KENR3669-0

201

CP-533E and CS-533E

Vibratory Compactor
Electrical System
CP-533E: CS-533E:

Volume 1 of 2: Machine Electrical System

Volume 2 of 2: Optional Electrical Systems

© 201 Caterpillar, All Rights Reserved Printed in U.S.A.

COMPONENT LOCATION
Volume 1 of 2 - MACHINE ELECTRICAL SYSTEM
Schematic Machine Schematic Machine
Component Component
Location Location Location Location
Alarm - Action E-7 1 Relay - Glow Plug E-14 7
Alarm - Backup C-14 2 Relay - Hydraulic Oil Pressure P10 B-11 B
Alternator D-15 3 Relay - Hydraulic Temperature P4 B-11 B
Arc Suppressor AC H-10 4 Relay - Main Power B-7 B
Battery - 12V LH A-15 5 Relay - Neutral Start P8 A-10 B
Battery - 12V RH A-14 5 Relay - Neutral Start P9 A-10 B
Block -Fuse A-7 B Relay - Start D-14 7
Box - Indicator D-4 6 Relay - Warning Light P3 B-11 B
Breaker - Alternator D-15 7 Resistor - Recording Module 2 G-5 35
Breaker - Glow Plug E-15 7 Resistor - Signal Lighting F-3 37
Breaker - Main E-15 7 Resistor - Fuel Pump C-14 34
Breaker - Throttle B-7 B Resistor - Lift Pump A-14 34
Cluster - Instrument F-7 A Sender - Fuel Level C-14 38
Compressor - AC H-10 4 Sensor - Accelerometer 1 E-1 40
Conditioner G-14 8 Sensor - Accelerometer 2 B-3 41
Control - Product Link B-13 29 Sensor - Speed 1 E-1 42
Diode - Signal Lighting G-3 10 Sensor - Speed 2 B-3 43
Diode #1 I-9 A Sensor - Vibratory Tachometer A-12 39
Diode #2 H-9 A Solenoid - Axle Interlock E-12 44
Diode #3 H-9 A Solenoid - Drum Interlock E-12 45
Flasher G-1 12 Solenoid - Fuel Pump C-15 34
Gauge - Fuel G-7 A Solenoid - Throttle Control C-12 34
Ground - Battery A-15 13 Solenoid - Valve Shift E-12 46
Ground - Engine 1 D-14 14 Solenoid - Vibratory Pump A D-12 45
Ground - Engine 2 D-15 3 Solenoid - Vibratory Pump B D-12 45
Ground - Frame 1 D-14 14 Switch - Head Lamp/Position G-3 51
Ground - Frame 2 A-12 15 Switch - Park Brake G-3 53
Ground - Platform 1 H-13 16 Switch - Turn Signal/Hazard Switch G-1 55
Ground - Platform 2 B-7 16 Switch - AC I-12 B
Ground - Platform 3 E-3 17 Switch - AC Pressure H-10 4
Ground - Platform 4 G-10 18 Switch - Beacon E-10 B
Ground - Recording Module 2 Resistor G-6 19 Switch - Blower I-14 B
Ground - Signal Lighting I-2 21 Switch - Brake E-10 B
Ground Strap 1 E-15 7 Switch - Coolant Temperature D-15 3
Ground Strap 2 E-15 7 Switch - Coolant Temperature (Cold Start) C-15 47
Heater GP G-14 22 Switch - Disconnect A-15 13
Horn - Forward E-7 23 Switch - Flood Lamp E-9 B
Meter - Hour H-7 A Switch - Horn H-7 A
Module - Timer C-7 B Switch - Hydraulic Oil Temperature B-15 45
Motor - Front Wiper F-12 24 Switch - Key F-7 A
Motor - Rear Wiper F-13 25 Switch - Low Charge Pressure D-13 48
Motor - Starter 24V D-14 14 Switch - Neutral Start B-15 46
Processor 1 F-11 26 Switch - Oil Pressure 1 B-15 49
Processor 2 E-1 27 Switch - Oil Pressure 2 C-15 49
Processor 3 A-3 28 Switch - Speed Select I-7 A
Pump - Front Washer H-12 30 Switch - Start Aid F-7 A
Pump - Rear Washer G-12 30 Switch -Throttle H-7 A
Relay - Brake P6 A-11 B Switch - Vibratory Select C-7 B
Relay - Brake P7 A-11 B Switch - Vibratory/Backup Alarm Propel Handle D-7 B
Relay - Coolant Temperature P2 B-11 B Switch - Wiper Front H-14 B
Relay - Neutral Start G-4 32 Switch - Wiper Rear H-14 B
Relay - Stop Light F-3 32 Tachometer F-5 56
Relay - Engine Oil Pressure P1 B-11 B Tachometer - VPM G-7 A
Relay - Function Light P5 B-11 B Timer - Signal Lighting F-3 58
A = Located Inside Dash.
B = Located Inside Right Console.
COMPONENT LOCATION
Volume 2 of 2 - OPTIONAL ELECTRICAL SYSTEMS

