CLIENT NAME:

INDIAN OIL CORPORATION LTD. (IOCL)

PROJECT TITLE: PARADIP REFINERY PROJECT (PRDP)

PROJECT LOCATION: PARADIP, ORISSA, INDIA

EMERSON PROCESS MANAGEMENT

VENDOR NAME:

CONTRACT No.: 65A10184

P.O. No.: REQ.
120_00060_1/201100741.Rev.0 No.:
TAG
REQ. ITEM No.:
No.:
DOCUMENT TITLE: METER SIZING CALCULATIONS

VENDOR DOC. No.: 65A10184-09-0905-01-008 SUP REV.: 2

PARADIP PROJECT DOC No.: PDRP8005-8551-CA-PPU-1057

DOC TYPE CODE &

IOCL REV.:
SEQUENCE No.:
STATUS CODE: BY: DEPT: DATE:17-Feb-14
Status codes for Vendor Drawings / Documents shall be as follows:

1 : Rejected (Revise & Resubmit)

2 : Comments as Noted (Revise & Resubmit Work may proceed subject to incorporation of comments.)
3 : Acceptable (Incorporate comments, if any. Resubmit as certified final, Work may proceed)
4 : No Comments (Acceptable Certified Final Issue, Do not Resubmit, Work may Proceed)
5 : Information Only (Accepted for Information Only, Work may Proceed, Do not Resubmit)

2 17/02/2014 Re-Issued For Approval AG RP

HD

1 07/11/2013 Re-Issued For Approval AG HD RP

0 10/10/2011 For Approval AG HD KS

Rev. Issue
Revision Description Prepared Checked Approved
No. Date
BOOT OPERATOR:

IOT Utkal Energy Services Ltd.

EPC CONTRACTOR :

IOT Infrastructure & Energy Services Ltd.

ENGINEERING ASSOCIATE:

IOT Design & Engineering Ltd. New Delhi

 1 Project Title/Reference Paradip BOOT EPC Project
2 Tag 205-FT-B010 to B020

3 Fluid LPG (205-A-063)

Process Conditions

4 kg/cubic meter 468

5 Viscosity 0.086 Centipoise
6 Min Opr Max Units
7 Flow Rate 30 50 62.5 Cubic Meters Per Hour
8 Temperature 11 40 45 °C
9 Pressure 24.1 29.5 kg/cm²

10 Meter Inside Diameter: 4.026 Inches (102.26 Millimeters) [4" Schedule 40 Pipe]
11 Process Conditions Meter Flow Range (per Datasheet)
Flow Parameters

12 Min Opr Max Ext Min Min Max Over- Range

13 Flow Rate¹ 30 50 63 18 36 360 433

14 Velocity (Meters/Sec) 1.01 1.69 2.11 0.610 1.22 12.19 14.63
15 Reynolds Number 564718 941197 1176496 339234 678469 6784687 8141624
16 Linearity ±0.20% ±0.15% ±0.20% ±0.15%
17 Meter Only ∆ P (kg/cm²) 0.000 0.001 0.001 0.000 0.000 0.034 0.049
18 Note 1: Flow Rate Units (Cubic Meters Per Hour)

19 Model Code: 38040403S01M20401111ABBA1122A

20 3804 Model Liquid Ultrasonic Meter
21 04 Line Size 4 inch (DN 100)
22 03 Pressure Rating 300 ANSI / PN 50
23 S01 Flange Type Raised Face / Raised Face
316 stainless steel body and flanges (-50°C to 150°C)
24 M2 Body and Flange Material
ASTM A351 Gr CF8M 316 SS
25 040 Schedule (Pipe Bore) Schedule 40
26 1 Transducer Assembly LT-01 Transducer -50°C to 100°C with NBR O-rings
Aluminum Powder Coated Housing
Material: ASTM B26 grade A356.0 T6 Aluminum
27 1 Enclosure Type
Model Code

