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Water

Chemistry for
Thermal
Power Plants
Dr. Parvin Gupta
Ex. G.M. (Chemistry &
Environment)
IPGCL-PPCL, NEW DELHI

03-Aug-22 Dr. Parvin Gupta 1


Know your faculty

• M.Sc. (Chemistry) from IIT Delhi & Ph.D. in Chemistry


• 35+ years experience in Gas as well as Coal based
thermal power plants
• Worked in NTPC for 25 years from 1984 to 2010
• In 2010 joined IPGCL-PPCL, New Delhi &
superannuated in Jan, 2021 as G.M. (Chemistry &
Environment)
• Work experience in the field of DM plant, UF-RO-DM
plant, PT plant, Boiler water Chemistry, cooling water
treatment, pre & post chemical cleaning of boilers &
condensers, power plant related environmental
problems, commissioning of thermal & gas power
Dr. Parvin Gupta plants from chemistry side, erection & commissioning
DM plant, UF-RO-DM plant
03-Aug-22 Dr. Parvin Gupta 2
Topics for discussion

• Water Treatment Plant


– PT Plant
– Chlorination Plant
– Softening Plant
• DM Plant

• Effluent Treatment Plant

03-Aug-22 Dr. Parvin Gupta 3


Power plant chemistry

• Power plant chemistry plays a very important role in any power plant. It
can be compared to a pathologist and physician who check the body
parameters & give medicine accordingly.
• It provides a skilled scientific service after analysing different types of
waters, lubricating oils, fuels used in power plant and dose special
Chemicals in order to improve its
– availability,
– efficiency
– economics
of generation by controlling of various chemical regimes of power plant
operation.

03-Aug-22 Dr. Parvin Gupta 4


Power plant chemistry

In order to produce water of required quality following water


treatment Equipments/plants are operated by Chemistry
department:
• For De-mineralised water
• Operation of Ultra Filtration Plant
• Operation of Reverse Osmosis plant
• Operation of Softening Plant
• Operation of Mixed Bed/Cation, anion & Mixed Bed
• For Clarified Water
• Operation of Pre treatment Plant
• Clarifier
• PLC operated chemical dosing System including chlorination plant
• For Condenser cooling water
• PLC operated chemical dosing System
• Operation of Chlorination Plant
• Operation of Chlorine Di Oxide Plant
03-Aug-22 Dr. Parvin Gupta 5
Power plant chemistry

In addition to water treatment plants, Chemistry department is


also responsible for Operation of other misc. plants which
consists of following equipments/plants

– For Effluent Treatment Plant (ETP)


• Operation of Thickener
• Operation of Centrifuge
• ETP Clarifier
– For Sewage Treatment Plant (STP)
• Oxidation pond
• Chlorination plant
• Drying bed

03-Aug-22 Dr. Parvin Gupta 6


Power plant chemistry

– For Hydrogen Plant


• Operation of electrolysers
• Periodic testing of electrolyte
• Periodic testing of Hydrogen purity online as well as in lab

– For SWAS lab


• Monitoring and calibration of online instruments
• Periodic checking of online value for any deviation
• Monitoring of all critical parameters

– For Chemical dosing plant


• Chemical solution preparation
• Operation of pumps at required level
03-Aug-22 Dr. Parvin Gupta 7
Power plant chemistry

– Water lab
• Testing of chemical parameters
• Periodic calibration of lab instruments
• Periodic testing of other misc. parameters
– Fuel lab
• Daily Testing of fuel for its different parameters
• Determination of Gross Calorific Value
• Calibration of lab instruments
– Oil Lab
• Daily Testing of lub oil for its different parameters
• Calibration of lab instruments

03-Aug-22 Dr. Parvin Gupta 8


Power plant chemistry

 As per Gazette Notification of Ministry of Power regarding Revised Tariff Policy


dated 28th January 2016 Consent to use fresh river water is not granted to
industries including the existing plants located within 50 km radius
 As per this Gazette notification 100% water from Sewage Treatment Plants is
to be used for power plants. This water is highly contaminated with
 Total Suspended Solids (TSS)
 Total Dissolved Solids (TDS)
 Biological Oxygen Demand (BOD)
 Chemical Oxygen Demand (COD)
 Nutrients (Nitrates and Phosphates)
 Ammonical nitrogen
 Due to these impurities it is very difficult to treat STP water for power plant
use

03-Aug-22 Dr. Parvin Gupta 9


TreaTmenTs of waTer

03-Aug-22 Dr. Parvin Gupta 10


Water treatment
 Water treatment is the process of making water
suitable or acceptable for an end-use.

