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Patterson Pump Company Ltd

Date :
Our Ref . : EGQ-9280
Subject. :
Item No. : A

Model: 5x4x12 SSC Size: 5x4x12 Qty: 1


OPERATING CONDITIONS
Service DIESEL FIRE PUMP
Liquid Handled WATER
Capacity M3/HR / GPM 227 / 1000
Total Head M / FEET 112 / 368
Specific Gravity 1.0
Viscosity (CP) 1.0
Temperature C / F AMBIENT
NPSH - Available -
Vapour Pressure -
Suction Pressure -
Discharge Pressure -
Performance at : 3000 RPM
Efficiency % 80%
HP Rated / HP maximum 116 / 154
NPSH - Required Feet, at 150% capacity 24
Impeller Diam. Rated / Min / Max Inches 11-3/16 / 10 / 12
Pump Weight Lbs. 592
Performance Curve Number EPC3453
MATERIAL OF CONSTRUCTION
Casing CAST IRON
Impeller BRONZE
Impeller Type ENCLOSED
Shaft STEEL
Sleeve BRONZE
Wear Plate BRONZE
Rotation CLOCKWISE
Lubrication GREASE
Base Plate Type STEEL
Coupling FLEXIBLE
Mechanical Seal or Packing SOFT PACKING
Discharge Flange Lbs. 250 #
Driver : CLARKE JU6H-UF34
Furnished by PATTERSON Enclosure -
Rating 175 HP Insulation -
Starting Method - Service Factor -
RPM 3000 Frame -
-
Temperature Starting System 12 V
sd
`
CONDITION GPM FT
RATED 1,000 368 5x4x12 SSC
150% 1,500 239.2
1000 GPM 136 to 195 psi, (314' to 450')

IMPELLER D02-64994
PATTERSON PUMP COMPANY NOL (MAX) POWER
A Gorman-Rupp Company Phone: 1+(706)-886-2101 154 HP CURVE No. EPC3453
P.O Box 790, 2129 Ayersville Road www.pattersonpumps.com
Toccoa, Georgia 30577
3000 RPM
180

12 60% 65%
500 70% 75% UL LISTED / FM APPROVED 150
80%
11 3/16 82.7%
PUMP TOTAL HEAD (FT)

400 120

PUMP TOTAL HEAD (M)


80%
10 1/2
75%
300 70% 90
79.8%
65%

200 60
* ACTUAL DIAMETER
DETERMINDED BY TESTING.
100 40 30
NPSHR (FT)

NPSHR
20

PUMP INPUT POWER (KW)


PUMP INPUT POWER (HP)

200 0
140
120
100
100 80
12
60
40
10 1/2
20
0 0

GPM 0 400 800 1200 1600 2000

0 100 200 300 400


M3/HR
SHUT-OFF HEAD = 425.1 FT
SPECIFIC GRAVITY = 1.000
5x4x12SSC

UL /FM
MODELS
JU6H-UFD0 JU6H-UF34 JU6H-UF58
R JU6H-UF62 JU6H-UF94
JU6H-UFD2 JU6H-UFM8 JU6H-UF50 JU6H-UFAAQ8 JU6H-UFAAS0
JU6H-UF30 JU6H-UFM0 JU6H-UF52 JU6H-UFAAPG JU6H-UFAAT0
JU6H-UF32 JU6H-UFM2 JU6H-UF54 JU6H-UFAARG JU6H-UFAAT2
UL/FM - cUL APPROVED RATINGS BHP/KW JU6H-UF60 JU6H-UF84 JU6H-UFAAT8

JU6H RATED SPEED (BHP / kW)


MODEL
1470 1760 1900 2100 2350 2600 2800 3000

UFD0 110 82 144 107 148 110


UFD2 148 110 148 110
UF30 94 70 140 104 160 119 160 119
UF32 160 119 160 119
UF34 160 119 175 131
UFM8 136 101 175 131
UFM0 175 131 207 154 200 149
UFM2 200 149 200 149
UF58 138 103 183 137
UF50 183 137 210 157 210 157
UF52 210 157 210 157
UF54 216 161 216 161
UFAAPG 220 164
UFAAQ8 227 169
UF60 200 149 240 179 240 179 Picture shown represents JU6H-T engine model

UF62 240 179 240 179


UFAARG 252 188 All Models are available for Export

UF84 259 193 275 205


UFAAS0 260 194 Note: Engine models with an “*” may have
elevation restrictions. Please consult factory to
UFAAT8 265 198 273 203.5 confirm application.

UFAAT0 293 218.5 295 220


UFAAT2 295 220 291* 217*
UF94 295*220* 300*224*

ITEM JU6H MODELS


D0 D2 30 32 34 M8 M0 M2 58 50 52 54 60 62 84 AAPG AAQ8 AARG AAS0 94 AAT0 AAT2 AAT8
Number of Cylinders 6
Aspiration T TRWA
Rotation* CW
Overall Dimensions - in.(mm) 59.8(1519) H X 57.4(1457) L X 36.6(930) W 59.8(1519) H X 58(1473) L X 36.6(930) W
Crankshaft Centerline Height - in.(mm) 14 (356)
Weight - lb (kg) 1657 (750) 1693 (766)
Compression Ratio 17.0:1
Displacement - cu. in. (I) 414 (6.8)
Engine Type 4 Stroke Cycle - Inline Construction
Bore & Stroke - in. (mm) 4.19 x 5.00 (106 x 127)
Installation Drawing D536 D763 D776
Wiring Diagram AC C07651
Wiring Diagram DC C072145
Engine Series John Deere 6068 Series
Speed Interpolation Optional
Abbreviations: CW - Clockwise T -Turbocharged TRWA - Turbocharged with Raw Water Aftercooling L - Length W - Width H - Height
*Rotation viewed from Heat Exchanger / Front of engine

