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Flow Control India

Gate, Globe & Check


Valves
Cast & Forged
A Profile
Weir Flow Control India, part of the Weir
Group PLC, is a leading provider of
flowcontrol solutions to customers
around the world. From globally reputed
engineered valves for high pressure
applications to standard isolation valves
of varying sizes, our portfolio includes a
host of trusted brands that helps our
customers address issues of high
performance and reliability across
several industries.

Our purpose is to be wherever and


whenever our global energy and
resources clients need us, delivering
innovative products and services and
becoming their trusted partner of choice.

Head Quaters : Bangalore

Plant : Hubballi

Sales network : 17 offices

We offer one of the widest range of valves in the country, with a range
that includes engineered valves for high pressure applications to
standard isolation valves of varying sizes and materials.

Based in Hubli, Weir Flow Control India's 22 acre integrated facility is


one of the largest valves manufacturing facility in India. Dedicated
manufacturing line for various products, modern machine shop, paint
shop, rubber shop and testing facility (up-to ASME 2500 special class)
gives us full control of our operations to meet your quality and delivery
requirements. A robust ERP system integrates our operations and
ensures smooth order processing, tracking, documentation, etc.

Our engineering team, aligned to Weir Group knowledge pool, supports


customers from valve selection to ensuring products meet high
performance parameters. The team complies with international
standards, including ASME, API, BS, EN & ISO.

Weir Flow Control India has several EHS best practices to its credit, and
has been recognized by various industry bodies and Government of
Karnataka for its efforts.
Gate, Globe & Check Valves - Cast
Valve parts - Gate valve

2
Gate, Globe & Check Valves - Cast
Dimensions - Gate valves
ØC ØC
Class - 150, 300 & 600

Features :
Heavy duty OS & Y type, bolted bonnet,
rising stem, non rising hand wheel, B
(OPEN)
B
(OPEN)
renewable seatring for Carbon Steel
Valves. Valves with most advanced
design Features provide the ultimate in
dependable, economic flow control.

A A

Test pressure in bar (psi)


Pressure rating Class 150 Class 300 Class 600
Hyd. Shell 30 (435) 77 (1117) 155 (2248)
Seat /Back Seat 22 (319) 57 (827) 113 (1639) Design STD : API 6D & API 600
Air Seat 6.9 (100) Testing STD : API 6D & API 598

Dimensions are in mm (inch)


Class - 150 Class - 300 Class - 600
Size A B ØC Wt 1) A B ØC Wt 1) A B ØC Wt 1)
mm (inch) FE BWE
50 178 355 200 16.5 216 355 200 19 292 425 250 36 28
(2) (7.0) (14.0) (7.9) (36) (8.5) (14.0) (7.9) (42) (11.5) (16.7) (9.8) (79) (62)
65 190 415 200 22 241 435 250 35 330 430 250 41 34
(2½) (7.5) (16.3) (7.9) (49) (9.5) (17.1) (9.8) (77) (13.0) (16.9) (9.8) (90) (75)
80 203 440 250 29 282 475 250 48 356 480 300 60 42
(3) (8.0) (17.3) (9.8) (64) (11.1) (18.7) (9.8) (106) (14.0) (18.9) (11.8) (132) (93)
100 229 535 250 40 305 560 300 64 432 605 450 107 70
(4) (9.0) (21.1) (9.8) (88) (12.0) (22.0) (11.8) (141) (17.0) (23.8) (17.7) (236) (154)
125 254 635 300 55 381 690 450 88 508 695 450 151 108
(5) (10.0) (25.0) (11.8) (121) (15.0) (27.2) (17.7) (194) (20.0) (27.4) (17.7) (333) (238)
150 267 750 300 69 403 790 450 125 559 835 600 217 142
(6) (10.5) (29.5) (11.8) (152) (15.9) (31.1) (17.7) (276) (22.0) (32.9) (23.6) (478) (313)
200 292 960 450 123 419 1000 450 216 660 1090 600 355 246
(8) (11.5) (37.8) (17.7) (271) (16.5) (39.4) (17.7) (476) (26.0) (42.9) (23.6) (783) (542)
250 330 1165 450 189 457 1235 600 332 787 1285 750 575 395
(10) (13.0) (45.9) (17.7) (417) (18.0) (48.6) (23.6) (732) (31.0) (50.6) (29.5) (1268) (871)
300 356 1410 600 281 502 1480 600 545 838 1525 765 600
(12) (14.0) (55.5) (23.6) (620) (19.8) (58.3) (23.6) (1202) (33.0) (60.0) (1687) (1323)
350 381 1600 600 406 762 1615 750 750 889 1705 1271 1208
(14) (15.0) (63.0) (23.6) (895) (30.0) (63.6) (29.5) (1654) (35.0) (67.1) (2802) (2663)
400 406 1725 750 466 838 1965 1080 991 2055 1853 1628
(16) (16.0) (67.9) (29.5) (1027) (33.0) (77.4) (2381) (39.0) (80.9) (4082) (3589)
450 432 1885 750 611 914 2085 1320 1092 2185 2069 1838
(18) (17.0) (74.2) (29.5) (1347) (36.0) (82.1) (2910) (43.0) (86.0) (4561) (4052)
500 457 2185 754 991 2305 2035 1194 2410 2541 2075
(20) (18.0) (86.0) (1662) (39.0) (90.7) (4994) (47.0) (94.9) (5602) (4575)
600 508 2650 1280 1143 2640 2620 1397 2750 4092 3740
(24) (20.0) (104.3) (2822) (45.0) (103.9) (5776) (55.0) (108.3) (9021) (8245)
650 559 2710 1508 1245 2997 3016 - - - - -
(26) (22.0) (106.7) (3325) (49.0) (118.0) (6649) - - - - -
700 610 2925 1735 1346 3185 3576 - - - - -
(28) (24.0) (115.2) (3825) (53.0) (125.4) (7884) - - - - -
750 610 3130 2535 1397 3280 4410 - - - - -
(30) (24.0) (123.2) (5589) (55.0) (129.1) (9722) - - - - -
800 660 3295 3330 1524 3562 4586 - - - - -
(32) (26.0) (129.7) (7341) (60.0) (140.2) (10110) - - - - -
900 711 3720 4550 1727 3900 7268 - - - - -
(36) (28.0) (146.5) (10031) (68.0) (153.5) (16023) - - - - -

Materials: Refer Globe Valves materials chart.