 It removes existing water contaminants and so


reduces their concentration that the water
becomes fit for its desired application.

 The amount & type of treatment process


(Treatment Train ) depends upon quality of raw
water and various standards required after
treatment.
03-Aug-22 Dr. Parvin Gupta 11
funcTions of waTer TreaTmenT uniTs
Unit Treatment Function (Removal)
Aeration, chemical use Colour, Odour, Taste

Screening Floating matter


Chemical methods Iron, manganese
Softening Hardness
Sedimentation Suspended matter
Coagulation Suspended matter, a part of
colloidal matter and bacteria
Filtration Remaining colloidal dissolved
matter and bacteria
Disinfection Pathogenic bacteria, Organic
matter and reducing substance

03-Aug-22 Dr. Parvin Gupta 12


TurbidiTy-solids removed
 Turbidity process results from suspended particles in water.
The particles may range in size from 100,000 millimicrons
in diameter for fine sand to colloidal suspensions with
particle sizes between 1 to 200 millimicrons.

 To produce clear water, removal of particles in colloidal


suspension is usually essential.

 Since colloidal suspensions are relatively stable, a


coagulant is used to cause aggregation of particles of
sufficiently high density to promote settling out for
clarification.

 Some inorganic chemicals are used as coagulants are Ferric


sulfate, Ferrous sulfate, Filter alum, Sodium aluminate.
03-Aug-22 Dr. Parvin Gupta 13
filTraTion
 Filtering is almost common methods
in a water treatment system.
Water is filtered before softening or
demineralizing process. It depending
upon the system and quality of water
desired, the final step may be
filtration.
Large water treatment plants for
municipalities regularly use by gravity
type filters.
In many plants pressure type filters are
03-Aug-22
in use with more satisfaction.
Dr. Parvin Gupta 14
demineralizing (deionizing) waTer

 The demineralized (deionized) water treatments are


used for Boiler and closed circuit cooling water
system.
 Several variations are found in demineralization
systems depending on the analysis of the untreated
water and the desired purity of the treated water.
 Systems for demineralizing water are basically of
two types- multi-bed and RO mixed-bed.
 RO Mixed-bed units offer the advantage of less
space required, and they will also produce very
high quality water.
 Multi-bed ion ex-changers are sequenced into a
system to produce high quality demineralized
water.
03-Aug-22 Dr. Parvin Gupta 15
reverse osmosis sysTems
 The reverse osmosis (RO) technology is advancing
rapidly.
 Reverse osmosis separates one component of a solution
from another by placing the solution under pressure
against a semi permeable membrane.
 Normally the pores of the semi permeable membranes
used in RO are 5 to 20 Angstrom units (5 to 20 x 10-8
cm) in diameter.
 A number of membranes have been developed, and
generally cellulose acetate is used.
 Reverse osmosis is a method of purifying water to a
high degree, especially when used in conjunction with a
prefilter and an ion-exchanger.
Advantages-
Chemicals are unnecessary, membrane life is normally 1-3
years, low maintenance requirements, pressure is the only
energy requirement.