CERTIFIED POWER RATING


• Each engine is factory tested to verify power and performance

ENGINE RATINGS BASELINES


• Engines are to be used for stationary emergency standby fire pump service only. Engines are to be tested in accordance with NFPA 25.
• Engines are rated at standard SAE conditions of 29.61 in. (752.1 mm) 77°F (25°C) inlet air temperature [approximates 300 ft. (91.4 m) above sea level] by the testing laboratory
(see SAE Standard J 1349).
• A deduction of 3 percent from engine horsepower rating at standard SAE conditions shall be made for diesel engines for each 1000 ft. (305 m) altitude above 300 ft. (91.4 m)
• A deduction of 1 percent from engine horsepower rating as corrected to standard SAE conditions shall be made for diesel engines for every 10°F (5.6°C) above 77°F (25°C)
ambient temperature.
MODELS
JU6H-UFD0 JU6H-UF34 JU6H-UF58
R JU6H-UF62 JU6H-UF94
JU6H-UFD2 JU6H-UFM8 JU6H-UF50 JU6H-UFAAQ8 JU6H-UFAAS0
JU6H-UF30 JU6H-UFM0 JU6H-UF52 JU6H-UFAAPG JU6H-UFAAT0
JU6H-UF32 JU6H-UFM2 JU6H-UF54 JU6H-UFAARG JU6H-UFAAT2
UL/FM - cUL APPROVED RATINGS BHP/KW JU6H-UF60 JU6H-UF84 JU6H-UFAAT8

ENGINE EQUIPMENT
EQUIPMENT STANDARD OPTIONAL
Air Cleaner Direct Mounted, Washable, Indoor Service with Drip Shield Disposable, Drip Proof, Indoor Service Outdoor Type,
Single or Two Stage (Cyclonic)
Alarms Overspeed Alarm & Shutdown, Low Oil Pressure, Low & High Low Coolant Level, Low Oil Level, Oil FIlter Differential
Coolant Temperature, Low Raw Water Flow, High Raw Water Pressure, Fuel Filter Differential Pressure, Air Filter
Temperature Restriction
Alternator 12V-DC, 42 Amps with Poly-Vee Belt and Guard 24V-DC, 40 Amps with Poly-Vee Belt and Guard
Coupling Bare Flywheel Listed Driveshaft and Guard: UFD0, UFD2, UF30, UF32,
UF34, UFM8, UFM0, UFM2, UFS8, UF50, UF52, UF54,
UF60, UF62, UF84 - CDS30-S1;
UFAAPG, AAQ8, AARG, AAT0, AAT8 -CDS50-SC;
UF94 - SC61A-L at 2800 & 3000 RPM;
AAT0, AAT2 - SC81A at 2350 & 2600 RPM
Engine Heater 115V-AC, 1360 Watt 230V-AC, 1360 Watt
Exhaust Flex Connection SS Flex, 150# ANSI Flanged Connection, 5” SS Flex, 150# ANSI Flanged Connection, 6”
(AAT0, AAT2, UF94: SS Flex, 150# ANSI Flanged Connection, 6”)
Exhaust Protection Metal Guards on Manifolds and Turbocharger
Flywheel Housing SAE #3
Flywheel Power Take Off 11.5” SAE Industrial Flywheel; Connection
Fuel Connections Fire Resistant, Flexible, Supply and Return Lines SS, Braided cUL Listed, Supply and Return Lines
Fuel Filter Primary Filter and Priming Pump
Fuel Injection System Direct Injection
Fuel Solenoid 12V-DC Energized to Stop (ETS) 24V-DC Energized to Stop (ETS)
Governor, Speed Constant Speed, Mechanical
Heat Exchanger Tube and Shell, 60 PSI (4 BAR), NPT(F) Connections - Sea Water
Compatible
Instrument Panel NEMA Type 2, Powder Coated Steel Construction, English and 316 Stainless Steel NEMA 4X/IP66
Metric, Tachometer, Hourmeter, Water Temperature, Oil Pressure
and (2) Voltmeters
Junction Box Integral with Instrument Panel; For DC Wiring Interconnection to
Engine Controller
Lube Oil Cooler Engine Water Cooled, Plate Type
Lube Oil Filter Full Flow with By-Pass Valve
Lube Oil Pump Gear Driven, Gear Type
Manual Start Control On Instrument Panel with Control Position Warning Light
Overspeed Control Electronic with Reset and Test on Instrument Panel
Raw Water Cooling Loop - w/Alarms Galvanized Seawater, All 316SS, High Pressure
Raw Water Solenoid Operation Automatic from Fire Pump Controller and from Engine Instrument Not Supplied (for Vertical Turbine Fire Pump Applications)
Panel (for Horizontal Fire Pump Applications)

Run - Stop Control On Instrument Panel with Control Position Warning Light
Starters Two (2) 12V-DC Two (2) 24V-DC
Throttle Control Adjustable Speed Control, Tamper Proof
Water Pump Centrifugal Type, Poly-Vee Belt Drive with Guard

Abbreviations: DC - Direct Current, AC - Alternating Current, SAE - Society of Automotive Engineers, NPT(F) - National Pipe Tapered Thread (Female), SS - Stainless Steel

MODEL NOMENCLATURE (8 Digit Models) MODEL NOMENCLATURE (10 Digit Models)