Schematic Machine
Component
Location Location
Diode - Signal Lighting B-6 9
Ground - Signal Lighting D-4 20
Relay - Neutral Start B-6 31
Relay - Signal Lighting E-4 33
Relay - Stop Light B-6 31
Resistor - Signal Lighting B-6 36
Switch - Head Lamp/Position C-6 50
Switch - Park Brake C-6 52
Timer - Signal Lighting B-6 36
Australian Option
Relay1 C-2 82
Switch - Shutdown 1 A-4 83
Switch - Shutdown 2 A-4 83
CONNECTOR LOCATION
Volume 1 of 2 - MACHINE ELECTRICAL SYSTEM
Schematic Machine
Connector Number
Location Location
CONN 1 F-15 59
CONN 2 G-14 61
CONN 3 C-14 61
CONN 4 A-13 29
CONN 5 B-13 29
CONN 6 D-12 62
CONN 7 A-12 29
CONN 8 B-11 B
CONN 9 D-11 16
CONN 10 E-11 61
CONN 11 F-11 64
CONN 12 G-11 65
CONN 13 H-11 29
CONN 14 G-10 66
CONN 15 E-9 23
CONN 16 E-9 23
CONN 17 E-8 23
CONN 18 C-7 B
CONN 19 G-6 68
CONN 20 G-6 69
CONN 21 D-6 70
CONN 22 C-6 B
CONN 23 B-5 67
CONN 24 E-4 63
CONN 25 H-3 76
CONN 26 I-2 79
CONN 27 H-2 80
CONN 28 G-2 81
The connectors shown in this chart are for harness to harness connectors.
Connectors that join a harness to a component are generally located at or near
the component. See the Component Location Chart.
CONNECTOR LOCATION
Volume 2 of 2 - OPTIONAL ELECTRICAL SYSTEMS

Schematic Machine
Connector Number
Location Location
CONN 3 C-4 61
CONN 28 C-5 81
CONN 29 E-7 73
CONN 30 E-7 72
CONN 31 E-7 71
CONN 32 D-5 74
CONN 33 D-4 78
SPECIFICATION AND RELATED MANUALS
Volume 1 of 2 - MACHINE ELECTRICAL SYSTEM

Off-Machine Switch Specification

Part No. Function Actuate Deactuate Contact Position
60 kPa MAX 28 ± 15kPa
103-4977 Oil Pressure Normally Open
(8.7 psi) (4.1 ± 2.2 psi)
93 ± 21 kPa 70 ± 21 kPa
107-0611 Oil Pressure Normally Open
(13.5 ± 3.0 psi) (10.2 ± 3.0 psi)
92 ± 1.5°C 85°C A-B Normally Open
110-0514 Hydraulic Oil Temperature
(197.6 ± 2.7°F) (185°F MIN) B-C Normally Closed
275 to 1750 kPa¹ -
114-5333 A/C Pressure Normally Open²
(40 to 255 psi) -
1400kPa Max 1100 ± 75kPa A-B Normally Open
165-2521 Hydraulic Oil Low Charge Pressure
(203 psi) (160 ± 11 psi) A-C Normally Closed

¹ With increasing pressure the closed condition can be maintained up to 2800 kPa (405 psi), with decreasing pressure the closed condition can be maintained
down to 170 kPa (25 psi).
² Contact position at the contacts of the harness connector.

Resistor and Sender Specifications

Part No. Component Description Resistance (Ohms)¹
3E-1906 Solenoid: A/C Compressor 17.6 ± 0.6
159-5185 Resistor: Fuel Pump 10 ± 0.3
Empty: 240-250
239-5812 Sender: Fuel Level
Full: 28-33
¹ At room temperature unless otherwise noted.
 HARNESS and WIRE
Electrical Schematic Symbols
Symbols

Pressure Temperature Level Flow Circuit Breaker

Symbol Symbol Symbol Symbol Symbol

Symbols and Definitions

Fuse: A component in an electrical circuit that will open the circuit if too much current flows through it.

Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The circle indicates that the component has
screw terminals and a wire can be disconnected from it.

Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.). No circle indicates that the wire cannot be
disconnected from the component.

Ground (Wired): This indicates that the component is connected to a grounded wire. The grounded wire is fastened to the machine.