03-Aug-22 Dr. Parvin Gupta 16


Water Flow Diagram

Raw or STP CLARIFLOC CW


Treated Water CULATOR MAKEUP

SOFTENING RO
UF PLANT PLANT
PLANT

DM STORAGE MIXED
TANK BED

COOLING BOILER
WATER MAKEUP

03-Aug-22 Dr. Parvin Gupta 17


Raw Water

Sources of Raw water

• Lake
• River
• Sea
• Ground water
• Sewage Treated Water
• Polluted River water

03-Aug-22 Dr. Parvin Gupta 18


Characteristics of Water
Unit Lake River Sea Under Sewage Polluted
ground Treated River Water
Water water
pH 6.7-7.5 6.7-7.5 7.8-8.0 6.7-8.3 6.0-8.5 6.0-8.5

Conductivity µmho 200-500 200-500 40000- 1000- 1000-2200 1000-2200


65000 1500
Turbidity NTU 50-500 50-500 100-700 <10 15-50 50-700
BOD ppm 8-20 5-15 <3 15-25 45-70
COD ppm 25-65 20-60 <20 100-150 150-350
Total Organic Carbon ppm 50-80 90-120
(TOC)
KMnO4 No. ppm 12-16 10-14 30-42 52-67
Chlorine Demand ppm 6-12 5-8 60-110 120-210
03-Aug-22 Dr. Parvin Gupta 19
Pre-treatment plant - removal of
suspended solids

Clarifier

Gravity sand filter/pressure


sand filter

Twin bed filters (anthracite &


sand)
03-Aug-22 Dr. Parvin Gupta 20
Cross section of clarifier water flow

DOSING FLASH MIXER


POINT CLARIFIED WATER

BLEED
VALVE
RAW WATER

BLOW DOWN
03-Aug-22 Dr. Parvin Gupta 21
Dosing at clarifier

CHLORINE
LIQUID

RAW CLARIFIED
WATER WATER

03-Aug-22 Dr. Parvin Gupta 22


Cross section of gravity filter

CLARIFIED WATER

COURSE SAND
GRAVELS

FILTERED WATER

03-Aug-22 Dr. Parvin Gupta 23


Gravity filter

CLARIFIED WATER

FILTERED WATER FILTERED WATER

03-Aug-22 Dr. Parvin Gupta 24


Cross section of gravity filter also
showing air lines

AIR LINE

WATER

COURSE SAND
GRAVELS

03-Aug-22 Dr. Parvin Gupta 25


Gravity Filter Back Wash

BACK WASH INLET BACK WASH INLET


BACK WASH OUTLET

03-Aug-22 Dr. Parvin Gupta 26


D.M. Plant

03-Aug-22 Dr. Parvin Gupta 27


D.M. Plant

Air + CO2

WEAK STRONG
ACF AIR
ACID ACID
CATION CATION DEGASSER
FWP

WEAK STRONG D.M.


BASE BASE MIXED WATER
ANION ANION BED STORAGE
TANK

03-Aug-22 Dr. Parvin Gupta 28


Ion
Exchange
Resin

03-Aug-22 Dr. Parvin Gupta 29


Ion Exchange Resin

• Ion exchange resins are polymers onto which


functional groups are attached.
• About 90 % of all ion exchange resins are
based on a polystyrene matrix. The "building
block" used to make this plastic skeleton is
styrene monomer, an aromatic compound also
called vinylbenzene.

03-Aug-22 Dr. Parvin Gupta 30


General Comparison Of
Different Resins
Description STRONG BASE WEAK BASE ANION STRONG ACID WEAK ACID CATION
ANION CATION

MATRIX TYPE CROSS LINKED STYRENE DVB STRYENE DVB CROLSSLINKED


POLYMER POLYACRYLIC

FUNCTIONAL -N+R3 -NR2 -SO3- -COO-


GROUP -N+R3

TOTAL EXCHANGE 1.0-1.5 1.1-1.7 1.7-2.2 3.7-4.5


CAPACITY meq/ml

What they do In hydroxyl form, After cation exchange, In hydrogen form, In hydrogen form,
they remove all they remove chloride, they remove all they remove
anions sulphate, nitrate, and cations preferentially divalent
other anions of strong ions (e.g. calcium and
acids, but they do not magnesium) from
remove weak acids solutions containing
(SiO2 and CO2) alkalinity

