispatch procedures are to be
provided unambiguously.
13. Further, all tests are to be undertaken at NABL accredited laboratory. Under intimation to the concerned QAO.
Inspecting Authority/QAO reserve the right to nominate a specific laboratory/ organisation to undertake the tests.
Imported/COTs/Catalogue/Bought Out Items
14. Imported items will be accepted against following import documents as per current directives:-
(a) Bill of Lading
(b) Country of Origin
(c) Shipping Bill
(d) Bill for entry to warehousing
(e) OEM's Test Certificate/Quality Assurance Guarantee Certificate
(f) PAC firm's Confirmation Certificate
YARD GRSE-3025-28
(g) Firm's Guarantee Certificate as per SOs. Functional tests may be undertaken, if required, in addition.
15. COTS items cover only those items/equipments which are available in the open market and are under the regular
production of the firm and can be procured off the shelf by main firm/vendor without having to give a specific
manufacturing order. The Suppliers Test Certificate (STC) is required to be submitted if specified in QAP.
16. COTS/Catalogue items may be accepted on the basis of Certificate of Conformity (CoC) with following conditions:-
(i) Certificate of Conformity (CoC) must indicate governing specifications and values to which the item has been tested.
The certificate must include copies of test reports.
(ii) In case of manufacturers certified under relevant quality standards (like ISO, Ojhas etc), the pre published data sheet
or company quality policy bringing out the details of test carried out on specific items may be accepted.
(iii) Indian Navy reserve the right to Test a sample out of that supplied, for conformity to desired specification. Failure o f
the test sample will make the supplier liable for rejection/return of the entire lot with penal implications. The test may be
undertaken by IN anytime during the guarantee period at an accredited lab.
17. Bought out items are those which are in the regular production range of the manufacturing firm / sub vendor and
manufactured on placement of specified order by main firm and production is covered by main firm’s quality control
programmer. The requirement to subject bought out item through inspection will be as per MQAP/approved QAP.
Dual Inspection Equipments/items
18. In case of equipment covered under dual inspections by Class, QA coverage according to approved QAP by
GRSE(QA) is mandatory.
19. Inspection note from QAO will be mandatory for equipment and will be issued post completion of all inspection
stages as per GRSE(QA) approved QAP.
20. The vendor may associate the Class whilst QAO is undertaking inspection for economy of efforts.
Validity of the QAP
21. An approved QAP is valid only for the specific purchase order for which it is issued.
22. Whilst existing QAP for same/similar equipment/item supplied earlier can be taken for guidance, any changes
required in terms of addition/deletion of tests or modifications that has been necessitated view lessons learned and/or
technological advancements needs to be verified and confirmed from the inspecting authority prior undertaking any
manufacturing activity.
23. In case of equipment/spares which were earlier procured and inspected by QAP approved by third party (e.g. IRS
etc.), the QAP will be required to be reapproved as per current procedure.
24. Available QAP for the same/similar equipment/item approved earlier, can be used for the current order after
confirming its applicability from the Inspecting Authority. The inspecting Authority will confirm acceptance or otherwise
within seven working days of receipt of the request in writing.
Other Conditions
25. The vendor is to contact the inspecting agency within five working days of the receipt of purchase order to initiate
quality assurance plans. A copy of minutes of this meeting is to be forwarded to the Order Placing Agency, Inspecting
Authority and Inspection Agency clearly mentioning the timelines for submission of various documents to be submitted
by the vendor.
YARD GRSE-3025-28
26. The First Contact Letter (FCL) from respective CQAE/QAE to vendor will be issued immediately on receipt of
purchase order from order placing authority. The vendor is to follow the requirements mentioned in FCL, and the vendor
may) seek all clarifications from the Inspecting Agency at the earliest
27. Manufacturing is to commence only after the QAP has been approved and issued by the Inspecting Authority.
28. Details of previous orders and available drawings/QAPs for same/similar equipment supplied by the firm earlier are
to be provided along with draft QAP. In case any changes are envisaged to the existing QAP, the same are to be clearly
indicated. This will facilitate easier and quicker approval of QAP.
Sub Assemblies and Spares
29. All electrical equipments (eg for motor, starter etc.) are to be sourced only from the current Navy approved vendors &
promulgated by IHQ MoD (N)/DEE in compendium of vendors.
30. If sub-assemblies are ordered on sub vendors, it will call for separate drawing and QAP approval for inspection by
DQA units.
31. Spares will also be governed by their specific QAPs. However, spares supplied by OEM/PAC firms may be inspected
and cleared on the basis of sketches/drawings/description given in PIL approved by the professional directorate.
Table- A
1. Thermal Shock (Component Level)
a. Temperature Range : -40° C to +85° C
b. Change over time : <3 Min
c. No. of cycles : 08
d. Dwell time : 20 Min or full stabilization
2. Thermal Cycling.
(a)
Characteristic Level and Assembly
PCB level Unit level System level
Temperature range -50° C to +75° -40° C to +70° C 40° C to +60° C
C To To
To -55° C to +85° C 55° C to t70° C
-65° C to
+100° C
Temperature rate of 10°C /min 5°C /min 5°C /min
change To To To
20°C /min 20°C /min 10°C /min
Soak time Long enough to perform functional testing after temperature
stabilization.
Equipment No Yes Yes
Monitored Monitored Monitored
(c) No. of cycles. 10 min
3. Random Vibration. PCBs are to be mounted on dummy card cage which is to be secured to vibration platform screen
parameters as follows:-
Screen type parameter and PCB level Equipment level

conditions
Random Vibration
YARD GRSE-3025-28
Acceleration level 6 Grms 6 Grms

Frequency limits 20-2000 Hz 20-2000 Hz
No. of Axis 03 03
Duration 10 mins/axis 10 mins/axis
Power ON/OFF OFF ON
Equipment No Go / No go Performance
monitoring Monitoring.
Table- B
ENVIRONMENTAL TEST SPECIFICATIONS
1. Indigenously Manufactured Equipment. Electrical/Electronic equipment should comply with following

environmental test specifications to be conducted in accordance with JSS 55555:2012. Confirmation of compliance to
Environmental specifications would involve conduct of physical tests on the first production system.
Sr.No. Test Test Specifications Remarks