Ground (Case): This indicates that the component does not have a wire connected to ground. It is grounded by being fastened to the
machine.

Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the contacts of a normally open reed switch; it
opens the contacts of a normally closed reed switch.

Sender: A component that is used with a temperature or pressure gauge. The sender measures the temperature or pressure. Its
T
resistance changes to give an indication to the gauge of the temperature or pressure.

Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity. It has a coil that makes an electromagnet
when current flows through it. The electromagnet can open or close the switch part of the relay.

Solenoid: A solenoid is an electrical component that is activated by electricity. It has a coil that makes an electromagnet when current
flows through it. The electromagnet can open or close a valve or move a piece of metal that can do work.

Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is activated by electricity and held latched by a
permanent magnet. It has two coils (latch and unlatch) that make electromagnet when current flows through them. It also has an
internal switch that places the latch coil circuit open at the time the coil latches.

Harness and Wire Symbols

Wire, Cable, or Harness Assembly Identification: Harness Identification Letter(s): (A, B, C, ..., AA, AB, AC, ...)
Includes Harness Identification Letters and Harness
Connector Serialization Codes (see sample).
Harness Connector Serialization Code: The "C" stands for
"Connector" and the number indicates which connector in the
harness (C1, C2, C3, ...).
AG-C4 L-C12
111-7898 3E-5179 L-C12
3E-5179
Part Number: for 1 Part Number: for
Connector Plug
Connector Receptacle
2

Plug Receptacle
Pin or Socket Number

5A
1 Deutsch connector: Typical representation
Component
of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123 Part Number
2 sockets and the receptacle contains all pins.
325-AG135 PK-14
1 Sure-Seal connector: Typical representation Harness identification code:
of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
 200-FF BK-000
CONN 1

603-K17 PK-18 1
(7) STRAP 1 (7) TRAP 2 200-K5 BK-18 2
7V9275 02 7V9275 608-K18 GN-18 3
607-K19 PK-18 4
1
2

1
118-K2 GY-18
118-K3 GY-18 118-K1 GY-18
122-K4 RD-18
200-K10 BK-18
200-K8 BK-18
200-K7 BK-18
200-K6 BK-18
500-K11 BR-18
501-K12 GN-18
502-K13 OR-18
503-M14 BR-18
504-K15 YL-18
505-K16 BU-18
CONN 2

1
2
HARNESS
BACKUP ALARM
CONN 3

CONN 5

1 105-M1 RD-18 1
2 229-M2 BK-18 2
3 308-M3 YL-18 3
4 403-M4 GN-18 4
5 5
6 6
7
8
CONN 4

200-A8 BK-18
200-A7 BK-18
200-A9 BK-18
200-A10 BK-18
200-A11 BK-18
200-A12 BK-18
CONN 7
CONN 6

1 603-K17 PK-18
2 200-K5 BK-18
CONN 9

CONN 8

3 608-K18 GN-18
4 607-K19 PK-18
603-C78 PU-18 1 603-F8 PU-18
CONN 13

200-C41 BK-18 2 200-F1 BK-18

608-C85 GN-18 3 608-F12 GN-18
607-C80 PK-18 4 607-F9 PK-18
CONN 10
CONN 12

CONN 11

PWR PROC LEAD 1 C906-V1 PU-16

GND PROC LEAD 2 200-V2 BK-16
C906-W1 YL-16 3 C906-V3 PU-16
200-W10 BK-16 4 200-V4 BK-16
200-W11 BK-16 5 200-V5 BK-16
200-W5 BK-16 6 200-V6 BK-16
200-W9 BK-16 7 200-V7 BK-16
8
513-H1 OR-16
F765-C107 BR-18
776-C87 YL-18 1 BK -1 8
2 BK -1 8
1
200-C37 BK-18 2
776-C88 YL-18
143-C26 BR-18
143-C25 BR-18
200-C37 BK-18
115-C10 PK-18
115-C11 PK-18 115-C11 PK-18
116-C12 BR-18
143-C25 BR-18
143-C26 BR-18
603-C78 PU-18
607-C81 PK-18
607-C82 PK-18 603-C78 PU-18
608-C85 GN-18
F765-C107 BR-18
200-C42 BK-18 776-C88 YL-18
CONN 14

