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间歇性故障:加长检测时间。

欢迎向卖家提出宝贵意见。

The following is an English version of the operation

Introduction
The author was engaged in maintenance work, when the quality of bought components
and trouble. After several revisions of the tester, increasing the types of detection
and improving the accuracy of detection, thanks to the support of the user has been
the motivation to continue to move forward, thanks to the users who have made valuable
comments to us, more hope that users and quasi-users of original products as always
support.
Overview
The power supply DC24-26V, external dimension width * height * thickness = 92
* 109 * 35mm (including the base) ; 128 * 128 pixels wide viewing angle LCD display
in Chinese and English; with detection frequency adjustable, short-circuit
protection, setting parameters power-off preservation functions.
The common types of photocouplers that can be
tested are listed below (control IGBT class)

Is the test 100% qualified?


Can not achieve, any simulation means can only be close to 100% ; this tester
is only to follow the principle of IC testing, the actual fault may be temperature
sensitive or protective allergy is not included in the test; Even if the original
factory new products out of the factory does not guarantee 100% , generally allow
three percent of the failure rate.

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The diagram above is a flowchart of the parameter
setting operation steps
The left figure is the system
parameter initialization interface
This product can initialize parameters, operation steps:
power-off state → long press BACK key → power on →
display“Initialization success”→ BACK key loosened → Enter
Chinese display detection mode 1.

The picture on the left is the


operation language setting interface
This product Operation Language Support Chinese/English,
you can switch between the two. Operation Steps: power-off
State → long press SET key → power-on → display“Please
release key”→ release SET key → Display language setting
interface (above)→ press SET key → language flashing → press
UP SET Chinese or DOWN SET English → Press SET to confirm and stop flashing. At this
point, the operation language change is successful, press the BACK button or power
BACK can exit the setting and enter detection mode.

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On the left is the detection frequency
setting interface
The driving frequency can be changed when the product is
tested, and the setting range is 0.5-99.9 khz. Operation Steps:
power-off State → long press SET key → power-on →
display“Please release key”→ release SET Key → UP/DOWN key
→ Display Frequency setting interface (left)→ press SET key
→ frequency value flashing → press UP/DOWN to modify (long
press to accelerate)→ Press SET to confirm and stop flashing. If the frequency change
is successful, press the BACK key or power on again to exit the setting and enter
detection mode.

The above image is the detection type setting interface


There are 5 detection modes, 3 of which are shown above. There is a yes/no option
for each test type. For example, the 'Yes' option indicates that the internal test
program points to the OPTOCOUPLER type; it should be noted that only 'yes' can be
changed from 'no' to 'Yes' , the 'Yes' can not be changed to the 'no' in order to
ensure that only one mode is selected at any time. If there is any change in the
detection mode, the physical object shall prevail. Operation Steps: power-off State
→ long press SET key → power-UP → display“Please release key”→ release SET key
→ Display language setting interface → press DOWN key until required options →
press SET key →“Yes/No” flash in upper right corner → press UP key from“No”
to“Yes”→ Press SET Key → stop flash change success → Press BACK key or re-power
to enter detection mode.

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Above is the circuit diagram of the power supply
circuit of the tester
After switching the power supply series diode for input polarity reverse
protection, optocoupler power supply is controlled, only in the normal detection when
power, power failure when abnormal. After the isolation step-down 5V for MCU, to
ensure that the high-frequency actions have enough anti-jamming capability. The PUL/
GND/V-/OUT network node is marked on the circuit diagram, which corresponds to the
mark on the PCB board for easy viewing by an external multimeter or oscilloscope.

Above is the DIP14 pin function diagram of the


tester
User in use try not to randomly pull wire external, some pin is 5v system and
some are 24V system, the two are isolated from each other, if accidentally connected,
it may damage the MCU. Green for 5V system, yellow for 24V system.

Here is a demonstration of the physical operation


Example 1-1: Actual testing TLP250, There are two
kinds of packaged: SOP and Dip

As shown above, first make sure the detection mode is set to mode 1.