Indoor/Outdoor Explosion Proof to Nema 7

Weather Proof to NEMA 4X, IP66 to EN60529
28 1 Input Power 10.4 VDC to 36 VDC Input Supply
29 1 Conduit Type 3/4" NPT
30 A Electronics Mounting Integral Mounted
31 B Flow Direction Bi-Directional
32 B Expansion Board Output Card with HART Functionality
33 A Future --------------
34 1 Tagging Format Inch / ANSI / US Customary
35 1 Tagging Language English
36 2 Pressure Approvals PED
CE (ATEX and PED), IECEx
37 2 Electrical Approvals Certified II 2G Ex d ia IIB T4
Ambient Temperature Range: -40°C to +65°C
38 A Metrology Approvals None

1 of 2 03 November 2013
 39 Total Meter Run Length: 125.250 Inches (3,181.35 Millimeters) [includes flanges, pipe, meter and gaskets]
40 Section A 21.000 Inches 533.40 Millimeters
41 Section U 33.000 Inches 838.20 Millimeters
Meter Run Data

42 Meter Length 16.000 Inches 406.40 Millimeters

43 Section D 21.000 Inches 533.40 Millimeters
44
45 Process Conditions
Meter Run ∆ P
46 Min Opr Max Units
47 Flow Rate 30 50 63 Cubic Meters Per Hour
48 ∆ P with tube bundle 0.006 0.018 0.027 kg/cm²
49 ∆ P with profiler plate 0.016 0.046 0.071 kg/cm²

2 of 2 03 November 2013
 1 Project Title/Reference Paradip BOOT EPC Project
2 Tag 205-FT-B030 to B035

3 Fluid Propylene (205-A-002)

Process Conditions

4 kg/cubic meter 480

5 Viscosity 0.055 Centipoise
6 Min Opr Max Units
7 Flow Rate 30 50 62.5 Cubic Meters Per Hour
8 Temperature 11 40 45 °C
9 Pressure 22.93 35 kg/cm²

10 Meter Inside Diameter: 4.026 Inches (102.26 Millimeters) [4" Schedule 40 Pipe]
11 Process Conditions Meter Flow Range (per Datasheet)
Flow Parameters

12 Min Opr Max Ext Min Min Max Over- Range

13 Flow Rate¹ 30 50 63 18 36 360 433

14 Velocity (Meters/Sec) 1.01 1.69 2.11 0.610 1.22 12.19 14.63
15 Reynolds Number 905655 1509426 1886782 544040 1088080 10880803 13056965
16 Linearity ±0.20% ±0.15% ±0.20% ±0.15%
17 Meter Only ∆ P (kg/cm²) 0.000 0.001 0.001 0.000 0.000 0.034 0.048
18 Note 1: Flow Rate Units (Cubic Meters Per Hour)

19 Model Code: 38040403S01M20401111ABBA1122A

20 3804 Model Liquid Ultrasonic Meter
21 04 Line Size 4 inch (DN 100)
22 03 Pressure Rating 300 ANSI / PN 50
23 S01 Flange Type Raised Face / Raised Face
316 stainless steel body and flanges (-50°C to 150°C)
24 M2 Body and Flange Material
ASTM A351 Gr CF8M 316 SS
25 040 Schedule (Pipe Bore) Schedule 40
26 1 Transducer Assembly LT-01 Transducer -50°C to 100°C with NBR O-rings
Aluminum Powder Coated Housing
Material: ASTM B26 grade A356.0 T6 Aluminum
27 1 Enclosure Type
Model Code

Indoor/Outdoor Explosion Proof to Nema 7

Weather Proof to NEMA 4X, IP66 to EN60529
28 1 Input Power 10.4 VDC to 36 VDC Input Supply
29 1 Conduit Type 3/4" NPT
30 A Electronics Mounting Integral Mounted
31 B Flow Direction Bi-Directional
32 B Expansion Board Output Card with HART Functionality
33 A Future --------------
34 1 Tagging Format Inch / ANSI / US Customary
35 1 Tagging Language English
36 2 Pressure Approvals PED
CE (ATEX and PED), IECEx
37 2 Electrical Approvals Certified II 2G Ex d ia IIB T4
Ambient Temperature Range: -40°C to +65°C
38 A Metrology Approvals None