776-C87 YL-18
123-C18 WH-18 116-C12 BR-18
177-C33 RD-6 115-C10 PK-18
307-C60 OR-18 103-C1 YL-18
405-C71 GY-18 105-C2 RD-18
406-C72 PU-18 105-C4 RD-18
428-C73 OR-18 115-C10 PK-18
465-C76 OR-18 115-C11 PK-18
776-C88 YL-18 116-C12 BR-18
776-C87 YL-18 121-C13 YL-18 607-C82 PK-18
C931-C102 OR-18 123-C14 WH-18 607-C81 PK-18
F765-C107 BR-18 123-C15 WH-18 608-C85 GN-18
128-C23 PK-18
CONN 15

143-C24 BR-18
143-C25 BR-18 103-C1 YL-18 1 103-E1 YL-18
143-C26 BR-18 105-C2 RD-18 2 105-E2 RD-18
148-C29 WH-18 103-C1 YL-18 123-C14 WH-18 3 123-E3 WH-18
307-C60 OR-18 105-C2 RD-18 128-C23 PK-18 4 128-E7 PK-18
405-C71 GY-18 123-C14 WH-18 143-C24 BR-18 5 143-E10 BR-18
406-C72 PU-18 128-C23 PK-18 148-C29 WH-18 6 148-E11 WH-18
428-C73 OR-18 143-C24 BR-18 181-C30 GY-18 7 181-E12 WH-18
103-C1 YL-18 465-C76 OR-18 148-C29 WH-18 307-C60 OR-18 8 307-E17 OR-18
105-C2 RD-18 F765-C107 BR-18 181-C30 GY-18
105-C4 RD-18 776-C88 YL-18 103-C1 YL-18 200-C35 BK-18
112-C6 PU-10 776-C87 YL-18 307-C60 OR-18
115-C10 PK-18 C931-C102 OR-18 105-C2 RD-18 308-C61 YL-18
115-C11 PK-18 115-C11 PK-18 309-C64 GY-18
116-C12 BR-18 115-C10 PK-18 373-C69 GN-18
121-C13 YL-18 116-C12 BR-18 400-C70 GN-18
CONN 16

123-C14 WH-18 405-C71 GY-18

123-C15 WH-18 123-C14 WH-18 406-C72 PU-18 308-C61 YL-18 1 308-E18 YL-18
123-C18 WH-18 428-C73 OR-18 309-C64 GY-18 2 309-E21 GY-18
128-C23 PK-18 128-C23 PK-18 447-C74 PK-18 3
143-C24 BR-18 143-C24 BR-18 450-C75 YL-18 4
143-C25 BR-18 143-C25 BR-18 465-C76 OR-18 373-C69 GN-18 5 373-E23 GN-18
143-C26 BR-18 143-C26 BR-18 607-C79 PK-18 400-C70 GN-18 6 400-E24 GN-18
148-C29 WH-18 148-C29 WH-18 751-C86 GN-18 405-C71 GY-18 7 405-E27 GY-18
181-C30 GY-18 A982-C94 BR-18 406-C72 PU-18 8 406-E30 PU-18
200-C35 BK-18 C906-C100 PU-18
307-C60 OR-18 C931-C102 OR-18
405-C71 GY-18 C938-C103 BR-18
406-C72 PU-18 C938-C104 BR-18
428-C73 OR-18
465-C76 OR-18
F765-C107 BR-18
776-C88 YL-18
776-C87 YL-18
A982-C94 BR-18
CONN 17

C906-C100 PU-18
C931-C102 OR-18 428-C73 OR-18 1 428-E33 OR-18
447-C74 PK-18 2 447-E37 PK-18
450-C75 YL-18 3 450-E38 YL-18
465-C76 OR-18 4 465-E39 OR-18
568-C77 GN-18 5 568-E42 GN-18
607-C79 PK-18 6 607-E47 PK-18
751-C86 GN-18 7 751-E50 GN-18
A982-C94 BR-18 8 A982-E55 BR-18
C906-C100 PU-18 9 C906-E52 PU-18
C931-C102 OR-18 10 C931-E53 OR-18
C938-C103 BR-18 11 C938-E54 BR-18
200-C35 BK-18 12 200-E13 BK-18
B921-C98 WH-18 A A784-K1 YL-18
B920-C97 YL-18 B A892-K2 OR-18
B919-C96 GN-18 C A990-K3 BU-18

CONN 18
A990-K3 BU-18
A892-K2 OR-18
A784-K1 YL-18
200-C42 BK-18
200-C40 BK-18
200-C39 BK-18
200-C41 BK-18
200-C54 BK-18
200-C35 BK-18
200-C36 BK-18
450-N13 YL-16 1 450-U2 YL-16
200-N24 BK-18 2 200-U1 BK-16