No.
a) High 17 Procedure 6. Test
Temperature Condition K:
(a) Operation at +55°C
(b) Storage at +70°C
b) Low 20 Procedure 4. Test Condition H:
Temperature at -10°C
c) Vibration 28 Equipment Installed in The equipment
Major Warships should be in
(I) Mast head region switched ON
Frequency range Amplitude condition during the
5 to 14 Hz ±1.25 mm Test. The equipment
constant would be mounted
displacement on the vibration
14 to 23 Hz ±0.45 mm table by it's normal means
constant of attachment on ship.
displacement
23 to 33 Hz ±0.125 mm
constant
displacement
(ii) After region
5 to 23 Hz ±0.45 mm
constant
displacement
23 to 33 Hz ±0.125 mm
constant
displacement
(iii) Main region
5 to 33 Hz ±0.125 mm
constant
displacement
d) Mould growth 21 Temperature 30°C, RH greater than 90% Separate equipment
can be used for this
Test. To be conducted on
representative samples.
e) Corrosion Salt 9 Temp 35' C and RH 90 to Separate equipment can
YARD GRSE-3025-28
95 % be used for this test. To be

For Exposed items - conducted on
Procedure 1 representative samples.
For Protected items-Procedure 2
f) Driving Rain 12 Test Condition C For exposed items
g) Damp Heat 10 The temperature and
relative humidity 40°C at
95% RH
h) Tropical 27 Test condition A — 7 cycles
Exposure (Protected)
Test condition C — 28
cycles (Exposed)
j) Drip Proof 11 For protected items
k) Solar Radiation 25 Irradiance of 1.2 + 0.10 For exposed items
KAM2
Procedure 1
l) Shock or 24 (a) NSS Grade I (for equipment fitted below The equipment should be
Impact waterline) - 120g, 8ms (vertical) and 70g, in switched OFF condition
8ms (lateral). during the test.
(b) NSS Grade II (for equipment fitted above
waterline) - 50g, 11 ms (vertical) and 22g,
8ms (lateral).
m) Bump 5 Peak acceleration 100 m/s2, pulse duration
16ms, No. of Bumps 4000±10, general
ruggedness test.

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GARDEN REACH SHIPBUILDERS

AND ENGINEERS LIMITED

CENTRAL DESIGN OFFICE: DESIGN ENGINEERING

(QUANTITY: AS PER ATTACHED P.R.)

PREAMBLE NOT APPLICABLE

YARD NO. : 3025-28

CLIENT : INDIAN NAVY

DOCUMENT NO : SOTR NO -GT25110001M

REV DATE D ES CRIPTI ON P R P D. B Y C H K D. BY

A GENERAL REQUIREMENTS 03-10

S No. Tender Brief Description Compliance to Deviations if any, Remarks if any

9. BINDING DATA APPROVAL PROCEDURE FOR ALL SIZE OF VALVE:

11. QUALITY ASSURANCE:

QUALITY ASSURANCE PLAN(QAP):

QUALITY IMPROVEMENT PROGRAMME:

QUALITY ASSURANCE PLAN (QAP) APPROVAL PROCEDURE:

QUALITY ASSURANCE AND TESTING:

STANDARD QUALITY ASSURANCE PLAN (SQAP)

(j) Reference of relevant drawings

For Design : Directorate of Naval Design (DND) of Indian Navy

13. PRESERVATION, PACKING & FORWARDING:

15. PLANNED SHIP DELIVERY DATE:

Ship Shipyard Yard No. Planned

17. PRODUCT SUPPORT:

19. REFERENCES LIST:

20. TECHNICAL REQUIREMENTS:

21. Types of valves covered by this specification are as follows;

22. DESIGN PARAMETERS:

23. SEAWAY CONDITIONS:

24. GENERAL DESIGN REQUIREMENTS:-

25. TOP ENTRY BALL VALVES:-

26. PLUG VALVES:-

28. TRIPLE OFFSET BUTTERFLY VALVES:-

29. GATE / SDNR / SDSL VALVES:-

30. CHECK VALVES:-

31. PRESSURE RELIEF & REDUCING VALVES:-

32. FOOT VALVE WITH STRAINER:-

33. SPECIFIC REQUIREMENTS:-

39. SURFACE FINISH:-

40. VALVE BODY MARKING:-

VALVE DATA SHEET

PART MATERIAL SPECIFICATION

VALVE DATA SHEET

CARBON STEEL FIRE SAFE BALL/PLUG VALVE

VALVE DATA SHEET

FIRE SAFE BALL/PLUG VALVE (STAINLESS STEEL)

BALL VALVE (SCREWED ENDED)

L-PORTED VALVE (FLANGED ENDED)

BALL/PLUG VALVE DIMENSIONS (FLANGED)

L-VALVE FACE TO FACE DIMENSIONS

BALL VALVE DIMENSIONS (SCREWED)

SR. NOMINAL END

L-PORTED VALVE DIMENSIONS (FLANGED)

VALVE DATA SHEET

NICKEL ALUMINIUM BRONZE BUTTERFLY VALVES

GUN METAL BUTTERFLY VALVES

VALVE DATA SHEET

VALVE DATA SHEET

BUTTERFLY VALVE (LEVER OPERATED TYPE)