JU6H-UF94 JU6H-UFAARG

Base Engine Power Curve Number Base Engine Power Curve Number
350 Series UL Listed and FM Approved 350 Series Non-Emissionized
6 Cylinder 6 Cylinder Built in USA
Heat Exchanger Cooled Heat Exchanger Cooled UL Listed and FM Approved

Specifications and information contained in this brochure is subject to change without notice.
R

100 Progress Place, Cincinnati, OH 45246 Grange Works, Lomand Rd, Coatbridge, ML5-2NN
United States of America United Kingdom
Tel +1-513-475-3473 Fax +1-513-771-8930 Tel +44-1236-429946 Fax +44-1236-427274

C13556 RevS www.clarkefire.com


07NOV18
SPECIFICATIONS FOR
MODEL GPD DIESEL ENGINE
FIRE PUMP CONTROLLER

1. STANDARD, LISTING AND APPROVAL e. Cut‐out and cut‐in pressure


1 NFPA 20 settings
2 UL (UL218 and CSA C22.2 No. 14) f. Starter #1 and #2 rest or
3 FM Global (Class 1321/1323) cranking
4 City of New York for fire pump service g. Engine stopped / running
2. MANUFACTURER AND MODEL h. Type of starting cause
1 Tornatech model GPD i. Fuel solenoid valve energized /
3. SEISMIC CERTIFICATION not energized
1. Test Criteria j. Timers counting
a. ICC‐ES AC156 k. Hand‐OFF‐Auto selector
2. Building Code switch position
a. IBC 2015 l. Actuation mode
b. CBC 2016 m. Type of controller
c. OSHPD Special Seismic n. Method of shutdown
Certification Preapproval – OSP o. Time and date
3. Seismic Parameters p. Pump room temperature
a. ASCE 7‐10 Chapter 13 (⁰F or ⁰C)
4. ENCLOSURE q. Digital pressure gauge
1 NEMA 2 5. System pressure selectable units of
2 Bottom conduit entry gland plate measure:
5. OPERATIONAL COMPONENTS a. PSI
1 Hand‐OFF‐Auto selector switch b. kPa
installed behind lockable breakable c. Bar
cover. d. Feet of head
6. TOUCH SCREEN OPERATOR INTERFACE e. Meter of water
1. 7.0” LCD color touch screen (HMI 6. Shall allow programming and display
technology) operator interface of:
powered by an embedded a. Cut‐In and Cut‐Out pressure
microcomputer with software PLC logic settings
2. Keypad type pushbuttons: b. Minimum run period timer
a. Crank from Battery #1 c. Sequential start timer
b. Crank from Battery #2 d. Periodic test timer
c. Stop 7. Shall allow selection of the language of
d. Run test operation.
3. On‐Screen Menu: 8. Shall allow on‐screen viewing and
a. Home downloading of the corresponding
b. Alarms Operation Manual in the chosen
c. Configuration language.
d. History 7. COMMUNICATION PROTOCOL CAPABILITY
e. Service 1. Modbus with TCP/IP frame format and
f. Manuals shielded female RJ45 connector
g. Language 8. STATE AND ALARM VISUAL INDICATORS
4. Shall graphically display: 1. Shall visually indicate and differentiate
a. AC power present the criticalness by color:
b. Charger #1 and #2 charging a. AC fail
mode b. DC fail
c. Battery #1 and #2 voltage and c. Battery fail 1, 2
amperage d. Charger fail 1, 2
d. System pressure e. Engine trouble
f. Pump room trouble

GPD‐SPE‐003 Rev.2
SPECIFICATIONS FOR
MODEL GPD DIESEL ENGINE
FIRE PUMP CONTROLLER

g. Controller trouble 10. PRESSURE AND EVENT RECORDING


h. Service required 1 Shall be capable of logging pressure
i. Weak battery 1 data and operational events with time
j. Weak battery 2 and date stamp.
k. Loss of continuity with Contactor 1 2 Shall be able to display operational
l. Loss of continuity with Contactor 2 events for the life of the controller, and
m. Weekly test Cut‐In not reached display the pressure data in text and/or
n. Weekly test check solenoid valve graphic form.
o. Faulty pressure transducer 3 Data shall be retrievable and
p. Low raw water flow downloadable to a flash memory disk
q. Engine fail when running via the USB port accessible to the user
r. Engine fail to start without having to open the controller
s. Engine overspeed door.
t. Low ambient temperature a. All time statistics
u. Pump on demand (1) First start up
v. Invalid Cut‐In (2) On time
w. Overpressure b. First and last service statistics
x. Underpressure (1) First setup
y. Battery 1 overvoltage (2) On time
z. Battery 2 overvoltage (3) Engine Statistics:
aa. Water reservoir low (a) On time
bb. Fuel tank Leak (b) Start count
cc. Low fuel level (c) Last start time
dd. High fuel level (4) Minimum, maximum, average
ee. Engine ECM in alternate position system pressure
ff. Engine fuel injection malfunction (5) Minimum, maximum, average
gg. Engine high temperature pump room temperature
hh. Engine low temperature (6) Jockey Pump controller
ii. Engine ECM warning (a) On time
jj. Engine ECM fault (b) Start count
kk. Engine low oil pressure (c) Last start time
ll. High raw water temperature 11. PRESSURE SENSING ‐ WETTED PARTS
mm. Low suction pressure 1 Shall be supplied with a pressure
nn. Engine Run transducer (system) and run test
oo. Main switch AUTO solenoid valve assembly rated for
pp. Pump room temperature (F or C) 500psi working pressure (calibrated at
qq. Periodic test 0‐300psi) and be externally mounted
rr. Main switch in HAND with a protective cover
ss. Cranking cycle 2 Pressure sensing line connection to the
tt. Main switch in OFF pressure transducer shall be ½” FNPT
uu. AC Power available 3 Provision for a redundant pressure
9. CRANK CYCLE transducer shall be provided
1 Crank from battery 1 for 15 seconds 12. SERVICE/FLOW TESTING CAPABILITIES
2 Rest for 15 seconds 1 Shall have the capability of scheduling
3 Crank from Battery 2 for 15 seconds maintenance reminders
4 Shall repeat 3 times. Visual alarm “Fail 2 Shall also have the capability of
TO Start” shall appear if the engine inputting pump flow test data,
does not start after the completion of generate and display the pump curve
this cycle. and store this information in memory
for the lifetime of the controller.