1) Nett in Kg. (lbs) approx. (without obligation) for Flanged Ends. Bevel Gear Actuators mandatory. • Butt Weld Ends to ASME B16.25. • End to End dim. for Class 150 Butt Weld Ends as per manufacturer
standard. • By-pass arrangement & Pressure Relief device available on request. • Please Specify Working pressure, Temperature & Service conditions. • Valves can be supplied with Electric or Gear Actuators. • Ring
Joint, Large or Small Tongue & Groove Flanges are available on request. • Above dimensions are indicative & for reference only. Values are subject to change without notice.

3
Gate, Globe & Check Valves - Cast
Dimensions - Pressure seal gate valves ØC ØC

Class - 900, 1500 & 2500

Features :
Heavy duty OS & Y type, Pressure Seal
B B
Bonnet, rising stem, non rising (OPEN) (OPEN)

handwheel, renewable seatring. wall


thickness as per ASME B16.34, Valves
with most advanced design Features
provide the ultimate in dependable,
economical flow control.
A A

Test pressure in bar (psi)


Pressure rating Class 900 Class 1500 Class 2500
Hyd. Shell 230 (3335) 384 (5568) 647 (9282)
Seat /Back Seat 169 (2451) 282 (4089) 474 (6873) Design STD : ASME B16.34
Air Seat 6.9 (100) Testing STD : API 598, ASME B16.34

Dimensions are in mm (inch) FE = Flanged End BWE = Butt Weld End


Class-900 Class-1500 Class-2500
Size A B ØC Wt 1) A B ØC Wt 1) A B ØC Wt 1)
mm(inch) FE BWE FE BWE FE BWE FE BWE BWE
50 368 216 505 300 68 38 368 216 505 300 68 38 279 485 450 59
(2) (14.5) (8.5) (19.9) (11.8) (150) (84) (14.5) (8.5) (19.9) (11.8) (150) (84) (11.0) (19.1) (17.7) (130)
65 419 254 545 450 92 57 419 254 545 450 92 57 330 570 500 88
(2½) (16.5) (10.0) (21.5) (17.7) (203) (126) (16.5) (10.0) (21.5) (17.7) (203) (126) (13.0) (22.4) (19.7) (194)
80 381 305 635 450 98 68 470 305 630 600 133 75 368 610 600 106
(3) (15.0) (12.0) (25.0) (17.7) (216) (150) (18.5) (12.0) (24.8) (23.6) (293) (165) (14.5) (24.0) (23.6) (234)
100 457 356 690 600 140 80 546 406 685 750 175 100 457 760 178
(4) (18.0) (14.0) (27.2) (23.6) (309) (176) (21.5) (16.0) (27.0) (29.5) (386) (221) (18.0) (29.9) (392)
125 559 432 875 600 222 124 673 483 1000 330 175 533 820 275
(5) (22.0) (17.0) (34.4) (23.6) (489) (273) (26.5) (19.0) (39.4) (728) (386) (21.0) (32.3) (606)
150 610 508 1065 270 187 705 559 1090 415 235 610 1115 360
(6) (24.0) (20.0) (41.9) (595) (412) (27.8) (22.0) (42.9) (915) (518) (24.0) (43.9) (794)
200 737 660 1325 495 365 832 711 1495 780 505 762 1505 750
(8) (29.0) (26.0) (52.2) (1091) (805) (32.8) (28.0) (58.9) (1720) (1113) (30.0) (59.3) (1654)
250 838 787 1600 775 570 991 864 1600 1125 760 914 1716 1335
(10) (33.0) (31.0) (63.0) (1709) (1257) (39.0) (34.0) (63.0) (2480) (1676) (36.0) (67.6) (2943)
300 965 914 1680 1180 735 1130 991 1850 1485 1135 1041 1900 1780
(12) (38.0) (36.0) (66.1) (2601) (1620) (44.5) (39.0) (72.8) (3274) (2502) (41.0) (74.8) (3924)
350 1029 991 1910 1870 1645 1257 1067 1535 2314 1600
(14) (40.5) (39.0) (75.2) (4123) (3627) (49.5) (42.0) (60.4) (5102) (3527)
400 1130 1092 1960 2275 2011 1384 1194 1730 3350 2450
(16) (44.5) (43.0) (77.2) (5016) (4434) (54.5) (47.0) (68.1) (7386) (5401)
450 1219 2175 3360 2460 1537 1346 1996 3900 2900
(18) (48.0) (85.6) (7408) (5423) (60.5) (53.0) (78.6) (8598) (6393)
500 1321 2355 3717 2878 1664 1473 2183 5390 3890
(20) (52.0) (92.7) (8195) (6345) (65.5) (58.0) (85.9) (11883) (8576)
600 1549 2920 6048 5050 1943 1943 2640 8597 6997
(24) (61.0) (115.0) (13334) (11133) (76.5) (76.5) (103.9) (18953) (15426)

Materials
Body & Bonnet ASTM A216 Gr. WCB, A217 Gr. WC6 / WC9 / C12A
Wedge & Seat Ring ASTM A216 Gr. WCB, A217 Gr. WC6 / WC9 / C12A, Seat faces are stellited
Stem & Gland ASTM A276 TYPE 410
Yoke Sleeve Ni-Resist ASTM A439 Gr. D2
Gland Packing Die Formed Graphite rings / Braided Graphite rings
Pressure Seal Ring Expanded Graphite
Stud / Nut ASTM A193 Gr. B7 / B16 / A194 Gr. 2H / 7
Yoke & Hand Wheel Carbon Steel, Alloy Steel
Surface Protection for Carbon Steel Valves Prime Coat : Chlorine free with modified alkyd resin unobjectionable in physiological and toxicological respects.
Additional external coating : Silver Streak aluminium paint
1) Nett in Kg. (lbs) approx. (without obligation) Bevel Gear Actuators mandatory. • Butt Weld Ends to ASME B16.25. • Class 2500 Valves are with Butt Weld Ends (Short pattern), Flanged Ends available on request.
• By-pass arrangement & Pressure Relief device available on request. • Please Specify Working pressure, Temperature & Service conditions. • Valves can be supplied with Electric or Gear Actuators. • Ring Joint,
Large or Small Tongue & Groove Flanges are available on request. • Other Materials not mentioned above available on request. • Above dimensions are indicative & for reference only. Values are subject to change
without notice.
4
Gate, Globe & Check Valves - Cast
Valve parts - Globe valve