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The picture above (left) shows the normal working state of the optocoupler TLP250.
The product is designed to place all the chip components on the back of the PCB to
prevent dust and collision. The back of the heating section is provided with a
high-power chip resistor, and the heating is larger when running, and the load current
is about 150mA. Input Power DC24-26V, and TLP250 the same pin coupler there are many,
such as: A3120/3140/PC925, detection method is the same.
If it is a DIP chip, directly installed in the lock seat, IC foot position and
lock seat alignment, 1 foot corresponds to the upper left. Press the power switch,
and then press the RUN button, the status is as shown above.
If it is a SOP chip, then use DIP8-SOP8 for conversion, the bottom of the block
has DIP8-SOP8 logo (above, top right) , the installation of the bottom arrow upward,
all the transfer is the bottom arrow upward rule.
The dial switch SW is used to set the driving current of the optocoupler, generally
set to 6 没 A. Specific to the different optocouplers can be fine-tuned down or up,
the main data based on official information.

If the IC is not installed or has an internal short circuit,


pressing the RUN key will cause the power supply of the IC to
be disconnected if the ON/OFF state of the IC output is detected
before the tester starts, as shown in the left picture, this
ensures that the failure will not be amplified.

Press the RUN key, if the ON/OFF status of the IC outpu


t is detected during the RUN, the display is shown as shown
in the left picture, the result is generally“UpperBridgeE
rr”or“UnderBridgeErr”, at the same time disconnect the I
C power supply.

This type of optocoupler has no protection function and does not need to press
the FAULT key to trigger an alarm if the FAULT key is pressed while running and there
is no response.

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Example1-2:Actual testingTLP701,A3120

This type of coupler a lot of different packages or different foot position is


just the choice of the transfer seat different, the same detection.
Example2-1:Actual testingPC929

As shown above, first make sure the detection mode is set to mode 2.

The above image (left) shows the normal status of the test PC929, with the PC929
logo at the bottom of the seat (above image, right) and the bottom arrow pointing
up during installation.

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The coupler measured in this mode has protection function.
When the RUN key shows OK, the analog over-current signal needs
to be triggered, that is, the FAULT key should be pressed. The
over-current protection should be shown in the result column,
if you do not change or display any other alarm content is wrong.

Example2-2:Actual testingA316J/A333J

Example2-3:Actual testingEXB840/M57962L

EXB840/M57962L is a high-power IGBT drive for ceramic packaging produced by Fuji


and Mitsubishi respectively. There are two rows of holes in the converter seat, one
of which has a smaller hole, the other has a larger hole, which is suitable for new
products and larger ones for disassembly, because the parts have solder and feet have
a certain degree of bending. Two columns can only insert one piece, can not insert
two pieces at the same time.
EXB840 conversion board has 0V/5.1 V mark, test normal amount of output voltage
between these two marks, the measurement value should be 5.1 V; EXB840/41/50/51,
VLA517-01R belong to similar products can be measured.

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M57962L/M57959L belong to similar products can be measured.

Example3:Actual testingA339J

As shown above, first make sure the detection mode is set to mode 3.

A339J is a special optical coupler, the detection mode is the same as the mode 2.
Description of Mode 4:Output is open-circuit NPN, strong current output
capability. This type of coupler is rare.
Description of Mode 5: The ON/OFF logic of optocoupler will be judged at the
moment of starting, if open or short circuit will stop operation, if correct, then
run, then no fault judgment. The purpose is to facilitate users with certain circuit
basis for further analysis of suspicious components.
For example: someone who has a optocoupler, limited to no more of the same kind
for comparison, good or bad unknown, put on the tester to judge as a fault, so it
is reasonable to suspect that the optocoupler may be defective or the tester can not
accurately judge; So call the mode, if the start of the instant fault, then the
optocoupler must be defective, if the normal drive, and then use the oscilloscope
to observe the waveform between v-OUT, if there is a burr or no output square wave
is defective; If no oscilloscope can be used to measure the voltage between V-/OUT
DC file, the output of about 12V is normal, otherwise defective, but too many burrs
in the case of the multimeter can not be detected.

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The end
Optocouplers are widely used in circuits, and there are many kinds of circuits
with different structures. This tester only detects some types of circuits according
to the principle of circuits. In fact, non-conventional failures are: input light
attenuation, output resistance, temperature sensitivity, output burr, intermittent
failure and so on. This kind of fault can not guarantee detection, the following
provides auxiliary methods for reference.
Input optical decay: appropriate to reduce the input drive current;
Output Resistance: the tester itself with a false load resistance, about 150mA, with
an oscilloscope to observe the output voltage OFF, can be compared to a number
of normal values, so as to judge the abnormal value;
Temperature allergy: heating with soldering iron in operation;
Output has Burr: with oscilloscope observation, Burr more tester can judge, less can
not guarantee;
Intermittent failure: increase the detection time.

Welcome to the seller's valuable advice.

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