GPD‐SPE‐003 Rev.2
SPECIFICATIONS FOR
MODEL GPD DIESEL ENGINE
FIRE PUMP CONTROLLER

13. CONNECTION FOR EXTERNAL DEVICES


1 Manual remote start device
2 Automatic remote start device
3 Deluge valve start
14. DPDT DRY CONTACTS FOR REMOTE
INDICATION (8A – 250VAC):
1 Engine run
2 Main switch in HAND or OFF
3 Common controller trouble (fail safe)
4 Common engine trouble
(field re‐assignable)
5 Common pump room alarm
(field re‐assignable)
6 Field programmable
15. AUDIBLE ALARM
1 4” alarm bell rated for 85dB at 10ft
(3m)

GPD‐SPE‐003 Rev.2
Patterson Pump Company Ltd
Date :
Inquiry No. : EGQ-9280
Proposal No. :
Item No. : B

Model: 5x4x12 SSC Size: 5x4x12 Qty: 1


OPERATING CONDITIONS
Service ELECTRIC FIRE PUMP
Liquid Handled WATER
Capacity M3/HR / GPM 227 / 1000
Total Head M / FEET 112 / 368
Specific Gravity 1.0
Viscosity (CP) 1.0
Temperature C / F AMBIENT
NPSH - Available -
Vapour Pressure -
Suction Pressure -
Discharge Pressure -
Performance at : 2950 RPM
Efficiency % 80%
HP Rated / HP maximum 116 / 152
NPSH – Required, Feet at 150% capacity 24
Impeller Diam. Rated / Min / Max Inches 11-5/16 / 10-1/2 / 12
Pump Weight Lbs. 592
Performance Curve Number EPC3454
MATERIAL OF CONSTRUCTION
Casing CAST IRON
Impeller BRONZE
Impeller Type ENCLOSED
Shaft STEEL
Sleeve BRONZE
Wear Plate BRONZE
Rotation CLOCKWISE
Lubrication GREASE
Base Plate Type STEEL
Coupling FLEXIBLE
Mechanical Seal or Packing SOFT PACKING
Discharge Flange Lbs. 250 #
ELECTRIC MOTOR
Furnished by PATTERSON Enclosure ODP
Rating 150 HP Insulation F
Starting Method Y-DELTA Service Factor 1.15
RPM 2950 Frame
Temperature - Power 3 / 50 / 380 V
sd
`
CONDITION GPM FT
RATED 1,000 368 5x4x12 SSC
150% 1,500 239.2
1000 GPM 130 to 188 psi, (300' to 434')

IMPELLER D02-64994
PATTERSON PUMP COMPANY NOL (MAX) POWER
A Gorman-Rupp Company Phone: 1+(706)-886-2101 152 HP CURVE No. EPC3454
P.O Box 790, 2129 Ayersville Road www.pattersonpumps.com
Toccoa, Georgia 30577
2950 RPM
180

500 12 60% 65% UL LISTED / FM APPROVED 150


70% 75%
80%
11 5/16 82.7%
PUMP TOTAL HEAD (FT)

400 120

PUMP TOTAL HEAD (M)


80%
10 1/2
75%
300 70% 90
79.8% 65%

200 60
* ACTUAL DIAMETER
DETERMINDED BY TESTING.
100 40 30
NPSHR (FT)

NPSHR
20

PUMP INPUT POWER (KW)


PUMP INPUT POWER (HP)

200 0
140
120
100
100 80
12 60
40
10 1/2 20
0 0

GPM 0 400 800 1200 1600 2000

0 100 200 300 400


M3/HR
SHUT-OFF HEAD = 424.1 FT
SPECIFIC GRAVITY = 1.000
5x4x12SSC

UL/FM
SPECIFICATIONS FOR
MODEL GPW FULL SERVICE REDUCED VOLTAGE
WYE‐DELTA CLOSED TRANSITION STARTER
ELECTRIC FIRE PUMP CONTROLLER