Bevel gear box

Bonnet

Hex. Bolt

Hex. Nut

Gland flange Pin

Gland Eye bolt

Packing
Split pin

Support ring
Stud
Hex. Nut
Bonnet bush
Hex. Nut
Disc nut

Stem retainer

Hex. Bolt

Stem

Thrust pad

Disc

Seat ring

Gasket

Hex. Nut

Body

5
Gate, Globe & Check Valves - Cast
Dimensions - Globe valves ØC ØC

Class - 150, 300 & 600

Features :
Heavy duty OS & Y type, bolted bonnet, B
rising or non rising hand wheel, (OPEN)

renewable Seatring for Carbon Steel


Valves with most advanced design
Features provide the ultimate in
dependable, economic flow control.

A A

Test pressure in bar (psi)


Pressure rating Class 150 Class 300 Class 600
Hyd. Shell 30 (435) 77 (1117) 155 (2248)
Seat /Back Seat 22 (319) 57 (827) 113 (1639) Design STD : BS 1873
Air Seat 6.9 (100) Testing STD : EN 12266-1

Dimensions are in mm (inch) FE = Flanged End BWE = Butt Weld End


Class-150 Class-300 Class-600
Size A B ØC Wt 1) A B ØC Wt 1) A B ØC Wt 1)
mm (inch) FE BWE
50 203 300 200 14.5 267 300 200 17.2 292 380 250 37 27
(2) (8.0) (11.8) (7.9) (32) (10.5) (11.8) (7.9) (38) (11.5) (15.0) (9.8) (82) (60)
65 216 310 200 32 292 340 250 45 330 347 300 55 46
(2½) (8.5) (12.2) (7.9) (71) (11.5) (13.4) (9.8) (99) (13.0) (13.7) (11.8) (121) (101)
80 241 355 250 35 318 370 300 54 356 425 450 73 57
(3) (9.5) (14.0) (9.8) (77) (12.5) (14.6) (11.8) (119) (14.0) (16.7) (17.7) (161) (126)
100 292 375 300 56 356 425 450 77 432 490 600 125 100
(4) (11.5) (14.8) (11.8) (124) (14.0) (16.7) (17.7) (170) (17.0) (19.3) (23.6) (276) (221)
125 356 415 300 82 400 480 450 108 508 945 215 172
(5) (14.0) (16.3) (11.8) (181) (15.7) (18.9) (17.7) (238) (20.0) (37.2) (474) (379)
150 406 455 450 102 444 605 600 144 559 980 282 225
(6) (16.0) (17.9) (17.7) (225) (17.5) (23.8) (23.6) (318) (22.0) (38.6) (622) (496)
200 495 815 600 150 559 1000 261 660 1220 490 406
(8) (19.5) (32.1) (23.6) (331) (22.0) (39.4) (575) (26.0) (48.0) (1080) (895)
250 622 960 260 622 1235 486 787 1460 810 700
(10) (24.5) (37.8) (573) (24.5) (48.6) (1072) (31.0) (57.5) (1786) (1543)
300 698 1010 375 711 1320 662 838 1330 945 840
(12) (27.5) (39.8) (827) (28.0) (52.0) (1460) (33.0) (52.4) (2083) (1852)
350 787 1540 520 - - - - - - - - -
(14) (31.0) (60.6) (1146) - - - - - - - - -

Materials
Body & Bonnet ASTM A216 Gr. WCB, A217 Gr. WC6 / WC9 / C12A, A352 Gr. LCB,A351 Gr. CF8 / CF8M / CF3 / CF3M
Wedge / Disc & Seat Ring ASTM A217 Gr. Ca15 or WCB + 13% Cr. Facing , WC6 + Stellited, A351 Gr. CF8 / CF8M / CF3 / CF3M
Stem, Gland & Bonnet Bush ASTM A276 TYPE 410 / 304 / 316
Yoke Sleeve Ni-Resist ASTM A439 Gr. D2
Gland Packing Die Formed Graphite rings / Braided Graphite rings
Gasket Spiral Wound 316 / 316L Graphite filled
Stud / Nut ASTM A193 Gr. B7 / B16 / B8 / B8M / A194 Gr. 2H / 7 / 8 / 8M
Hand Wheel Carbon Steel
Surface Protection for Carbon Steel Valves Prime Coat : Chlorine free with modified alkyd resin unobjectionable in physiological and toxicological respects.
Additional external coating : Silver Streak aluminium paint

Materials: Refer Globe Valves materials chart.


1) Nett in Kg. (lbs) approx. (without obligation) for Flanged Ends. Bevel Gear Actuators mandatory. Applicable for size 65 (21/2) & above Valves. • Butt Weld Ends to ASME B16.25. • Stellited Seatring & Wedge /
Disc available on request. • Please Specify Working pressure, Temperature & Service conditions. • Valves can be supplied with Electric or Gear Actuators. • Ring Joint, Large or Small Tongue & Groove Flanges are
available on request. • Other Materials not mentioned above available on request. • Above dimensions are indicative & for reference only. Values are subject to change without notice.

6
Gate, Globe & Check Valves - Cast
Dimensions-Pressure seal globe valves ØC ØC

Class - 900, 1500 & 2500

Features :
Heavy duty OS & Y type, Pressure Seal
Bonnet, rising or non rising handwheel, B B
(OPEN) (OPEN)
renewable seatring, wall thickness as
per ASME B16.34, Valves with most
advanced design Features provide the
ultimate in dependable, economic flow
control.