03-Aug-22 Dr. Parvin Gupta 31


Activated Carbon Filter

• To remove excess residual chlorine


• To remove organic contaminants from water.
• To remove any suspended solids/ Turbidity as
it acts like a normal filter

03-Aug-22 Dr. Parvin Gupta 32


Cation Exchanger

Cation exchange reaction:


R-H + Ca or Mg or Na Salts R- Ca, R-Mg, R-Na + H+
(RESPECTIVE ACIDS)

Note: Normally salts are of SO4, HCO3, CO3, Cl, NO3, etc

03-Aug-22 Dr. Parvin Gupta 33


Degasser

• H2CO3 H2O + CO2


• This water is carbon di oxide free water.
• Normal acceptable limit of co2 after degasser is 5
ppm.
• It decreases anion load due to carbonates &
bicarbonates.

03-Aug-22 Dr. Parvin Gupta 34


Anion Exchanger

Anion exchange reaction:


R-OH + H2SO4, H2CO3,HCl, HNO3, Silicates
R-SO4, R-CO3, R-Cl, R-NO3 + HOH

03-Aug-22 Dr. Parvin Gupta 35


Water Quality after SBA

• pH - 8.0 ± 0.5
• CONDUCTIVITY < 10.0 m mho
• TDS < 10.0
• SiO2 < 100 ppb

03-Aug-22 Dr. Parvin Gupta 36


Mixed Bed Exchanger

• R-OH + Cl- R-Cl + OH-


• R-H + Na+ R-Na + H+
• OH- + H+ HOH

03-Aug-22 Dr. Parvin Gupta 37


D.M. Water Quality after MB

• pH - 7.0 ± 0.2
• CONDUCTIVITY < 0.2 m mho
• TDS - NIL
• SiO2 < 20 ppb

03-Aug-22 Dr. Parvin Gupta 38


Regeneration Of Cation Exchanger

R- Ca, R-Mg, R-Na + HCl


R-H +CaCl2 or MgCl2 or NaCl

03-Aug-22 Dr. Parvin Gupta 39


Regeneration Of SAC & WAC

WATER IN

STRONG WEAK
ACID ACID
CATION CATION

HCl IN DRAIN OUT


03-Aug-22 Dr. Parvin Gupta 40
Regeneration Of Anion Exchanger

R-SO4, R-CO3, R-Cl, R-NO3 + NaOH


R-OH + Na2SO4, Na2CO3, NaNO3, NaCl

03-Aug-22 Dr. Parvin Gupta 41


Regeneration Of SBA & WBA

WATER IN

WEAK
STRONG
BASE
BASE
ANION
ANION

NaOH IN DRAIN OUT

03-Aug-22 Dr. Parvin Gupta 42


Regeneration Of MB

NaOH IN

ANION RESIN MIXED


CATION RESIN BED

HCl IN DRAIN OUT


03-Aug-22 Dr. Parvin Gupta 43
R.O.D.M. Plant

Air + CO2

ULTRA SOFTENING RO
AIR
FILTERATION PLANT PLANT
PLANT STAGE I DEGASSER
PUMP

RO RO D.M.
PLANT PLANT MIXED WATER
STAGE II STAGE III BED STORAGE
TANK

03-Aug-22 Dr. Parvin Gupta 44


Need of UF-RO plant for improvement
of water chemistry for highly
contaminated water/sewage water

03-Aug-22 Dr. Parvin Gupta 45


Need Of UF-RO

• Sewage Treated water contains a lot of TOC as


it carries the domestic waste, industrial waste
and Municipal untreated sewage on its
journey
• High pressure boiler requires high purity feed
water to limit the effect of Corrosion and
deposits that damage steam circuits. EPRI has
also laid a limit of 100 ppb Total Organic
Carbon (TOC) in boiler feed water.