1 of 2 03 November 2013
 39 Total Meter Run Length: 125.250 Inches (3,181.35 Millimeters) [includes flanges, pipe, meter and gaskets]
40 Section A 21.000 Inches 533.40 Millimeters
41 Section U 33.000 Inches 838.20 Millimeters
Meter Run Data

42 Meter Length 16.000 Inches 406.40 Millimeters

43 Section D 21.000 Inches 533.40 Millimeters
44
45 Process Conditions
Meter Run ∆ P
46 Min Opr Max Units
47 Flow Rate 30 50 63 Cubic Meters Per Hour
48 ∆ P with tube bundle 0.006 0.018 0.028 kg/cm²
49 ∆ P with profiler plate 0.017 0.047 0.073 kg/cm²

2 of 2 03 November 2013
FH 001 K
Project: PARADIP LPG SKIDS - Quote n° 104422 to RONSOR/ EPM
VENDOR: FAURE HERMAN

205-FT-B001 / 205-FT-B002

Operating conditions:

Flow rate: 40 to 65 m3/h

Fluid: LPG

Temperature: 11 to 45°C

Pressure: 29.5 bars max

Viscosity 0.086 Cp

Density:468 kg /m3

Meter selection:

Best matching meter size vs max operating flow rate = 2"

Selected meter model: HELIFLU TZN50-70 / 2”

Nominal flow rate range: 7 to 70 m3/h

Pressure Drop across the Turbine flow meter at max flow rate (62.5 m3/h = 66 mbars

205-FT-B001

Operating conditions:

Flow rate: 40 to 62.5 m3/h

Fluid: LPG

Temperature: 11 to 45°C

Pressure: 29.5 bars max

Viscosity 0.086 Cp

Density:468 kg /m3

Meter selection:

Best matching meter size vs max operating flow rate = 2"

Selected meter model: HELIFLU TZN50-70 / 2”

Nominal flow rate range: 7 to 70 m3/h

Pressure Drop across the Turbine flow meter at max flow rate (62.5 m3/h = 66 mbars
FH 002 D
 PARADIP REFINERY PROJECT (PRDP)
Document Review Comments
Document Number PDRP8005-8551-CA-PPU-1057 Document Title Emerson – Meter Sizing Calculations
Comments By
Document Receipt Date HAS Client’s Comment Date Jan-14

Review Code 2 Response By K. Atchut Response Date 17-Feb-14

Comment Close-Out
Section Page Client’s Comment Emerson Response / Reply Action
Number Date
The possible meter minimum flow rate for USM is 18
m3/hr with 0.20% linearity. The linearity value for the No action
1 6/6 Required minimum flow is 6.25 m3/hr
flow rate out of the selected GUSM range cannot be required.
determined.
The meter minimum flow rate is 7 m3/hr and the
No action
2 6/6 Required minimum flow is 6.25 m3/hr range is 7 to 70 m3/hr. The Linearity / Accuracy of
required.
the meter at 7.1 m3/hr is ± 0.08%
The tag numbers are in line with the tag numbers
mentioned in the approved P&ID. Kindly refer below
screen-shot from the approved P&ID.

Tag number change (remove B from tag No action

3 2, 3 / 6
number) required.

Document Review Response Codes -

1 - REVIEWED, NO COMMENTS
2 - REVIEWED W/MINOR CMTS- RESUBMIT as required
3 - REVIEWED VWD W/COMMENTS RESUBMIT DOC for Review
4 - REJECTED Revise and resubmit for review
5 - NOT REVIEWED

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