A A

Test pressure in bar (psi)


Pressure rating Class 900 Class 1500 Class 2500
Hyd. Shell 230 (3335) 384 (5568) 647 (9382)
Seat /Back Seat 169 (2451) 282 (4089) 474 (6873) Design STD : ASME B16.34
Air Seat 6.9 (100) Testing STD : API 598, ASME B16.34

Dimensions are in mm (inch)


Class-900 Class-1500 Class-2500
Size A B ØC Wt 1) A B ØC Wt 1) A B ØC Wt 1)
mm(inch) FE BWE FE BWE FE BWE FE BWE BWE
50 368 216 570 600 100 75 368 216 570 600 85 65 279 625 750 85
(2) (14.5) (8.5) (22.4) (23.6) (221) (165) (14.5) (8.5) (22.4) (23.6) (187) (143) (11.0) (24.6) (29.5) (187)
65 419 254 580 600 115 85 419 254 580 600 108 72 330 690 750 115
(2½) (16.5) (10.0) (22.8) (23.6) (254) (187) (16.5) (10.0) (22.8) (23.6) (238) (159) (13.0) (27.2) (29.5) (254)
80 381 305 520 600 102 75 470 305 870 146 97 368 650 145
(3) (15.0) (12.0) (20.3) (23.6) (225) (165) (18.5) (12.0) (34.3) (322) (214) (14.5) (25.6) (320)
100 457 356 950 190 142 546 406 970 225 150 457 1210 422
(4) (18.0) (14.0) (37.4) (419) (313) (21.5) (16.0) (38.2) (496) (331) (18.0) (47.6) (930)
125 559 432 1010 255 148 673 483 1240 335 265 533 790 760
(5) (22.0) (17.0) (39.8) (562) (326) (26.5) (19.0) (48.8) (739) (584) (21.0) (31.1) (1676)
150 610 508 1215 390 275 705 559 1210 435 325 610 1390 1100
(6) (24.0) (20.0) (47.8) (860) (606) (27.8) (22.0) (47.6) (959) (717) (24.0) (54.7) (2425)
200 737 660 1375 680 495 832 711 1500 902 575 762 1455 1250
(8) (29.0) (26.0) (54.1) (1499) (1091) (32.8) (28.0) (59.1) (1989) (1268) (30.0) (57.3) (2756)
250 838 787 1570 990 530 991 864 1570 1035 780 - - - -
(10) (33.0) (31.0) (61.8) (2183) (1169) (39.0) (34.0) (61.8) (2282) (1720) - - - -
300 965 914 2300 1370 1035 1130 991 1800 1750 1340 - - - -
(12) (38.0) (36.0) (90.6) (3020) (2282) (44.5) (39.0) (70.9) (3858) (2954) - - - -

Materials
Body & Bonnet ASTM A216 Gr. WCB, A217 Gr. WC6 / WC9 / C12A
Disc & Seat Ring ASTM A216 Gr. WCB, A217 Gr. WC6, WC9, C12A, Seat faces are stellited
Stem & Gland ASTM A276 TYPE 410
Yoke Sleeve Ni-Resist ASTM A439 Gr. D2
Gland Packing Die Formed Graphite rings / Braided Graphite rings
Pressure Seal ring Expanded Graphite
Stud / Nut ASTM A193 Gr. B7 / B16 / A194 Gr. 2H / 7
Yoke & Hand Wheel Carbon Steel, Alloy Steel
Surface Protection for Carbon Steel Valves Prime Coat : Chlorine free with modified alkyd resin unobjectionable in physiological and toxicological respects.
Additional external coating : Silver Streak aluminium paint
1) Nett in Kg. (lbs) approx. (without obligation) Bevel Gear Actuators mandatory. • Butt Weld Ends to ASME B16.25. • Class 900, 1500 & 2500 Valves are with Butt Weld Ends (Short pattern), Flanged Ends available
on request. • Please Specify Working pressure, Temperature & Service conditions. • Valves can be supplied with Electric or Gear Actuators. • Ring Joint, Large or Small Tongue & Groove Flanges are available on
request. • Other Materials not mentioned above available on request. • Above dimensions are indicative & for reference only. Values are subject to change without notice.

7
Gate, Globe & Check Valves - Cast
Valve parts - Swing check valve

Hex. Nut

Stud

Spring Eye bolt


Dowel Sleeve

Disc Cover

Seat ring Hinge pin

Hinge washer

Hinge

Disc washer

Split pin

Hex. Nut

Gasket

Hex. Nut

Body

8
Gate, Globe & Check Valves - Cast
Dimensions - Swing check valves
- Bolted cover
Class - 150, 300 & 600
Features : B
Heavy duty bolted cover / Pressure seal
cover, with renewable seatring for Carbon
Steel & integral seatring for stainless
steel, Cover mounted / body mounted
disc, Valves with most advanced design
Features provide the ultimate in
A
dependable, economical flow check.

Test pressure in bar (psi)


Pressure rating Class 150 Class 300 Class 600
Hyd. Shell 30 (435) 77 (1117) 155 (2248)
Seat 22 (319) 57 (827) 113 (1639) Design STD : API 6D & BS 1868
Min. Seat 5.5 (80) 14 (203) 28 (406) Testing STD : API 6D & EN 12266-1

Dimensions are in mm (inch) FE = Flanged End BWE = Butt Weld End


Class-150 Class-300 Class-600
Size A B Wt 1) A B Wt 1) A B Wt 1)
mm (inch) FE BWE
50 203 115 11.5 267 120 18 292 138 25 21
(2) (8.0) (4.5) (25) (10.5) (4.7) (40) (11.5) (5.4) 55) (46)
65 216 120 23 292 132 33 330 145 40 30
(21/2) (8.5) (4.7) (51) (11.5) (5.2) (73) (13.0) (5.7) (88) (66)
80 241 135 28 318 150 47 356 165 48 35
(3) (9.5) (5.3) (62) (12.5) (5.9) (104) (14.0) (6.5) (106) (77)
100 292 150 51 356 170 62 432 190 85 59
(4) (11.5) (5.9) (112) (14.0) (6.7) (137) (17.0) (7.5) (187) (130)
125 330 170 61 400 210 95 508 220 131 95
(5) (13.0) (6.7) (135) (15.7) (8.3) (209) (20.0) (8.7) (289) (209)
150 356 195 80 444 210 120 559 255 172 108
(6) (14.0) (7.7) (176) (17.5) (8.3) (265) (22.0) (10.0) (379) (238)
200 495 220 120 533 255 181 660 300 295 202
(8) (19.5) (8.7) (265) (21.0) (10.0) (399) (26.0) (11.8) (650) (445)
250 622 260 218 622 305 325 787 335 475 365
(10) (24.5) (10.2) (481) (24.5) (12.0) (717) (31.0) (13.2) (1047) (805)
300 698 310 228 711 350 405 838 395 580 555
(12) (27.5) (12.2) (502) (28.0) (13.8) (893) (33.0) (15.6) (1279) (1224)
350 787 365 342 838 390 522 889 440 755 605
(14) (31.0) (14.4) (754) (33.0) (15.4) (1151) (1960) (970) (1665) (1334)
400 864 505 465 864 530 695 - - - -
(16) (34.0) (19.9) (1025) (34.0) (20.9) (1532) - - - -
450 978 565 565 978 590 1120 - - - -
(18) (38.5) (22.2) (1246) (38.5) (23.2) (2469) - - - -
500 978 610 1005 1016 655 1320 - - - -
(20) (38.5) (24.0) (2216) (40.0) (25.8) (2910) - - - -
600 1295 740 1455 1346 790 1865 - - - -
(24) (51.0) (29.1) (3208) (53.0) (31.1) (4112) - - - -