03-Aug-22 Dr. Parvin Gupta 46


Typical Microbiological Analysis of Sewage
Treated Water

• Total Bacteriological Count - 5.0 X 106 counts/ml


• Total Fungal Count -10 counts/ml
• Acid Producing Bacteria > 1600/100ml
• Nitrifying Bacteria - 20/100 ml
• De Nitrifying Bacteria - 5/100 ml
• Sulphate Reducing Bacteria - > 1600/100ml

03-Aug-22 Dr. Parvin Gupta 47


Normal System Of Treatment

Clarifier
(Chlorination,
Gravity Filter Under Ground Tank
PAC/Alum, Lime, Poly
Electrolyte addition)

DM Plant (ACF +
WAC-SAC + Boiler as make up
DM storage Tank
Degasser+ WBA-SBA+ water
Mix bed)

03-Aug-22 Dr. Parvin Gupta 48


Problems

• Water doesn’t clarify upto acceptable level even


after enhanced dose rate of Chlorine, PAC/Alum
& Polyelectrolyte.
• DM water produced with normal pre-treatment
• has high total organic Carbon (TOC) 2.2-3.1 ppm
(against the desired limit of 100ppb as per EPRI
guidelines)
• High online conductivity: 0.4-0.5 µmho (against
desired limit of <0.2 µmho)

03-Aug-22 Dr. Parvin Gupta 49


Secondary problems related to High TOC in
DM make up water

• Rise in DM water conductivity upon storage


in DM storage tank (1.5-4.0 µmho upon
storage for a weeks time, more prevalent
during February to June months of the year)
• Lowering of boiler water pH to 8.5 (Requires
dosing of caustic soda along with TSP)
• Increased ACC (After Cation Conductivity) of
Condensate & Steam samples

03-Aug-22 Dr. Parvin Gupta 50


TOC in water at Different Stages

• Raw water - 63.4 ppm,


• Pre-treatment clarifier - 51.6 ppm,
• ACF outlet - 41.0 ppm,
• DM plant output - 3.1 ppm

03-Aug-22 Dr. Parvin Gupta 51


Effect of TOC

• TOC, the most common forms of organics are


characterized in the form of complex acid
• It breaks down at high temperature and pressure
condition
• After breaking down it release a mixture of
– carbon dioxide
– chlorides
– sulphates
– organic acids
into the feed and boiler water.
03-Aug-22 Dr. Parvin Gupta 52
Effect of TOC

• The decomposition of TOC into organic acids


and CO2 consequently increase After Cation
Conductivity (ACC) of the steam.
• The low pH condition can cause
– pitting
– corrosion fatigue
– stress corrosion cracking
problems in the water steam cycle.
03-Aug-22 Dr. Parvin Gupta 53
Effect of TOC

• Thermal decomposition of natural or synthetic


substances entering the feed water circuits with
make up water, results in
– acid formation
– decrease the pH
– foaming of water
– boiler damage
as it reaches superheater.

03-Aug-22 Dr. Parvin Gupta 54


Treatment with UF-RO-MB

Highly
contaminated Clarifier or lime
Sand filter or TBGF
water/ STP treated softening clarifier
water

ACF UF RO

Boiler as make up
Mix Bed DM Tank
water

03-Aug-22 Dr. Parvin Gupta 55


TOC measurement at different stages

• STP treated water - 19.88 ppm


• Clarified water - 16.25 ppm
• ACF outlet - 11.45 ppm
• RO permeate - 112 ppb
• Mix bed output - 105 ppb

03-Aug-22 Dr. Parvin Gupta 56


Solution for sewage treated water

• UF along with RO process - UF process results in


permeate with SDI-15 Index ≤ 2 used as pre-
treatment stage for RO process.
• The permeate produced by integrated UF-RO
membrane system has conductivity in the range of
12-20 µmho with substantial reduction of TOC.
• Thus membrane technology can deliver the desired
results.

03-Aug-22 Dr. Parvin Gupta 57


Softening Plant

03-Aug-22 Dr. Parvin Gupta 58


HARD WATER & SOFT
WATER

03-Aug-22 Dr. Parvin Gupta 59


Types of waTer

 Normally water is classified into two


groups-
 Hard water and
 Soft water.
 Water hardness is due to the presence of
di- cations including Ca2+ and Mg2+.
 Water hardness is further classified into
two types:
 Temporary hardness
 Permanent hardness.
03-Aug-22 Dr. Parvin Gupta 60
Temporary and Permanent hardness.