1. STANDARD, LISTING AND APPROVAL 9. TOUCH SCREEN OPERATOR INTERFACE


1. NFPA 20 1. 7.0” LCD color touch screen (HMI
2. UL (UL218, UL1008 and CSA C22.2 No. 14) technology) powered by an embedded
3. FM Global (Approvals Class 1321/1323) microcomputer with software PLC logic.
4. City of New York for fire pump service 2. Keypad type pushbuttons:
2. MANUFACTURER AND MODEL a. Start
1. Tornatech model GPW b. Stop
3. SEISMIC CERTIFICATION c. Run test
1. Test criteria 3. On‐Screen Menu:
a. ICC‐ES AC156 a. Home
2. Building Code b. Alarms
a. IBC 2015 c. Configuration
b. CBC 2016 d. History
c. OSHPD Special Seismic Certification e. Service
Preapproval – OSP f. Manuals
3. Seismic Parameters g. Language
a. ASCE 7‐10 Chapter 13 4. Shall graphically display:
4. OPERATION AND STARTING METHOD a. Voltage and amperage readings of all
1. Full service combined manual and three phases simultaneously and
automatic independently displayed with true RMS
2. Reduced voltage wye‐delta closed transition technology.
starting b. Motor starting transition
5. SHORT CIRCUIT WITHSTAND RATING c. Motor stopped / running
1. 200V ‐ 480V = 100 kA / 600V = 50kA d. Type of starting cause
6. ENCLOSURE e. Actuation mode
1. NEMA 2 f. Type of controller
2. Bottom conduit entry gland plate g. Method of shutdown
3. Lifting lugs h. Time and date
7. POWER CIRCUIT COMPONENTS i. Pump room temperature (⁰F or ⁰C)
1. Voltage surge arrestor j. Digital pressure gauge
2. Isolating switch and circuit breaker 5. System pressure selectable units of
assembly rated not less than 115% of the measure:
motor FLC. a. PSI
3. Circuit breaker overcurrent sensing shall be b. kPA
non‐thermal type, magnetic only. c. Bar
4. Locked rotor protector to trip circuit d. Feet of head
breaker within 8 to 20 seconds at 600% of e. Meter of water
FLC. 6. Shall allow programming and display of:
5. Wye‐delta closed transition starter a. Cut‐In and Cut‐Out pressure settings
8. OPERATIONAL COMPONENTS b. Minimum run period timer
1. Externally flange mounted common c. Sequential start timer
operating handles for both isolating switch d. Periodic test timer
and the circuit breaker assembly. 7. Shall allow selection of the language of
2. Mechanically interlocked with enclosure operation.
door to prohibit access in the "ON" position. 8. Shall allow on‐screen viewing and
3. Emergency Start and run handle mechanism downloading of the corresponding
latchable in the “ON” position Operation Manual in the chosen language.
10. COMMUNICATION PROTOCOL CAPABILITY
1. Modbus with TCP/IP frame format and
shielded female RJ45 connector

GPW‐SPE‐003/E Rev.2
SPECIFICATIONS FOR
MODEL GPW FULL SERVICE REDUCED VOLTAGE
WYE‐DELTA CLOSED TRANSITION STARTER
ELECTRIC FIRE PUMP CONTROLLER

11. STATE AND ALARM VISUAL INDICATORS (5) Minimum, maximum, average
1. Shall visually indicate and differentiate the pump room temperature
criticalness by color: (6) Jockey Pump controller
a. Locked rotor current (a) On time
b. Fail to start (b) Start count
c. Under current (c) Last start time
d. Over current c. Power statistics
e. Under voltage (1) Voltage between phases with date
f. Over voltage stamp
g. Phase unbalance (2) Amperage per phase with date
h. Check weekly test solenoid valve stamp
i. Weekly test cut‐in not reached 13. WETTED PARTS
j. Transducer fault 1. Shall be supplied with a pressure transducer
k. Control voltage not healthy and run test solenoid valve assembly rated
l. Motor trouble for 500psi working pressure (calibrated at
m. Pump room alarm 0‐300psi) and be externally mounted with a
n. Invalid cut‐in protective cover.
o. Phase reversal 2. Pressure sensing line connection to shall be
p. Power loss ½” FNPT.
q. Phase Loss L1 3. Provision for a redundant pressure
r. Phase Loss L2 transducer shall be provided.
s. Phase Loss L3 14. SERVICE/FLOW TESTING CAPABILITIES
t. Low water level 1. Shall have capability of scheduling
u. Pump on demand maintenance reminders.
v. Low ambient temp 2. Shall have capability of inputting pump flow
w. Service required test data, generate and display the pump
12. PRESSURE AND EVENT RECORDING curve and store this information in memory
1. Shall be capable of logging pressure data for the lifetime of the controller.
and operational events with time and date 15. CONNECTION FOR EXTERNAL DEVICES
stamp. 1. Manual remote start device
2. Shall be able to display operational events 2. Automatic remote start device
for the life of the controller, and display the 3. Deluge valve start
pressure data in text and/or graphic form. 16. DPDT DRY CONTACTS FOR REMOTE INDICATION
3. Data shall be retrievable and downloadable OF ALARM CONDITIONS (8A – 250VAC)
to a flash memory disk via the USB port 1. Power or phase failure and/or circuit
accessible to the user without having to breaker in open position
open the controller door. 2. Phase reversal
a. All time statistics 3. Pump run
(1) First start up 4. Common pump room alarm (field re‐
(2) On time assignable)
b. First and last service statistics 5. Common motor trouble (field re‐assignable)
(1) First setup 6. Field programmable
(2) On time 17. AUDIBLE ALARM
1. 4” alarm bell rated for 85dB at 10ft (3m)
(3) Motor Statistics:
(a) On time
(b) Start count
(c) Last start time
(4) Minimum, maximum, average
system pressure

GPW‐SPE‐003/E Rev.2
Company name:
Created by:
Phone:

Date: 9/22/2019
Count Description
1 CR 5-24 A-FGJ-A-E-HQQE

Product photo could vary from the actual product


Product No.: On request

Vertical, multistage centrifugal pump with inlet and outlet ports on same the level (inline). The pump head and
base are in cast iron – all other wetted parts are in stainless steel. A cartridge shaft seal ensures high reliability,
safe handling, and easy access and service. Power transmission is via a rigid split coupling. Pipe connection is
via combined DIN-ANSI-JIS flanges.

The pump is fitted with a 3-phase, fan-cooled asynchronous motor.