Materials
Body / Cover / Hinge / bracket ASTM A216 Gr. WCB, A217 Gr. WC6 / WC9 / C12A, A352 Gr. LCB,A351 Gr. CF8 / CF8M / CF3 / CF3M
Disc / Seat Ring ASTM A216 Gr. WCB, A351 Gr. CF8 / CF8M / CF3 / CF3M
Gasket Spiral Wound 316 / 316L Graphite filled
Stud / Nut ASTM A193 Gr. B7 / B16 / B8 / B8M / A194 Gr. 2H / 7 / 8 / 8M
Surface Protection for Carbon Steel Valves Prime Coat : Chlorine free with modified alkyd resin unobjectionable in physiological and toxicological respects.
Additional external coating : Silver Streak aluminium paint.

1) Nett in Kg. (lbs) approx. (without obligation) for Flanged Ends Class 150, 300 & 600. • Butt Weld Ends to ASME B 16.25. • Disc is mounted in cover for sizes 50 (2) to 300 (12) Class 150, 300 & 600 Valves and
body mounted for remaining Sizes & Classes. • Seal faces of Disc & Seatring of WCB material are 13% Chrome overlaid for Class 150, 300 & 600 Valves. • Please Specify Working pressure, Temperature &
Service conditions. • Valves can be supplied with Ring Joint, Large or Small Tongue & Groove. • Other Materials not mentioned above available on request. • Above dimensions are indicative & for reference only.
Values are subject to change without notice.

9
Gate, Globe & Check Valves - Cast
Dimensions - Pressure seal swing
check valves
Class - 900, 1500 & 2500
Features :
B
Heavy duty bolted cover / Pressure seal B

cover, with renewable seatring for Carbon


Steel & integral seatring for stainless
steel, Cover mounted / body mounted
disc, Valves with most advanced design
A
Features provide the ultimate in
dependable, economical flow check.

Test pressure in bar (psi)


Pressure rating Class 900 Class 1500 Class 2500
Hyd. Shell 230 (3335) 384 (5568) 647 (9382)
Seat 169 (2451) 282 (4089) 474 (6873) Design STD : ASME B16.34
Min. Seat 42 (609) 70.5 (1022) 118.5 (1718) Testing STD : API 598

Dimensions are in mm (inch) FE = Flanged End BWE = Butt Weld End


Size Class-900 Class-1500 Class-2500
mm A B Wt 1) A B Wt 1) A B Wt 1)
(inch)
FE BWE FE BWE FE BWE FE BWE BWE
50 368 216 180 50 32 368 216 180 50 32 279 215 38
(2) (14.5) (8.5) (7.1) (110) (71) (14.5) (8.5) (7.1) (110) (71) (11.0) (8.5) (84)
65 419 254 195 65 40 419 254 195 65 40 330 285 80
(2½) (16.5) (10.0) (7.7) (143) (88) (16.5) (10.0) (7.7) (143) (88) (13.0) (11.2) (176)
80 381 305 235 75 52 470 305 235 90 52 368 320 120
(3) (15.0) (12.0) (9.3) (165) (115) (18.5) (12.0) (9.3) (198) (115) (14.5) (12.6) (265)
100 457 356 270 102 67 546 406 265 132 83 457 390 205
(4) (18.0) (14.0) (10.6) (225) (148) (21.5) (16.0) (10.4) (291) (183) (18.0) (15.4) (452)
125 559 432 310 195 110 673 483 310 245 105 533 475 400
(5) (22.0) (17.0) (12.2) (430) (243) (26.5) (19.0) (12.2) (540) (232) (21.0) (18.7) (882)
150 610 508 325 215 140 705 559 325 345 135 610 570 615
(6) (24.0) (20.0) (12.8) (474) (308) (27.8) (22.0) (12.8) (761) (298) (24.0) (22.4) (1366)
200 737 660 450 336 288 832 711 450 368 318 762 675 790
(8) (29.0) (26.0) (17.7) (741) (635) (32.8) (28.0) (17.7) (811) (701) (30.0) (26.6) (1742)
250 838 787 525 467 394 991 864 525 465 388 - - -
(10) (33.0) (31.0) (20.7) (1030) (869) (39.0) (34.0) (20.7) (1025) (1325) - - -
300 965 914 625 600 535 1130 991 625 835 850 - - -
(12) (38.0) (36.0) (24.6) (1323) (1179) (44.5) (39.0) (24.6) (1841) (1874) - - -

Materials
Body / Cover / Hinge / bracket ASTM A216 Gr. WCB, A217 Gr. WC6 / WC9 / C12A
Disc / Seat Ring ASTM A216 Gr. WCB, WC6, WC9, C12A
Pressure Seal Ring Expanded Graphite (Applicable for Pressure Seal Check Valves.)
Stud / Nut ASTM A193 Gr. B7 / B16 / A194 Gr. 2H / 7
Surface Protection for Carbon Steel Valves Prime Coat : Chlorine free with modified alkyd resin unobjectionable in physiological and toxicological respects.
Additional external coating : Silver Streak aluminium paint.