• Temporary hardness
 Temporary hardness is mainly caused by the carbonates
and bicarbonates of calcium and magnesium.
 It can be easily removed by boiling of water.

• Permanent hardness
 Permanent hardness is due to presence of sulfates and
chlorides of calcium and magnesium in water.
 Permanent hardness is not removed by simple boiling
of water but it requires some complex operations.

03-Aug-22 Dr. Parvin Gupta 61


Temporary and Permanent hardness.

 The combined effect of temporary and permanent


hardness is called as total hardness of the water.

 Temporary hardness is also known as carbonate


hardness and permanent hardness is also known
as non- carbonate hardness. Conventionally
hardness of water is expressed in terms of ppm of
calcium carbonate.
03-Aug-22 Dr. Parvin Gupta 62
Temporary and Permanent hardness.
 In Thermal power plants, the major problem caused by hard water is
the deposition of scales in and on the pipes which can clog plumbing
and interfere with heat exchangers.

 These scale problem, are caused mainly of calcium carbonate
(CaCO3), magnesium hydroxide [Mg(OH)2], and calcium sulfate
(CaSO4).

 Calcium and magnesium carbonates tend to precipitate out as hard


deposits to the surfaces of pipes and heat exchanger surfaces.

 In boilers, the deposits act as an insulation that damages the flow of


heat into water, reducing the heating efficiency and allowing the
metal boiler components to overheat.

03-Aug-22 Dr. Parvin Gupta 63


Temporary and Permanent hardness.
 The following equilibrium reaction refer to the
formation of calcium carbonate scales
• CaCO3 + CO2 + H2O Ca2+ + 2HCO3-

 Hard water, form white precipitate with soap


solutions, instead of producing lather.
 This effect arises because the di- cations destroy
the surfactant properties of the soap by forming a
solid precipitate.

03-Aug-22 Dr. Parvin Gupta 64


sofTening of Hard waTer
 Thermal Power plants always treat at least some
of the water used in the plants. This is due to the
special requirements for use in boilers, cooling
towers, heat exchanger and similar equipment.

 Treatment of water is done to control corrosion


and formation of scale on equipment, to remove
the turbidity caused by solids, to eliminate
staining and also to assure safety for
consumption.

 Satisfactory procedure for water supply may be


inadequate for another. Designing a water
treatment system for a Thermal Power plant must
be considered on an individual plant basis.

03-Aug-22 Dr. Parvin Gupta 65


sofTening
Softening of water is done to remove the
hardness of water due to deposition of
minerals.
Different methods are applied for water
softening as:
 Cold lime method
 Base exchange softening method
 Demineralizing (Deionizing) water supplies
 Filtration Reverse osmosis (RO) system

03-Aug-22 Dr. Parvin Gupta 66


Cold lime method
 Many municipal water treatment plants use the cold lime
softening method.
 In this method, calcium oxide (CaO) is added to the hard
water to form calcium hydroxide, which reacts with
magnesium and calcium bicarbonates and free CO2 to form
insoluble calcium carbonate and magnesium hydroxide.
 Magnesium hydroxide is used a good flocculating agent
which aids in precipitating the calcium carbonate particles.
 This treatment will usually result in water with about 70 to
85 ppm of calcium (4 to 5 grains per gallon) when
discharged from the final filtration unit.
 Sand and gravel filters are commonly used for removing
the precipitated salts by the cold lime softening method.
03-Aug-22 Dr. Parvin Gupta 67
base excHange sofTening meTHod
 Most food plants uses the base-exchange process for
softening the water for cleaning and other uses.
 The main materials used in the ion exchange are
natural or synthetic zeolites which often are hydrous
silicate or styrene based resins.
 Mostly Sodium zeolite softening is use of ion
exchange.
 In zeolite softening, water containing scale-forming
ions, like calcium and magnesium, it passes through a
resin bed containing strong Acid Cation resin in the
sodium form.
 Softening water with a sodium cycle ion-exchanger is
most commonly found in processing plants.
03-Aug-22 Dr. Parvin Gupta 68
Softening Plant