The pump is fitted with a 3-phase, fan-cooled asynchronous motor.

Further product details


Steel, cast iron and aluminium components have an epoxy-based coating made in a cathodic electro-deposition
(CED) process. CED is a high-quality dip-painting process where an electrical field around the products ensures
deposition of paint particles as a thin, well-controlled layer on the surface. An integral part of the process is a
pretreatment. The entire process consists of these elements:
1) Alkaline-based cleaning.
2) Zinc phosphating.
3) Cathodic electro-deposition.
4) Curing to a dry film thickness 18-22 my m.
The colour code for the finished product is NCS 9000/RAL 9005.

Pump
A standard split coupling connects the pump and motor shaft. It is enclosed in the pump head/motor stool by
means of two coupling guards.

The pump head, pump head cover and flange for motor mounting is made in one piece. The pump head has a
combined 1/2" priming plug and vent screw.

The pump is fitted with a balanced O-ring seal unit with a rigid torque-transmission system. This seal type is
assembled in a cartridge unit which makes replacement safe and easy. Due to the balancing, this seal type is
suitable for high-pressure applications. The cartridge construction also protects the pump shaft from possible
wear from a dynamic O-ring between pump shaft and shaft seal.
Primary seal:
• Rotating seal ring material: silicon carbide (SiC)

Printed from Grundfos Product Center [2019.05.003] 1/10


Company name:
Created by:
Phone:

Date: 9/22/2019
Count Description
• Stationary seat material: silicon carbide (SiC)
This material pairing is used where higher corrosion resistance is required. The high hardness of this material
pairing offers good resistance against abrasive particles.
Secondary seal material: EPDM (ethylene-propylene rubber)
EPDM has excellent resistance to hot water. EPDM is not suitable for mineral oils.

The shaft seal is screwed into the pump head.

The pump has a special air-cooled shaft-seal chamber generating the same insulation effect as that of a vacuum
flask. No external cooling is necessary; the ambient temperature is sufficient. An automatic vent vents the pump
seal chamber.

The chambers and impellers are made of stainless-steel sheet. The chambers are provided with a PTFE neck
ring offering improved sealing and high efficiency. The impellers have smooth surfaces, and the shape of the
blades ensure a high efficiency.

The base is made of cast iron. The flanges and base are cast in one piece. The outlet side of the base has a
combined drain plug and bypass valve. The pump is secured to the foundation by four bolts through the base
plate.

Motor
The motor is a totally enclosed, fan-cooled motor with principal dimensions to IEC and DIN standards. The
motor is flange-mounted with free-hole flange (FF).
Motor-mounting designation in accordance with IEC 60034-7: IM B 5 (Code I) / IM 3001 (Code II).
Electrical tolerances comply with IEC 60034.
The motor efficiency is classified as IE3 in accordance with IEC 60034-30-1.
The motor has thermistors (PTC sensors) in the windings in accordance with DIN 44081/DIN 44082. The
protection reacts to both slow- and quick-rising temperatures, e.g. constant overload and stalled conditions.
Thermal switches must be connected to an external control circuit in a way which ensures that the automatic
reset cannot cause accidents. The motors must be connected to a motor-protective circuit breaker according to
local regulations.
The motor can be connected to a variable speed drive for adjustment of pump performance to any duty point.
Grundfos CUE offers a range of variable speed drives. Please find more information in Grundfos Product
Center.

Technical data

Controls:
Frequency converter: NONE

Liquid:
Pumped liquid: Water
Liquid temperature range: -4 .. 248 °F
Selected liquid temperature: 68 °F

Printed from Grundfos Product Center [2019.05.003] 2/10


Company name:
Created by:
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Date: 9/22/2019
Count Description
Density: 62.29 lb/ft³
Kinematic viscosity: 1 cSt

Technical:
Rated pump speed: 2917 rpm
Actual calculated flow: 25.2 US gpm
Resulting head of the pump: 423.7 ft
Pump orientation: Vertical
Shaft seal arrangement: Single
Code for shaft seal: HQQE
Approvals on nameplate: CE, EAC,ACS
Curve tolerance: ISO9906:2012 3B

Materials:
Base: Cast iron
EN 1561 EN-GJL-200
ASTM A48-25B
Impeller: Stainless steel
EN 1.4301
AISI 304
Bearing: SIC

Installation:
Maximum ambient temperature: 140 °F
Maximum operating pressure: 362.59 psi
Max pressure at stated temperature: 363 psi / 250 °F
363 psi / -4 °F
Type of connection: DIN / ANSI / JIS
Size of inlet connection: DN 25/32
Size of outlet connection: DN 25/32
Pressure rating for pipe connection: PN 25
Flange rating inlet: 250 lb
Flange size for motor: FT130

Electrical data:
Motor standard: IEC
Motor type: 112MC
IE Efficiency class: IE3
Rated power - P2: 5.5 HP
Power (P2) required by pump: 5.5 HP
Main frequency: 50 Hz
Rated voltage: 3 x 380-415D V
Rated current: 7.9 A
Starting current: 1000-1110 %
Cos phi - power factor: 0.87-0.87
Rated speed: 2920-2940 rpm
IE efficiency: IE3 88,1%
Motor efficiency at full load: 88.1 %
Motor efficiency at 3/4 load: 88.6 %
Motor efficiency at 1/2 load: 85.2 %
Number of poles: 2
Enclosure class (IEC 34-5): 55 Dust/Jetting
Insulation class (IEC 85): F
Motor Number: 85U15413

Others:
Minimum efficiency index, MEI ≥: 0.57
Net weight: 149 lb
Gross weight: 159 lb