1) Nett in Kg. (lbs) approx. (without obligation) for Butt Weld Ends Class 900, 1500 & 2500 (Short Pattern) • Butt Weld Ends to ASME B 16.25. • Class 900, 1500 & 2500 Flanged Ends valves available on request,
Face to Face Dimensions equal to Globe Valves. • Disc is body mounted for sizes 50 (2) to 300 (12) Class 900, 1500 & 2500 Valves. • Stellited Seat faces for Class 900, 1500 & 2500 Valves. • Please Specify Working
pressure, Temperature & Service conditions. • Valves can be supplied with Ring Joint, Large or Small Tongue & Groove. • Other Materials not mentioned above available on request. • Above dimensions are indicative
& for reference only. Values are subject to change without notice.

10
Product features
Gate valves

Pressure seal arrangement • However care to be taken so that the exhaust • Flexible wedge contraction resists wedge sticking
Heavy Hydrostatic pressure acting on the bonnet from the pressure relief valve must be piped to a or binding in services where the valve may be
activates a resilient gasket of expanded graphite and safe location. closed when hot & opened when cold.
thus forms the bonnet seal. This is a very effective
seal for high pressure valves. Operation
Back seating • Hand wheel operated valves are having in built
The principle of back seating should only be utilised thrust bearings on either side of stem nut to have
in the unlikely event of gland leakage to isolate the easy operation.
High pressure
gland from the system pressure, until such time that side when • Gear actuators are used in order to have easy of
valve is
the plant is shut down and repairs may be carried closed operation. WBDK valves can be provided with
out. Under no circumstances should back seating of Bevel gear actuators.
a valve be carried out with the intention of reparing Relief hole
• Electrical actuators are used to operate the valve
the faulty gland while the system is pressurized.
to have speed of operation and to get the required
Pressure
This feature can only be utilised when the valve is in relief opening/closing time.
the fully open position. valve

Stem
Handwheel
Bonnet

Belleville washers

Stud/nut

Yoke Gland flange arrangement & gland sealing.


Segment ring • Two piece self aligning gland and gland follower
arrangement. Gear actuation Electrical actuation
Support ring
Pressure • Graphite rings ensures effective sealing to
Seal ring Thermal equalization
atmosphere.
Body • By providing the
• Braided graphite rings offer smooth wiping action
Back seat bypass valve we can
there by arresting graphite depletion.
Stellited equalize the Bypass valve
• Smooth stuffing box surface and burnished stem differential pressure
ensures longer life and effective sealing. across the wedge.
Over pressurization & pressure locking Bypass pipe
• Bypass valve will
• Over Pressurization may occur when a fluid is Gland flange
allow the warm up of
trapped in the intergate cavity of the valve body is both sides of wedge.
heated.
• After the bypass valve attachment also the main
• Pressure locking occurs when a fluid is trapped valve can be used as bi directional. During normal
in the intergate cavity of the valve body. If heat, as plant operation, the bypass valve would be closed
associated with plant warm up is applied and the and open during pipeline warm up or in any other
Stud/nut
valve is in the closed position excessive pressure circumstances where pressure locking might
can be generated. And it can build up to a value in Gland
occur.
excess of the pressure rating of the valve.
Bonnet On combined effects
Trapped
liquid of over pressurization, Equalizing valve
Stem pressure locking &
P1
thermal binding
Flexible wedge
• The wedge is sturdy, Bypass equalizing valve
Heat Heat single piece & fully
guided cast wedge with
central hub.
Thermal binding
P= Pressure of trapped liquid • The flexible wedge allow
1
between seats • Thermal binding is
the seating face to move
associated with
If over pressurization & pressure locking is a relative to each other,
wedge gate valves
possibility WBDK can offer fallowing solutions thus compensating for
and occurs when gate
distortion of the body
• Relief Hole: the provision of a small hole in the valve is closed at high
seals due to thermal
wedge at the upstream side of valve is an temperature and is
expansion & contraction
inexpensive means of preventing pressure allowed to cool before
of the piping.
locking. Then the valve becomes Uni-directional attempting opening.
and the inlet & Outlet of the valve to be marked • Reduces opening & closing torque & ensures
• Thermal Binding is
with flow direction arrow on the valve body. easy operations as seating & wedge seating
more common in high temperature applications.
surfaces are set on a 5° angle from vertical.
• Pressure relief valve: By providing the pressure • The flexible wedge construction resists wedge
relief valve connection to the body cavity to • No internal parts which can rattle in a vibrating
sticking or binding in services where the valve
relieve the pressure to atmosphere is another stream.
may be closed when hot and opened when cold.
option where the valve can be operated as bi • Compensates for minor mis-alignment of seating
directional. faces & assures light seal.
11
Product features
Globe valves

Body guided disc • The beauty of the pressure seal design is that as
• The disc is guided at the top and bottom through system pressure builds, so does the load on the
the body. cover and correspondingly the pressure seal
gasket. Therefore, in pressure seal valves as
• This assures perfect seat and disc alignment in- system pressure increases, the potential for
spite of the side thrust caused by high flow leakage through the body / cover decreases.
velocity and pressure differentials.
• This protects the stem from bending and provides Cover Retainer
a longer life of body, disc & seat. Type of disc arrangement
Guided disc
• Guided disc will give a large change in flowrate for
a small valve lift from the closed position

Cover take-up Bolts


Disc & stem arrangement Pressure Seal Gasket
Cover
• Disc is attached to stem by disc nut. Disc is free
to float & the sealing portion & self centers &
contacts the seating portion of the seat ring. Disc design
• Seating surfaces are designed for positive sealing • Self aligning disc ensures perfect seating.
Parabolic guided disc
& maximum life. • Designed to open at low deferential pressure.
• The parabolic disc is shaped so that the flowrate
• Thrust plate to prevent the sudden impact Flow seal
is directly proportional to the valve lift.
between stem and disc at fully closed position,
• Fully stellited, body & disc seat.
hard material is inserted into the bottom of the
• Seat ring seal welded to body ensuring positive
disc.
locking.
• Lapped seat & disc faces for leak tightness.
Disc nut
Cover
Stem
Hinge pin