FILTER WATER IN

SOFTENING
VESSEL

SOFT WATER OUT


03-Aug-22 Dr. Parvin Gupta 69
Softening Exchanger

SOFTENING EXCHANGE REACTION:

R-Na +Ca or Mg Salts R-Ca, R-Mg + Na Salts

03-Aug-22 Dr. Parvin Gupta 70


Regenration Of Softening Exchanger

NaCl IN

SOFTENING
VESSEL

DRAIN OUT
03-Aug-22 Dr. Parvin Gupta 71
Softening Exchanger

Regeneration of softening exchanger


R- Ca, R-Mg + NaCl R-Na +CaCl2 or MgCl2

03-Aug-22 Dr. Parvin Gupta 72


Chlorination Plant

03-Aug-22 Dr. Parvin Gupta 73


cHlorinaTion of waTer supplies
 Addition of small amounts of chlorine to
water supplies acts as a safeguard against
water-borne diseases.
 Power plants unit have increasingly been
chlorinating water to control growth of active
algae and microbes in water.
 Chlorine may be added to water systems in
power plants as type of gas or as a solution of
chlorine compounds which are mainly hypo
chlorites of sodium or calcium.
 Some plant operators have found chlorine
dioxide to be very satisfactory where
considerable organic matter is present, such
as in recycled water systems.

03-Aug-22 Dr. Parvin Gupta 74


Water Chlorination

• Water chlorination is the process of adding chlorine or chlorine


compounds such as sodium hypochlorite to water.
• This method is used to kill bacteria, viruses and other microbes
in water.
• In water treatment plants of Jal Boards where drinking water is
produced, chlorination is used to prevent the spread of water
born diseases such as cholera, dysentery and typhoid.
• Chlorine also helps eliminate slime bacteria, molds and algae
that commonly grow in water supply reservoirs, on the walls
of water mains and in storage tanks.
03-Aug-22 Dr. Parvin Gupta 75
Chlorination process

• When chlorine gas is added to the water, it hydrolyzes rapidly


to produce hypochlorous acid (HOCl)
– Cl2+H2O HOCl + HCl
• This hypochlorous acid will then dissociate into hypochlorite
ions (OCl-) and hydrogen ions (H+).
– HOCl OCl- + H+
• Because hydrogen ions are produced, the water will become
more acidic (the pH of the water will decrease)

03-Aug-22 Dr. Parvin Gupta 76


Chlorinators

• Normally vacuum chlorinators are used for


chlorination of water.
• In a vacuum chlorinator, chlorine gas is pulled from
the cylinder/tonner into the source water by a
vacuum.
• The flowing water pulls chlorine into the water,
both chlorinating the source water and creating a
vacuum in the chlorine line which pulls more
chlorine gas out of the cylinder/tonner.
03-Aug-22 Dr. Parvin Gupta 77
Chlorine
Tonner
Handling

03-Aug-22 Dr. Parvin Gupta 78


Chlorine
Tonner

03-Aug-22 Dr. Parvin Gupta 79


Chlorine
Cylinder

03-Aug-22 Dr. Parvin Gupta 80


Vacuum
Chlorinator

03-Aug-22 Dr. Parvin Gupta 81


Flow Diagram Of Chlorination Plant

03-Aug-22 Dr. Parvin Gupta 82


Safety aspects of chlorine

• Chlorine is delivered as liquid Chlorine


• Dosing is done either through liquid side or
through gas side
• Concentrations above 400 ppm are usually fatal
over 30 minutes.
• Above 800 ppm, fatality ensues within a few
minutes.
• Liquid exposure causes much more damage due
to burns and blistering.
03-Aug-22 Dr. Parvin Gupta 83

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