Printed from Grundfos Product Center [2019.05.003] 3/10


Company name:
Created by:
Phone:

Date: 9/22/2019
Count Description
Shipping volume: 5.23 ft³
Danish VVS No.: 385902024
Swedish RSK No.: 5824863

Printed from Grundfos Product Center [2019.05.003] 4/10


Company name:
Created by:
Phone:

Date: 9/22/2019

On request CR 5-24 A-FGJ-A-E-HQQE 50 Hz


H CR 5-24, 3*400 V, 50Hz eta
[ft] [%]
Q = 25.2 US gpm
H = 423.7 ft
n = 2950 rpm
Pumped liquid = Water
600 Liquid temperature during operation = 68 °F
Density = 62.29 lb/ft³

550

500 100

450 90

400 80

350 70

300 60

250 50

200 40

150 30

100 20

50 10
Eff pump = 64.4 %
Eff pump+mtr = 57 %
0 0
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 Q [US gpm]
P NPSH
[HP] [ft]

6 60

P1
5 50

P2
4 40

3 30

2 20

1 10
P1 = 3.525 kW
P2 = 4.19 HP
NPSH = 9.18 ft
0 0

Printed from Grundfos Product Center [2019.05.003] 5/10


Company name:
Created by:
Phone:

Date: 9/22/2019
H CR 5-24, 3*400 V, 50Hz eta
Description Value [ft] [%]
Q = 25.2 US gpm
General information: H = 423.7 ft
CR 5-24 600 n = 2950 rpm
Product name: A-FGJ-A-E-HQQE Pumped liquid = Water
550 Liquid temperature during operation = 68 °F
Product No.: On request Density = 62.29 lb/ft³
500 100
EAN: On request
On request 450 90
Technical: 400 80
Rated pump speed: 2917 rpm
350 70
Actual calculated flow: 25.2 US gpm
Resulting head of the pump: 423.7 ft 300 60
Head max: 537.8 ft 250 50
Stages: 24
200 40
Impellers: 24
Number of reduced-diameter 150 30
impellers: 0
100 20
Low NPSH: N
Pump orientation: Vertical 50 Eff pump = 64.4 % 10

Shaft seal arrangement: Single Eff pump+mtr = 57 %


0 0
Code for shaft seal: HQQE 0 5 10 15 20 25 30 Q [US gpm]
P NPSH
Approvals on nameplate: CE, EAC,ACS [HP] [ft]
Curve tolerance: ISO9906:2012 3B
P1
Pump version: A 5 50
Model: A P2
4 40
Materials:
Base: Cast iron 3 30

EN 1561 EN-GJL-200 2 20
ASTM A48-25B P1 = 3.525 kW
1 10
Impeller: Stainless steel P2 = 4.19 HP
NPSH = 9.18 ft
EN 1.4301 0 0
8.66
35.40

3.50 7.09
9.84
5.55

AISI 304
1.38
3.94
0
4
x .53

1 X G 1/2
14.60

4.75
0
x .96

G 1/2 6.30

5.28
8.66

Material code: A 5.28

8.66
Code for rubber: E
Bearing: SIC
Installation:
14.60

Maximum ambient temperature: 140 °F


Maximum operating pressure: 362.59 psi 6.30
G 1/2 G 1/2
Max pressure at stated temperature: 363 psi / 250 °F
363 psi / -4 °F 4 x 0.75 x 0.96
35.40

1 X G 1/2
Type of connection: DIN / ANSI / JIS
Size of inlet connection: DN 25/32
3.94
5.51
0.79
2.95

Size of outlet connection: DN 25/32


Pressure rating for pipe connection: PN 25 3.94
5.55
1.38
3.50
4 x 0.53

9.84 7.09
Flange rating inlet: 250 lb 8.66

Flange size for motor: FT130


Connect code: FGJ
Liquid:
Pumped liquid: Water
Liquid temperature range: -4 .. 248 °F +T +T +T

Selected liquid temperature: 68 °F


Density: 62.29 lb/ft³
CONNECTED TO AMPLIFIER RELAY FOR CONTROL OF MAIN SUPPLY
IEC TP211 THERMALLY PROTECTED WHEN THE THERMISTORS ARE

Kinematic viscosity: 1 cSt TO AMPLIFIER


RELAY

Electrical data: L1 L2 L3

Motor standard: IEC


THERMISTORS PTC ACCORDING TO DIN 44082

Motor type: 112MC


+T +T +T
IE Efficiency class: IE3
Rated power - P2: 5.5 HP
Power (P2) required by pump: 5.5 HP
Main frequency: 50 Hz TO AMPLIFIER
RELAY
L1 L2 L3

Rated voltage: 3 x 380-415D V

Printed from Grundfos Product Center [2019.05.003] 6/10


Company name:
Created by:
Phone:

Date: 9/22/2019
Description Value
Rated current: 7.9 A
Starting current: 1000-1110 %
Cos phi - power factor: 0.87-0.87
Rated speed: 2920-2940 rpm
IE efficiency: IE3 88,1%
Motor efficiency at full load: 88.1 %
Motor efficiency at 3/4 load: 88.6 %
Motor efficiency at 1/2 load: 85.2 %
Number of poles: 2
Enclosure class (IEC 34-5): 55 Dust/Jetting
Insulation class (IEC 85): F
Motor protection: PTC
Motor Number: 85U15413
Controls:
Frequency converter: NONE
Others:
Minimum efficiency index, MEI ≥: 0.57
Net weight: 149 lb
Gross weight: 159 lb
Shipping volume: 5.23 ft³
Danish VVS No.: 385902024
Swedish RSK No.: 5824863