Hinge
Trust plate
Disc
Disc
Check valves Seat ring

Stem retainer Pressure seal arrangement Pin - disc nut

• The non revolving stem, of high strength stainless • This pressure seal design incorporate " Cover Disk nut
steel, reduces the friction of all moving parts, This take-up bolts " to pull the cover up and seal
in turn reduces the operating torque. against the pressure seal gasket. This in turn Disc washer
Body seat is 5° tapered Body
creates a seal between the gasket and the inner
diameter of the valve body.
Cv value
Size GATE GLOBE SCV
mm Class Class Class
(inch) 150 300 600 900 1500 2500 150 300 600 900 1500 2500 150 300 600 900 1500 2500

50 (2) 304 304 304 180 180 102 52 52 47 35 35 25 88 88 52 70 70 40


65 (21/2) 486 486 486 300 300 160 76 76 76 65 65 45 193 193 193 119 119 65
80 (3) 702 702 702 410 351 229 105 105 105 110 95 65 281 281 281 165 142 95
100 (4) 1287 1287 1287 850 750 350 199 199 199 190 165 95 515 515 515 339 300 139
125 (5) 2194 2194 1875 2071 1201 817 334 334 334 320 282 172 872 872 872 565 480 254
150 (6) 3100 3100 2650 1975 1650 920 468 468 468 449 399 249 1229 1229 1229 790 660 370
200 (8) 5710 5710 5534 3599 3000 1810 866 866 848 700 599 399 2282 2282 2200 1549 1199 720
250 (10) 8927 8927 8490 5450 5000 1369 1369 1299 1100 900 - 3569 3569 3393 2174 2000 -
300 (12) 13338 13338 13923 9229 6700 2048 2048 1931 1500 1280 - 5335 5335 5113 3700 2679 -
350 (14) 16263 16263 6511 6511
400 (16) 21551 21551 8623 8623
450 (18) 28712 27887 11484 11156
500 (20) 35755 34837 14303 13935
600 (24) 52165 51053 20861 20417
650 (26) 58240 57800
700 (28) 62940 61100
750 (30) 67800 66900
800 (32) 70100 69100
900 (36) 79200 77100

12
Gate, Globe & Check Valves - Forged
Dimensions
Class 800 - Bolted design

600

Features : SE = Screwed Ends to NPT(F) or BSP(F) or BSPT(F)


Heavy duty, compact OS & Y type, bolted SWE = Socket Weld Ends to ASME B16.11
bonnet/ cover, rising stem, with BWE = Butt Weld Ends to ASME B16.25
renewable seatring Valves; Piston Lift
Check Valves with spring loaded disc; Test pressure in bar (psi)
resulting with most advanced design Pressure rating Class 800
Features provide the ultimate in Hyd. Shell 207 (3002)
dependable, economical flow control. Seat / Back Seat 152 (2205) Design STD : ASME B16.34
Min. Seat 7 (102) Testing STD : API 598

Dimensions are in mm (inch) Class - 800 FB = Full bore RB = Reduced bore


Size GATE GLOBE CHECK GATE GLOBE CHECK
mm A ØB C (Open) Wt 1)
(inch)
FB RB FB RB FB RB FB RB FB RB FB RB FB RB FB RB
8 73 73 6 6 116 116 125 125 54 54 2.3 2.3 2.4 2.4 1.5 1.5
(¼ ) (2.9) (2.9) (0.24) (0.24) (4.6) (4.6) (4.9) (4.9) (2.1) (2.1) (5.1) (5.1) (5.3) (5.3) (3.3) (3.3)
10 73 73 9 6 116 116 125 125 54 54 2.3 2.3 2.3 2.4 1.5 1.5
(3/8 ) (2.9) (2.9) (0.35) (0.24) (4.6) (4.6) (4.9) (4.9) (2.1) (2.1) (5.1) (5.1) (5.1) (5.3) (3.3) (3.3)
15 82 73 12 9 132 116 142 125 65 54 2.5 2.2 2.7 2.3 2.0 1.5
(½ ) (3.2) (2.9) (0.47) (0.35) (5.2) (4.6) (5.6) (4.95) (2.6) (2.1) (5.5) (4.9) (6.0) (5.1) (4.4) (3.3)
20 106 82 17 12 154 132 163 142 73 65 3.3 2.5 3.5 2.7 2.5 2.0
(¾ ) (4.2) (3.2) (0.67) (0.47) (6.1) (5.2) (6.4) (5.6) (2.9) (2.6) (7.3) (5.5) (7.7) (6.0) (5.5) (4.4)
25 140 106 22 17 200 154 210 163 102 73 7.4 3.3 8.0 3.5 6.1 2.5
(1) (5.5) (4.2) (0.87) (0.67) (7.9) (6.1) (8.3) (6.4) (4.0) (2.9) (16.3) (7.3) (17.6) (7.7) (13.4) (5.5)
40 148 140 35 28 234 200 255 210 125 102 9.5 7.6 10.0 8.0 8.5 6.1
(1½ ) (5.8) (5.5) (1.38) (1.10) (9.2) (7.9) (10.0) (8.3) (4.9) (4.0) (20.9) (16.8) (22.0) (17.6) (18.7) (13.4)
50 - 148 - 36 - 234 - 257 - 125 - 9.5 - 10.0 - 8.5
(2) - (5.8) - (1.42) - (9.2) - (10.1) - (4.9) - (20.9) - (22.0) - (18.7)

Materials
Body, Bonnet, Gland flange & Cover ASTM A105 / ASTM A182 Gr. F11, F22, F5, F9, F304 & F316
Wedge / Plug ASTM A217 Gr. CA15 / ASTM A351 Gr. CF8 / CF8M
Disc / Seat Ring / Stem & Gland ASTM A276 TYPE 410 / 304 / 316
Yoke Sleeve S.G. Iron EN 1563 No.EN-JS 1050 / Ni - Resist ASTM A439 Gr. D2
Packing Braided Graphite rings
Gasket Spiral Wound 316 / 316L Graphite filled
Spring ASTM A312 TYPE 316
Stud / Nut ASTM A193 Gr. B7 / B16 / B8 / B8M / A194 Gr. 2H / 7 / 8 / 8M
Hand Wheel Malleable Iron
Surface Protection for Carbon Steel Valves Prime Coat : Chlorine free with modified alkyd resin unobjectionable in physiological and toxicological respects.
Additional external coating : Silver Streak aluminium paint.