CONN 21
497-P9 BU-16 1 BK 1
451-P6 BR-16 2 BR 2
449-P5 BU-16 3 BU 3
463-P7 YL-16 4 WH 4
CONN 19

497-N17 BU-16 1 497-U3 BU-16

451-N14 BR-16 2 451-U4 BR-16
449-N12 BU-16 3 449-U5 BU-16
463-N15 YL-16 4 463-U6 YL-16
C483-N16 BU-16 5
200-N24 BK-18 6
450-N13 YL-16
463-N15 YL-16
497-N17 BU-16

CONN 22
1 497-P9 BU-16 449-N12 BU-16
451-N14 BR-16
2 451-P6 BR-16
CONN 20

C483-N16 BU-16
3 449-P5 BU-16
4 463-P7 YL-16
5 C483-P8 BU-16
6 165-P2 YL-16
111-HH6 RD-16
111-HH7 RD-16 111-HH6 RD-16
111-HH1 RD-16
200-HH5 BK-16
200-HH3 BK-16
200-HH2 BK-16
200-HH3 BK-16 200-HH5 BK-16
200-HH2 BK-16 200-HH4 BK-16 200-N29 BK-18
111-HH1 RD-16
110-N3 GN-16
111-HH7 RD-16
165-S3 YL-16
165-S1 RD-16 1 BK 1
200-S6 BK-16 200-S5 BK-16 2 BR 2
449-S8 BU-16 3 BU 3
4 WH 4
125-N4 OR-16

CONN 23
A784-N18 YL-16
A892-N20 YL-16
497-GG BU-16 1
2
451-GG BR-16 3
449-GG BU-16 4
GROUND4 WH-22
POWER1 RD-22
CMV3 BR-22
1
2
3
4
604-RR11 OR-18

CONN 24
E727-RR22 BU-18
CONN 25
604-RR11 OR-18 7 604-MM5 OR-18
619-RR10 GN-18 8 619-MM10 GN-18
FU SE 2 606-RR9 GY-18 6 606-MM3 GY-18
10 A 173-RR13 YL-18 605-RR7 YL-18 5 605-MM1 YL-18
614-RR4 PU-18 4 614-MM13 PU-18
540-RR3 WH-18 3 540-MM11 WH-18 200-MM6 BK-18
200-RR-2 BK-18 2 200-MM12 BK-18
539RR-1 BU-18 1 539-MM7 BU-18
FU SE 1
10 A 692-RR12 YL-18

CONN 28
CONN 27

in neutral and with parking brake set.

CONN 26
540-NN51 WH-18 1 540-PP1 WH-18
200-NN61 BK-18 2 200-PP2 BK-18
619-NN71 GN-18 3 619-PP3 GN-18
614-NN81 PU-18 4 614-PP4 PU-18
537-SS15 GN-18

Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Components are shown installed on a fully operable machine with the key and engine off, transmission shifter

Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.
 7 6 5 4 3 2 1

MAIN HARNESS AS
322-2699

CONN 29

E E
CONN 30

CONN 31

CONN 33

D D

614-EE13 PU-18
539-EE7 BU-18

605-EE1 YL-18

604-EE5 OR-18
606-EE3 GY-18
619-EE10 GN-18
200-EE12 BK-18
540-EE11 WH-18
CONN 32

7
8
6
5
4
3
2
1
AUSTRALIAN OPTIONS

614-B4 PU-18

606-B9 GY-18
605-B7 YL-18
540-B3 WH-18
200-B2 BK-18
539-B1 BU-18

604-B11 OR-18
619-B10 GN-18
CONN 28
MAIN HARNESS AS
377-8813
(50) HD LMP/ POS SW
8C9636

C C
(52) PARK BRAKE SW
OPERATOR
116-5275

CONN 3

692-B11 YL-18

173-B13 YL-18

604-B11 OR-18
E727-B22 BU-18
10A
10A

FUSE
FUSE-1
539-TT15 BU-18
200-TT12 BK-18
619-TT11 GN-18

605-TT6 YL-18
606-TT3 GY-18
604-TT7 OR-18

614-TT14 PU-18
540-TT13 WH-18

1
2
3
4
5
6
7
8

B B
CONN 32

EMERGENCY SHUTDOWN OPTION

374-7072
GROUND CIRCUIT RD RED
WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON WH WHITE
TURN SIGNAL / WIPER WASHER CIRCUIT
OR ORANGE
YL YELLOW
HIGHWAYS PK PINK
BK BLACK
GY GRAY
PU PURPLE
BR BROWN
GN GREEN
Component
(Machine Location from Name
BU BLUE
Component Locations Table)
A Part Number A

Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
in neutral and with parking brake set.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
Refer to the Parts Manual using a specific serial number prefix in SIS before ordering parts from this schematic.

7 6 5 4 3 2 1