Printed from Grundfos Product Center [2019.05.003] 7/10


Company name:
Created by:
Phone:

Date: 9/22/2019

On request CR 5-24 A-FGJ-A-E-HQQE 50 Hz


cos phi CR5-24 + 112MC 4 kW 3*400 V, 50 Hz I
eta [A]

cos phi
eta

0.8 16

0.6 12

0.4 8

0.2 4

P2 = 4.19 HP
cos phi = 0.84
Eta = 88.6 %
I = 6.06 A
0.0 0
0 0.5 1.0 1.5 2.0 2.5 3.0 3.5 4.0 4.5 5.0 5.5 6.0 6.5 7.0 P2 [HP]
n P1
[rpm] [kW]

2800 8

P1
2600 6

2400 4

2200 2

P1 = 3.525 kW
n = 2950 rpm
2000 0

Printed from Grundfos Product Center [2019.05.003] 8/10


Company name:
Created by:
Phone:

Date: 9/22/2019

On request CR 5-24 A-FGJ-A-E-HQQE 50 Hz

0.53
x
5.51

4
3.94

1.38
3.50

7.09
8.66
0.96
x

0.79
0.75
x
4
G 1/2

3.94
8.66

5.55
9.84
5.28

1 X G 1/2
G 1/2
6.30

2.95
14.60 35.40

Note! All units are in [in] unless otherwise stated.


Disclaimer: This simplified dimensional drawing does not show all details.

Printed from Grundfos Product Center [2019.05.003] 9/10


Company name:
Created by:
Phone:

Date: 9/22/2019

On request CR 5-24 A-FGJ-A-E-HQQE 50 Hz

+T +T +T

CONNECTED TO AMPLIFIER RELAY FOR CONTROL OF MAIN SUPPLY


IEC TP211 THERMALLY PROTECTED WHEN THE THERMISTORS ARE
TO AMPLIFIER
RELAY
L1 L2 L3

THERMISTORS PTC ACCORDING TO DIN 44082

+T +T +T

TO AMPLIFIER
RELAY
L1 L2 L3

All units are [in] unless otherwise presented.

Printed from Grundfos Product Center [2019.05.003] 10/10


LISTEN DEVELOP LEAD

Model JP Full voltage across the line starter


Solid State Controls with Digital
Jockey Pump Controller Operator Interface

Standard Features
• Solid state controls with digital
iPD+ operator interface
• All adjustments on door front
• Visual indicators
• Manual motor run
• Automatic motor run
• System pressure
• Automatic mode
• Off mode
• Motor overload
• Pump start counter
• Elapsed time meter (hours / non-resettable)
• Timers
• Minimum run period timer
• Sequential start timer
• Operators
• OFF-AUTO pushbutton
• Start and stop pushbuttons
• NEMA 2 enclosure
• Pressure transducer
• Fuseless magnetic motor starter

The model JP jockey pump controllers are specifically start and stop pressure setting and system pressure below start
designed to control jockey pumps in order to maintain the pressure setting.
desired water pressure in fire pump serviced systems. A jockey
pump installation prevents unnecessary starting of the fire The standard power circuit consists of a horsepower rated
pump due to small leaks in the sprinkler system piping. disconnect switch, a thermo-magnetic motor protector and a
motor contactor for across the line full voltage starting. Consult
The model JP jockey pump controller is supplied with the factory for other types of motor protection or starting methods
front door mounted, solid state controls with digital iPD+ available.
operator interface. The iPD+ allows the user to set and adjust
all parameters required such as start and stop pressures, ON Individual models are specific to the voltage available on site:
or OFF timers and units of measure (psi, bar, kPA, feet of head, • JP1: 120 V / Hp (kW) / single phase / 60Hz
meter of head) without having to open the controller door. The • JP2: 220 to 240 V / Hp (kW) / single phase / 50 or 60Hz
iPD+ also continuously displays the system pressure and the • JP3: 208 to 600 V / Hp (kW) / three phase / 50 or 60Hz
start and stop pressure settings. LED visual indications include
manual motor run, automatic motor run, system pressure
above stop pressure setting, system pressure in-between
OPTIONAL
OPERATOR INTERFACE

1. High luminosity four digit digital display 6. OFF-AUTO position pushbutton and visual indication
2. System status diagnostic LED’s for: (LED)
i. Green: system pressure at or above cut-out value 7. Horsepower rated door interlocked rotary type
ii. Yellow: system pressure between cut-in and cut-out disconnect switch
iii. Red: system pressure at or below cut-in value 8. Fuseless magnetic motor starter with thermo-magnetic
3. Motor run LEDs (manual start or automatic start) motor protector and horsepower rated contactor
4. Start and stop pushbuttons 9. Pressure transducer with 0-600psi range and stainless
5. Navigation keypad steel construction

2
7

8
5

9
6

HOW TO ORDER: JPx - V / HP / Ph / Hz / Options


Ex.: JP3 - 208 / 2 / 3 / 60 / Options

AMERICAS EUROPE MIDDLE EAST ASIA


Tornatech Inc. Tornatech Europe SPRL Tornatech FZE Tornatech Pte Ltd.
Head Office Wavre, Belgium Dubai, United Arab Emirates Singapore
Laval, Quebec, Canada Tel: + 32 (0) 10 84 40 01 Tel: + 971 (0)4 887 0615 Tel: + 65 6795 8114
Tel: + 1 514 334 0523 Tel: + 65 6795 7823
Toll free: + 1 800 363 8448

JPx-SBRO-004-E Rev.0.1

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