1) Nett in Kg. (lbs) approx. (without obligation) • For Class 800, Gland Bolting shall be either Eye Bolt or Stud Bolting Design, dimension ØD refer sales drawings. • Welded Flanged ends Valves available on request.
• Stellited Seatring & Wedge / Plug / Disc & Seal Welded Bonnet available on request. • When Stellited, Body Seat is Integral as standard for Globe & Lift Check Valves. • In case of Weld on Flanges for Class 800,
Face to Face dimensions shall be as per ASME B16.10 - Class 300 for Class 150 & Class 300. For Class 600 as per ASME B16.10 - Class 600. • Please Specify Working pressure, Temperature & Service conditions.
• Other Materials not mentioned above available on request. • Above dimensions are indicative & for reference only. Values are subject to change without notice.

13
Gate, Globe & Check Valves - Forged
Dimensions
Class 1500 & 2500 - Welded design

Features : SE = Screwed Ends to NPT(F) or BSP(F) or BSPT(F)


Heavy duty, compact OS & Y type, SWE = Socket Weld Ends to ASME B16.11
welded bonnet/ cover, rising stem, with BWE = Butt Weld Ends to ASME B16.25
renewable seatring Valves; Piston Lift
Check Valves with spring loaded disc; Test pressure in bar (psi)
resulting with most advanced design Pressure rating Class 1500 Class 2500
Features provide the ultimate in Hyd. Shell 389 (5642) 647 (9384)
dependable, economical flow control. Seat / Back Seat 285 (4134) 475 (6889) Design STD : API 602, EN ISO 15761
Min. Seat 7 (102) Testing STD : API 598, EN 12266-1

Dimensions are in mm (inch) Class - 1500 FB = Full bore RB = Reduced bore


Size GATE GLOBE & CHECK GATE GLOBE CHECK GATE GLOBE CHECK
mm A ØB C (Open) ØD Wt 1)
(inch)
FB RB FB RB FB RB FB RB FB RB FB RB FB RB FB RB FB RB
15 92 88 12 9 9 8 176 173 192 178 68 54 110 3.3 2.3 3.5 2.4 2.4 1.6
(½) (3.6) (3.5) (0.5) (0.3) (0.3) (0.3) (6.9) (6.8) (7.6) (7.0) (2.7) (2.1) (4.3) (7.3) (5.0) (7.7) (5.3) (5.3) (3.5)
20 108 92 15 12 14 9 207 180 226 190 72 68 110 4.0 3.3 4.2 3.4 3.0 2.4
(¾) (4.3) (3.6) (0.6) (0.5) (0.6) (0.3) (8.1) (7.1) (8.9) (7.5) (2.8) (2.7) (4.3) (8.8) (7.3) (9.3) (7.5) (6.6) (5.3)
25 128 106 22 15 19 14 234 216 254 222 102 72 170 9.8 4.0 10.3 4.2 6.8 2.9
(1) (5.0) (4.2) (0.9) (0.6) (0.7) (0.6) (9.2) (8.5) (10.0) (8.7) (4.0) (2.8) (6.7) (21.6) (8.8) (22.7) (9.3) (15.0) (6.4)
40 140 128 34 27 26 25 277 249 296 250 112 102 170 13.6 12.0 14.3 13.5 9.6 9.0
(1½) (5.5) (5.0) (1.3) (1.1) (1.0) (1.0) (10.9) (9.8) (11.7) (9.8) (4.4) (4.0) (6.7) (30.0) (26.5) (31.5) (29.8) (21.1) (19.8)
50 - 140 - 34 - 27 - 292 - 296 - 112 200 - 13.6 - 14.2 9.6
(2) - (5.5) - (1.3) - (1.1) - (11.5) - (11.6) - (4.4) (7.9) - (30.0) - (31.3) (21.2)

Dimensions are in mm (inch) Class - 2500


Size GATE GLOBE CHECK GATE GLOBE CHECK
mm (inch) A ØB C (Open) ØD Wt 1)
15 106 11 216 217 72 200 4.0 4.2 2.9
(½) (4.2) (0.4) (8.5) (8.5) (2.8) (7.9) (8.8) (9.2) (6.4)
20 128 14 225 242 102 200 9.8 10.3 6.7
(¾) (5.0) (0.6) (8.9) (9.5) (4.0) (7.9) (21.6) (22.7) (14.8)
25 140 19 269 81 112 200 13.6 14.2 9.6
(1) (5.5) (0.7) (10.6) (11.1) (4.4) (7.9) (30.0) (31.3) (21.2)

Materials
Body, Bonnet, Gland flange & Cover ASTM A105 / ASTM A182 Gr. F11, F22, F5, F9, F304 & F316
Wedge / Plug ASTM A217 Gr. CA15 / ASTM A351 Gr. CF8 / CF8M
Disc / Seat Ring / Stem & Gland ASTM A276 TYPE 410 / 304 / 316
Yoke Sleeve S.G. Iron EN 1563 No.EN-JS 1050 / Ni - Resist ASTM A439 Gr. D2
Packing Braided Graphite rings
Spring ASTM A312 TYPE 316
Hand Wheel Malleable Iron
Surface Protection for Carbon Steel Valves Prime Coat : Chlorine free with modified alkyd resin unobjectionable in physiological and toxicological respects.
Additional external coating : Silver Streak aluminium paint.

1) Nett in Kg. (lbs) approx. (without obligation) • Welded Flanged ends Valves available on request. • Stellited Seatring & Wedge / Plug / Disc & Seal Welded Bonnet as standard. • When Stellited, Body Seat is Integral
for Globe & Lift Check Valves. • Class 2500 Y-Pattern Globe & Lift Check Valves, Straight Pattern Gate Valves are also available on request. • In case of Weld on Flanges for Class 1500, Face to Face dimensions shall
be as per ASME B16.10 - Class 1500. • Please Specify Working pressure, Temperature & Service conditions. • Other Materials not mentioned above available on request. • Above dimensions are indicative & for
reference only. Values are subject to change without notice.

14
Flow Control India

Weir-BDK Valves
47/48, Gokul Road,
Hubli-580 030. INDIA

Tel: +91-836-4248222 / 2333930


Fax: +91-836-4248484 / 2330799

www.global.weir

C1010-R0

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